hydraulic controls s/n 7x1, 8x1, & 9x1 & up · 2018. 11. 3. · 22xl--up, 23xl--up,...

Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

153 & 163 Hydraulic Controls

S/n 7X1, 8X1, & 9X1 & Up

CT-P-HC1537X1+

http://www.jensales.com/products/caterpillar-parts-manual-ct-p-hc1537x1.html

I .

FORM SEBP1140

Name

153 & 163 HYDRAULIC CONTROLS

SERIAL NUMBERS

7Xl-UP 8Xl-UP 9Xl-UP

IN D EX

Bulldozer lines ......................................................... .

External Auxiliary Valve ................................................ .

Gear Pump ............................................................ .

Hydraulic Control Arrangements ......................................... .

Hydraulic Tank Mounting ................................................ .

Implement linkage ..................................................... .

Pump lines ............ ~ ............................................... .

Ripper lines ............................................................ .

Page

19 20 15 4

17 21 15 16

Specifications ........................................................... 24

Tank and Valve ............ , ..................................... , ...... 6

Tilt Cylinder lines ....................................................... 18

. -


INDEX ALPHABt:TIQUE

Designation Page

Canalisations (verin d'inclinaison). ~ ............................ . 18 Canalisations de bulldozer ................................... . 19 Canalisations de pompe .................................... . 15 Canalisations de ripper ..................................... . 16 Caracteristiques .......................................... . 25 Commandes hydrauliques ................................... . 4 Distributeur exterieur auxiliaire ............................... . 20 Pompe a engrenages ....................................... . 15 Reservoir et distributeur de commande .......................... . 6 Reservoir hydraulique (groupe de montage) ....................... . 17

.. Tringlerie de distributeur ................................... . 21

INDICE

Nombre Pagina

Bomba de engranaje .......................... '; . . . . . . . . . . . .. 15 Conjuntos de control hidraulico ............................... " 4 Especificaciones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . " 26 Montaje del tanque hidraulico ............................... " 17 Tanque y valvula .......................................... , 6 TuberCas de' desgarrador . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 Tuberfas de la bomba ...................................... , 15 Tuberfas de la hoja topadora . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19 Tuberfas del cilindro de inclinaci6n. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18 Valvula auxiliar exterior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20 Varillaje de implementos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21

..

..


I j I.

fNDICE

Designacao Pagina

Arranjos do comando hidraulico ............................... , 3 Bomba (de engrenagens) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15 Especificacoes ........................................... ' 27 Ligacoes de controle ................................. '.' . . .. 21 Montagem do reservat6rio h idraul ico ...................... '. . . . . .. 17 Reservat6rio e valvula. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 Tubulacoes da bomba. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15 Tubula<;:oes da lamina de empuxo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19 Tubula<;:oes do cilindro de inclina<;:ao ........................... " 18 Tubula<;:oes do escarificador. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 Valvula auxiliar externa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20

INHAL TSVERZEICHNIS

Bezeichnung Seite

Anbaugestange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21 AufreiBerleitungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16 Hydraulikanordnungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 4 Hydrauliktankaufhangung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17 Neigezylinderleitungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18 Planierleitungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 19 Pumpenleitungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15 Tank und Ventil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 6 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28 Zahnradpumpe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 15 Zusatzsteuerventil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20


4 CATERPILLAR 153 & 163 HYDRAULIC CONTROLS

FOR D5B TRACTORS SERIAL NO. 22Xl--UP, 23Xl--UP, 24Xl--UP AND 25Xl--LJP

8P3070 ARRANGEMENT--BuLLDOZER

1 1 1 1 1 1 1 1

CONSISTS OF: 3G1731 TANK· AND VALVE GROUP ••••••••••••••• 8J6330 GEAR PUMP GROUP •••••••••••••••••••• 8P3364 BULLDOZER LINES GROUP •••••••••••••• 8P4156 HYDRAULIC TANK MOUNTING GROUP •••••• 8P5721 IMPLEMENT LINKAGE ~ROUP •••••••••••• 8P8148 PUMP LINES GROUP ••••••••••••••••••• 7S1686 FILM •••••• FORM SMHS6816

PAGE 6

15A 18B

17 21A 15B

8P3071 ARRANGEMENT--BuLLDOZER & BLADE TILT CONSISTS OF:

1 3G1732 TANK AND VALVE GROUP ••••••••••••••• 8 1 8J6330 GEAR PUMP GROUP •••••••••••••••••••• 15A 1 8P3364 BULLDOZER LINES GROUP •••••••••••••• 18B 1 8P4156 HYDRAULIC TANK MOUNTING GROUP •••••• 17 1 8P5692 IMPLEMENT LINKAGE GROUP •••••••••••• 21B 1 8P8148 PUMP LINES GROUP ••••••••••••••••••• 15B 1 9P476 TILT CYLINDER LINES GROUP •••••••••• 18A 1 7S1686 FILM 1 •••••• FORM SMHS6816

FOR D6D TRACTORS SERIAL NO. 3Xl--UP, 4Xl--LJP AND 6Xl--UP

8P3074 ARRANGEMENT--BuLLDOZER--REPLACED BY 9P7023 LISTED ON PAGE 5A CONSISTS OF:

3G1731 TANK AND VALVE GROUP ••••••••••••••• 6 9J8771 GEAR PUMP GROUP •••••••••••••••••••• 15 - OR -3G4768 8P3363 8P4157 8P4167 8P5038 7S4128 •••• 0 0

GEAR PUMP GROUP BULLDOZER LINES GROU P ••••••••••••••

HYDRAULIC TANK MOUNTING GROUP •••••• PUMP LINES GROUP ••••••••••••••••••• IMPLEMENT LINKAGE GROUP •••••••••••• FILM FORM SMHS6817

14A 19 17 15 21

8P3075 ARRANGEMENT--BuLLDOZER AND BLADE TILT--REPLACED BY 9P7022 LISTED ON PAGE 5A

1 1 1 1 1 1 1 1

CONSISTS OF: 3G1732 TANK AND VALVE GROUP ••••••••••••••• 8 9J8771 GEAR PUMP GROUP •••••••••••••••••••• 15 - OR -3G4768 8P3363 8P4157 8P4167 8P5039 9P477 7S4128 ......

GEAR PUMP GROUP •••••••••••••••••••• 14A BULLDOZER LINES GROUP ••••• ••••••••• 19 HYDRAULIC TANK MOUNTING GROUP •••••• 17 PUMP LINES GROUP ••••••••••••••••••• 15 IMPLEMENT LINKAGE GROUP •••••••••••• 22 TILT CYLINDER LINES GROUP •••••••••• 18 FILM . FORM SMHS6817

HYDRAULIC CONTROL ARRANGEMENTS


i

I I·

CATERPILLAR 153 & 163 HYDRAULIC CONTROLS 5

FOR D5B TRACTORS SERIAL NO. 22Xl--UP, 23Xl--UP, 24Xl--UP AND 25X 1 --UP

8P3072 ARRANGEMENT--BuLLDOZER AND RIPPER

1 1 1 1 1 1

1 1 1 1 1 1

CONS I STS OF: 3G1733 TANK AND VALVE GROUP ••••••••••••••• 4J487 EXTERNAL AUXILIARY VALVE GROUP ••••• 8J6330 GEAR PUMP GROUP •••••••••••••••••••• 8P3364 BULLDOZER LINES GROUP •••••••••••••• 8P4156 HYDRAULIC TANK MOUNTING GROUP •••••• 8P4398 RIPPER LINES GROUP ••••••••••••••••• - OR -

PAGE 10 20

15A 18B

17 16

7G1253 8P5040 8P5721 8P8148 751686

RIPPER LINES GROUP •••••••••••• ~ •••• 16B IMPLEMENT LINKAGE GROUP •••••••••••• 23 IMPLEMENT LINKAGE GROUP •••••••••••• 21A PUMP LINES GROUP ••••••••••••••••••• 15B FILM

eooo.o FORM SMHS6816

8P3073 ARRANGEMENT--BuLLDOZER, BLADE TILT AND RIPPER CONSISTS OF:

1 3G1733 TANK AND VALVE GROUP ••••••••••••••• 10 1 4J487 EXTERNAL AUXILIARY VALVE GROUP ••••• 20 1 8J6330 GEAR PUMP GROUP •••••••••••••••••••• 15A 1 8P3364 BULLDOZER LINES GROUP •••••••••••••• 18B 1 8P4156 HYDRAULIC TANK MOUNTING GROUP •••••• 17 1 8P4398 RIPPER LINES GROUP ••••••••••••••••• 16

1 1 1 1 1 1 1

- OR -7G1253 8P5040 8P5692 8P1848 9P476 751686 ......

RIPPER LINES GROUP •••••••••••• 0 •• 0 •

IMPLEMENT LINKAGE GROUP •••••••••••• IMPLEMENT LINKAGE GROUP •••••••••••• PUMP LINES GROUP ••••••••••••••••••• TILT CYLINDER LINES GROUP •••••••••• FILM FORM SMHS6816

16B 16

21B 15B 18A

FOR D6D TRACTORS SERIAL NO. 3Xl--UP AND 4Xl--UP

8P3076 ARRANGEMENT--BuLLDOZER AND RIPPER--REPLACED BY 9P2414 LISTED ON PAGE 5B

1 1 1

CONS I STS 0 F: 3G1733 TANK AND VALVE GROUP ••••••••••••••• 4J487 EXTERNAL AUXILIARY VALVE GROUP ••••• 9J8771 GEAR PUMP GROUP ••••••••••••••••••••

10 20 15

- OR -3G4768 8P3363 8P4157 8P4167 8P4398 8P5038 8P5040 754128 ••••• 0

GEAR PUMP GROUP •••••••••••••••••••• 14A BULLDOZER LINES GROUP •••••••••••••• 19 HYDRAULIC TANK MOUNTING GROUP •••••• 17 PUMP LINES GROUP •• •••••• ••••••• •••• 15 RIPPER LINES GROUP ••••••••••••••••• 16 IMPLEMENT LINKAGE GROUP •••••••••••• 21 IMPLEMENT LINKAGE GROUP •••••••••••• 23 FILM FORM SMHS6817


,


SA CATERPILLAR 153 & 163 HYDRAULIC CONTROLS

FOR D6D TRACTORS SERIAL NO. 3X1--UP, 4X1--UP AND 6Xl--UP

9P7023 ARRANGEMENT--BuLLDOZER

CONS I STS OF: PAGE 1 8P4157 HYDRAU L I C TANK MOUNTING GROUP •• 0 ••• 17 1 9P241 0 BULLDOZER LINES GROUP .............. 19A 1 8P4167 PUMP LINES GROUP o •••••••••••••••••• 15 1 8P5038 IMPLEMENT LINKAGE GRoup--BuLLDOZER . 21 1 3G1731 TANK AND VALVE GROUP ............... 6 1 3G4768 GEAR PUMP GROUP •••••••• 0 •••• 0 •••••• 14A 1 7S4128 FILM 1 ...... FORM SMHS6817

9P7022 ARRANGEMENT--BuLLDOZER AND BLADE TILT

CONS I STS OF: 1 3G1732 TANK AND VALVE GROUP ••••••••••••••• 8 1 3G4768 GEAR PUMP GROUP •••••••••••••••••••• 14A 1 8P4157 HYDRAULIC TANK MOUNTING GROUP •••••• 17 1 8P4167 PUMP LINES GROUP ••••••••••••••••••• 15 1 8P5039 IMPLEMENT LINKAGE GROUP •••••••••••• 22 1 9P477 TILT CYLINDER LINES GROUP •••••••••• 18 1 9P241 0 BULLDOZER LINES GROUP .••••••••••••• 19A 1 7S4128 FILM 1 •••••• FORM SMHS6817


..


CATERPILLAR 153 & 163 HYDRAULIC CONTROLS 58

FOR D6D TRACTORS SERIAL NO. 3X1--UP AND 4X1--UP

8P3077 ARRANGEMENT--BuLLDOZER, BLADE TILT'AND RIPPER REPLACED BY 9P2417 CONS ISTS OF:

3G1733 TANK AND VALVE GROUP ••••••••••••••• 4J487 EXTERNAL AUXILIARY VALVE GROUP ••••• 9J8771 GEAR PUMP GROUP ••••••••••••••••••••

PAGE 10 20 15

- OR -3G4768 8P3363 8P4157 8P4167 8P4398 8P5039 8P5040 9P477 7S4128

GEAR PUMP GROUP •••••••••••••••••••• 14A BULLDOZER LINES GROUP •••••••••••.••• 19 HYDRAULIC TANK MOUNTING GROUP •••••• 17 PUMP LINES GROUP ••••••••••••••••••• 15 RIPPER LINES GROUP................. 16 IMPLEMENT LINKAGE GROUP •••••••••••• 22 IMPLEMENT LINKAGE GROUP •••••••••••• 23 TILT CYLINDER LINES GROUP •••••••••• 18 FILM

••• 0 0 0 FORM SMHS6817

9P2414 ARRANGEMENT--BuLLDOZER AND RIPPER CONSISTS OF:

3G4768 GEAR PUMP GROUP •••••••••••••••••••• 8P4157 HYDRAULIC TANK MOUNTING GROUP •••••• 9P241 0 BULLDOZER LINES GROUP •••••••••••••• 8P4167 PUMP LINES GROU P ••••••••••••••••••• 8P5038 BULLDOZER LINKAGE GROUP •••••••••••• 3G1733 TANK AND VALVE GROUP .............. . 8P4398 RIPPER LINES GROUP ••••••••••••••••• 8P5040 RIPPER LINKAGE GROUP ••••••••••••••• 4J487 VALVE GRoup--ExTERNAL AuXILIARy •••• 7S4128 FILM--To BE MOUNTED ON HYDRAULIC

CONTROL No. PLATE 8M3493 BELOW SER IA L No.

FORM SMHS6817

9P2417 ARRANGEMENT--BuLLDOZER, BLADE TILT AND RIPPER CONSISTS OF:

14A 17

19A 15 21 10 16 23 20

3G1733 TANK AND VALVE GROUP ••••••••••••••• 10 3G4768 GEAR PUMP GROU P •••••••••••••••••••• l4A 4J487 VALVE GRoup--ExTERNAL AUXiLIARy.... 20 8P4157 HYDRAULIC TANK AND MOUNTING GROUP.. 17 8P4167 PUMP LINES GROUP. ••••• •••• •••••• ••• 15 8P4398 RIPPER LINES GROUP ••••••••••••••••• 16 8P5039 IMPLEMENT LINKAGE GROUP •••••••••••• 22 8P5040 IMPLEMENT LINKAGE GROUP--RIPPER •••• 23 9P477 TILT CYLINDER LINES GROUP •••••••••• 18 9P241 0 BULLDOZER LINES GROUP •••••••••••••• 19A 7S4128 FILM •••••• FORM SMHS6817



21

20

Iq

j8M3494-PLATE --------Iserial no. 1--------1 ( 4B4158-SC REW ----------Idrive )----------2

f Mounted on L. H. Side of Tank)

REF. PART DESCRIPTION NO NUMBER

1 7H1447 CAP -----------------------------2 7B6368 BALL ----------------------------3 6H5139 PLATE ---------------------------4 9H6454 GA SKET --------------------------5 3G 361 GASKET --------------------------6 9J3050 STRAINER ASSEM. ---------------

QTY

1 1 1 1 1 1

& NOT PART OF 3G 1732 VALVE AND TANK GROUP

7 104717 NUT ------------------------------ 3 5B9627 WASHER ---------- --------------- 3

8 3B4506 LOCKWASHER-------------------- 42 9 8J3571 COVER ASSEM. ------------------- 1

10 9F2978 NUT -------------------------- 29 11 3H9523 GASKET -------------------------- 1 12 Ll351 BOLT-------2.22 em(, 875 in. I long 37 13 9F2978 NUT ------------------------------ 4 14 lA2029 BOLT ----------------------------- 5 15 S1595 BOLT ----------------------------- 2

4J816 El.fMENT ASSEM. --iDlsposablel---- 2

16 ~R-

3G5653 ElEPIlNT ------------------------- 2 C j !FIre Resistant Fluld)----------

17 2M8729 PIN ---------------------------- 1 18 3Jl997 RETA I NER ----------------------- 1 19 7F9802 SPRING------------------------- 1 20 5Jl096 VALVE GROUP------------------- 1 21 5Jl095 SEAT --------------------------- 1 22 9J8775 S PR I NG ------------------------- 1 23 3Jl991 GA SKET ----------------------- 1 14 4B7739 PWG---------------------------- 1 25 ~J5590 BOLT --------------------------- 1 Z6 8F9206 SEAL ... --------------------------- 1 Z1 ~J596 COVER --------------------------- 1

S1585 BOLT -------------------------- 4 -8

C 28( 2J6195 COVER --------------------------- 2 ~J519 SEAL ---------------------------- 2

29 3B4508 LOCKWA SHER -------------------- 6

30 8H9819 ~DA PTER ------------------------ 1 8H9818 GASKET ------------------------ 1

31 4J4382 PLUG -------------------------- 1

32~ 9S8004 PWG---------------------------- 1 3Jl907 SEAL----------------------------- 1

C INDICATES CHANGE 168657

3G1732 TANK AND VALVE GROUP-Two Valve-Part 1 Serial No. 8X1 to 8X4316 inclusive

Part of 8P3071, 8P3075 & 9P7022 Hydraulic Control Arrangements listed on Pages 4 & 58

. ',:>,' . • ;.;.>-:," , ~. ; '; ' .

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REF. PART NO. NUMBER

3G1732 TANK AND VALVE GROUP-Two Valve-Part 2 Serial No. 8X1 to 8X4316 inclusive

Part of 8P3071, 8P3075 & 9P7022 Hydraulic Control Arrangements listed on Pages 4 & 58 9J9833 Control Valve parts are shown on Page 128 & 13

4 8J 2660 HOSE ----------------------------5 8Jl803 TUBE ASSEM. --------------------DESCRIPTION IOTYI

1 1

6 S1621 BOlT ----------------------------- 6 7 3B4508 LOCKWASHER-------------------- 6

12 ~ 8J 3539 1 TUBE ASSEM. -------------------~i 1 3 S 1571 BOLT ---------------------------- 2

1 9J9833 VAl VF r.ROIIP------------------- I 11 2 13 4 I I 4 B 427 8 WASHER------------------------- 2

8 3G 2708 TANK ASSEM. -------------------- 1 9 9F2978 NUT -----------(weld)---------- 4

10 5J 3306 FITTI NG---------------------- 1 11 8J6910 STU 0 ------------------------- 4

12< 2J5899 BRACKET ASSEM. ------------- 1 IF748 NUT ----------------------- 1

3HI I ___

~

--I \\ \ \ ~\ 5 13 IJ9778 CLAMP----------------------- --- 2

14 lA2029 BOLT ----------------------------- 8 15 3B4506 LOCKWASHER-------------------- 8 16 4J8425 GASKET -------------------------- 2 17 8Jl841 HOUS I NG------------------------ 2

18 2J6074 LEVER ASSEM. ------------------- 2 7H3912 BU SH I NG --------------------- 1

8 1--6- 7 29 ~I

17 16 14-15 ~ ~

19 S1591 BOlT ---------------------------- 2 104717 NUT ----------------------------- 2

28

@ ~ 20 7F7983 BEAR I NG------------------------ 4 21 3J4407 SEAL ---------------------------- 2

22 8J2654 LEVER ASSEM. ------------------- 1 2Jl345 LEVER ------------------------ I

23 8J2652 SHAFT ------------------------ 1

7-6 @ fJ

1 18

24 1 B8706 KEY ----------------------------- 2

25 IJ4384 PI N----------------------------- 4 3B4615 COmR PI N---------------------- 4

26 7H3932 ROD ----------------------------- 1 27 8J2509 TUBE ASSEM. -------------------- 1

27 B 3 ~ fJ

;;7 ~ 19 VIEW B-B

fJ 15'14 16 17

28 4J8251 GROMMET ------------------------ 1 29 4J8252 GLAS S--------------------------- 1 30 4J8250 RET A I NER ------------------------ 1 31 4J8265 NUT ----------------------------- 4

~ 35\~_ 18

32 8J2653 LEVER ASSEM. ------------------- 1 2Jl'345 LEVER------------------------ 1

33 8J2652 SHAFT ------------------------ 1 34 5H2207 LI NK --------------------------- 2 35 2H5746 AOAPT£R--------~--------------- 2 36 3G4074 TUBE ASSEM. -------------------- 1 ! 37 4J 8996 SEAL -----------------------~---- 11

212853

~ 23-24

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12

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hydraulic controls s/n 7x1, 8x1, & 9x1 & up · 2018. 11. 3. · 22xl--up, 23xl--up,...

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