hydraulic and mechanical products since 1899wardshydraulic.com/catalogs/simplex_catalog.pdf · 2...

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HYDRAULIC AND MECHANICAL PRODUCTS SINCE 1899

SC103Bwww. t k s imp l ex . comENGINEERED FOR EXCELLENCE

www.tksimplex.com

HYDRAULIC TOOLS

PRESSES

TORQUE WRENCHES

MECHANICAL JACKS

CYLINDERS

SIMPLEX INTRODUCTIONNew ProductsSafety TipsBasic Hydraulic PrinciplesBasic Hydraulic Systems

HAND PUMPS

POWER PUMPS

All Simplex Product Dimensions are subject to change without notice.Please consult your Simplex Representative for verification of criticalspecifications, or visit our Simplex Support Center at www.tksimplex.com

HYDRAULIC & AIR JACKS

TABLE OF CONTENTS

34-5

67

IntroductionHydraulic Cylinder ApplicationsAccessoriesSpring Return 5 & 10 TonSpring Return 15 & 25 TonSpring Return 30 - 100 TonAluminum 30 - 150 TonsAluminum Locknut 30 - 150 TonsAluminum S/A Center HoleAluminum D/A Center HoleLow Profile 10 - 100 TonsFlat Jack 5 - 150 TonsPull 2 & 5 TonCenter Hole IntroductionCenter Hole Single-ActingCenter Hole Double-ActingHigh Tonnage IntroductionLoad Return 30 - 1000 TonsLock Nut 30 - 1000 TonsDouble-Acting 10 - 1000 TonsPump & Cylinder Sets

89

101112131415161718192021222324

25-2627-2829-3031-32

R-SeriesR-SeriesR-SeriesRAS-SeriesRAL-SeriesRAC SeriesRACD SeriesRLS-SeriesRFS-SeriesRP-Series

RC-SeriesRCD-Series

RLR-SeriesRLN-SeriesRDA-Series

IntroductionProper Size & SelectionPortableAluminum Hand PumpsHeavy DutySpecial Application

3334-35

3637

38-3940

P-SeriesP-SeriesP-SeriesP-Series

IntroductionApplication GuidePow’r-Buddy0.5 HP Perm. Magnet Motor1.5 HP Induction Motor1.5 HP Perm. Magnet Motor3 HP 3 Phase Motor5 HP 3 Phase MotorGas Motor1.5 HP Air MotorAir Over OilHydraulic Intensifier

41-4243

44-4546-4748-4950-5152-5354-5556-5758-5960-61

62

IntroductionNut SplittersSpreaders 1-10 Tons35 Ton Punch Single-Acting35 Ton Punch Double-Acting10 Ton Maintenance Kit

7374757677

78-79

NS-Series

SPH-SeriesSPD-SeriesMK-Series

IntroductionSquare Drive ToolsSquare Drive AccessoriesLow Clearance Drive UnitsLow Clearance LinksTorque Wrench PumpsTorque Wrench PumpsTorque Wrench IntensifierTorque Wrench Pump Accessories

979899

100101102103103103

WT-Series

WX-SeriesWXL-SeriesPET-SeriesPAT-SeriesPIT-Series

IntroductionRatchet Jacks 5-20 TonsReel Jacks 5-20 TonsSuperjacks 15-50 TonsScrew Jacks 12-24 TonsScrew & Cap AssembliesTank JacksPush/Pull JacksSpreader & Planer JackTrench BracesMine Roof Supports

104105106107108109110111112113

114-115

INDEX & UNI-LIFTIndexNotesUni-Lift

116-117118119

2

PE10 SeriesPE20 SeriesPE40 SeriesPE70 SeriesPE50 SeriesPE60 SeriesPG SeriesPA40 SeriesPA91 & PA95 SeriesPI-Series

IntroductionAccessoriesH-Frame Bench PressC-Frame Arbor Press10 Ton H-Frame Press25 & 30 Ton H-Frame Press55 Ton H-Frame Press100 Ton H-Frame Press150 & 200 Ton H-Frame Press

899091919293949596

I-SeriesI-SeriesI-SeriesI-SeriesI-SeriesI-SeriesI-Series

IntroductionApplication & Selection2-100 Ton Hand Jacks2-10 Ton Toe JacksAir BagsPow’r-Riser II

80818283

84-8586-88

HJ-SeriesTJ-SeriesB-SeriesJE & JA-Series

VALVES & ACCESSORIESIntroductionSuc-O-Matic2 Way & 3 Way Directional Valve4 Way Directional ValveCheck, Flow Control, Relief ValveCouplersManifolds, Fittings & OilHigh Pressure HosesGauges

63646566676869

70-7172

3

NEW PRODUCTS FROM SIMPLEX

ALUMINUM HAND PUMPSPg. 37

35 TON DOUBLE ACTINGPORTABLE HYDRAULIC PUNCH

Pg. 77

POW’R-BUDDYPOWER PUMPPgs. 44 & 45

HYDRAULICINTENSIFIER

Pg. 62

ALUMINUM CYLINDERSPgs. 14 to 17

AIR OVER OIL HYDRAULIC PUMPSPgs. 60 &61

HYDRAULIC TORQUE WRENCHES & POWER PUMPSPgs. 98 to 103

HELPFUL HYDRAULIC SAFETY TIPS

1

You must know the weightof what you intend to lift andchoose a ram with at least10% more capacity. Beaware of possible load shiftrequiring more capacity atany particular lifting point.

Choose The RightRam.9 Tons

10 TonCylinder

2 Inspect All System Components.

Check each component before you set up your hydraulicsystem. Do not use damaged or worn components. Turnthem in for repair or replacement.

3 Safety Instructions.

Read all warning labels and instructions. Operatinginstructions must be understood before using equipment.Never remove labels from equipment. Replace missing,worn, or damaged labels. Always wear safety gogglesand protective clothing when using hydraulic equipment.

4 Each Jack or Ram Must Be FullySupported at the Base.

Every jack or ram, whether used individually or in asystem, should be completely supported on a solid, firm,non-sliding foundation capable of supporting the load.

5 Fill Oil Reservoirs With Cylinder Retracted.

Only fill pump to recommended level, and fill only whenconnected cylinder is fully retracted.

6 Know How Your Hydraulics Work.

Do not use extensions or cheeter bars on hydraulic jacks orhand pumps to raise a load.

7 Center the Load on the Lifting Point.

The load must be centered on the ram, or equally distributed onmultiple rams. Off center loading can result in the ram slippingout and loss of the load.

8 When Using Multiple Rams, Distribute theLoad Evenly.

For multiple ram lifts, you must be able to determine thelocation and number of lifting points that will allow the load tobe evenly distributed to all the rams. This is called load balance.Size, center of gravity, and load geometry must to be consideredin order to correctly determine load balance.

4

HELPFUL HYDRAULIC SAFETY TIPS

5

Place blocking or cribbing under the loads as you raise it. Eachtime you raise it higher, insert more blocking. Position yourself ina manner that will keep you clear of the load, and will not allowyour hands or other body parts between the load and the cribbing.

9 Block or Crib Your Load as it Raises.

10 Do Not Use Rams as Permanent Supports.

Hydraulic rams are not meant to be used as permanent supports.They are designed to lift and lower. If you need to hold the loadfor any length of time, cribbing or Simplex locknut cylindersshould be used.

11 Hydraulic Connections.

When making connections with quick couplers, make sure thecouplings are fully engaged. Threaded connections such asfittings, gauges, etc. must be securely tightened and leak free.Never use excessive tightening force that may distort the fittingsor strip the thread profile.

13 Hydraulic Disconnections.

Never attempt to disconnect hydraulic hoses, fittings or cou-plers under pressure. Unload the ram, open the release screwon the hand pump and shift or open all hydraulic controlsseveral times. If system includes a gauge, double check thegauge to insure pressure has been completely released.

14 Do Not Carry or Drag Pumps and Rams byTheir Hoses.

Dragging or carrying rams or pumps by a connected hose candamage the couplers and hoses. Using damaged couplers andhoses can be dangerous.

12 Avoid Extreme Heat or Weld Splatter.

Weld splatter will damage plunger rods and hoses. Hydraulicfluid can ignite if vaporized or exposed to high temperatures.

15 Keep Hydraulic Hoses Free of Obstruc-tions.

Do not drop sharp or heavy objects on hose. Keep hose out ofheavy traffic areas. This will cause internal damage to hosewire strands. Applying pressure to a damaged hose may causeit to rupture. Avoid sharp bends and kinks when routinghydraulic hoses.

SAFETY FIRST!

BASIC HYDRAULIC PRINCIPLESFlow: is created by the pump.

Pressure: is created by resistance to flow. This resistance is usually the result of a load.

Effective Area

1 Gallon = 231 cu. in. • 1 Ounce = 1.8 cu. in. • 1 "KIP" = 1,000 lbs.

METRIC CONVERSION CHART1 Inch = 2.54 cm

= 25.4 mm1mm = .039 in.1 sq. in. = 6.452 cm/sq.1 cm/sq. = .155 sq. in.1 Meter = 39.37 in.

1 Horsepower= .735 kW1 Nm = .73756 Ft. lbs.1 Ft. lbs. = 1.355818

Centigrade = 5/9 (F-32)Fahrenheit = 9/5 (C+32)

1 psi = .069 bar1 bar = 14.7 psi1 kPa = .145 psi

1 cu. in. = 16.39 cu./cm1 cu./cm = .061 cu./cm1 liter = 61.02 cu. in.1 liter = .264 gallon1 U.S. gallon = 3.785 liters

1 lbs. = .4536 kg1 kg = 2.205 lbs.1 Metric Ton = 2,205 lbs.

= 1,000 kg`1 Ton (Short) = 2,000 lbs.

= 907.18 kg

Force: The amount of force a hydraulic cylinder can generate is equal to hydraulic pressure times the effective area of the cylinder.(Effective area is the surface area of the piston face in square inches.) For multiple cylinder systems, multiply the effective areatimes the number of cylinders times pressure to determine system force.

Formula for Calculation of Output Force:

Speed: When using a "power pump" the speed at which your cylinder will lift is determined by dividing the pump's flow by thecylinder's effective area.

Formula for Calculation of Lifting Speed:

psi x Cylinder Effective Area x No. of Cylinders

2,000= TONS

Pump Flow Per Minute

Cylinder Effective Area x No. of Cylinders=

in./min.PistonTravel

6

Inches

1/161/8

3/161/4

5/163/8

7/161/2

9/165/8

11/163/4

13/167/8

15/161

Decimal

.06

.13

.19

.25

.31

.38

.44

.50

.56

.63

.69

.75

.81

.88

.941.00

mm

1.593.184.766.357.949.53

11.1112.7014.2915.8817.4619.0520.6422.2323.8125.40

FRACTION CONVERSIONCHART

BASIC HYDRAULIC SYSTEMS

7

CYLINDERS

8

SIMPLEX CYLINDERS AT A GLANCE CHART

INTRODUCTION

■ Wide VarietySimplex offers the widest selection of cylinder style, tonnageand stroke to match your every day needs.

■ Built for Rugged Industrial/Construction UseAll Simplex cylinders meet ANSI/ASME B30.1 Safety Stan-dards. Stop rings, plated pistons and heavy duty constructionprovide trouble free operation and long life.

■ Sure Spring RetractionHeavy duty, wound steel plate springs provide fast andcomplete retraction cycle after cycle, and retain their tensionlonger. Long lasting springs contribute substantially tocylinder life.

■ Versatile FixturingThreaded collars and internal plunger threads withstand fullloading for maximum flexibility in fixturing.

■ Piston Blow-Out ProtectionEvery Simplex cylinder incorporates a positive piston stop tolimit piston travel at the end of the stroke, and allows thecylinder to be operated at full stroke. Piston stops addstrength and safety to your Simplex cylinder.

■ Protection from ContaminationPolyurethane wipers clean the rod surface during retraction,protecting the inner cylinder assembly from dirt, moisture, andother contaminants.

■ Exceeds ANSI/ASME B30.1 Safety Standards.

THE SIMPLEX CYLINDER A Standard heavy duty, heattreated, grooved load cap helpsstabilize the load.

Plated piston rods resist scoring &corrosion.

One piece, heavy dutybearing for side loadprotection and long life.

Stop rings for pistonblow-out protection.

Heavy duty cylinder bodies;precision polished boreminimizes friction & wear.

Single-Acting

Double-Acting

Solid

Solid

CenterHole

PlungerType

CylinderType

Capacity(Tons)5 - 100

30 - 15050 - 15030 - 60

30 - 15010 - 1005 - 150

2 - 530 - 1,00030 - 1,000

12 - 10030 - 660

10 - 1,000

CylindersSeries

R RAS RAL RAC RACD RLS RFS RP RLR RLN RC RCD RDA

PageNo.(s)11 - 13

14151617181920

25-2627-28

2223

29-30

Strokes(in.)

5/8 - 14 1/42 - 102 - 103 - 62 -101 - 2

5/8 - 11/165 - 5 1/22 - 122 - 12

5/16 - 6 1/81 - 102 - 24

Description/Applications

General purpose spring return for fast retractionLightweight for easy carrying and positioningLightweight load holding locknut - spring returnLightweight Center Hole - spring returnLightweight Center HoleLow height - spring returnVery low height - spring returnPull cylinder spring returnJacking cylinders - load returnMechanical load holding/lock nut - load returnHard-Kor cylinders are used for pulling applica-tions, prestressing & post tensioningDouble-acting controlled retraction/fast cycling

Steel piston stop for extrastrength.

Heavy duty, wound steel platespring provides fast andcomplete retraction.

Quality high flow couplerswith tough rubber dustcaps.

Single-Acting

Solid

CenterHoleD/A

CYLINDERS

9

APPLICATION SELECTION GUIDE

SERVI

NGINDUSTRY WITH

PRIDE

QUALITY

Templeton Kenly & Co., Inc.SINCE - 1899

For Application Questions Call Simplex 1(800) 323-9114.

■ Spring return cylinders are used for greater applicationflexibility. With capacities up to 100 tons, and the widestchoice of stroke lengths, as well as mounting options andaccessories, the Simplex R-Series cylinders can fill almostany requirement. See pages 11 - 13.

SINGLE-ACTING SPRING RETURN CYLINDERS

■ Choose light weight aluminum cylinderswhen easy carrying and positioning areimportant. Here Simplex RAS-Seriesaluminum cylinders were specified toovercome a difficult setup in tightquarters while leveling a large structuralfoundation. See page 14 - 17.

LIGHT WEIGHT ALUMINUM CYLINDERS

LOCKNUT CYLINDERS

■ Choose locknut cylinders when the loadmust be lifted and held in place for a periodof time. In this application Simplex RLN-Series cylinders cut installation time on thispower generator by 25%. “The locknut heldthe load without installing cribbing.”See pages 27 - 28.

DOUBLE-ACTING CYLINDERS

■ Choose double-acting cylinders for higher cycleproduction work or when complete control of largercylinders is desired. The two RDA-Series 150 toncylinders are used in this custom made press toextract vanilla. “With these Simplex cylinders wecan extract 30% more vanilla in less time making theprocess more efficient and profitable.”See pages 29 - 30.

CYLINDERS ACCESSORIES

Cylinder Bases

0.5°

C

A

B

5°

BA10 for R102 through R1014BA25 for R252 through R2514

Piston Clevis

Mounting Blocks

10

Base Clevis

C

B

A

F

D

E

C

B

A

E

D

F

ATS100 for R-Series 55, 75 and 100 ton cylinders (See Page 13)

Tilt Saddles

B

C

.44 Dia.A

D

E 1.5-16 UN-2B

F

G

.44 Dia.

1/4-20 UNC

A C

D

E

B

Mounting Blocks ForR10 & R25 Series Cylinders(See Pages 11 & 12)Mounting Blocks For

R5 Series Cylinders(See Page 11)

Cylinder Load Caps

Type of CylinderUsed on R5 SeriesUsed on R10 & R15 SeriesUsed on R25 SeriesUsed on R30 SeriesUsed on R55 SeriesUsed on R75 SeriesUsed on R100 SeriesUsed on RDA10 SeriesUsed on RDA30 SeriesUsed on RDA55 SeriesUsed on RDA100 SeriesUsed on RDA150 SeriesUsed on RDA200 Series

Model18347183488552585525855468554685546183488552588390183231832687721

D

C

B

A

C

For R-Series 5, 10, 15 & 25

(See Pages 11 & 12)

For R-Series 5, 10, 15 & 25

(See Pages 11 & 12)

A.39.63

B4.724.96

C9.0611.02

D2.283.39

ModelBA10BA25

1.55”

2.82”

5°

A1.381.97

B.59.83

C.881.40

ModelATS10ATS25

ATS10 for R102 through R1014ATS25 for R251 through R2514

A(in)

3.505

B(in)12

C(in)2.633.66

D(in)

2 1/4-14 UNS-2B3 5/16-12 UN-2B

ModelNo.

BR10BR25

E(in)0.340.66

A.99

B2.75

C1.38

D2.36

ModelBR5

E1.62

F1.06

G2.12

A1.131.691.692.25

B1.622.312.432.93

C.561.001.001.50

D.63.88.88

1.25

E.631.001.001.25

F .751.311.131.38

ModelBCR5BCR10BCR15BCR25

A1.752.502.503.75

B1.882.632.633.13

C.561.001.001.50

D.63.88.88

1.25

E.631.001.001.25

F1.001.381.381.63

ModelBC5BC10BC15BC25

CYLINDERSSPRING RETURN - 5-10 TON

Simplex Cylinders Improve Manufacturing Efficiencies.

Spring Return Cylinders 5 & 10 Ton Capacities

■ 14 Models.■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop ring for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.

Simplex spring return cylinders, used in this fabricatingfixture, provide fast and accurate forming of precisionmetal products.

Base Mounting Holes5 Ton (except R-50)1/4-20 UNC-2B THDOn a 1.00 Dia B.C., .56" dp.

10 Ton (except R101)5/16-18 UNC-2B THD.On a 1.56 Dia. B.C., .50" dp.

See page 19 for R50 mounting dimensions.

C

A - Minim

um Ht.

B - Extended Ht.FD

E

G

CylinderAccys. pg. 10

Hosespgs. 70-71

Basespg. 10

11

Pump & Cylinder Setspgs. 31-32

ModelNumber

R50R51R53R55R57R59R101R102R104R106R108R1010R1012R1014

Cap.(tons)

Stroke(in)

5/813579 1/812 1/84 1/86 1/8810 1/81214

RamBoreDia.(in)

EffectArea

(sq in)

Pres.@ Cap.

(psi)

OilCap.

Req'd(cu in) .6 1.0 3.0 5.0 7.0 9.1 2.25.22 9.213.718.022.727.031.5

CBodyO.D.(in)

1.6x2.3

DPistonO.D.(in)

EBase ToPort C/L

(in)

3/4

PistonI.D. Thrds.

(in)None

None

FPistonThrd.

Depth (in)None

None

CollarThrds.

(in)None

GCollarThrd.

Lgth. (in)None

11/8

10

5

1 11/16

1 1/8

2.24

.99

8,945

10,000

2 1/4

1 1/2

1 1/2

1 3/4 x 16

1 - 8

5/8

3/4

11/2 x 16

21/4 x 14

Sugstd.HandPump

P41

P42

AMin.Ht.(in)

1 5/84 11/326 1/28 1/210 5/812 3/43 17/324 25/326 3/49 3/411 3/413 3/415 3/417 3/4

BExt.Ht.(in)

2 1/45 11/329 1/213 1/217 5/821 7/84 17/326 29/3210 7/815 7/819 3/423 7/827 3/431 3/4

Wgt.(lbs)

2.5 2.5 3.3 4.0 5.0 5.5 3.5 5.2 6.3 8.810.512.013.515.3

CYLINDERS

Simplex Cylinders Are Perfect For Heavy Maintenance.

SPRING RETURN - 15-25 TON

Spring Return Cylinders 15 & 25 Ton Capacities

■ 13 Models.■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop ring for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.

Large steel coils that were damaged in handling arereshaped using a Simplex R256 cylinder and 70Series pump.

Base Mounting Holes15 Ton3/8-16 UNC-2B THDOn a 1.88 Dia B.C., .50" dp.

25 Ton1/2-13 UNC-2B THD.On a 2.31 Dia. B.C., .75" dp.

C

A - Minim

um Ht.

B - Extended Ht.FD

E

G

12

CylinderAccys. pg. 10

Hosespgs. 70-71

Basespg. 10


ModelNumber

R152R154R156R1510R1514R251R252R254R256R258R2510R2512R2514

Cap.(tons)

15

Stroke(in)

24610141246 1/48 1/410 1/412 1/414 1/4

Pres.@ Cap.

(psi)

9,554

CBodyO.D.(in)

2 3/4

DPistonO.D.(in)

15/8

EBase ToPort C/L

(in)

1

AMin.Ht.(in)

5 7/87 7/810 11/1614 11/1618 11/165 1/26 1/28 1/210 3/412 3/414 3/416 3/418 3/4

BExt.Ht.(in)

7 7/811 7/816 11/1624 11/1632 11/166 1/28 1/212 1/21721252933

EffectArea

(sq in)

3.14

RamBoreDia.(in)

2

Wgt.(lbs)

8.310.814.519.524.512.015.018.023.027.031.035.039.0

PistonI.D. Thrds.

(in)

1 x 8

FPistonThrd.

Depth (in)

1

CollarThrds.

(in)

23/4 x 16

CollarThrd.

Lgth. (in)

1 3/16

G

25 2 9/16 5.15 9,700 3 3/8 2 1/4

3/4

1 1/2 x 16 35/16x12 1 15/16

Sugstd.HandPump

P42

P140

P42

P140

OilCap.

Req'd(cu in) 6.312.619.031.444.0 5.210.320.632.242.552.863.173.4

1 1/8

CYLINDERS

13

SPRING RETURN - 30-100 TON

■ 9 Models.■ High flow quality couplers.■ Collar threads designed for full load.■ Base & piston mountings for easy fixturing.■ Removable load caps for flexibility & safety.■ Stop rings for piston blow-out protection.■ Plated piston to resist scoring & corrosion.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.■ Removable carrying handles included on

models R556 through R10010.

Simplex Cylinders Help Stand Up To Tough Construction Jobs.

Spring Return Cylinders 30 Through 100 Ton Capacities

*Power pumps are suggested for these units (see pages 44-62)

Contractors called on the brute force of Simplex R5513cylinders to lift and position highway ramps in SanDiego. The Simplex 50 Series power units provided thepower and control in this rough outdoor application.

Base Mounting Holes55 Ton only.1/2-13 UNC-2B THDOn a 3.75 Dia B.C., .75" dp.

C

A - Minim

um Ht.

B - Extended Ht.

FD

E

G

Power Pumpspgs. 44-62

Hosespgs. 70-71

Cylinder Accessoriespg. 10

ModelNumber

R308R552R554R556R5513R756R7513R1006R10010

Cap.(tons)

30

RamBoreDia.(in)

2 7/8

Pres.@ Cap.

(psi)

9,245

OilCap.

Req'd(cu in) 53.6 22.1 54.0 69.0146.3 97.4208.0137.0212.0

CBodyO.D.(in)

4

DPistonO.D.(in)2 1/4

EBase ToPort C/L

(in)2 1/4

PistonI.D. Thrds.

(in)11/2 x 16

FCollarThrds.

(in)35/16x12

GCollarThrd.

Lgth. (in)1 15/16

Wgt.(lbs)

40.0 32.042.0 50.0 78.0 63.0130.090.0110.0

AMin.Ht.(in)

15 1/46 15/168 15/1611 1/818 1/811 1/419 3/813 1/416 7/8

PistonThrd.

Depth (in)1 3/16

100 5 1/8

Stroke(in)

8 1/4246 1/413 1/46 1/813 1/86 5/810 1/4

20.63 9,695 6 1/4 4 1/8

1 3/8

61/4 x 12 2 1/4

N/A N/A

Sugstd.HandPump

P82P42P82

EffectArea

(sq in)

6.49

BExt.Ht.(in)

23 1/28 15/1612 15/1617 3/831 3/817 3/832 1/220 11/1627 15/16

* 1 3/16

75

55

4 1/2 15.90 9,430 5 3/4 3 3/4

3 3/4 11.05 9,955 5 3 1/8

53/4 x 12 1 3/4

5 x 12 2 1/8

CYLINDERS

Simplex Silver Lite Aluminum Cylinders Cut Carrying Weights Up To 60%.

30 - 150 TON ALUMINUM

Structural moversused Simplex RAS-Series lightweightcylinders to lift thishistoric building."Simplex lightweight cylinders were easy to carry."

14

*Power pumps are suggested for these units (see pages 44-62).

■ 13 Standard Models from 30 through 150 tons.■ Heavy duty spring for fast & full retraction.■ Large bearing surfaces for side load protection.■ Carry handles standard on all models.■ Hard anodized coating reduces wear & corrosion.■ Stop rings for piston blow-out protection.■ Rod wiper protects inner cylinder from dirt.■ High flow couplers.■ Complies with ANSI/ASME B30.1 safety standards.


Hosespgs. 70-71

Accessories & Fittingspgs. 68-72

A

CE

B

D

CUSTOM STROKES AND CAPACITIES AVAILABLE, CONTACT FACTORY

ModelNumber

RAS302BRAS306BRAS502BRAS504BRAS506BRAS5010BRAS1002BRAS1004BRAS1006BRAS10010BRAS1502BRAS1506BRAS15010B

Cap.(tons)

150

Stroke(in)

26246

10246

1026

10

AMin.Ht.(in)

6.510.5 6.5 8.510.514.5 6.5 8.510.514.5 6.510.514.5

BExt.Ht.(in)

8.516.5 8.512.516.524.5 8.512.516.524.5 8.516.524.5

OilCap.

Req'd(cu in)

1339

22.144.266.2110.441.282.4123.720661.4184.1306.8

CBodyO.D.(in)

10

DPistonO.D.(in)

4.875

EBase ToPort C/L

(in)

1.5

EffectArea

(sq in)

30.7

Aluminum Spring Return Cylinders 30 Through 150 Ton Capacities

5.5

4.5

3.12

2.5

Weight(lbs)

141813172836404550685886

110

6.5

11

30

1.5

1.5

Sugstd.Hand

Pumps

P42/P72P72/P82P72/P82P72/P82

P140*

P72/P82P140

**

P140**

50

100 20.7 8 4.25 1.5

CYLINDERSSimplex Silver Lite Aluminum Cylinders Cut Carrying Weights Up To 60%.

50 - 150 TON ALUMINUM LOCKNUT

■ 11 standard models from 50 through 150 tons.■ Locknuts for extended load holding.■ Large bearing surfaces for side load protection.■ Hard anodized coating reduces wear & corrosion.■ Carry handles standard on all models.■ Stop ring for piston blow-out protection.■ Heavy duty spring for fast & full retraction.■ High flow quality couplers.■ Complies with ANSI/ASME B30.1 safety standards.

15CUSTOM STROKES AND CAPACITIES AVAILABLE, CONTACT FACTORY


Hosespgs. 70-71


C

G

BA

EF D


ModelNumber

RAL502RAL504RAL506RAL5010RAL1002RAL1004RAL1006RAL10010RAL1502RAL1506RAL15010

Cap.(tons)

150

AStroke

(in)

246

10246

1026

10

BMin.Ht.(in)

8.12510.12512.12516.125 8.37510.37512.37516.375 8.37512.37516.375

Ext.Ht.(in)

10.12514.12518.12526.12510.37514.37518.37526.37510.37518.37526.375

OilCap.

Req'd(cu in) 21.65 43.30 64.92108.20 40.51 81.00121.50202.50 60.60181.80303.00

CBodyO.D.(in)

10

FPistonO.D.(in)

5

GBase ToPort C/L

(in)

1.5

EffectArea

(sq in)

30.68

Aluminum Lock Nut Spring Return Cylinders 50 Through 150 Ton Capacities

5.5 3.125

Weight(lbs)

223832404555648265101156

11.0450 1.5

Sugstd.Hand

Pumps

P42/P72P72/P82P72/P82

P140P72/P82

P82P140

*P140

**

100 20.68 8 4.25 1.5

DCyl. Bore

Dia.(in)

6.25

3.75

5.125

ESaddle

Dia.(in)

4.5

2.50

3.5

CYLINDERS



Hosespgs. 70-71


C

BA

ED


ModelNumber

RAC303RAC306RAC603RAC606

Cap.(tons)

AStroke

(in)

3636

BMin.Ht.(in)

8 3/411 3/410 1/813 1/4

Ext.Ht.(in)

13 3/417 3/413 1/819 1/4

OilCap.

Req'd(cu in)

22 44 37 74

CCenterHole(in)

EBase ToPort C/L

(in)

EffectArea

(sq in)

Aluminum Center Hole Single Acting Spring Return Cylinders 30 &60 Ton Capacities

1 3/16

Weight(lbs)

22304255

7.2130 1

Sugstd.Hand

Pumps

P42/P72P72/P82P72/P82

P14060

DCyl. Bore

Dia.(in)

5 1/2

30 - 60 TON ALUMINUM CENTER HOLE

16

2 1/812.3 15 1/2

■ 4 standard models in 30 and 60 ton capacities.■ Chrome plated center sleeve for extra protection against wear & corrosion.■ Heavy duty spring for fast & full retraction.■ Hard anodized housing & piston reduce wear & corrosion.■ Carrying handles standard on all models.■ Steel base & piston for protection against load damage.■ Large bearing surfaces for side load protection.■ Rod wiper protects inner cylinder from dirt.■ Complies with ANSI/ASME B30.1 safety standards.

NEW!

CYLINDERS



Hosespgs. 70-71


■ 14 standard models in 30through 150ton capacities.

■ Chrome plated center sleeve for extraprotection against wear & corrosion.

■ Hard anodized coating reduces wear &corrosion.

■ Carrying handles standard on allmodels.

■ Steel piston for protection against loaddamage.

■ Large bearing surfaces for side loadprotection.

■ Rod wiper protects inner cylinder fromdirt.

■ Complies with ANSI/ASME B30.1 safetystandards.

C

BA

E

F

D



ModelNumber

RACD302RACD306RACD3010RACD502RACD504RACD506RACD5010RACD1002RACD1004RACD1006RACD10010RACD1502RACD1506RACD15010

Cap.(tons)

Stroke(in)

26

10246

10246

1026

10

AMin.Ht.(in)7

111579

111510121418101418

BExt.Ht.(in)

91725913172512162028122028

Effect. Area FCollar ToPort C/L

(in)

CCent.Hole

Dia (in)

Aluminum Double Acting Center Hole Cylinders 30 Through 150 Ton Capacities

3.25

Weight(lbs)

202835334149658593102132109132156

1 1/230

Sugstd.Hand

Pumps

50 2 1/8 3.43

DBodyO.D.(in)

5

8

EBase ToPort C/L

(in)

1 3/4

30 - 150 TON D/A ALUMINUM CENTER HOLE

17

150

100 3 1/2

3 1/2

Push(sq.in)

Pull(sq.in)

6.35

10.30

20.28 7.8

31.47 9

Oil Cap. Req’d.

Push(sq.in)

Pull(sq.in)

14.34 43.02 71.70 21.71 43.44 65.16108.60 41.52 83.04124.56206.60 61.26183.73306.30

6.5019.5032.50 6.8613.7220.5834.3015.6031.2046.8078.0017.9653.9889.82

11

12

2 1/2

1 3/4

2 1/2

P140D

*

P140D

*

NEW!

CYLINDERS"These Low Profile Cylinders Gave Us The Power We Wanted In The CompactSizes We Needed."

LOW PROFILE 10 - 100 TONS

ModelNumber

RLS101RLS201RLS302RLS502RLS1002

AStroke

(in)

1 1/21 3/42 7/162 3/82 1/4

RamBoreDia.(in)

1 11/162 3/82 7/83 1/2 5

Pres.@ Cap.

(psi)

8,940 9,030 9,25010,40010,200

OilCap.

Req'd(cu.in.)

3.4 7.815.822.844.2

DBodyO.D.(in)

2 3/4 3 5/8 4 5 6 1/2

EPistonO.D.(in)1 1/2

22 1/42 1/43 5/8

FBase ToPort C/L

(in)

3/4 15/161 1/4

BMin.Ht.(in)

3 15/323 7/84 5/84 13/165 9/16

CExt.Ht.(in)

4 31/325 5/87 1/167 3/167 13/16

EffectArea

(sq.in.)

2.23 4.43 6.49 9.6219.63

Wgt.(lbs)

5.810.513.822.844.5

Cap.(tons)

10203050100

Spring Return Low Profile Cylinders 10 Through 100 Ton Capacities

11/16

Sugstd.HandPump

P140

Simplex RLS Series provides the ideal fit & force requiredfor most bridge lifting and pier cap maintenance jobs.Compact, light weight & tough as nails, Simplex cylindersare at home on any construction site.

Low ProfileCylinders Up to100 Tons!!

■ 5 Models.■ Plated pistons to resist scoring & corrosion.■ High flow couplers.■ Stop rings for piston blow-out protection.■ Rod wiper protects inner cylinder from dirt.■ Exceeds ANSI/ASME B30.1 safety standards.

E

D

B

A

C

F

18


Hosespgs. 70-71


P42/P72

CYLINDERS

Simplex Flat Jacks, Designed To Fit In Tight Spots.

5 - 150 TON FLAT JACK

Spring Return Flat Jacks 5 Through 150 Ton Capacities

ModelNumber

R50RFS10RFS20RFS30RFS50RFS75RFS100RFS150

AStroke

(in)

5/8

1/2

5/8

9/16

RamBoreDia.(in)1 1/8

1 11/162 3/82 7/83 1/24 1/2

56 1/4

Pres.@ Cap.

(psi)

10,000 8,940 9,030 9,25010,400 9,44010,200 9,785

OilCap.

Req'd(cu in) .6 1.0 1.9 3.2 6.010.012.317.2

DBody

Length(in)

2 9/16 3 1/4 4 4 1/2 5 1/2 6 1/2 7 8 1/2

BMin.Ht.(in)

1 5/81 11/162 1/322 5/162 5/83 1/83 3/83 15/16

CExt.Ht.(in)

2 1/42 1/82 15/322 13/163 1/43 3/444 1/2

EffectArea

(sq in)

.99 2.24 4.43 6.49 9.6215.9019.6330.66

Wgt.(lbs)

2.5 3.3 6.0 8.514.324.531.050.5

SuggestedHandPump

P41/P71

Piston O.D.Spring Ret.

(in)1

3/41 1/81 3/81 3/42 1/82 1/2

3

GEBodyWidth

(in) 1 5/8 2 3/16 3 3 3/4 4 1/2 5 1/2 6 7 1/2

7/16

Cap.(tons)

51020305075

100150

■ 8 Models.■ Stop rings for piston blow-out protection.■ Bronze plated domed piston resists side load.■ Plated pistons to resist scoring & corrosion.■ High flow couplers.■ Mounting holes in 5, 10, & 20 ton models.■ Rod wiper protects inner cylinder from dirt.■ Exceeds ANSI/ASME B30.1 safety standards.

FBase ToPort C/L

(in)

15/16

P42/P72

Simplex RFS Series are designed specifically for nearimpossible lifting, clamping or positioning jobs wherespace is at a premium. Ideal for break loose or start upspreading jobs. These mini-monsters pack up to 150 tonsof force into a convenient, portable package.

A

C B

D

E

F

G

H

I

Base Mounting Holes

19


Hosespgs. 70-71


3/4

Capacity

5 Ton10 Ton20 Ton

Mounting Hole DimensionsI

(in)1 1/81 13/321 15/16

Base Mounting Hole Dimensions(in)

7/32 through x 23/64 C'BORE (1/4 DEEP)9/32 through x 27/64 C'BORE (5/16 DEEP)25/64 through x 19/22 C'BORE (25/64 DEEP)

H(in)

1111/321 9/16

CYLINDERS

20

2 - 5 TON PULL CYLINDERS

Hydraulic Pull Cylinders

P42 is the suggested hand pump.

B

A J

C

F

DEG

I

H

■ 2 Models.■ High flow couplers.■ Designed for pulling & tensioning applications.■ High strength all steel construction.■ Chrome plated piston rods resist corrosion.■ Rod wiper protects against contamination.■ Piston rod automatically extends when pressure is released.■ High strength compression spring provides long cycle life and quick piston extension.■ Complies with ANSI/ASME B30.1 safety standards.

Clevis Ends

Simplex Pull Cylinders Are Designed For Pulling & Tensioning Applications.

Clevis ClevisPullCylinder

ClevisAdaptor

Base Clevis Adaptor

D

AB

E

C

F

Clevis

A(in)

5 1/86

ModelNumber

RPC25RPC55

B(in)

4 5/165

C(in)

1 5/161 1/2

D(in)

22 1/2

E(in)

3/47/8

F(in)

11 1/2

Cap.(tons)

25

ModelNumber

RP25RP55

Pres.@ Cap.

(psi)7,2508,850

OilCap.

(cu. in.)2.86.2

Wgt.(lbs)

411

Stroke(in)

5 5 1/2

AMin. Ht.

(in) 9 9/16 11 7/8

BExt. Ht.

(in) 14 9/16 17 3/8

CO.D.(in)

1 3/4 2 1/4

DCollar

Thrd. (in)1 1/2-162 1/4-14

ECollar Thrd.Length (in)

11

FCyl. to

Port (in) 1 11/16 1 11/16

GPiston

Dia. (in) 3/4 1 3/16

HPiston

Adpt. (in)1

1 3/8

INPTF

Thrd. (in)3/4-14

11/4-111/2

JNPTF

Thrd. (in)3/4-14

11/4-111/2

The R

P25 & RP55

have

rod,

base

and c

ollar

threa

ds for

maximum

flexib

ility i

n

fixtur

ing us

ing op

tiona

l

attac

hmen

ts.

Both models include both adaptor and clevis.

CYLINDERS

21

■ Wide Variety.Hard-Kor™ Center Hole Cylinders are available from12 through 600 tons with a variety of strokes tomeet every requirement.

■ Built Solid For Maximum Durability.Hard-Kor™ cylinders are manufactured from solidalloy steel, eliminating sloppy threaded andwelded tolerances, potential leak points, and weakspots that cause base blowout.

■ Fast Retraction For Speed & Efficiency.Simultaneous machining of the center tube &cylinder bore provides Hard-Kor™ cylinders withprecision alignment that significantly improvesretraction time and minimizes seal extrusion.

■ Low Profile For Greater Flexibility.With lower profile & longer strokes, Hard-Kor™cylinders fit in the tightest spaces.

■ Reserve Power For The Toughest Jobs.Most Hard-Kor™ cylinders develop their catalogedcapacity below their maximum pressure rating.This provides Hard-Kor™ with reserve power thatcan be used for the toughest of jobs. The loweroperating pressure extends pump life and reduceshandle force and operator fatigue.

■ Exceeds ANSI/ASME B30.1 SafetyStandards.

THE HARD-KOR™ CENTER HOLE CYLINDER

SIMPLEX HARD-KOR™ CYLINDERS TRADITIONAL CENTER HOLE CYLINDER

A one piece, unified body issignificantly stronger thanstandard center holecylinders. Specialmanufacturing eliminatespotential leak points at thebase, enhancing the integrity& alignment of the base andcenter tube.

Weak spotscreated fromthreaded orwelded construc-tion are themajor cause ofbase blowout.

The additionalbase seals arepotential leakpoints thatcontribute toearly failure.

HARD-KOR™ INTRODUCTION

Heavy duty, heat treated loadcaps, Hard-Kor™ doubles asa lifting cylinder.

Piston rods have I/D threadfor special fixturing.

Rhino-Rod™ Pistonsincorporate a new finish thatoffers added protectionfrom scoring & wear.

Double wiper ringsprotect the piston, bore &tube from contamination.

Heavy duty compressionspring teams up with Hard-Kor™ precision to providequick & sure retraction.

Hard-Kor™ Design pro-vides a cylinder body with asolid base that eliminatespotential leak points &protects against baseblowout.

High flow coupler with toughrubber dust cap.

CYLINDERS

22

Single-Acting Center Hole Cylinders 12 Through 100 Ton Capacities

Simplex Hard-Kor™ Cylinders Make Light Work Of Structural Reconstruction.

■ 12 standard models.■ HARD-KOR™ DESIGN!■ No potential leak points at base.■ Extra protection against base blow-out.■ Low profiles for more versatility.■ Double wipers protect against contamination.■ Faster retraction increases productivity.■ Large center holes for greater flexibility.■ Rhino-Rod™ pistons resist scoring & corrosion.■ Lower operating pressures.■ Doubles as lifting cylinder.■ High flow coupling with tough rubber dust cap.■ Precision construction that prevents seal extrusion.A - Minimum Ht.

B - Extended Ht.

D C

F

E

G

H

Damage from earthquakes andage, caused the roof of theMission San Juan Capistrano to be in need ofrepair. 24 Simplex RC121 cylinders were used totransfer the load, so repairs could be made.

Capacity

12 Ton20 Ton30 Ton60 Ton100 Ton

Size(in)

5/16-183/8-163/8-161/2-135/8-11

Bolt CircleDia.(in)2

3 1/43 5/85 1/8

7

Base Mounting Holes

5/167/163/87/163/4

Dpth.(in)

Thread

C

A

B

AS20A54

B1-8

C.38

Optional Threaded Saddles

AS30A63

B1.25-7

C.38

SINGLE-ACTING CENTER HOLE

ModelNumber

RC120RCQ120RC121RC1211RC123RC202RC206RC302RC306RC603RC606RC1003

Stroke(in)

3262 1/26 1/8363

AMin.Ht.(in)

7 1/46 3/1611 3/16712 1/48 21/3212 21/329

BExt.Ht.(in)

10 1/48 3/1617 3/169 1/218 3/811 21/3218 21/3212

Pres.@ Cap.

(psi)

10,185

9,700

CBodyO.D.(in)

2 3/4

8 1/4

DPistonO.D.(in)

1 3/8

5

EffectArea

(sq in)

2.36

20.60

CollarThrds.

(in)

2 3/4 - 16

----

HCollarThrd.

Lgth. (in)

1 13/16

----

EBase ToPort C/L

(in)

1

FCenterHole

Dia. (in)

49/64

3 1/8

PistonThrds.

(in)3/4 - 163/4 - 10

----3/4 - 16

----

4 - 16

GPistonThrd.

Lgth. (in)

----5/8----

1

Cap.(tons)

12

100

20

30

60

8.64

14.58

7,545

6,950

8,230

4

5

6 3/4

5.30

OilCap.

Req'd(cu in)

8.311322264448862

2 1/8

2 1/2

4

51/64

13/16

7/16

25/32

1 1/16

1 5/16

2 1/8

3 7/8 - 12

4 1/2 - 12

6 1/4 - 12

1 1/2

1 3/4

2

1 9/16 - 16

1 13/16 - 16

2 3/4 - 16

3/4

7/8

3/4

3.55/8.905/16 2 3/16 2 1/2

1 5/8 4 3/4 6 3/8 4.5 6.5

Wgt.(lbs)

1017312652688099

CYLINDERS

CUSTOM STROKES AND CAPACITIES AVAILABLE,CONTACT FACTORY 23

DOUBLE-ACTING CENTER HOLESimplex Center Hole Cylinders Raise 6,000 Ton Bridge Span 170 Ft.

■ 11 standard models.■ HARD-KOR™ Design for longer life.■ Relief valves protect against over pressurizing.■ High flow couplers.■ Large diameter center holes.■ Rhino-Rod™ pistons resist scoring & corrosion.■ Stop ring for piston blow-out protection.■ Available in custom strokes.■ Rod wiper protects inner cylinder from dirt.

Double-Acting Center Hole Cylinders 30 Through 500 Ton Capacities

Engineers from around the world watched asSimplex center hole cylinders raised a 6,000 tonbridge section more than 170 ft. over the WillametteRiver in Portland, OR. The span was constructed upriver and barged into position. Using pull rods andcouplings, Simplex RCD200 Series cylinderscompleted the lift in 40 hours.

A - Minim

um Ht.

B - Extended Ht.

C

DG

F

E

Capacity

30 Ton60 Ton100 Ton

Size(in)

3/8-161/2-135/8-11

Dpth.(in)

Bolt CircleDia.(in)3 5/85 1/8

7

Thread

Base Mounting Holes

3/87/163/4

PushCap.(tons)

60

150246434646

ModelNumber

RCD302RCD307RCD6010RCD1001RCD1003RCD1006RCD10010RCD1505CRCD2006CRCD3006CRCD5006C

Wgt.(lbs)

48 50 95 85 100 115 150 240 385 720 1230

PullCap.(tons)

45

----------------

BExt.Ht.(in)

919 1/425 1/2 912182618 1/822 1/424 3/427 1/2

Stroke(in)

2710136105

6

AMin.Ht.(in)

712 1/415 1/279121613 1/816 1/418 3/421 1/2

OilCap.

Req'd(cu in)

8.624.75

559.0

21.142.370.578

172296463

CBodyO.D.(in)

6 3/4

10 12 15 17 3/4

DPistonO.D.(in)

4

6 8

9 1/2 12

ECenterHole

Dia. (in)

2 1/8

3 1/8 4 1/8 4 1/4 5 1/4

CollarThrds.

(in)

------------------------------------

FEffectArea

(sq in)

14.5

31.60 49.30 91.50129.30

Pres.@ Cap.

(psi)

8,230

9,491

10,000

CollarThrd.

Lgth. (in)

------------------------------------

PistonThrds.

(in)

------------------------------------

PistonThrd.

Lgth. (in)

------------------------------------

G

30 8.6 6,950 5 2 1/2 1 5/16 4 1/2 - 12 1 3/4 1 13/16 - 16 7/817.7

100 68 20.6 9,700 8 1/4 5 3 1/8

Number ofHoles

2

CYLINDERS

24

■ Wide VarietySimplex offers an extensive selection of hightonnage cylinders with capacities up to 1,000 tons.Single-acting, double-acting, and locking collardesign with standard or custom strokes andcapacities available.

■ Thick, Protective Bronze Inlays on AllInternal Bearing Surfaces

All Simplex high tonnage cylinders incorporatethick, protective bronze inlayed bearings that are anintegral part of a one piece piston. This designgreatly reduces the effect of sideloading andpromotes long life.

■ Unique DesignSimplex high tonnage cylinders use a one piecepiston design that is machined to precise toler-ances and is plated to resist corrosion. Cylinderhousings are made of high strength alloy steel thatis machined and heat treated for additionalstrength.

■ Positive Stop for Greater SafetyMost high tonnage cylinders rely on overflow portsor visual aids for piston blowout protection. AtSimplex all high tonnage cylinders are built with astrong, steel positive stop, which provides com-plete piston blowout protection.

■ Built for Rugged Industrial andConstruction Use

All Simplex high tonnage cylinders exceed ANSI/ASME B30.1 Safety Standards. Heavy dutyconstruction provides trouble free operation andlong life.

■ Protection from ContaminationWithin the stop ring a polyurethane wiper cleansthe rod surface during retraction, protecting theinner cylinder assembly from dirt, moisture, andother contaminants. (Not available on lock nutcylinders.)

THE SIMPLEX HIGHTONNAGE CYLINDER

HIGH TONNAGE INTRODUCTION

■ RLR Series 30 to 1,000 TonsPages 25 - 26

■ RLN Series 30 to 1,000 TonsPages 27 - 28

■ RDA Series 10 to 1,000 TonsPages 29 - 30

CYLINDERS

25

LOAD RETURN - 30-1000 TONSimplex Cylinders Provided The Power & Reliability To Rearrange Our Shop Floor InOne Day.

The problem was to reposition machine centers withoutdisrupting production. "Using Simplex RLR Seriescylinders and a 70 Series Suc-O-Matic pump, werearranged our shop floor in one day." The low closedheight and longer strokes eliminated extra jacking &blocking procedures, and the Simplex Suc-O-Maticvalve retracted load return cylinders effortlessly.

■ 31 Models■ Rated for full duty.■ High flow couplers.■ Low closed heights.■ Plated pistons to resist scoring & corrosion.■ Stop rings for piston blow-out protection.■ Large bearings resist side load.■ Available in custom strokes & capacities.■ Rod wiper protects inner cylinder from dirt.■ Domed pistons on 150 to 1,000 ton capacities help resist side load.■ 5° Swivel on 30 to 100 ton capacity load caps for side load protection.■ Exceeds ANSI/ASME B30.1 safety standards.■ Optional swivel load caps are available for 150 through 1,000 ton models.■ Removable swivel lifting eyes on 100 through 1,000 ton models.

When railcar bulk heads need straightening, a 150 tonSimplex cylinder used with a SUC-O-MATIC™ power pumpcan save the day. Simplex load return cylinders completelyretract in any position when used with the SimplexSUC-O-MATIC™ power pumps.


Hosespgs. 70-71

Couplers pg. 68Manifolds & Fittings pg. 69

CYLINDERS

26

LOAD RETURN - 30-1000 TON

B

E

A

C

FD

B

FD

C

A

E5° Swivel Load Cap

Load Return Jacking Cylinders 30 Through 1000 Ton Capacities

30 Through 100 ton 150 Through 1000 ton

CUSTOM STROKES AND CAPACITIES UP TO1,500 TONS AVAILABLE, CONTACT FACTORY

Note: 100 ton models have removable lifting eye boltsin lieu of carrying handles.

Note: Swivel eye bolts are removable.

ModelNumber

RLR306RLR502RLR506RLR5010RLR1002RLR1006RLR10010RLR1502RLR1506RLR15012RLR2002RLR2006RLR20012RLR3002RLR3006RLR30012RLR4002RLR4006RLR40012RLR5002RLR5006RLR50012RLR6002RLR6006RLR60012RLR8002RLR8006RLR80012RLR10002RLR10006RLR100012

AStroke

(in)

62610261026122612261226122612261226122612

Ram Bore Dia.(in)

3 3/4

5

6 1/4

7 1/4

8 3/4

10 1/2

11 1/2

12 1/2

14 1/2

16

Pres.@ Cap.

(psi)

9,054

10,200

9,778

9,054

9,978

9,238

9,628

9,778

9,690

9,950

OilCap.

Req'd(cu in) 38.9 22.1 66.3 133.0 40.0 118.0 196.0 66.4 199.0 398.0 88.4 265.0 530.0 120.0 361.0 722.0 174.0 520.01040.0 208.0 623.01246.0 246.0 738.01476.0 330.0 991.01982.0 402.01206.02412.0

DBodyO.D.(in)

5

6 3/8

9

10

12

14

16

17 1/2

18

21

EPistonO.D.(in)

3

3 3/8

5 9/16

6 9/16

7 13/16

6 9/16

10 5/16

11 5/16

13 5/16

14 15/16

FBase ToPort C/L

(in)

25/32

1 1/4

1 15/16

2 1/16

2 7/16

3

3 3/16

3 1/2

4 1/8

4 1/4

BMin.Ht.(in)

9 3/85 7/169 7/1613 7/166 9/1610 9/1614 9/16711178121811 3/413 3/419 3/411 13/1615 13/1621 13/1612 5/816 5/822 5/813 1/217 1/223 1/214 7/1618 7/1624 7/1616 1/820 1/826 1/8

CExt.Ht.(in)

15 3/87 7/1615 7/1623 7/168 9/1616 9/1624 9/169172910183013 3/419 3/431 3/411 13/1621 13/1633 13/1614 5/822 5/834 5/815 1/223 1/235 1/216 7/1624 7/1636 7/1618 1/826 1/838 1/8

EffectArea

(sq in)

11.05

19.63

30.68

41.28

60.13

86.59

103.87

122.71

165.13

201.06

Suggested Power Pump

Simplex Suc-O-Matic™equipped Power Pumps arehighly recommended topower load return cylinders.Unlike any other power unit,Simplex Suc-O-Matic™equipped Pumps will fullyretract load return cylindersautomatically.

For more information on theSuc-O-Matic™ feature seepage 64.

Weight(lbs)

32.0 30.0 55.0 92.0 60.0 90.0 126.0 117.0 189.0 297.0 184.0 282.0 429.0 277.0 405.0 597.0 455.0 612.0 842.0 627.0 855.01197.0 655.0 902.01273.0 997.01256.01644.01523.01883.02423.0

30

Cap.(tons)

50

100

150

200

300

400

500

600

800

1000

2 7/8 6.49 9,240 4 2 3/4

CYLINDERS

27

LOCK NUT - 30-1000 TON

■ 32 Models■ Stop ring for piston blow-out protection.■ 5° Swivel load caps in 30 through 100 tons to resist side load.■ Optional swivel load caps are available for 150 through 1,000 ton models.■ Domed pistons in 150 through 1,000 tons to resist side load.■ Lock nuts for extended load holding.■ Plated pistons to resist scoring & corrosion.■ Grease fitting for added weather protection.■ High flow couplers.■ Available in custom strokes & capacities.■ Exceeds ANSI/ASME B30.1 safety standards.■ Removable swivel lifting eyes on 100 through

1,000 ton models.

Simplex Lock Nut Cylinders Are Used In a Variety of Different Projects.

RLN Series lock nut cylinders cut installation time onthis power generator by 25%. “The locknut held theload without the extra chore of cribbing.” The job wascompleted even quicker with the use of SimplexSUC-O-MATIC™ power pumps.

When earthquake retrofitconstruction was beingperformed on the VincentThomas Bridge in southernCalifornia, engineers relied onSimplex lock nut cylinders. “With bronze inlaid bearings,nickel plating and ANSI/ASME B30.1 design, Simplexcylinders were the only choice.”


Hosespgs. 70-71


Simplex suppliescustom cylinders with

up to 1,000 toncapacities.

CYLINDERS

28

LOCK NUT 30-1000 TON

E

B

FD

A

C

E

C

D F

B

A5° Swivel Load Cap

Load Return Lock Nut Cylinders 30 Through 1000 Ton Capacities

30 Through 100 ton 150 Through 1000 ton

CUSTOM STROKES AND CAPACITIES UP TO1,500 TONS AVAILABLE, CONTACT FACTORY

Note: 100 ton models have removable lifting eye boltsin lieu of carrying handles.

Note: Swivel eye bolts are removable.

AStroke

(in)

262610261026122612261226122612261226122612

RamBoreDia.(in)

3 3/4

5

6 1/4

7 1/4

8 3/4

10 1/2

11 1/2

12 1/2

14 1/2

16

Pres.@ Cap.

(psi)

9,054

10,200

9,780

9,054

9,978

9,238

9,628

9,778

9,690

9,950

OilCap.

Req'd(cu in) 13.0 38.9 22.1 66.2 133.0 40.0 118.0 196.0 66.4 199.0 398.0 88.4 265.0 530.0 120.0 361.0 722.0 174.0 520.01040.0 208.0 623.01246.0 246.0 738.01476.0 330.0 991.01982.0 402.01206.02412.0

DBodyO.D.(in)

5

6 3/8

8 1/2

10

12

14

16

17 1/2

18

21

EPistonO.D.(in)

3 3/16

4 5/16

5 9/16

6 9/16

7 13/16

9 5/16

10 5/16

11 5/16

13 5/16

14 13/16

FBase ToPort C/L

(in)

25/32

1 1/4

1 15/16

2 1/16

2 7/16

3

3 3/16

3 1/2

4 1/8

4 1/4

BMin.Ht.(in)

6 3/810 3/86 3/410 3/414 3/481216812 1/4189 1/213 1/219 1/211 1/215 1/221 1/213 13/1617 13/1623 13/1614 3/418 3/424 3/415 5/819 5/827 5/816 15/1621 15/1627 15/1619 5/823 5/829 5/8

CExt.Ht.(in)

8 3/816 3/88 3/416 3/424 3/410182610183011 1/219 1/231 1/213 1/221 1/233 1/215 13/1623 13/1625 13/1616 3/424 3/436 3/417 5/825 5/839 5/818 15/1627 15/1639 15/1621 5/829 5/841 5/8

EffectArea

(sq in)

11.05

19.63

30.68

41.28

60.13

86.59

103.87

122.79

165.13

201.06

Suggested Power Pump

Simplex Suc-O-Matic™equipped Power Pumps arehighly recommended topower load return cylinders.Unlike any other power unit,Simplex Suc-O-Matic™equipped Pumps will fullyretract load return cylindersautomatically.

For more information on theSuc-O-Matic™ feature seepage 64.

Weight(lbs)

21.0 35.0 38.0 63.0 100.0 87.0 132.0 202.0 149.0 221.0 311.0 233.0 332.0 479.0 357.0 485.0 677.0 520.0 675.0 905.0 927.01041.01383.0 985.01232.01603.01148.01407.01795.01818.02178.02718.0

30

Cap.(tons)

50

100

150

200

300

400

500

600

800

1000

2 7/8 6.49 9,240 4 2 7/16 3/4

ModelNumber

RLN302RLN306RLN502RLN506RLN5010RLN1002RLN1006RLN10010RLN1502RLN1506RLN15012RLN2002RLN2006RLN20012RLN3002RLN3006RLN30012RLN4002RLN4006RLN40012RLN5002RLN5006RLN50012RLN6002RLN6006RLN60012RLN8002RLN8006RLN80012RLN10002RLN10006RLN100012

CYLINDERS

29

DOUBLE-ACTING - 10-1000 TONSimplex Double-Acting Cylinders Increase Productivity.

Maintenance crews relied on Simplex RDA15018cylinders to help lift, transport and launch a U.S. Navyresearch ship from dry dock to the ships launch site.“Simplex cylinders were key to a successful operation.”

■ 31 Models.■ Available in custom strokes & sizes.■ Relief valves protect against over pressurizing.■ Standard collar threads on models up to 200 tons.■ Optional custom base & collar threads available on

models 300 tons and up.■ Ideal for heavy duty applications.■ Provides force in advance & return cycles.■ High flow quality couplers.■ Plated pistons to resist scoring & corrosion.■ Stop ring for piston blow-out protection.■ Large bearings resist side load.■ Rod wiper protects inner cylinder from dirt.■ Carrying handles included on models RDA556

through RDA15012.


Hosespgs. 70-71


Thick bronze inlay on the innerdiameter of the retaining nutprotects the piston rod fromscoring and minimizes theeffect of damaging side loads.

RETAINING NUT

Thick bronze inlay on thepiston flange virtuallyeliminates scoring of cylinderbore while offering the bestprotection against accidentalside loading.

PISTON FLANGE

300 THROUGH 1,000 TON MODELS

CYLINDERS DOUBLE-ACTING - 10-1000 TON

Double-Acting Cylinders 10 Through 1000 Ton Capacities

A - Minim

um Ht.

B - Extended Ht.

D

RDA3002 TO RDA100012

Base Mounting Dimensions

Size(in)

5/8-115/8-11 1-8 1-8

Capacity

55 Ton100 Ton150 Ton200 Ton

Depth(in)

3/411 3/81 1/8

Thread BoltCircleDia.(in)

3 3/4 4 1/4 5 5

A - Minim

um Ht.

B - Extended Ht.

E

D

C

FRDA556TO

RDA20013

CUSTOM STROKES, BASE & COLLAR MOUNTINGSAND CAPACITIES UP TO 1,500 TONS AVAILABLE,

CONTACT FACTORY30

PushCap.(tons)

10

55

200

300

400

500

600

800

1000

PistonI.D. Thrds.

(in)1 - 8

1 - 12

---

---

---

---

---

---

---

FPistonThrd.

Lgth. (in)1

1 1/2

---

---

---

---

---

---

---

CollarThrds.

(in)21/4-14

5 - 12

9 3/4-12

---

---

---

---

---

---

EStroke(in)

108 1/814 1/26 1/812246 1/16126 1/16122613261226122612261226122612

PullEffectArea

(sq in) 0.80

3.40

15.91

20.62

49.48

54.19

44.17

52.03

50.27

Pres.@ Cap.

(psi)

8,960

9,955

9,054

8,460

7,080

7,590

10,000

9,690

8,810

OilCap.

Req'd(cu in)22.3333.8392.70 46 92184 77151120236 66 170 368 101 302 605 127 382 762 156 471 942158472944226680

1,360354

1,0712,142

CBodyO.D.(in)2 7/8

5

10

12

141/2

16

17

181/2

21

DPistonO.D.(in)1 3/8

3 1/8

6

8

9

10

10

12

15

AMin.Ht.(in)

16 1/815 3/421 5/813 1/819 1/831 5/813 7/819 7/815 7/1621 1/211 7/1615 7/1622 7/1613 1/417 1/423 1/412 3/816 5/822 7/816 1/220 1/226 1/2151925162026162027

BExt.Ht.(in)

26 1/823 3/436 1/819 1/431 1/855 5/81915/1631 7/821 1/233 1/213 7/1621 7/1635 7/1615 1/423 1/435 1/414 3/822 5/834 7/818 1/226 1/238 1/2172537182638182639

PushEffectArea

(sq in)2.23

11.05

44.18

70.9

113

132

122.71

165.13

227

PullCap.(tons)

4

17

72

51.55

123

135

110

130

75

100

150

45

67

9.08

13.55

21.65

33.18

9,239

9,041

7

8 1/2

4

5

3 1/4 - 12

3 1/2 - 12

7 - 12

8 1/2-12

2 1/2

2 3/4

ModelNumber

RDA1010RDA308RDA3014RDA556RDA5512RDA5524RDA1006RDA10012RDA1506RDA15012RDA2002RDA2006RDA20013RDA3002RDA3006RDA30012RDA4002RDA4006RDA40012RDA5002RDA5006RDA50012RDA6002RDA6006RDA60012RDA8002RDA8006RDA80012RDA10002RDA10006RDA100012

30 5 3.00 6.51 9,250 4 2 1/8 1 1/2 - 16 1 35/16-12

RamBoreDia.(in)---

---

---

7 1/2

9 1/2

12

13

121/2

141/2

17

---

---

CollarThrd.

Lgth. (in)1 1/16

1 3/4

1 7/8

---

---

---

---

---

---

Wgt.(lbs)

28 40 64 68 114 201 140 187 218 295 232 315 440 277 441 688 530 670 880 722 9531300 91711881595116614401776155820582808

2 1/2

2 3/16

1 15/16

10 & 30 Ton Cylinders do not have basemounting holes. C

300 to 1,000 Ton double-acting cylinders retract relief pressure is set at 5,000 psi.

PUMP ANDCYLINDER SETS

31

■ Maximum versatility with a wide variety of cylinders.■ Optimal performance is provided with matched hand pump & cylinder.■ Use cylinders in upright, inverted or horizontal position.■ Maximum control & safety is provided with the pressure gauge included.■ Heavy duty spring for fast and full cylinder retraction.■ High flow couplers.■ Complies with ANSI/ASME B30.1 safety standards.

Simplex Pump & Cylinder Sets Provide Pre-Matched Hand Pump, Hose, GaugeAnd Cylinder For Ordering Convenience.

Eliminate the hassle of matching the right hand pump to the right cylinder by ordering Simplex pre-matchedpump & cylinder sets. All 2 speed hand pumps have been carefully chosen to provide maximum efficiencyand service, and each set comes with a 6 foot hose equipped with a high flow coupler, gauge and gaugeadaptor.

Low Profile Sets

ModelTwo

SpeedPump

ST101AST201AST302AST502AST1002A

Cap.(tons)

10203050100

Stroke(in)

1 1/21 3/42 7/162 3/82 1/4

ClosedHeight

(in)

3 15/323 7/84 5/84 13/165 9/16

CylinderModel

RLS101RLS201RLS302RLS502

RLS1002

Gauge

GT5GT20GT30GT20GT20

Hose

HC6

Pump Model

P42

P82

Included In Set

GaugeAdapter

GA1

1010102525252555

2 1/8 6 1/810 1/8 2 4 6 1/414 1/4 6 1/4

4 25/32 9 3/413 3/4 6 1/2 8 1/210 3/418 3/411 1/8

ST102AST106AST1010AST252AST254AST256AST2514AST556A

P42

P82

GT5

Standard Spring Return SetsR102R106R1010R252R254R256R2514R556

HC6

GT25

GA1

3030

2 1/26 1/8

712 1/4

ST302HCAST306HCA

P42P82

Hard-Kor™ SetsRC302RC306

HC6 GTH12 GA1

For more information on hand pump performances & cylinder speeds, see page 35.

PUMP ANDCYLINDER SETS

30305050

100

26542

4 25/32 9 3/413 3/4 6 1/2 8 1/2

STL302STL306STL502STL504STL1002

P72

Silver Lite Aluminum Spring Return SetsRAS302BRAS306BRAS502BRAS504BRAS1002B

HC6 GA1G5

303060

363

11 3/4 17 3/4 13 1/8

STL303HCSTL306HCSTL603HC

P72

Silver Lite Aluminum Spring Return Center Hole SetsRAC303RAC306RAC603

HC6 GA1G5

Simplex New Silver Lite Aluminum Pump & Cylinder Sets Provides High Powerand Light Weight in One Convenient Package.

■ Maximum versatility with a wide variety of cylinders.■ Optimal performance is provided with matched hand pump & cylinder.■ Use cylinders in upright, inverted or horizontal position.■ Maximum control & safety is provided with the pressure gauge included.■ Heavy duty spring for fast and full cylinder retraction.■ High flow couplers.■ Complies with ANSI/ASME B30.1 safety standards.

32

0

00

01

00

02

00

03

40

00

05

00

06 0

0

7 00 0 08 00

00 0

0

9 0 0 0

1

IS

P

7

00

02

0

00

3

004

005006

01

0

ra

b

0

3 02 5

51

0

15

2 0

5

012

0

3 0

25

15

3 54 0 4 5

5 0

012

03

04

05 0

6 07 0 8 0 9 0

00

1

TO NS

TO

NS

G T30A Division Of Templeton, Kenly & Co., Inc.

A D

ivis

ion

Of T

empl

eton

, Ken

ly &

Co.

, Inc

.

ALU

MIN

UM

CYL

IND

ERS

For more information on hand pump performances & cylinder speeds, see page 35.

HAND PUMPS

33

INTRODUCTION

Wide VarietySimplex offers the widest selection of hand pump, styles,reservoir sizes, and flow rates to meet your everyday needs.Each pump has specific features that make certain modelsbetter suited for particular jobs. Select a hand pump withfeatures that best fit your application.

■ Built for Rugged Industrial/Construction UseShipyards, steel mills, construction sites and weld shops canbe rough environments for hand pumps. Simplex's all metalconstruction withstands real world conditions.

■ Total Control of Hand Pump OperationSimplex release valves have a fine pitch screw and man sizevalve handles for maximum control. Check ball valve designis more reliable than needle valves, and less costly to repair.

■ Lowest Handle EffortSimplex hand pumps have low, back saving handle efforts toreduce operator fatigue & back injury.

■ Highest Oil Displacement Per StrokeMore oil per stroke means less handle strokes per job.Simplex pumps have the highest available oil displacementper stroke, in many cases reducing the number of handlestrokes as much as 50%.

■ Adjustable Handle Efforts To Meet Your NeedsAlong with providing the most oil per stroke, Simplex P140& P300 Series hand pumps are designed with two pivot pinlocations. Front pivot allows the highest flow of oil perstroke. Rear pivot provides very low handle effort forrepetitive applications at full pressure.

■ Light weight & Easy to CarryUse pump locking handle to pickup and go.

■ Easy To Use/Built To LastPivot linkage provides uniform handle effort at all pointsalong the arc of the pump handle stroke. The pivot reducespiston side loading for longer pump life. Some pumpmodels have four-way valves for use with double-actingcylinders.

■ Maximum VersatilitySimplex portable high performance hand pumps incorporatean external adjustable pressure relief valve for maximumprotection in a wide variety of lower pressure applications.Most pumps have mounting holes for secure mounting infixed applications.

Adjustable pivot for the absolutelowest handle effort.

Pivoting linkage reduces wear forlonger pump life.

Large bronze piston for more speedand durability.

Adjustable relief valve for applica-tion flexibility and added safety.

Fine threaded, no sliprelease knob forcomplete control.

High efficiency automatic unloadingat crossover pressure.

Cast iron pump body stands up toindustrial environments withminimal wear.

THE SIMPLEX HAND PUMP

THE SIMPLEX PLUS

HAND PUMPS

34

PROPER SIZE & SELECTION

■ Single Speed Compact Hand Pump:Delivers a constant flow to smallercylinders or hydraulic powered toolsregardless of load. Ideal when lightweight and portability are important.

PORTABLE HAND PUMPS

HEAVY DUTY HAND PUMPS

■ Two-Speed Hand Pump: With thecylinder unloaded, pump delivers a highvolume of oil for fast cylinder speed. Oncethe load is engaged, the pumpautomatically switches to the highpressure stage.

■ Aluminum Hand Pumps: The perfect choicewhen a light weight pump is required. The alloyconstruction resists corrosion and stands up toheat, welding sparks and other environmentswhereas composite pumps may not be suited.

ALUMINUM HAND PUMPS

■ Specialty Hand Pumps: Are perfect for OEMapplications or as emergency backup pumps.The pumps were designed to fit in tight spacesand are ideal for fixed bolt down applications.

SPECIALTY HAND PUMPS

■ Hand Pumps With 4 Way Valves: Are used topower double-acting cylinders.

HAND PUMPS WITH 4 WAY VALVES

HAND PUMPS

35

SIZING THE PROPER HAND PUMP TO YOUR CYLINDEROnce you have selected your cylinder, find the required reservoir capacity in the cylinder specification chart, andchoose a hand pump with at least 10% more reservoir capacity per cylinder.EXAMPLEAn R-256 cylinder (page 12) has a required oil capacity of 32.2 cu. in. The P-42 hand pump (page 36) with a reservoircapacity of 45 cu. in. can pump this cylinder to its full stroke. If two R-256 cylinders are to be raised, use a P-140 witha reservoir capacity of 180 cu. in. 1/4” I.D. hose requires .6 cu. in. oil per foot. 3/8” I.D. hose requires 1.3 cu. in. perfoot.

TYPE OF CYLINDERSMost hand pumps are designed to operate single-acting cylinders. Hand pumps with 4-way valves can operatedouble-acting cylinders.

CYLINDER CAPACITY (TONS)

5Ton

7727

10Ton

15153

15

PROPER SIZE & SELECTION

25Ton

3434

734

15Ton

21214

21

20Ton

3131

631

100Ton

13713726

137

75Ton

10610620

106

60Ton

88881788

50/55Ton

73731473

30Ton

43438

43

14

110

214

222

222

327

546

558

666

886

13

18

111

116

118

122

238

245

254

370

HANDPUMPMODEL

NO.

P41/P71P20/P42/P32/P82P72/P30P140P300P230P461

Use this chart to match the appropriate size hand pump to your single-acting Simplex cylinders. Match your cylindercapacity (across the top) with the cylinder strokes listed (in the left hand column). The intersecting box will give youthe recommended hand pump for general applications.

CYLINDER CAPACITY (TONS)CYLINDERSTROKE

(in)

12345678910121314

5Ton

P41/P71

P41/P71

P42/P72

P42/P72

P42/P72

10Ton

P41/P71P42/P72

P42/P72

P42/P72

P42/P72

P42/P72P42/P72

P42/P72

15Ton

P42/P72

P42/P72

P42/P72

P42/P72

P42/P72

P82-P140

20TonP41/P71

P42/P72

30Ton

P42/P72P42/P72

P82-P140

P82-P140

50/55Ton

P42/P72P42/P72

P82-P140

P230

60Ton

P82-P140

75Ton

P42/P72

P82-P140

100Ton

P42/P72P82-P140

P230

P230

P230

150Ton

P42/P72P140

P230

P300

P461

25Ton

P42/P72P42/P72

P42/P72

P42/P72

P82-P140

P82-P140P82-P140

P82-P140

HAND PUMP/CYLINDER SPEED CHART

Use this chart to determine the number of full pump handle strokes required to extend a Simplex cylinder1”. You may take handle stroke per inch and multiply it by the cylinder stroke to determine the number ofstrokes required to fully extend the cylinder.

QUICK REFERENCE CHART

For higher speeds, use power pumps to operatemultiple cylinder systems or long stroke cylinders over50 tons.

STROKES PER 1 in. OFCYLINDERTRAVEL

NO LOADLOADNO LOADLOADNO LOADLOADNO LOADLOADNO LOADLOAD

27

315

421

631

734

843

1373

1688

18106

23137

HAND PUMPS

36

LIGHT WEIGHT HAND PUMPSSimplex Hand Pumps Are Light Weight & Easy To Use.

P22 P42 P82

B

G

F

A

C

E

3/8 - 18 NPTFOutlet Port

Dimensions for P20, P22, P41, P42, P82

D

■ 5 Models for maximum versatility.■ Light weight for maximum portability.■ All metal construction for durability.■ Carrying handles for easy pick-up.■ External adjustable relief valve.■ Low handle effort for easy operation.■ Single or two speed models.■ 3/8" NPTF outlet ports.

Speed

1

PressureRating(PSI)

1 Stage 2002 Stage 28501 Stage 200

2 Stage 10,00010,000

1 Stage 2002 Stage 10,000

Oil VolumePer Stroke

(cu. in.).82.16.23.06.16.82.16

ModelNumber

P20

P22

P41

P42

Light Weight Hand Pumps For Single-Acting Cylinders

B(in)

11 1/2

21 3/4

21 3/4

C(in)

2 5/8

5

5

D(in)

1 1/2

---

---

E SlotSize (in)

19/32

---

---

F(in)

5 3/4

5 3/4

5 3/4

G(in)

5 3/4

5 3/4

5 3/4

A(in)

13 1/2

23

23

213 11 1/2 2 5/8 1 1/2 19/32 5 3/4 4 3/4

Weight(lbs)

18

18

10

Usable OilCapacity(cu. in.)

45

45

2P82

20

145 23 17 1/2 5 1/2 5 1/2 6 5/8 5 3/4 241 Stage 2002 Stage 10,000

.82

.16

Simplex hand pumps can power a wide variety ofhydraulic cylinders and tools. Light weight andportable, yet heavy duty, Simplex hand pumps areperfect for every manual pump application.

HAND PUMPS

37

SILVER LITE ALUMINUM HAND PUMPS

Speed

1

PressureRating(PSI)

1 Stage 2002 Stage 30001 Stage 200

2 Stage 10,00010,000



(cu. in.).91.19.82.16.19.91.19

ModelNumber

P30

P32

P71/P71V*

P72

Silver Lite Aluminum Hand Pumps For Single-Acting Cylinders

B(in)

C(in)

D(in)

F(in)

G(in)

A(in)

2 16.46 11.81 5.55 2 3.19 4.56

Weight(lbs)

9

8


702

30

P30P32 P71 P72

P30, P32, P71 & P72 ALUMINUM HAND PUMPS7/16”Open Slot2 Places

A

B

FE G H

D

C

*P71V is equipped with Viton seals.

E(in)

4.41

H(in)

5.50

■ 5 standard models in 30 and 70 cu. in. reservoir capacity.■ P30 is ideal for low pressure applications when a small light weight pump is required.■ Lever bar fastens for use as carrying handle.■ 25% faster per stroke than comparative pumps means less work for the operator.■ Low handle effort for easy operation.■ All alloy construction resists corrosion.■ 3/8" NPTF outlet ports.■ Complies with ANSI/ASME B30.1 safety standards.■ Weighing just 9 lbs. with a full 70 cu. in. of usable oil gives the P71 & P72 the highest

available capacity at the least amount of weight.

24.09 19.44 5.55 2 3.19 4.564.41 5.50

HAND PUMPS

38


Simplex Hand Pumps Set New Safety & Performance Standards.Simplex Hand

Pumps have low backsaving handle efforts.

■ 8 Models.■ Low, back saving handle effort.■ High displacements of oil per stroke.■ Adjustable handle effort / dual pivot points.■ Heavy duty, all metal construction for durability.■ Handle latch for easy carrying.■ Large, easy fill reservoirs.■ External adjustable relief valves.

P230 & P461 Series

3/8"NPTF

B

12

A

7 7/16

C11

11 23/64 10 17/32

3 5/32

.28 Dia.2 Holes

3 1/25 1/2

8

C 13/32

13/32

AB

3/8 - 18 NPTF Outlet Port

P140 & P300 Series

P461DP230

P140DP140

Two Speed Hand Pumps For Single & Double Acting Cylinders

ModelNumber

P140P300P230P461P140DP300DP230DP461D

PressureRating(PSI)


(cu in)

7.7.3

2.8.247.7.3

Usable OilCapacity

(cu in)

180300230460180300230460

Type ofCyl.

A(in)

24 13/16 28 1/2

29 1/2 32 11/16

B(in)

27 1/4 31

31 1/2 34 11/16

C(in)

23 5/16 26 1/2 9 12 23 5/16 26 1/2 9 12

Weight(lbs)

2637496130414961

2.8.24



DoubleActing

SingleActing

22 3/4

22 3/4

25 3/8

25 3/8

HAND PUMPS

39


Simplex combined high flows and lowhandle efforts in these larger, highperformance hand pumps. Low handleefforts and fast advance are achievedthrough an adjustable handle pivot. Inthe normal setting, these pumps supplymaximum flow, reducing the number ofrequired handle strokes. For toughjobs at maximum pressure, adjust thepivot point and reduce the handleeffort by 30%. (P140 and P300 Se-ries only).

Hydraulic Cylinderspgs. 11-30

Hosespgs. 70-71


When US recovery teams needed todismantle and remove a downed US NavyEP-3 surveillance plane from HainanIsland, China, they used Simplex P140hand pumps and 50 ton cylinders. “Wehad a short time frame to complete a largejob; Simplex hand pumps and cylindersgave us the speed and power we needed toget the job done.”

NO JOB IS TOO TOUGH FOR SIMPLEX HEAVY DUTY HAND PUMPS

HAND PUMPS

IA

V E N T

R

40

SPECIAL APPLICATION PUMPS

Place Them Into Hydraulic Systems, Or Use Them As Standby Or Back-Up Pumps.

For those special applications thatrequire tight mounting space, backup manualpower or lower pressure & high flows, thesespecial hand pumps are what you've beenlooking for. Ideal for fixed applications whenpumps need to be bolted in place. The P-160ASeries fits in an 8” x 8” space, yet still delivers148 cu in. of oil.

The P-1000A Series can be tapped intoexisting system reservoirs. All metal construc-tion, plated pistons, light weight and high flowmake these pumps the right choice for long lifeand trouble free duty. All pumps have 3/8"NPTF ports.

Special Application Hand Pumps

UsableReservoirCapacity(cu. in.)

148148148--------------------

MaximumHandleEffort(lbs)11911611911911611910679

Volume/Stroke

(cu. in.)

.30

.531.33.30.53

1.332.114.56

Weight(lbs)

2020209991111

ModelNumber

P1603AP1604AP1606AP10003AP10004AP10006AP10008AP100012A

OperatingPressure

(PSI)

12,0006,5003,00012,0006,5003,0001,000750

11.10

2.87

8

1.39

.69

8.56 Dia.4 Holes

P160A Series

6.63

2.50

8.63

3

5.06

.383/8-16 NC Thd.2 Holes

.94

3.88

1.44

2.06

P1000A Series

3/8-18 NC Thd.4 Holes

1.56

2.19.562.76

.28 Dia. Thru

.44 Dia x .48 Dp.4 Holes

TPT

P

P1604A

P10003A

1.25

.94

9.03

POWER PUMPS

41

INTRODUCTION

■ Wide VarietySimplex offers more pump models, motor selections, valvestyles, reservoir sizes, accessories & controls to meet youreveryday needs.

■ Maximum FlexibilityAdjustable pressure relief valves for variable pressuresettings, plus many interchangeable control valves andreservoirs for a wide range of applications. Dual Voltage &Dual Hertz electric motors for applications requiring alternatepower sources.

■ Built for Long Life & Continuous DutyUnified "Clydesdale" chassis provides high strength, fewerpotential leak points and solid construction for severe duty.

■ High Performance/Fast Cycle TimesCrossover pressure up to 2,000 psi. Provides high, first stageflows well into the work cycle. This extra power provideshigher speeds in Prestressing, Bending, Crimping, Com-pressing & Post-Tensioning applications.

THE SIMPLEX POWER PUMPLarge selection ofmotors that startunder full load.

Cool running,continuous dutyClydesdale pump.

Lightweight,portable models.

1 through 20gallon metalreservoir.

THE SIMPLEX PLUS

Wide choice ofinterchangeablemanual & solenoidvalves with remotecontrol.

Dual 3/8"NPTF porting

Adjustable reliefvalve.

■ Cool Running & Dependable PerformanceHigh first stage performance is achieved through fieldproven Gear Pump technology. In addition to gear pumps,an unloading valve passes full power to the second stageonce crossover pressure is reached. No power is lost andless heat is generated.

■ Quiet OperationLow motor RPM, internally lubricated bearings, and closecoupled motor mounting make these pumps among thequietest on the market. (Approximately 80dBA at 10,000psi.)

■ Starts Under Full Load/Runs on ReducedVoltage

Simplex pump motors run well within their recommendedduty factors drawing less amps, creating less heat, andlasting longer than competitive pump motors.

■ What Is SUC-O-MATIC™A feature that draws oil out of any single-acting cylinder. Inthe retract position, SUC-O-MATIC™ pumps generate a 12psi vacuum that fully retracts any single-acting load returncylinder automatically, and provides faster retraction ofspring return cylinders.

POWER PUMPS

42

INTRODUCTION

Four full size, full comple-ment bearings add life &efficiency while contributingto cool & quiet running.

Simplex pumps are the world's only 10,000 psipumps to offer a new standard in pump construction andreliability. Close coupled motor and the one piece Clydes-dale chassis combine to offer a rigid unit with minimal flexand wear characteristics. Traditional pumps consist ofvarious components bolted together, and are more suscep-tible to internal leakage, overheating and expensive repair.

The Clydesdale chassis, field proven gear pumps,replaceable piston bores and ball seats, higher crossovers,and quality motors are just a few of the extras incorporatedin all Simplex pumps.

The Clydesdale Plus

Unloading valve passes fullpower to the second stage atcrossover. No power is lostholding relief valves open & lessheat is generated.

High efficiency gear pumpprovides more first stage flow,and higher crossover pressures.Field proven gear pumps runcooler and last longer and areproven to provide years of troublefree service.

Only Simplex Clydesdale pumpsincorporate an oiler system that spraysthe upper unit with oil, and keepscritical components lubricated andrunning cool, especially when most ofthe reservoir oil is being used at thetool.

Sleeved piston bores allow easyreplacement of precision compo-nents without replacing the entirepump body.

High pressure ball seats are designedas replaceable cartridges rather thanmachined into the body. Worn ordamaged seats can be easily replacedwithout replacing the body.

CLYDESDALE TECHNOLOGY IS THE HEART OF ALL SIMPLEX PUMPS!

Solid one piece pumpbody with internal flowpaths eliminates potentialleak points caused bythreaded fittings, highpressure tubing and bolttogether pump bodies.

Use the speed chart below and select the right size pump toobtain the cylinder speed you desire.For multiple cylinder system speeds, divide the inches perminute by number of cylinders in the system.

Power Pump Speed Selection Chart

Inches Per Minute

60= Cylinder Speed In Seconds

CylinderCapacity

(Tons)

10

20/25

30

50/55

60/75

100

150

200

Inches Per Minute

20Series

9169475360235

1 1/2241191/2113/88

40/70Series

241691075

8 1/260535

3 1/224319

1 3/41118

50Series

4529020132161049

616

435

343

202

15

60Series

76290331322610415611043

8 1/2345

204

15

LoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloadedLoadedUnloaded

10Series

91044

503

392

231 1/2161

131/27

3/85

POWER PUMPS

43

APPLICATION SELECTION GUIDE

■ Crimping, Cutting, Pressing, Punching &Bending jobs are performed quickly and easilyusing 10 or 20 Series dump pumps. The motorruns only in the advancing cycle; spring returncylinders automatically retract when work iscomplete and motor is switched off.

■ Production Assembly Lines are no placefor light duty pumps. Add optional remotecontrol and filtration to the 70 Series & youhave a pump that can take whatever heavyindustry can dish out.

■ Clamping, Holding, Lifting, Positioning &Lowering applications or any job thatrequires advance, hold & retract operationsare perfect for 40 or 70 Series pumpsequipped with the standard manual orsolenoid valves.

PORTABLE & LIGHT WEIGHT ELECTRIC PUMPS

PRODUCTION PUMPS

■ Multiple Cylinder System, Heavy Lifting, High Tonnageand Large Positioning Jobs that require advance, holdand retract operation are no challenge for 40, 50 & 60Series pumps equipped with standard manual or solenoidvalves.

HEAVY DUTY ELECTRIC PUMPS

■ Construction Sites, Ship Yards, Railroads andOther Field Applications require portable pumps thatstart and run on less than ideal power conditions. The70 Series pump incorporates a powerful 1.5 HPPermanent Magnet motor that will start under full loadand run reliably on long extension cords & reducedvoltage. This is the new standard for constructionapplications.

RUGGED CONSTRUCTION SITE PUMPS

■ Outdoor Jacking Systems that require highperformance, large oil reservoirs and full controlcapabilities are ideal applications for PGM Seriespumps. Add Simplex 4 port manifolds, pressuregauges or any of a wide variety of Simplex hydraulicaccessories, and you are ready to power the largestsystems.

GASOLINE MOTOR PUMPS

POWER PUMPS

44

ELECTRIC .5 HP 10 SERIES

■ 4 standard models.■ Two-speed operation provides fast advance.■ Light weight, only 30 lbs., & compact design.■ Adjustable relief for variable pressure settings.■ Integrated handle for easy pick-up.■ 12 VAC pendant with 10’ cord for user safety.■ 115 VAC 50/60Hz cycle universal motor.■ Starts under full load & runs on as low as 60 VAC.■ Ideal for use with long extension cords.■ Ideal for use with smaller hydraulic cylinders or tools.■ Integrated gauge port for 2 way valves.■ 2 position valve includes auto retract feature on

PED1021 only.

Sing

le-A

ctin

gD/

A

ReservoirSize

(Gal.)

1

ModelDump

2 Position2 Way

3 Position3 Way

3 Position4 Way

Function

Valve

Style

MotorSpecifications

0.5 HPSingle Phase

115 VAC9 amps @ 115 VAC

Flow Rate

250 cu.in.@200 PSI

19 cu. in.@10,000 PSI

PE-10 Series 0.5 HP Electric Powered Pumps - 10,000 psi capacity

Standard

Pow’r-Buddy pumps for single-acting cylinders come standard with motor pendant switch.

ModelNumber

PED1001 Auto Retract

Manual Adv./Hold/Retract

Weight(lbs)

30

LIGHT WEIGHTAND ECONOMICAL

The Simplex Pow’r-Buddy™ easily provides hydraulic power tothis nut splitter during routine maintenance of heat treatingequipment. “Our crews have to move this equipment allaround the plant; the Simplex Pow’r-Buddy™ is easy to carryand never lets us down.”

PEM1031

PEM1041

VP3

VP434

PEM1021Advance/RetractVP2 32

PEM1021

POWER PUMPS

45

35 Ton Portable Punchpg. 76

Hosespgs. 70-71



PERFORMANCE CHART

19 cu. in./min.

B A

D

C

Res.Size

(Gal.)

A(in)

B(in)

D(in)

C(in)

UsableOil Cap.(cu. in.)

10.52 8.08 15.95 5.25

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

200

175

150

125

100

75

50

25

00 200 600 1000 3000 6000 10000

225

250

At home on any construction site, the Pow’r-Buddy™ starts and runsreliably on long extension cords. This rebar bending application is nochallenge for the Simplex industrial grade pump design. “Easy to carryand simple to use, the Pow’r-Buddy™ helps us through tough constructionjobs without problems.”

The new Pow’r-Buddy™ is the perfect pumpwhen light weight and easy carrying is de-sired. The Pow’r-Buddy™ is recommendedto power all small and medium sized tools.The universal motor is well suited to startand run reliably on long extension cords andportable generators.

Oil FillCap.

(cu. in.)

2302301

POWER PUMPS

46


■ 16 standard models.■ Rated for continuous duty.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Starts under full load.■ Runs reliably on long extension cords.■ Maximum amperage draw 10 amps.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet Running (80dBA).■ All dump pumps come standard with motor

pendant switch with 20’ cord.

ModelNumber

PED2001PED2002PEM2021PEM2022PEM2031PEM2032PEM2052PES2031PES2032PES2052PEM2041PEM2042PEM2062PES2041PES2042PES2062

Sing

le-A

ctin

gDo

uble

-Act

ing

ReservoirSize

(Gal.)1212122122122122

ModelDumpDumpVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4VPL4VPS4VPS4

VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

RemoteActuated

ManualLever

Actuated

RemoteSolenoidActuatedManualLever

ActuatedRemoteSolenoidActuated

Function Advance/

RetractAdvance/Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

0.5 HPSingle Phase

Permanent Magnet115 VAC 50/60 Hz

10 amps at 10,000 PSI

Flow Rate@ 115 VAC

400 cu. in.@600 PSI

20 cu. in.@10,000 PSI

Weight(lbs)

56645664627071667374627071667374

For more information on valve models, see pages 63-67.* Includes Suc-O-Matic.

Standard

Standard

Standard

Standard


PEM2022


Hosespgs. 70-71


AutoRetract

B A

D

C

Res.Size

1 GAL.2 GAL.5 GAL.

A

11 5/16

121/4

25 3/32

B

7 7/8

12 1/4

12 1/4

D

5 3/16

68

C

18 9/16

19 1/32

18 9/16

UsableOil Cap.(cu in)

230400

1150Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W

POWER PUMPS

47


Ship repair demands durable and reliable tools. ThisSimplex 20 Series pump provides trouble free hydraulicpower to a variety of hydraulic cylinders, spreaders andtools. “Shipyards are no place for cheap, second ratepumps; Simplex tools never let us down.”

Description

1 = 1 Gallon2 = 2 Gallon

5 = 5 Gallon

4 = 4 Way 3 Position5 = 3 Way Locking Style6 = 4 Way Locking Style

33 0 = Dump2 = 2 Way 2 Position3 = 3 Way 3 Position

D = Dump S = Solenoid M = Manual

Model Selections

EE

SS

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter11

0.5 HP, 115VAC 50/60 Hz, Permanent Magnet Motor22

22

CUSTOM BUILDUsing the chart below you can add roll bars, differentsize reservoirs or other options.

PPMotorControlOptions

Product

E = No Options P = Pendant Switch F = Foot Switch

Power Pump

Blank = 115 VAC Single PhaseA = 230 VAC Single Phase

Valve Style

PumpSeries

Options

ValveType

ReservoirSize

MotorVoltage

■ PPM - Motor Control Pendant■ PES - Valve Directional Control Pendant■ PPS - Motor Control & Valve Directional

Control Pendant (dual switches)All pendants include 20’ cord.

■ PFM - Motor Control Foot SwitchIncludes 20’ cord.

PUMP CONTROL DEVICES

■ P03 - Roll BarsFor 1, 2 & 5 gallonreservoirs only. Order (1)under Options in the CustomBuild Chart.

PUMP PROTECTION

■ P04 - External filter forpumps with 3 & 4 way valves.Order (4) under Options in theCustom Build Chart. Replace-ment filter elements, use ordernumber PO5E.

ALL PUMP OPTIONS ARE FACTORY INSTALLED

PERFORMANCE CHART

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

400

350

300

250

200

150

100

50

00 200 600 1000 3000 6000 10000

20 cu. in./min.

20 SERIESPOWER PUMP OPTIONS

POWER PUMPS

48

ELECTRIC 1.5 HP 40 SERIES

■ 14 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Dual voltage 115/230 VAC 50/60 Hz Motor.■ Motor starts under full load.■ Runs reliably on 20 amp circuits.■ Maximum amperage draw 17 amps at 115 VAC.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet running (80dBA).■ Optional dump pumps come standard with

motor pendant switch with 20’ cord.

Sing

le-A

ctin

gDo

uble

-Act

ing

ReservoirSize

(Gal.)25255255255255

ModelVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4VPL4VPS4VPS4VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

ManualLever

Actuated



Function Advance/

Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

1.5 HPSingle Phase

Induction Motor115/230 VAC 50/60 Hz17 amps at 10,000 PSI

(Factory Wired@ 115 VAC)

Flow Rate@ 115 VAC

400 cu. in.@1,200 PSI

55 cu. in.@10,000 PSI

Weight(lbs)

6612471129130731311327112913073131132


Standard

Standard

Standard

Standard


ModelNumber

PEM4022PEM4025PEM4032PEM4035PEM4055PES4032PES4035PES4055PEM4042PEM4045PEM4065PES4042PES4045PES4065

PPS4032


Hosespgs. 70-71


Quiet running 1725 RPM motors are perfect for inhouse production jobs. Dual voltage, dual ampinduction motors fit a wide variety of applications.

Res.Size

2 GAL.5 GAL.10 GAL.20 GAL.

Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W

C

20 5/16

19 23/32

23 19/3223 11/16

A

12 1/4

19 5/8

19 5/819 5/8

B

12 1/4

12 1/4

12 1/423 1/2

D

5 51/64

812 1/212 1/2


400115023004600

ON

OF

F

A

D

C

B

POWER PUMPSELECTRIC 1.5 HP 40 SERIES

This 40 Series Simplex pump isstandard equipment on this largeconcrete processing machinery.“Our customers can’t afforddowntime regardless ofconditions at the job site.” The Simplex 40 Series is a cool, quietrunning pump that is the perfect choice for larger applications thatrequire maximum dependability.

PERFORMANCE CHART

50 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

150

100

50

00 200

200

250

300

350

400

600 1000 3000 6000 10000

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter2 = Heat Exchanger & Filter3 = Roll Bars Plus Heat Exchanger & Filter

S = Solenoid M = Manual D = Dump

Description

ValveStylePumpSeries

Options

Valve Type

ReservoirSize

MotorVoltage

Model Selections

SS1.5 HP, 115/230 VAC 50/60 Hz, Induction Motor44

11

2 = 2 Gallon5 = 5 Gallon55 6 = 10 Gallon

7 = 20 Gallon

3 = 3 Way 3 Position4 = 4 Way 3 Position5 = 3 Way Locking Style

6 = 4 Way Locking Style

33


EEPP Power Pump

MotorControlOptions

Product




Control Pendant (dual switch)All pendants include 20’ cord.




PUMP PROTECTION

■ PO4 - Heat Exchanger &Filter.Order (2) under Option in theCustom Build Chart.Replacement Filter, ordernumber PO5E.


49


POWER PUMPS ELECTRIC 1.5 HP 70 SERIESSi

ngle

-Act

ing

Doub

le-A

ctin

g

ReservoirSize

(Gal.)25252252252252

ModelVP2VP2VP3*VP3*

VPL3*VPS3*VPS3*

VPSL3*VP4VP4VPL4VPS4VPS4

VPSL4

Locking

Locking

Locking

Locking

2 Position2 Way

3 Position3 Way

3 Position4 Way

ManualLever

Actuated



Function Advance/

Retract

Advance/Hold/

Retract

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

1.5 HPSingle Phase

Permanent Magnet115 VAC 50/60 Hz

17 amps at 10,000 PSI

Flow Rate@ 115 VAC

400 cu. in.@ 1,200 PSI

50 cu. in.@10,000 PSI

Weight(lbs)

6612471

12913073

1317371

1297373

13173


Standard

Standard

Standard

Standard


■ 14 standard models.■ Permanent magnet motor.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Starts under full load.■ Runs reliably on long extension cords.■ Maximum amperage draw 17 amps.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Available with optional roll bars.■ Quiet running (80dBA).■ Optional dump pumps come standard with

motor pendant switch with 20’ cord.

ModelNumber

PEM7022PEM7025PEM7032PEM7035PEM7052PES7032PES7035PES7052PEM7042PEM7045PEM7062PES7042PES7045PES7062

50

Res.Size

2 GAL.5 GAL.

10 GAL.20 GAL.

C

1918 17/32

18 7/818 7/8

A

12 1/4

25 3/32

25 3/3225 3/32

B

12 1/4

12 1/4

12 1/423 1/2

D

5 51/64

812 1/212 1/2


400115023004600

B A

D

C


PEM7042


Hosespgs. 70-71


POWER PUMPSELECTRIC 1.5 HP 70 SERIES

51

Simplex 70 Series pump & 50 ton flat jack cylinders makeseasy work of bridge lifting. “We had to make completebearing change outs on 90 bridges along Interstate 80. TheSimplex 70 Series pump with its permanent magnet motorjust kept running even with long extension cord and portablegenerator power.”

PERFORMANCE CHART

Pressure (PSI)

50 cu. in./min.

400

350

300

250

200

150

100

50

00 200 600 1000 3000 6000 10000

Oil F

low

(cu.

in./m

in.)






PUMP PROTECTION




Description


Options

Valve Type

ReservoirSize

MotorVoltage

Model Selections

SS1.5 HP 115 VAC 50/60 Hz, Permanent Magnet Motor77

2 = 2 Gallon5 = 5 Gallon55 6 = 10 Gallon

7 = 20 Gallon

33

00


S = Solenoid M = Manual D = Dump

MotorControlOptions

Product

EEPP


Power Pump


0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter2 = Heat Exchanger & Filter 6 = Pressure Switch3 = Roll Bars Plus Heat Exchanger & Filter7 = Pressure Switch Plus Heat Exchanger & Filter

3 = 3 Way 3 Position4 = 4 Way 3 Position5 = 3 Way Locking Style

6 = 4 Way Locking Style

■ Pressure Switch Order (6) under Option in the Custom Build Chart.

POWER PUMPS

52

ELECTRIC 3 HP 50 SERIESSi

ngle

-Act

ing

Doub

le-A

ctin

g

ReservoirSize

(Gal.)5

10105

10105

10105

1010

ModelVP3*VP3*VPL3*VPS3*VPS3*

VPSL3*VP4VP4

VPL4VRS4VRS4

VRSL4

Locking

Locking

Locking

Locking

3 Position3 Way

3 Position4 Way

ManualLever

ActuatedRemoteSolenoidActuatedManualLever


Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

3 HPThree Phase230/460 volts

10 amps @ 230 volt

Flow Rate

650 cu. in.@1,500 PSI

110 cu. in.@10,000 PSI

Weight(lbs)

162217218165220221162217218165220221

PE-50 Series 3 HP Electric Powered Pumps - 10,000 PSI capacity

Standard

Standard

Standard

Standard

For more information on valve models, see pages 63-67.* Includes Suc-O-Matic

■ 12 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation for fast advance.■ Higher crossover for faster cylinder cycle.■ 3 HP / 3 phase dual voltage motors (230/460).■ Starter box standard on all models.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Quiet running (80dBA).

ModelNumber

PEM5035PEM5036PEM5056PES5035PES5036PES5056PEM5045PEM5046PEM5066PES5045PES5046PES5066

PEM5045


Hosespgs. 70-71


Res.Size

5 GAL.10 GAL.20 GAL.

C

18 5/16

23 3/423 3/4

A

19 5/8

19 5/819 5/8

B

12 5/16

12 5/1623 1/2

D

812 1/212 1/2

E

25 3/32

25 3/3225 3/32

UsableOil Cap.(cu in)115023004600

AB

C

D

E

POWER PUMPS

53

ELECTRIC 3 HP 50 SERIES

PERFORMANCE CHART

Pressure (PSI)

110 cu. in./min.

00 200 600 1000 3000 6000 10000

Oil F

low

(cu.

in./m

in.)

50100150200250300350400450500

550600650

S = Solenoid M = Manual

Description


Options

ValveType

ReservoirSize

MotorVoltage*

Model

SS3 HP, 230/460 VAC 3 Phase Motor/w Starter Box55


7 = 20 Gallon55

33 3 = 3 Way 3 Position4 = 4 Way 3 Position

5 = 3 Way Locking Style6 = 4 Way Locking Style

22

CUSTOM BUILDUsing the chart below you can add different sizereservoirs or other options.

Selections

MotorControlOptions

Product

EEPP

E = No Options P = Pendant SwitchF = Foot Switch

Power Pump

Blank = 230 VAC Three PhaseA = 460 VAC Three Phase

0 = No 0ptions2 = Heat Exchanger & Filter4 = Filter only





■ PO4 - Heat Exchanger &Filter.Order (2) under Option in theCustom Build Chart.Replacement Filter order,number PO5E.


Pendant & foot switch options include starter box.


PUMP PROTECTION

3 HP 3 phase motor comes complete with ther-mal overload protection, motor starter and heaterelements as standard equipment.

Simplex 50 Series pump & high tonnage press are used for manydifferent pressing jobs. “The Simplex pump has been runningtrouble free for over six years. This is some of the most reliableequipment we have in our shop.”

POWER PUMPS

54

Sing

.-Ac

tDo

ub.-

Act

ReservoirSize

(Gal.)510510510510

ModelVP3*VP3*

VPS3*VPS3*

VP4VP4

VPS4VPS4

3 Position3 Way

3 Position4 Way

ManualLever

RemoteSolenoidManualLever

RemoteSolenoid

Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

5 HPThree Phase230/460 volts

13 amps @ 230 volt

Flow Rate

650 cu. in.@2,000 PSI

175 cu. in.@10,000 PSI

Weight(lbs)

162217165220162217165220

PE-60 Series 5 HP Electric Powered Pumps - 10,000 psi capacity

Standard


ModelNumber

PEM6035PEM6036PES6035PES6036PEM6045PEM6046PES6045PES6046

■ 8 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation fast advance.■ Higher crossover means faster cylinder cycle.■ 5 HP / 3 Phase dual voltage motors (230/460).■ Starter box standard on all models.■ Dual ports for easier plumbing.■ 138 bar crossover.■ Quiet running (80dBA).■ Adjustable relief for variable pressure settings.


PES6045


Hosespgs. 70-71


Res.Size

5 GAL.10 GAL.20 GAL.

C

18 5/16

23 3/423 3/4

A

19 5/8

19 5/819 5/8

B

12 5/16

12 5/1623 1/2

D

812 1/212 1/2

E

25 3/32

25 3/3225 3/32

UsableOil Cap.(cu in)115023004600

AB

C

D

E

POWER PUMPS

55


Description

ValveStyle

PumpSeries

Options

ValveType

ReservoirSize

MotorVoltage*

Model Selections

SS

5 HP, 230/460 VAC 3 Phase Motor/w Starter Box66


7 = 20 Gallon55

33 3 = 3 Way 3 Position4 = 4 Way 3 Position

22

S = Solenoid M = Manual

CUSTOM BUILDUsing the chart below you can add different size reser-voirs or other options.

MotorControlOptions

Product

EEPP Power Pump

E = No Options P = Pendant SwitchF = Foot Switch

Blank = 230 VAC Three PhaseA = 460 VAC Three Phase

5 = 3 Way Locking Style6 = 4 Way Locking Style

0 = No 0ptions2 = Heat Exchanger & Filter4 = Filter only

PERFORMANCE CHART

175 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

00 200 600 1000 3000 6000 10000

50100150200250300350400450500

550600650

5 HP 3 phase motor comes complete with ther-mal overload protection, motor starter and heaterelements as standard equipment.







Pendant & foot switch options include starter box.


PUMP PROTECTION

When one of the world's largest drag lines needed tobe raised for roller replacement, the maintenance crewrelied on the high tonnage expertise of Simplex.Weighing over 5,000 tons, this was no job for ama-teurs. "We used RDA50012 and PE60 Series pumps;Simplex provided all the hoses & valving, and theoperation went flawlessly."

Simplex suppliescustom cylinders with

up to 1,500 toncapacities.

POWER PUMPS

56

GAS POWERED HYDRAULIC PUMP

■ 16 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ 3.75 HP, 5.5 HP, 6 HP & 8 HP gas engines.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.

3 Position3 Way

3 Position4 Way

3 Position3 Way

3 Position4 Way

3 Position3 Way

3 Position4 Way

3 Position3 Way

3 Position4 Way

ReservoirSize

(Gal.)2525252525255

105

10

ModelVP3VP3VP4VP4VP3VP3VP4VP4VP3VP3VP4VP4VP3VP3VP4VP4

Function

Advance/Hold/

Retract

Valve

Style

MotorType

Flow Rate

400 cu. in.@ 600 psi50 cu. in.

@10,000 psi650 cu. in.@ 1200 psi110 cu. in.

@10,000 psi400 cu. in.@ 1200 psi105 cu. in.

@10,000 psi680 cu. in.@1500 psi140 cu. in.

@10,000 psi

Weight(lbs)

531085310868123681236812368123130185130185

Standard

Briggs &Stratton3.75 HP

Honda5.5 HP

For more information on valve models, see pages 63-67.Contact Factory for 8 HP Dimensions.

PG40 Series 3.75 HP, PGH50 Series 5.5 HP, PG60 Series 6 HP & PGT80 Series 8 HPGasoline Powered Pumps - 10,000 PSI capacity

ModelNumber

PGM4032PGM4035PGM4042PGM4045PGHM5032PGHM5035PGHM5042PGHM5045PGM6032PGM6035PGM6042PGM6045PGTM8035PGTM8036PGTM8045PGTM8046

PGM4042

Briggs & Stratton3.75 HP

Honda5.5 HP

Tecumsa8 HP

Res.Size


Roll Bar Dimensions: 25 7/16" L x 20 1/2" H x 16 3/4" W(For 3.75 H.P. pumps only.)

C

20 1/4

19 3/8

23 7/8

N/A

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 1/212 1/2


400115023004600

B

C

D

A

Briggs & Stratton6 HP

ManualLever

Briggs &Stratton

6 HP

Tecumsa8 HP

PG40 Series

POWER PUMPSGAS POWERED HYDRAULIC PUMP


Description

MM

Model Selections

* With Suc-O-Matic™

2 = 2 Gallon5 =5 Gallon55 6 = 10 Gallon

7 = 20 Gallon

2 = 2 Way 2 Position3 = 3 Way 3 Position*4 = 4 Way 3 Position

5 = 3 Way Locking Style*6 = 4 Way Locking Style33

11

4 = 3.75 HP 5 = 5.5 HP 6 = 6 HP 8 = 8 HP44

M = Manual D = Dump

MotorControls

Product

GGPP

G = Gasoline Motor

Power Pump

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter**

57

PERFORMANCE CHART

■ P03 - Roll BarsFor 1, 2 & 5 Gallonreservoirs only. Order (1)under Options in the CustomBuild Chart.

PUMP PROTECTION



40, 50, 60 & 80 SERIESGAS POWER PUMP OPTIONS

MotorType

Blank = Briggs & Stratton H = Honda T = Tecumsa

Res.Size



C

2224

28 1/2

28 1/2

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 1/212 1/2


400115023004600

B

C

D

A

Valve Style

Pump Series

Options

Valve Type

ReservoirSize

PGHM5132

PGH50 Series105 cu. in./min.

Oil F

low

(cu.

in./m

in.)

8 HP Tecumsa

5.5 HP Honda

6 HP Briggs & Stratton

3.75 HP Briggs & Stratton

Pressure (PSI)

450400

00 200

500

550600650700

600 1000 3000 6000 10000

35030025020015010050

110 cu. in./min.

50 cu. in./min.

140 cu. in./min.

Res.Size

2 GAL.5 GAL.

10 GAL.20 GAL.


C

2123

27 1/2

27 1/2

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 1/212 1/2


400115023004600

B

C

D

A

PG60 Series

POWER PUMPS

58

■ 6 standard models.■ Suc-O-Matic feature reduces retraction time.■ Two-speed operation provides fast advance.■ Higher crossover for faster cylinder cycle.■ Rotary air @ 50 cfm.■ Adjustable relief for variable pressure settings.■ Dual ports for easier plumbing.■ Available with remote air pendant control.■ Higher crossover for faster cycles.■ Large muffler for quieter operation.

S/A

D/A

ReservoirSize

(Gal.)252525

ModelVP3*VP3*VP4VP4

VPA4VPA4

3 Position3 Way

3 Position4 Way

ManualLever

Actuated

SolenoidActuated

Function

Advance/Hold/

Retract

Valve

Style

MotorSpecifications

Rotary Air50 cfm90 PSI

Weight(lbs)

5010850

10852

110

PA-40 Series 1.5 HP Air Powered Pumps - 10,000 psi capacity

Standard


ModelNumber

PAM4032PAM4035PAM4042PAM4045PAS4042PAS4045

AIR POWERED HYDRAULIC PUMP

Flow Rate

400 cu. in.@ 600 PSI

50@10,000 PSI

PAM4042

Res.Size

2 GAL.5 GAL.

10 GAL.20 GAL.


C

13 5/8

15 11/16

20 1/2

N/A

A

12 1/4

19 5/8

19 5/8

19 5/8

B

12 1/4

12 1/412 1/423 1/2

D

68

12 7/1612 7/16


400115023004600

AB

C

D

POWER PUMPS

59

* With Suc-O-Matic™** Dump & 4 way valve only



Description

Valve Style

Pump Series

Options

Valve Type

ReservoirSize

Model

MM

Selections


6 = 10 Gallon7 = 20 Gallon55

2 = 2 Way 2 Position3 = 3 Way 3 Position*4 = 4 Way 3 Position

5 = 3 Way Locking Style*6 = 4 Way Locking Style33

11

Rotary Air @ 50 cfm44

MotorControls

Product

AAPP

A = Rotary Air Motor

Power Pump

0 = No 0ptions 4 = Filter only1 = Roll Bars only 5 = Roll Bars & Filter

M = Manual S = Solenoid** D = Dump


PUMP PROTECTION



40 SERIESAIR POWER PUMP OPTIONS

PERFORMANCE CHART

50 cu. in./min.

Oil F

low

(cu.

in./m

in.)

Pressure (PSI)

150

100

50

00 200

200

250

300

350

400

600 1000 3000 6000 10000

A233Air Filter-Lubricator

Provides lubricated and filtered air,and contributes to long and troublefree product life. Recommended foruse with all air pumps.


Hosespgs. 70-71


For quieter operation wherecompressed air is available, or for usein explosive environments. Delivershigh speed operation for a variety ofmedium sized cylinders, hydraulic toolsor systems.

POWER PUMPS

60

AIR POWERED HYDRAULIC PUMPS

The Simplex Air Hydraulic pumps Are The Toughest, Most Reliable In The Field.

■ PA91 is ideal for most applications and providesexceptional value.

■ PA95 provides high performance in a compact, easy touse package.

■ Powers a wide variety of single-acting tools.■ PA91D powers a wide variety of double-acting tools.■ Rugged all metal construction.■ High performance/fast operation.■ Pressure relief valve protects hydraulic circuit.■ Reduced noise for in house production.■ Reduced operator fatigue.■ 3 position treadle for advance, hold and retract.■ Uses standard shop air.


Hosespgs. 70-71


PressesPgs. 89-96

PERFORMANCE CHARTFlow @100 psi Air

ModelNumber

PA91PA91-RPA91-1PA91-1RPA91DPA95PA95-1


230

Oil Flow@ 0 psi(cu. in.)

Oil Flow @10,000 psi (cu. in.)

PA91 & PA95 Air Over Oil PumpOperating

AirPressure

Range (psi)

Weight (lbs)

20212829192028

60 - 15075 6

90

10

PA95PA91

Easy Operation with Hand or Foot Control

70

230

NEW!!

40

00 5K

PRESSURE (PSI)

3K1K 2K 4K 6K 7K 8K 9K

10

20

30FLOW

(cu.

in.)

10K

50

60

70

PA95

PA91

PA95-1

PA91-R

The PA91Dutilizes a 3position 4 wayvalve for use withdouble actingtools.

90

NEW!!

POWER PUMPS

61


Engineers selected the Simplex air pump when reliable 10,000 psipower was needed to run this production line fixture, industrialengineers chose the Simplex PA91. “The three position treadle iseasy to use and the pump runs on standard shop air.”

6.06”

1.54”

10.25”

5.25”

8.05”

5.25”2.67”

PA91-R90 cu. in. Reservoir

A Division Of Templeton, Kenly & Co., Inc.

PA91 & PA9590 cu. in. Reservoir


5”

10.25”

5.25”

7.25”

1/4” NPT3/8” NPT

5.35”2.67”

4.5”

PA91-1 & PA95-1230 cu. in. Reservoir

11.38”

1/4” NPT3/8” NPT

6.36” 6.49”

8.53”

6.60”

7.80”


5”

10.25”

7.99”

5.35”

5.35”

1/4” NPT2-3/8” NPT

PA91D90 cu. in. Reservoir


POWER PUMPS HYDRAULIC INTENSIFIER

62

■ Converts on board mobile hydraulic systems into high pressure (10,000 psi) power source.■ Converts low pressure (2,000 psi) pumps into a high pressure (10,000 psi) power source.■ Ideal for utilities, railroads, construction, riggers.■ Operates single or double-acting cylinders and tools.■ Compact, easy to carry.■ No reservoir oil level to maintain; uses low pressure system as oil supply.■ 3/8” NPTF ports with quick disconnect couplers.■ Integrated pressure gauge.■ Ideal for use in aerial buckets and utility applications.

Contact Factory for additional dimensions.

ModelNumber

PI2PI3

Valve Input FlowRange(GPM)

Weight (lbs)

Type4 Way/3 Position3 Way/3 Position

Function

InputPressure

(PSI)

Output FlowRange(GPM)

5.15”

9.04”8.46”

5.67”

9.65”

3.53”

6.55”7.21”

10.47”

OutputFlowRatio

OutputPressure

Ratio

OutputPressure Max.

(PSI)

Advance/Hold/Retract 5 - 10 300-2,000 10,000 2 1:5 5:1 30

VALVES

63

INTRODUCTION

Hydraulic valves are devices that control differentaspects of your hydraulic system's operation. The mostcommon types of valves are directional control valves,flow control valves, check valves and pressure reliefvalves. Once you determine your system requirements,you must select valves that will give your system theoperation you desire. Valves can be pump mounted or in-line. Note: All Simplex pumps come with directionalcontrol valves. When selecting a pump, be sure to choosea pump with the appropriate directional control valve.Flow control, check & adjustable pressure relief valves aremounted in line and should be specified as required toobtain the desired system operation.

Simplex offers a wide variety of directionalcontrol valves. Use the valve selection guide to helpdetermine what valve is best suited for your application.

Definition of Terms:

■ Manual ValveValves that are manually actuated by shifting a hand leveron the valve.

■ Solenoid ValveValves that are actuated by electric solenoids that can becontrolled by a remote pendant switch.

■ Pump Mounted ValveValves that are mounted directly to the pump cover plate.

■ In-Line ValvesValves that are installed away from the pump, "in-line" inthe hydraulic system.

■ 2 or 3 Way ValvesValves that are used to operate single-acting cylinders ortools.

■ 4 Way ValvesValves that are used to operate double-acting cylinders ortools.

■ Locking ValvesValves that are used when pressure drop within thesystem cannot be tolerated while shifting.

FULL SYSTEM CONTROLDIRECTIONAL CONTROLVALVES SELECTION GUIDE

DIRECTIONAL CONTROLVALVES

■ 2 or 3 way for single-acting cylinders or tools.

■ Solenoid Operated.

■ Manual Operated.

■ Inline Mounted.

■ Pump Mounted.

■ 4 Way for double-acting cylinders or tools.

VALVES

64

SUC-O-MATIC

4 3/4

Oil Flow Chart

The Simplex patented 3 position/3-way,“Suc-O-Matic™” Valve draws hydraulicoil out of any single-acting cylinder. Inthe retract position, the valve generatesenough suction to fully retract anysingle-acting load return cylinderautomatically.

■ Fully Retract load return cylinders.■ Retracts spring return cylinders up

to 33% faster.■ Full retraction regardless of weak

springs or mounting.

Description

The Simplex patented SolenoidValve is available in a 3-way Suc-O-Matic™ version for single-actingcylinders and a 4-way version fordouble-acting cylinders.

■ Suc-O-Matic valve capability.■ Long life - Patented construction.■ Largest porting (lowest back

pressure) available.■ Optional coils: 12 VDC, 115 VAC,

230 VAC.■ Includes manual override.■ Direct bolt interchange with Simplex

manual valves.■ Designed to handle surge flow

conditions.■ Comes equipped with 6 meter cord

and pendant switch.

Pressure Drop vs. Flow

3/8" I.D. Hose with One Coupler

1/4" I.D. Hose with One Coupler

250

Pres

sure

Dro

p PS

I

200

150

100

50

0 1 1.5 2 2.5 3 3.5 4 4.5

Gallons Per Minute

Both Simplex manual & solenoidvalves are available for remote or inlineapplication. Remote valves are perfectfor multiple operating systems, orspecial fixturing and mounting applica-tions. They are available with tandem orclosed centers.

■ Available in manual or solenoid.■ Includes mounting holes.■ Available in closed center or tandem.■ Ideal for independent control of two

or more cylinders.

*Remote versions do not include retract feature.

Remote Manual ValvePressure Drop vs. Flow

250

200

150

100

50

01 1.5 2 2.5 3 3.5 4 4.5

Gallons Per Minute

Pres

sure

Dro

p PS

I

Remote Solenoid ValvePressure Drop vs. Flow

250

200

150

100

50

0 1 1.5 2 2.5 3 3.5 4 4.5

Gallons Per Minute

Pres

sure

Dro

p PS

I

Retraction Flow vs. Length ofHose

VP3

6 1/2

5 3/4

3 1/2

1 3/4

1 1/2

8 1/2

2 1/2

3 1/47/8

RET. HOLD ADV.

10 1/2

6 1/2

1 1/2

2 3/4

20’ Cord

3 1/2

VPS3

1 3/47/8

JOG

OFF

ON

1/2

1 1/2

1 7/8 2 5/8

1 7/8

1/2

1 1/2

1 7/8 2 5/8

1 7/8

3/8-16 UNC-2B Thrd.1.00 DP.(4 Places)

P

TA

B +

+

+

+

REMOTE VALVES

Flow

(cu.

in./m

in.)

180

3

Length of Hose (ft.)

160

140

120

100

80

60

40

6 1012 18 24 36

VALVES

Functional FlowSchematic

TP

P

Advance

TP

Retract

Hydraulic Schematic

T

TP

Advance

P T

Retract

P T

P T

Hold

TP

TP

Advance

TP

TP

Hold

Retract

P T

TP

TP

TP

TP

TP

■ VP2 Pump mounted 2 position 2 way valve isideal for pressing, punching, crimping,staking or pulling applications when loadholding is not needed.

■ VP3 Pump mounted 3 position 3 way valve iscommonly used with single-acting cylindersfor lifting applications or production work.The center position holds the load with thepump motor on or off.

■ VPL3 Pump mounted 3 position 3 way valveis the same as VP3, but with a built in pilotcheck valve. The VPL3 provides positive loadholding in the center position, and will notallow pressure drop while shifting. Recom-mended for prestressing, post tensioningand precision holding applications.

■ VPS3 Pump mounted electric solenoidactuated 3 position 3 way valve with remotependant switch allows remote operation ofsystem directional control.

■ VPSL3 Pump mounted electric solenoidactuated 3 position 3 way valve with remotependant switch is the same as the VPS3, butwith a built in pilot operated check valve. TheVPSL3 provides positive load holding in thecenter position, and will not allow pressuredrop while shifting.

■ VR3 & VR3CC VR3 is the same as VP3,except for inline mounting. VR3CC is thesame valve except all ports are closed in thecenter position.

VR3 hydraulic schematic same as VP3.

■ VRS3 & VRS3CC VRS3 is the same as VPS3except for inline mounting. VRS3CC is thesame valve except all ports are closed in thecenter position.

VRS3 hydraulic schematic same as VPS3.

PUMP MOUNTED VALVES

DIRECTIONAL 2-WAY/3-WAY

For Single-Acting Cylinders & Tools

All remote valves have threaded mounting holes (see page 64).

TP

TP

VR3CC

VRS3CC

REMOTE MOUNTED VALVES

P

TP

P

TP

65

VALVES

66

DIRECTIONAL 4 WAY

Functional FlowSchematic

TP

A B

Advance

P T

A B

Retract

Hold

A B

A B

P T

P T

Hydraulic Schematic

■ VP4 Pump mounted 3 position 4 way valve isused with double-acting cylinders and tools.This valve controls direction of oil foradvancing, holding & retracting. The centerposition holds the load with the pump motorrunning or off.

■ VPL4 Pump mounted 3 position 4 way valveis the same as VP4, but with a built in pilotcheck valve. The VPL4 provides positiveload holding in the center position, and willnot allow pressure drop while shifting.Recommended for prestressing andprecision holding applications.

■ VPS4 Pump mounted electric solenoidactuated 3 position 4 way valve with remotependant switch. Same as VP4, but allowsremote operation of directional control.

■ VPSL4 Pump mounted electric solenoidactuated 3 position 4 way valve with remotependant switch functions the same as VPS4,but with a built in pilot operated check valve.The VPSL4 provides positive load holding inthe center position, and will not allowpressure drop while shifting.

■ VPA4 Pump mounted air solenoid actuated 3position 4 way valve with remote pendantswitch. Same as VP4, but allows remoteoperation of directional control.

■ VR4 & VR4CC VR4 is the same as VP4,excetp for inline mounting. VR4CC is thesame valve except all ports are closed in thecenter position.

VR4 hydraulic schematic same as VP4.

■ VRS4 & VRS4CC VRS4 is the same as VPS4except for inline mounting. VRS4CC is thesame valve except all ports are closed in thecenter position.

VRS4 hydraulic schematic same as VPS4.

PUMP MOUNTED VALVES

For Double-Acting Cylinders & Tools

A B

P T

A B

P T

VR4CC

VRS4CC

A B

P T

REMOTE MOUNTED VALVES

A B

TP

BA Advance

P T

Retract

Hold

A B

P T

A B

P T

A B

P T

P T

A B

All remote valves have threaded mounting holes (see page 64).

VALVES

67

INLINE SYSTEM VALVES

Hydraulic Schematic

■ V10E Check Valve automatically locks loadin raised position as plunger is beingextended. Protects against dropping theload due to pressure loss. Required formultiple cylinder lifting from one source.(Includes Hex Nipple).

■ V10EC Check Valve is a V10E with polarizedhigh flow couplers for direct, rapid mountingto cylinder couplers.

■ V2 Over Center Check Valve can bemounted at the cylinder to hold the load inthe event of system failure. Unlike otherpiloted check valves, the V2 providescontrolled retraction without "chatter". Note:When used in multiple cylinder systems,contact Simplex for minimum pumprequirements.

■ V5B Shut-Off Valve is a needle-type valve forsustained load-holding and flow control.Use for positive shut-off or throttling.

■ V1 In-line Adjustable Relief Valve is for in-line mounting into hydraulic systems.Accurately controls maximum pressure from800 to 10,000 psi. Turn handle until gaugeindicates desired working pressure - tightenlock nut. Valve automatically opens andbypasses excess flow from system whenpreset pressure is reached.

■ V3 Safety Relief Valve threads into top portof double-acting cylinders, or inline onhydraulic systems, for protection againstover pressurizing. Pressure rating is 10,500psi.

Note: All Valves Have 3/8" NPTF Ports.

Description

ACCESSORIES

68

COUPLERS

3/8” & 1/4” NPTF HIGH-FLOW COUPLERS

These premium grade couplersprovide maximum fluid flow and areplated to resist corrosion. CylinderHalf Couplers have male 3/8" NPTFthreads & high strength rubber dustcaps; Hose Half Couplers havefemale 3/8" NPTF threads.

C211-Ram HalfCoupler

CR215 Dust Cap

C213-Hose HalfCoupler

For use on smaller tools, pumpsand any tool with 1/4” threads.These couplers are plated to resistcorrosion. Cylinder Half Couplershave male 1/4" NPTF threads; HoseHalf Couplers have female 1/4"NPTF threads.

Unique flush face design featurespush to connect operation with asleeve lock, and non-spill "dry"disconnect operation.Easy cleaning minimizes systemcontamination. This coupler shouldbe used wherever oil spillageconstitutes a safety or environmentalhazard. Couplers have 3/8" NPTFthreads.

Unique flush face design featurespush to connect operation with anauto lock sleeve on the CT211,and non-spill "dry" disconnectoperation.Easy cleaning minimizes systemcontamination. This coupler shouldbe used wherever oil spillageconstitutes a safety or environmen-tal hazard. Couplers have 1/4"NPTF threads.

CT211Ram Half Couplerwith Dust Cap

CT210Hose HalfCouplerwith Dust Cap

3/8” NPTF

1/4” NPTF

3/8” NPTF

1/4” NPTF

3/8” & 1/4” NPTF FLUSH FACE/NO SPILL COUPLERS

CT212Coupler Completewith 2 Dust Caps

CT200Coupler Completewith 2 Dust Caps

C209Coupler Completewith 2 Dust Caps

CT201-Ram HalfCoupler

CT202Hose Half Coupler

C511-Ram HalfCoupler

C513-Hose HalfCoupler

C509Coupler Completewith 2 Dust Caps

C515-Dust Cap Ram Half

C516-Dust Cap Hose Half

ACCESSORIES

69

MANIFOLDS, FITTINGS & OIL

SIMPLEX HYDRAULIC OIL

Special, high pressureformulated, premium gradeoil for all Simplex hydraulicproducts. High viscosityindex insures maximumlubricity over a wide range ofoperating temperatures.

Viscosity Index 100 min.VIS, SSU @100° F 150 - 155VIS, SSU @ 210° F 45 - 50VIS, SSU @ 0° F < 15,000Pour Point -50° FFlash Point 400° FAnaline Point 204.8° F

Includes: Anti-Foam, Anti-Rust andLow Temperature Additives

HydraulicOil

Qty.

1 Gallon5 Gallons12 Quarts55 Gallons

ModelNumber

AO1AO5AO12AO55

HIGH PRESSURE MANIFOLDS

F15

Cross6” Nipple

F6

90° Elbow

F7

90° St. Elbow

F9

Tee

F11

Coupling

F13

Hex Nipple

F1

3” Nipple

F3

3/8" NPTF HIGH-PRESSURE 10,000 PSI FITTINGS3/8”M to 1/4”F

F16

1/4”M to 3/8”F

F17

• Pump Mounted 4 Cylinder ControlManifold Kit: The M4 control manifoldincorporates (4) station shut-off/flowcontrol valves. Two or more manifolds canbe coupled together for larger systems.

ModelM4

3/8" NPTF 6 Places

11

9” Equally Spaced @ 3”11

• 6 Port Inline Hex Manifold: The M3 inlinehex manifold features (6 )- 3/8" NPTFthreaded ports & mounting holes.

3/8" NPTF

2

ModelM3

• Pump Mounted 4 Cylinder ControlManifold Kit: The M1 control manifoldincorporates (4) station shut-off/flowcontrol valves, 3’ hose, gauge port, (4)high flow couplers and pump mountinghardware. Two or more manifolds can becoupled together for larger systems.

For replacement hose order #89521.

Equally Spaced @ 2 63/64

3/8" NPTF

9

1 1/8Model

M1

• Pump Mounted 4 Cylinder Manifold Kit:The M2 manifold includes 2’ hose andpump mounting hardware. Two or moremanifolds can be coupled together forlarger systems.

For replacement hose order #89521. 9

Equally Spaced @ 2 1/4

3/8" NPTF 6 PlacesModelM2

• Pump Mounted 2 Cylinder ControlManifold Kit: The M2A control manifoldincorporates (2) station shut-off/flowcontrol valves. Two or more manifolds canbe coupled together for larger systems.

ModelM2A 1 3/16

1

3/8" NPTF 4 Places

3 1/45

3 43/64

3 43/64

1 1/2

3 43/64

All dimensions in inches.





ACCESSORIES

70

HIGH PRESSURE HOSESAll Simplex hoses have 3/8" male NPTF threads.

Special lengths are available upon request.

■ High Flow HD & HDC Series 3/8" I.D. hose isrecommended to achieve higher retraction speedsand minimal flow restrictions. These heavy dutyhoses are rated at 10,000 psi with a minimum burstpressure of 30,000 psi.

ModelNumber

HD3HD6HD10HD20HD50HDC3HDC6HDC10HDC20

HDC50

I.D.(in)

3/8

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

Length(Ft.)

36102050361020

50

C213 Coupler*3/8" NPTF Male

C213 Coupler* C213 Coupler*

*All hoses with couplers includes CR215 Dust Cap.Note: Recommended for use with Suc-O-Matic Pumps.

■ H & HC Series industrial grade 1/4" I.D. hose is ratedat 10,000 psi operating pressure and 20,000 psiminimum burst pressure. This hose is the recom-mended choice for hand pump & cylinder sets, as wellas a wide range of other intermittent applications.

ModelNumber

H3H6H10H20H36H50HC3HC6HC10HC20HC36

HC50

I.D.(in)

1/4

3/8" NPTF Male


Length(Ft.)

361020365036102036

50

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

C213 Coupler*

In this fixed outdoor application Simplex hand pumps and hoses arepermanently attached to this mineral processing machine. “Thedesert environment is tough on hydraulic equipment. Simplexprovides us the reliability we need.”

*All hoses with couplers includes CR215 Dust Cap.

ACCESSORIES

71

HIGH PERFORMANCE HOSES

ModelNumber

HR3HR6HR10HR20HRC3HRC6HRC10HRC20

I.D.(in)

1/4

3/8" NPTF Male C213 Coupler*

Length(Ft.)

36

102036

1020

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male

*All hoses equipped with C213 Coupler also includes a CR215 Dust Cap.

■ Thermo-Plastic HP & HPC Series Hoses arerecommended for demanding applications. Alongwith their distinctive green color, the HP & HPCseries hoses boast a 10,000 psi working, 40,000 psiminimum burst, (4:1 safety factor) and a toughpolyurethane outer cover that resists abrasion andwear. Well suited for continuous duty, the reinforcedpolyester and carbon steel wire design contributes tolow volume expansion, minimized fatigue andenhanced system efficiencies.

ModelNumber

HP3HP6HP10HP20HP36HP50HPC3HPC6HPC10HPC20HPC36

HPC50

I.D.(in)

1/4



Length(Ft.)

36

1020365036

102036

50

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male


■ Heavy Duty HE & HEC Series Hoses are fordemanding and continuous duty applications thatrequire 10,000 psi working and 40,000 psi burst, (4:1safety factor) but where rubber coated, steel wirebraid design is preferred. These hoses are well suitedin operating temperatures up to 150° F.

ModelNumber

HE6HE10

HE20

HEC6HEC10

HEC20

I.D.(in)

1/4

Hose End

3/8" NPTF Male

Hose End

3/8" NPTF Male


Length(Ft.)

610

20

610

20


■ Non-Conductive Thermo Plastic HR & HRCSeries Hoses are for those special applicationswhere non-conductivity is a must. The HR & HRCseries hose operates at 10,000 psi working and40,000 psi burst, (4:1 safety factor). Light weightand durable, the multi-layered design complies withM.H.I. I.J.100 hose specifications. Orange in color,the HR and HRC are easily identified from standardconductive hoses.

High Performance4:1 Safety Hoses

ACCESSORIES

0

0

100

200

300 400

500

600

700

1000

2000

3000

4000 5000 6000

70008000

bar100 x kPa

psi

1000

090

00

ANALOG & DIGITAL GAUGES

Dimensions

The G5 is a high quality compact liquid filled gaugethat reads in both PSI and Bar. Liquid filled todampen needle vibration, the G5 is perfect forapplications up to 10,000 psi.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ 500 psi increment.■ Stainless steel casing.

Description

G5 2.1/2” Gauge500 PSI Increment

G6 4” Gauge500 PSI Increment

The G6 is a larger, easy to read liquid filled gaugethat's in both PSI and Bar with increments of 500psi. The calibrated scale reads from 0-10,000 psiwith 10,000 psi to 15,000 psi as a warning zone.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ Large easy to read 4” face.■ Rubber blowout plugs for safety.■ Stainless steel casing.

GA1 Gauge Adaptor

GA1 Gauge Adaptor

GA1 Gauge Adaptor

GD2 4” Digital Gauge

GD1 2 1/2” Digital Gauge

GA1 Gauge Adaptor

The GD1 is designed for the high cycle pressureapplication where mechanical gauges don't hold up.The GD1 is a direct mount, compact gauge with anall stainless steel sensor that is vibration & shockresistant.■ Self powered Lithium batteries.■ Full 4 digit display.■ .25% full scale accuracy.■ 10 million cycle life minimum.

The GD2 digital gauge combines the best featuresof analog and digital instruments. The 0.75” highfull 4 digit display is easily read at a distance andthe "analog" bar graph allows instant estimation ofchanging pressures. The all stainless steel sensoris vibration and shock resistant.■ 0.75” characters and 270° bar graph "analog"

readout.■ Splash proof phenolic housing.■ .25% full scale accuracy.■ Keypad enable/disable of peak high or peak low

hold.

2.50”

9/16” Square1/4” NPT

0

2000

4000

60008000

10000PSI

DA

NG

ER

4.00”

9/16” Square

1/4” NPT

0

2000

4000

60008000

10000PSI

DA

NG

ER

+-

PSI

Z S

2.66”

5/8”1/4” NPT

+-

+-

0

PEAK

ENTRMODE

40 5060

(%)

90

80

7030

20

10

100

5.45”

1.33” 7/8” Flats1/4” NPT

ModelNumber

GT5GT20GT25GT30GT100GTH12GTH60

FaceDia.(in)

4

CylindersUsedWith

All 5, 10 & 15 Ton ModelsAll 20 RFS & RLS 50 Ton ModelsAll 25, 55 & RFS & RLS 100 Ton Models30 Ton Models, 50 & 100 RLR & RLNRDA100 & 200 Series, RLR & RLN 150 & 20012, 20 & 30 Ton RC & RCD Series60, 100, & 150 Ton RC & RCD Series

CalibratedRange

(0-10,000 psi)and Tons

0 - 5, 10, 150 - 20, 50

0 - 25, 55, 1000 - 30, 50, 1000 - 100, 150, 2000 - 12, 20, 30

0 - 60, 100, 150

GA1 Gauge Adaptor

+-

The G7 is a larger, easy to read liquid filled gaugethat's in both PSI and Bar with increments of 100PSI/10bar. The calibrated scale reads from0-10,000 psi.■ Liquid filled dampens needle vibration.■ 1% full scale accuracy.■ Large easy to read 4” face.■ Rubber blowout plugs for safety.■ Stainless steel casing.■ Standard on all Simplex Torque Wrench

Pumps.

+-

GA1 Gauge AdaptorG7 4” Gauge100 PSI Increment

4”

1/4” NPT

Tonnage Gauge

72

+-

3/8” M3/8” F

1/4” F

HYDRAULICTOOLS

73

SIMPLEX HYDRAULIC TOOLS

■ Hydraulic Nut SplittersSimplex nut splitters fit up to 8 nut sizes and offer greatervalue and versatility. The specifically designed head fits allA.P.I. and ANSI flanges and cuts hex, square and 12 pointnuts. You can easily calibrate the cutting chisel so only thenut is cut without damaging the bolt or stud. Simplex splitterswill cut the hardest nuts, including grade 8 and 2H (ASTMA194/2H), Brinell hardness 248-325).

■ Hydraulic & Mechanical SpreadersThe Simplex S2000 (1 ton) and S3000 (1.5 ton capacity)spreaders are the perfect fit for close clearance jobs. The SF5spreader offers 5 tons with 1/8” starting clearance and themodel 610 is one of Simplex’s most versatile mechanical toolsfor spreading and pulling.

■ 35 Ton Portable PunchSimplex 35 Ton Portable Punch mounted motor controlhandle (included with SPH35SP) provides easy operation andgreater operator safety. The Simplex punch is also offered ina double-acting model for increased speed and positivestripping on every punch. Punches and dies are interchange-able with competitive punches.

■ Hydraulic Maintenance KitsThe Simplex MK106 Maintenance Kit provides a completeassortment of attachments that greatly expands the range ofapplications. Using these various attachments allows you tocustom build spreaders, straightening tools, clamps and awide variety of other problem solving maintenance tools.

■ Hydraulic Maintenance KitSee Pages 78 & 79

INTRODUCTION

■ 35 Ton Single & Double Acting Portable PunchSee Pages 76 & 77

■ Hydraulic Nut Splitters See Page 74

■ Hydraulic & Mechanical SpreadersSee Page 75

HYDRAULICTOOLS

74

NUT SPLITTERS

Hydraulic Nut Splitters

■ 7 different models.■ Cuts hardened nuts up to grade 8 & 2H.■ Safety, no sparks, no flame, no impact.■ Replacement chisel and set screws included.■ Cuts any shape nut.■ Cuts nuts from 1/2” to 2 15/16” (13 to 75mm).■ Rugged carrying case included.■ Broadest Range / Best Value.■ Angled head design for easy placement on nut.

Refineries, steel mills and power plants rely heavily on Simplexnut splitters for removing stubborn or rusted nuts easily andsafely. The Simplex nut splitters offer a wide range of sizes atexceptional values.

Torque Wrenchespgs. 98-103

Hosespgs. 70-71

Hand Pumpspgs. 36-39

Pow’r-Buddypgs. 44-45

F

B

D

A

E

C

ModelNumber

NS1319NS1924NS2432NS3241NS4150NS5060NS6075

Stud Dia.(in.)

1/4 - 7/167/16 - 9/169/16 - 3/4

3/4 - 11 - 1 1/4

1 1/4 - 1 1/21 1/2 - 1 7/8

Weight(lbs)

1.84.46.69.7

18.026.075.1

Nut A/F(in.)

1/2 - 3/43/4 - 15/16

15/16 - 1 1/41 1/4 - 1 5/8

1 5/8 - 22 - 2 3/8

2 3/8 - 2 15/16

A(in.)

1.572.172.522.953.784.176.14

B(in.)

7.878.94

711.2612.8014.4114.43

C(in.)

.24

.32

.51

.59

.831.061.06

D(in.)

.75

.981.181.381.772.132.95

E(in.)

1.101.502.052.602.874.964.33

F(in.)

1.892.802.993.504.294.967.09

Nut A/FMetric(mm)

13 - 1919 - 2424 - 3232 - 4141 - 5050 - 6060 - 75

Sugstd.HandPump

P140

P42/P72

HYDRAULICTOOLS

75

SPREADERS 1 - 10 TONS

GAT'R JAW™ SPREADERS■ 2 Models■ High flow quality couplers.■ Spring return for easy operation.■ Narrow closed ends.■ All metal construction.

10 TON SPREADER/PULLER

5 TON HYDRAULIC SPREADER

■ 5 tons of spreading force.■ 1/8” through 3” spreading capability.■ Jaws open parallel.■ Will not drift.■ All metal construction.

Hydraulic Spreaders 1 & 1 1/2 Ton CapacitiesCap.(tons)

11.5

ModelNumber

S2000S3000

Pressure@ Capacity

(PSI)

10,000

OilCapacity Required

(cu. in.).8

5.5

Weight(lbs)

716

SuggestedHand Pump

P42

Hydraulic Flange Spreader 5 Ton CapacityCap.(tons)

5

ModelNumber

SF5

Pres.@ Cap.

(PSI)10,000

OilCap. Req.(cu. in.)

5

Weight(lbs)

17

SuggestedHand Pump

P22

Min.(in).09

Max.(in)3

Spread

9 23/64”

6 3/4”

6 1/2”

1/2”4”

2 1/16”

18 7/64”

15 1/4”

10 1/2”

4 27/32”

3/4”9”

S3000

S2000

S3000

S2000

1 1/2” L x 4 1/2” W

Min .09”Max 3”

13 1/2”

10

5/16”5/16”3/4”

1 1/4”

Min 3 3/8”

Max 8 1/8”

Min 2 7/8”

Max 7 5/8

1

2 3/8”

3 3/16”

ModelNumber

610

Travel(in)

4 1/2

Length(in)

10

Wt.(lbs)

13

Steel Lever BarsLength

(in)24

Wgt.(lbs)

4

ScrewDia.(in)

1 1/4

Dia(in)3/4

OrderNumber10621

Cap.(tons)

10

Mechanical Spreader/Puller 10 Ton Capacity

OffsetCap.(tons)

2

Width(in)

1.972

HYDRAULICTOOLS 35 TON SINGLE-ACTING PUNCH


ModelNumber

SPH35SPH35SSPH35SPSPH35MSPH35MP

Punch

SPH35

Punch & Die Set

----Standard Set

DS-44, DS-56, DS-69, DS-81Metric Set

DS-38, DS-44, DS-53, DS-69

Pump

--------

SPH1001----

SPH1001

Hose

--------HC6----HC6

WeightPunch Only

(lbs./kg)

32/14.5

*QUALITY OF STEEL REFERENCE TABLE ABOVEA: Mild A-7B: Boiler PlateC: Structural A-36D: Struct Corten (ASTM A242)

E: Cold Rolled C-1018F: Hot Rolled C1050G: Hot Rolled C-1095H: Hot Rolled C-1095 Annealed

I: Stainless AnnealedJ: Stainless 304 Hot RolledK: Stainless 316 Cold Rolled

■ Punches .50” hole through mild steel.■ Round, square & oblong punch & die sets available.■ Uses competitive interchangeable punches & dies.■ Mounting holes for production punching.■ 10% lighter than other portable punches.■ Punch mounted motor control for safety.■ Ergonomic two handle design provides better

balance and control.

Simplex offers a punch mounted motorcontrol, so that work can be performed safelyand more productively as shown in this smallfabricating shop.

76

Punchand

Die TypeRoundRoundRoundRoundRoundRoundRoundRoundSquareSquareSquareSquareOblongOblongOblongOblong

Hole Size(in./mm)

.31/7.9

.38/9.5.44/11.1.53/13.5.56/14.3.69/17.5.78/19.8.81/20.6.31/7.9.38/9.5.44/11.1.50/12.7

.31 x .75/7.9 x 19

.38 x .75/9.5 x 19.44 x .75/11.1 x 19.50 x .75/12.7 x 19

Bolt Size(in./mm)

1/4/---5/16/M83/8/M107/16/M12

1/2/---5/8/M16---/M18

3/4/---1/4/---

5/16/M83/8/M107/16/M12

1/4/---3/16/M83/8/M107/16/M12

A.31.38.44.50.50.50.50.50.31.38.44.50.31.38.44.50

StandardPunchModel#DP-31DP-38DP-44DP-53DP-56DP-69DP-78DP-81DP-45DP-54DP-63DP-72DP-10DP-12DP-18DP-25

StandardDie

Model #DD-31DD-38DD-44DD-53DD-56DD-69DD-78DD-81DD-45DD-54DD-63DD-72DD-10DD-12DD-18DD-25

StandardPunch &Die SetDS-31DS-38DS-44DS-53DS-56DS-69DS-78DS-81DS-45DS-54DS-63DS-72DS-10DS-12DS-18DS-25

Bevel Punch& Die Set

for I-BeamsDSB-31DSB-38DSB-44DSB-53DSB-56DSB-69

------------------------------

Bevel Punch& Die Set

for U-Beams------

DSBU-44DSBU-53

---DSBU-69

------------------------------

B.31.38.44.50.50.50.50.50.31.38.44.50.31.38.44.50

C.25.31.38.44.50.50.50.50.25.31.38.44.25.31.38.44

D.25.31.38.44.44.44.44.44.25.31.38.44.25.31.38.44

E.25.31.38.44.50.50.50.50.25.31.38.44.25.31.38.44

F.25.31.31.38.44.40.38.31.25.31.31.38.25.31.31.38

G.13.19.19.25.25.25.25.19.13.19.19.25.13.19.19.25

H.19.25.31.31.38.31.31.31.19.25.31.31.19.25.31.31

I.25.31.31.38.44.40.38.31.25.31.31.38.25.31.31.38

J..25.31.31.38.44.40.39.31.25.31.31.38.25.31.31.38

K.25.31.31.38.44.40.38.31.25.31.31.31.25.31.31.38

*Maximum Metal Thickness To Be Punched(in.)

14.66”

.63”

10.67”

11.47”

5”3”

2”

.68”

HYDRAULICTOOLS

77

35 TON DOUBLE-ACTING PUNCH


ModelNumber

SPD35SPD35SSPD35SPSPD35MSPD35MP

Punch

SPD35

Punch & Die Set

----Standard Set

DS-44, DS-56, DS-69, DS-81Metric Set

DS-38, DS-44, DS-53, DS-69

Pump

--------

SPD2041----

SPD2041

Hose

--------HC6----HC6

WeightPunch Only

(lbs./kg)

45/20.45

■ Light weight, portable punch.■ Double-acting for faster cycle time.■ Hydraulic return for positive, hang-up-free stripping.■ Punch mounted pump control for easy operation.■ Integrated mounting feet for bench top production.■ Uses industry standard punches and dies.■ Ergonomic two handle design provides better

balance and control.

The Simplex double acting punch provides the best of both worlds. Portable, light weight and easy to carry,this punch is ideal for work at the job site. The double acting design allows for fast high cycle and hang-up-free stripping and punching. The optional SPD2041 power pump has one touch hand held control.Just press and hold the advance button on the remote pendant switch to punch the hole, release the buttonand the punch retracts and strips automatically. The pendant can be mounted to the punch for completecontrol.

16.20”

12.5”

.63”3”

5.94”

11.73”

Punch mounted pendantcontrol standard on theSPD35SP & SPD35MP

Measurements in mm

2”

.68”

HYDRAULICTOOLS

78

MAINTENANCE KITS

Male Lock On Adaptor(Qty. 1)

MK-18 5 Inch Extension Pipe (Qty. 1)

Lock On Connector(Qty. 3)

Lock Pin(Qty. 4)

Female Lock On Adaptor(Qty. 1)

1 1/4”-11 1/2” NPT

1.50”

1.31”

5”

3.50”

1.31”3.56”

1 1/4”-11 1/2” NPT1.31”

3.81”

MK-16

MK-14

MK-15

MK-17



■ Set includes a Simplex hand pump, cylinder &gauge with gauge adaptor.

■ Heavy duty case included.■ Rated at 5 tons when attachments are used.■ Quick lock or threaded adaptors included.■ Order as a set or individual components.

5”

10”

20”

Add collar toe and flat base tobuild custom spreader or toejack.

Add a V-base and flat base forspecial spreading, holding andbending jobs.

Extensions, custom heads and adaptors allows you tocreate tools that solve hundreds of problems. SimplexMK106 kits are used extensively for collision repair.

Hydraulic Maintenance Kit IncludesModel

NumberMK106

Capacity(tons)

10

Hand Pump

P42

Hose

HC6

Gauge

G5

GaugeAdaptor

GA1

Attachments

MK-4 thru MK-20

Spreader

S2000

Box

MK-21

Cylinder

R106

Weight(lbs)84

R106 is rated at 10 tons at 10,000 psi. When using attachments or extensions do not exceed 5,000 psi (5 tons) readingon the gauge. Accessories & extensions are only rated at 5 tons. S2000 Spreader has an operating capacity of 1 ton.

Simplex Maintenance Kits Can Be Used In Almost Every Maintenance Job!

Maximum Operating Pressure 5,000 PSIWhen Using Extension Pipe

HYDRAULICTOOLS

79

MAINTENANCE KITS

Collar Toe (Qty. 1)

Flat Base (Qty. 1)

Threaded Connector (Qty. 1)

Threaded Plunger Toe (Qty. 1)

Grooved Saddle (Qty.1)

90° V-Base (Qty. 1)

Wedge Head (Qty. 1)

Flex Head (Qty. 1)

S2000 Spreader (Qty. 1)

6 1/2”

9 23/64”

6 3/4”

4”2 1/16”1/2”

3.40”

2”

4”

1 1/4”-11 1/2” NPT

2.25” 2.13”

1 1/4”-11 1/2” NPT 2”

1.50”

2 1/4”-14 NPT

3.16”

2.25”

2.25”

1 1/4”-11 1/2” NPT

1.38”

3.50”

6.50”

1 1/4”-11 1/2” NPT

1.63”

1 1/4”-14 NPT

2.25”

1.63”

1.25”

MK-6

MK-7

MK-8

MK-9

MK-10

MK-11

MK-12

MK-13

S2000

Threaded Adaptor (Qty. 1)

2.19”1-8 UN

1.25”

MK-5

Base Attachment (Qty. 1)

1 1/4”-11 1/2” NPT

.50”

2.25”

2.56”

MK-4

MK-21 Wooden Box (Qty. 1)

12”13”

29.25”32.25”

8”

11/16”

9/16”

3.40”

1 1/4”-11 1/2” NPT

1 1/4”-11 1/2” NPT

1 1/4”-11 1/2” NPT

1 1/4”-11 1/2” NPT

2.13”

1.85”

JACKS

80

INTRODUCTION

SIMPLEX HYDRAULIC & AIR JACKS

■ 2 Through 100 Ton Hydraulic Bottle JacksSimplex 2 through 100 ton capacity all purpose jacks are idealfor use in general industrial applications, and are usedextensively in maintenance, construction and materialhandling. The versatility of the Simplex bottle jack has made ita favorite in shipyards, factories, oil fields, mines & generalindustries.

■ 2 Through 10 Ton Hydraulic Toe JacksSimplex hydraulic toe jacks are the solution to all of your lowclearance lifting problems. Choose from the widest variety oftoe jacks in the industry, with both remote and self-containedunits. Capacities range from 2 through 10 tons. The newSimplex TJH2 is a 2 ton self-contained toe jack utilizing 5/8”minimum toe height and over 4” of travel.

■ 1.1 Through 74.1 Tons Air Lifting BagsThin, powerful & light weight, the Simplex Air Bags are theanswer to the toughest industrial applications. Starting with aminimum height of 1.1”, Simplex lifting bags offer highcapacity for clearances too small for most conventional jacks.They are ideal for use in railroads, construction, mining,shipyards and industrial applications that require safe, reliablelifting, spreading, bending or pushing. Simplex air lifing bagsare manufactured with neoprene & Kevlar reinforced construc-tion and are safer, stronger and more reliable than other bagson the market.

■ Pow’r-Riser II™ 60 Through 200 Ton CapacitiesThe Simplex Pow’r-Riser II™ Railcar & Off-Road EquipmentJack has been the industry benchmark for over a decade.Simplex now offers the second generation, thePow’r-Riser II™ with advanced hydraulic technology andergonomic handling that makes the jack easier and safer tooperate. The Pow’r-Riser II™ is available in 60, 100, 150 &200 ton capacities with electric or air power sources. ThePow’r-Riser II™, mixed with the extensive line of drop-inextenders and spacers, can fit under any railcar or off-roadtruck in the industry. The ergonomic 3 position handle makesthe Pow’r-Riser II™ the easiest jack of its kind to maneuverinto and out of position. The Pow’r-Riser II™ also comes withoptional u-rings to hold the load mechanically in place.

■ Hydraulic Bottle JacksSee Page 82

■ Hydraulic Toe JacksSee Page 83

■ Air Lifting BagsSee Pages 84 - 85

■ Air & Electric Pow’r-Riser II™See Pages 86 to 88

NEW!!

JACKSAPPLICATION SELECTION GUIDE

■ For Portable, Self-Contained Jacks, NothingBeats the Simplex Pow’r-Riser II™ RailcarJack. While short enough to fit under thelowest loads, operators can add up to 32” ofdrop in extenders for maximum flexibility. Dualhydraulic locking systems and mechanical lockrings make the Pow’r-Riser II™ the safest jackavailable.

POW’R-RISER II™ RAILCAR & OFF-ROAD TRUCK JACK

■ Simplex Toe Jacks Are The Industry Standard.Today, hydraulic toe jacks offer more power, moresafety and more flexibility than ever before. Over100 years of jacking experience goes into every toejack Simplex manufactures. When it comes to usingthe safest toe jack available, railroads, mines,machinery movers and heavy industry insist onSimplex.

HYDRAULIC TOE JACKS

■ Construction, Maintenance, and Safety andRescue are just a few of the applications perfectfor the Simplex air lifting bags. Light weight, easyto position and extremely low in profile, Simplexair bags offer solutions for the most difficultapplications.

AIR LIFTING BAGS

81

■ When It Comes To Brute Force In a Roll Under Jack,nothing even comes close to the Simplex Pow’r-Riser II™.With capacities up to 200 tons and powered by standardshop air or 115VAC, the Simplex Pow’r-Riser II™ is idealfor the largest maintenance jobs. From the heaviest railcarto the largest mining equipment, Pow’r-Riser II™ is theonly choice.

JACKS

ModelNumber

HJ2HJ3HJ5HJ8HJ12HJ12/LPHJ22HJ22/LPHJ35HJ55HJ100

Max.Ht.(in)

13 5/814 3/815 3/815 3/818 1/213 1/21712 1/817 3/818 3/417 23/32

BaseArea(in)

4 3/8 x 2 5/8 4 1/2 x 2 7/8 5 1/4 x 4 4 x 3 1/2 6 1/2 x 4 3/16 6 1/2 x 4 3/16 7 1/4 x 5 5/8 7 1/4 x 5 5/8 7 5/8 x 5 5/8 9 3/8 x 7 3/8 12 33/64 x 10 7/16

Min.Ht.(in)

7 1/8 7 1/2 7 7/8 7 7/8 9 1/2 6 3/410 5/8 7 1/8111212

Stroke(in)

4 1/2 4 1/2 4 3/4 4 3/4 5 7/8 3 3/4 6 3/8 3 3/8 6 3/8 6 3/4 6 23/32

Weight(lbs)

5.3 7.3 8.2 12.8 19.7 15.0 29.8 24.3 45.2 97.0194.0

Ext.Screw

Ht.(in)

2 2 3/8 2 3/4 2 3/4 3 1/8 3

---- 1 5/8

------------

Cap.(tons)

2358

121222223555100

PistonDia.(in)

3/4 7/8 1 1/4 1 3/8 1 5/8 1 5/8 2 1/8 2 1/8 2 1/2 3 1/4 4 29/32

Max. HandleEffort(lbs)

6464486973737373697393

82

Simplex Hydraulic Jacks Prove To Be A Universal Tool.

■ 11 Models.■ Drop forged base and rugged welded construction.■ Operates in horizontal position with handle down.■ All models include over travel protection.■ Grooved saddles help prevent load slippage.■ 2 through 22 ton models include screw extensions.■ Piston rods are chrome plated to resist corrosion.■ Super low profile versions available in 12 & 22 ton

capacities.■ Service kits are available for all models.

HAND JACKS

"We needed a jack of all trades." Applications rangedfrom spreading, leveling, lifting and holding for themaintenance crew at a large steel fabrication plant."The Simplex Jacks are the best utility tool for the widevariety of jobs that come up day after day."

Note: Handles are included with all models.

JACKS

ModelNumber

TJH2TJH5TJH10TJH109TJH105ATJH109LS

Cap.(tons)

25

Stroke(in)

4 7/16 4 5/8 5 7/8 9 5 9

Minimum Height

Cap(in)

9 1/4 11 3/4 13 1/8 2211 1/216 1/8

Toe(in)

5/8 1 1 1/4 2 1/4

BaseArea(in)

4 59/64 x 7 7 1/4 x 10 5/8 9 1/2 x 11 1/4 6 1/2 x 10

Max. HandleEffort(lbs)

5133388010

Weight(lbs)

185385563741

MethodOf

Return

Load

Spring

6 x 9 73

83

TOE JACKSSimplex Toe Jacks Are The Heavy Haulers & Structural Movers First Choice.

■ 6 Models■ Self-contained models for maximum versatility.■ Low toe heights fit in tight clearances.■ The lowest handle effort for easy operation.■ The lowest weights for reduced back injuries.■ Swivel sockets for access in close quarters. (TJH5 & TJH10 only)■ New light weight TJH109LS and TJH105A.

Heavy equipment movers have long realized the benefits ofSimplex toe jacks. Truly a universal tool, hydraulic toe jackscan do a wide variety of jobs faster & safer than standardjacks. With toe heights starting at 1” and capacities up to 10tons, Simplex hydraulic toe jacks are the first choice fortransformer maintenance, heavy hauling, structuralmoving, and rigging.

Simplex offers the largest selection of toe jacks to fit your needs.

Simplex has themost extensive line oftoe jacks available.

Toe Jacks

Note: Handles Are Included With All Self-Contained Models.

TJH109LS

2 11/64

TJH5TJH2

TJH109LSTJH10

NEW!!

JACKS

84

AIR LIFTING BAGS

1.1 Through 74.1 Ton Capacities

ModelNumber

B1AB3AB6AB11AB14AB22AB28AB35AB46AB59AB74A

*Max.LiftingHts.(in)2.75.15.97.08.610.611.814.116.517.720

Length(in)69

121518222427313536

Width(in)69121518222427313536

Air Req.@116PSI

(cu. ft.).18.531.483.045.37

10.4514.721.932.546.853.1

Thick(in)1.11.11.11.11.11.11.21.21.21.21.2

Wgt.(lbs)

1.322.85.38.811.617.824.629.940.149.655.8

Cap.(tons)

1.13.16.4

10.814.222.727.735.346.458.874.1

Max.BurstPres.(PSI)

464

348

Bag Dimensions (in)

All Simplex Air Bags have a maximum working pressure of 116 PSI.*See chart on page 85 for maximum lifting heights.

NEW!!Simplex Air Bags Are The Perfect Choice for Low Clearance Lifting.

■ 11 models with capacities ranging from 1.1through 74.1 tons.

■ Simplex air bags operate on standard shop air upto 116 psi.

■ Simplex air bags will fit into the tightest areaswith collapsed heights of 1.1” to 1.2”.

■ All models include 2 ply Kevlar with neoprene.■ Serrated lifting surface on each side of the air bag

helps prevent load slippage.■ Multi-color hoses to help keep track of bags

during multi-bag lifts.■ Wide variety of safety controllers for single &

multiple bag systems.■ Bright “X” is molded into each bag for easy

center point placement.■ Light weight makes the Simplex air bags easy to

set up.■ B22A through B74A bags come with side holes

for attaching bags together.

Load contact surface(top and bottom) hasmolded positivegripping, interlocking,convex rubber dimples.

Reinforced edge protectthe bag where damageoften occurs.

Patented Kevlar® reinforceddiagonal crosshatch pattern.

Centering cross, pressure limitations,capacities, and important safetywarnings are brightly colored andbonded to the rubber for long life.

Interchangeablecouplers.Compatible (oradaptable) with allother air bag types.

Length

Width

JACKS

85

AIR LIFTING BAGS

BC2A- Dual Deadman Control

BC1APressure Regulator

BHR16A - 16’ Red HoseBHR32A - 32’ Red HoseBHB16A - 16’ Blue HoseBHB32A - 32’ Blue HoseBHY16A - 16’ Yellow HoseBHY32A - 32’ Yellow Hose

BC6AIn-Line Relief Valve

BC4A - Single Safety Controller

Components and Accessories

BC12Deluxe Dual Deadman

ControlBC8A

Shutoff Valve w/Nipple

HEIGHT vs. LOAD CAPACITY @ 116 PSI (8 BAR)

BC3A - Single Deadman Control

BC11Dual Safety Control

70

60

50

40

30

20

10

0 5 10 15 20 25

Max

imu

m L

ifti

ng

Cap

acit

y (T

on

s)

Maximum Lifting Height (Inch)

B74A

B59A

B35A

B28AB22AB14A

B11A

B46A

B11A THROUGH B74A AIR BAG CHART

7

6

5

4

3

2

1

0 1 2 3 4 5 6 7

Max

imu

m L

ifti

ng

Cap

acit

y (T

on

s)

Maximum Lifting Height (Inch)

B1A

B3A

B6A

B1A THROUGH B6A AIR BAG CHART

BC9A“Y” Connector

JACKS

86

POW’R-RISER II

200 Ton

Version

Simplex Pow’r-Risers Are The Ideal Choice for Railcar & Off-Road Equipment Jacking.

Simplex Pow’r-Risers™are used to pick up thelargest earth haulers inthe world. “We use theSimplex jack due to itseasy transport and themany optional extensions and lock rings that ensures the level ofsafety required in mining operations.”

ModelNumber

JA6024JA6037JE6024JE6037JA10026JA10037JAS10026JAS10037JE10026JE10037JEB10026JEB10037JAS15026JAS15037JE15026JE15037JEB15026JEB15037JAS20026JAS20037

Capacity(tons)

150

100

60

Min.Height(in.)

2437243726372637263726372637263726372637

PowerSource

Air Motor50 CFM 80 PSI115 VAC50/60 Hz 20 amps

Air Motor50 CFM 80 PSI

115 VAC50/60 Hz 20 amps230/460 VAC3 PhaseAir Motor50 CFM 80 PSI115 VAC50/60 Hz 20 amps230/460 VAC3 PhaseAir Motor50 CFM 80 PSI

Motor

Air

Electric

Air

Electric

Air

Electric

ControlValve

Manual

Manual

Remote20’ Pend.

Manual

Manual

Remote20’ Pend.

Max. AdditionalStack Ht. Using

Optional ExtensionSystem

NoiseLevel(Db)

89

80

89

80

89

80

Weight(lbs.)

390600390600510600510600510600530620570708570708590728640825

21**

21**

32*

* Based on (1) 18” and (1) 11” extension and (1) 3” spacer.**Based on (1) 18” extension and (1) 3” spacer.WARNING: Any two extensions may be stacked for loads up to 60 tons per jack. For loads from 60 tons to 150 tons only

1 extension and 1 spacer can be used.

Stroke(in.)

142714271627162716271627

15 1/226 1/215 1/226 1/215 1/226 1/215 1/226 1/2

89Remote20’ Pend.Air200 Contact Factory

JACKS

87

POW’R-RISER II

NOTHING ELSE IS EASIER OR SAFER:■ 24”, 26” & 37” Minimum Heights.■ 60, 100, 150 & 200 ton capacities to handle the

toughest jobs.■ Sup’r-Stack™ extension system gives the jack

a wide variety of minimum heights.■ 3 position handle for easy tilt back and rolling.■ 4” of ground clearance for rough terrain.■ Mechanical lock rings for fail safe holding.■ Easy to change external filter minimizes down

time.■ Only 24” wide/fits in tight spots.■ Air pilot or 12 VDC pendant with 20’ cord for

remote operator safety.■ Dual hydraulic locking systems prevent creep

down.■ Equipped with a pilot-operated check valve

which locks the load in place to preventaccidental lowering.

NOTHING ELSE COMES CLOSE:■ Rugged, fully enclosed frame; no exposed

fittings or hoses.■ Runs on air, 115VAC/15 amp and 230VAC/

10 amp service.■ Secondary back-up filtration system for

reliability.■ Light weight for greater mobility and less

back strain.■ Optional dual porting for use with remote

cylinders.■ Automatically controlled, “chatter free”

load lowering for maximum safety indescent.

■ All Pow’r-Riser II™ models comply withASME/ANSI B30.1 Specifications.

ModelNumber

JE6024JE6037JE10026JE10037JE15026JE15037JAS20026JAS20037

“A”(in)

2437263726372637

“B”(in)

6.386.38

7788

“C”(in)

141418181818

“D”(in)

4

4

5

10 18 6

OFF

JOG

ON

POW'R RISER

A

RAISE

LOWER

56” B

24”C

A

D

JACKS

88

POW’R-RISER II/ACCESSORIES

POW’R-RISER II® LOCKING U-RING SETS

JU111”

JU133”

JU144 1/2”

POW’R-RISER II®

SPACER SET - JS4

JS-3 JS-2 JS-1 (Qty. - 2)

JU11010”

60 & 100 Ton U-Rings

JU1511”

150 Ton U-Rings

JU1533”

JU1555 1/2”JU1510

10”

Fine tune your extension stack height by adding1”, 2” or 3” spacer.

Load Cap

Spacer

Extension

Piston

The Simplex Pow’r-Riser II, When Used With Sup’r-Stack™ Extension Set and Spacer Set, Can Handle AllRail Cars and Off-Road Equipment Without Blocking.

18”

14” 11” 9” 7” 5”

JE18 JE14 JE11 JE9 JE7 JE5

POW’R-RISER II® INDIVIDUAL SUP’R-STACK™ EXTENSIONS( Use one extension & one spacer only for loads over 60 tons.)

Min. HeightExt. HeightSpacerDrop-In ExtenderCombination

2539

1

2640

2

2741

3

2943

5

304415

3145

7

324617

334727

344837

3549

11

36501

11

37512

11

38523

11

4054511

4256

18

43571

18

4458218

4559318

47615

18

486215

18

4963718

50641718

516527

18

52663718

53671118

546811118

55692

1118

567031118

Use tallest extender on the bottom.

Min. & Max. Height For Lifting Can Be Achieved By Using The Following Spacer/Extender Combination

+ + + + + + + + + + + + ++

+ ++

++

++

+ ++

++

++

Load Cap

Extension

Lock Rings

ModelNumber

JE5JE7JE11JE18

Description

5” Extender7” Extender11” Extender18” Extender

ES6024 Extension Set

ModelNumber

JTS60JTS150JTS200

Description

60 & 100 Ton150 Ton200 Ton

Swivel Load Cap

ModelNumber

JUS126JUS137JUS1526JUS1537JUS2026JUS2037

Models Used On

60 Ton 24”/100 Ton 26”60 Ton 37”/100 Ton 37”

150 Ton 26”150 Ton 37”200 Ton 26”200 Ton 37”

Contains

(2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”(2) JU11 - 1”, (1) JU13 - 3”, (2) JU14 - 4 1/4”, (1) JU110 - 10”

(2) JU151 - 1”, (1) JU153 - 3”, (2) JU155 - 5 1/2”(2) JU151 - 1”, (1) JU1510 - 10”, (2) JU155 - 5 1/2”(2) JU201 - 1”, (1) JU203 - 3”, (2) JU205 - 5 1/2”

(2) JU201 - 1”, (1) JU2010 - 10”, (2) JU205 - 5 1/2”

PRESSES

89

INTRODUCTION

THE SIMPLEX PRESS

■ Wide VarietySimplex offers presses with capacities from 5 through 200tons. Choose from a wide range of pressing, cylinder strokes& styles, and your choice of Simplex manual or power pumps.Choose from C-Frame or H-Frame designs.

■ Heavy Duty Construction/ Built for SafetySimplex presses do not rely on "bolt together" construction forstrength. Simplex H-Frames employ double pinned andheavy duty welded construction. This construction providesa frame that is rigid and provides an extra margin of safety.

■ Maximum FlexibilityAll Simplex H-Frame Presses include a moveable work headthat easily rolls across the entire length of the top cross bar.This allows the pressing force to be positioned at any point ofthe press bed. The adjustable work bed can be raised orlowered to accommodate a wide variety of jobs.

Moveable work headallows movementacross the entire lengthof the top cross bar.

Maximum daylightfor larger jobs &easy loading.

Adjustable workbed for maximumflexibility.

Wide choiceof electric,air or manualpowersources.

Rigid frame underfull load.

Double pinned &welded constructionfor strength & safety.

Friction brake winch foreasy adjustment of workbed. Will not drop ifhandle is released.

■ Maximum DaylightSimplex presses have large work areas that accommodatelarger jobs and makes loading and unloading easier. Opensides have large clearances for loading work through the sidedaylight.

■ Easy To UseH-Frame (25 ton & up) includes a friction brake winch thatadjusts the bed height effortlessly and will not drop the bedif the handle is released (no kick back). The wide choice ofpumps & valves provides a variety of controls. Moveablework head incorporates rollers for easy positioning.

■ Custom Build Your PressAlong with many standard models you can build custompresses by ordering the press without a pump. Order anySimplex pump & pump mounting kit separately to meet yourrequirements.

THE SIMPLEX PLUS

All electric pumps on 25through 200 ton pressescome standard with remotependant control.

PRESSES

90

CYLINDER MOUNTING BLOCK KITS

ACCESSORIES

IM3 POWER PUMP MOUNTINGKIT

All mounting hardware is included.

.30”

DIA

./4 P

LACE

S

.53”

DIA

./5 P

LACE

S10”

3”11”

.30” DIA./10 PLACES

24.38”

IM2 HAND PUMP MOUNTING KIT

.53” DIA./4 PLACES6”

3.5”

Cylinder Block Kits Contain:(1) Top and bottom plate(2) Threaded Rods(2) Adjusting Nuts

*Inline on center

G

F

A

E

D

C

HJ

B

All mounting hardware is included.Fits all 2 gallon & 10 Series 1 gallon reservoirs.

CylinderMountingBlock Kit

MC25MCD30MC55MC100MCD100

Presses Used On

25 Ton Single Acting30 Ton Double Acting

55 Ton SA & DA100 Ton Single Acting100 Ton Double Acting

A(in)

555

7 21/32

7 21/32

B(in)

1 1/2

1 1/2

22 1/2

2 1/2

C(in)

11

1 1/4

22

D(in)

1212162121

E(in)

10 3/4

10 3/4

13 1/4

16 1/2

16 1/2

FThrds.

UN-2B (in)3 5/16 x 123 5/16 x 12

5 x 126 1/4 x 12

7 x 12

G(in)

3 1/2

4 1/8

5 1/4

7 1/4

7 1/4

H(in)

66

101010

J(in)

**566

PRESSES

91

C-FRAME 5 & 10 TONS

■ Strong welded construction.■ Open throat design for easy loading.■ Mounting holes for solid bench mounting.■ Available with air, electric or manual power sources.

■ 10 or 15 ton capacities.■ Adjustable bed.■ Moveable work head.■ Wide variety of power sources.■ Large daylight.■ Heavy duty construction.


7.87”

0.41”

3.73”

12”

18”25.50”

7.87”

15.75”

15”19”

12”

6”

4.75”

10.50”

6.48”

H-FRAME BENCH 10 & 15 TONS

ModelNumberw/Cyl.

IBP1010IBP1510

Cap.(tons)

1015

Type Ram

R1010R1510

Stroke(in.)

1010

ModelNumberw/o Cyl.IPB10IPB15

Only Simplex offers Bench Presses with up to 15 toncapacities, moveable work heads and adjustable beds formaximum flexibility. For small production jobs, the adjustablebed eliminates wasted time approaching the work. IPB1010 &IPB1510 presses include a 10” stroke cylinder.

The IPC5 & IPC10 Series hydraulic presses provide up to 5 or 10ton capacities. Choose from a wide range of electric or air hydraulic powersources.

All models incorporate an open throat design that makes loadingand unloading larger jobs fast and easy.

Capacity(tons)

10 ton15 ton

SuggestedHandPump

SuggestedElectricPump

P42 PEM2031

SuggestedHose

SuggestedGauge

HC6 G6

GaugeAdaptor

GA1

1”

Ordered Separately

Weight(lbs)

142150

Weight(lbs)

130

Contact Factory foradditional dimensions.

7.50”

6.61”0.75”

1.75” 10”

8”

18”

10”23.38”

9.5”11”

4”

4”10”

1.50” 15”

ModelNumber

IPC5IPC10

Type of C-Frame

R59 Cylinder OnlyR1010 Cylinder Only

Capacity(tons)

510

Stroke(in)910

Weight(lbs)103110

S/A

PRESSES

92

H-FRAME - 10 TONS10 Ton Press Used In Assembly Of Manual Hoists.

■ Single or double acting models available.■ Large daylight with open sides for easy loading.■ Heavy duty welded construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed.■ Compact & portable.■ Includes tonnage gauge.■ IES Series comes with pendant control.

ModelNumber

WithPump

IAS1010

IES1010

IMS1010IED1010

IMD1010

Type ofCylinder

R1010SingleActing10 Ton

CapacityRDA1010

D/A10 Ton

Capacity

Type ofPump

AirPoweredElectricPoweredManualElectricPowered

PumpModel

P42

CylinderStroke

(in)

10 1/8

PA91

PEM1021

Operation

AdvanceHold

Retract

Pressing

.06*

Speed (in/min)

4.5

Advance

.38*

9

ModelNumberWithoutPump

IS1010

ID1010

10 Ton H-Frame Press

* Inches Per Stroke.■ Custom Build Your Press by ordering press models without pumps. For foot or pendant

control, higher pressing speeds or optional pump motors order separately the Simplexpump and pump mounting kit that meet your requirements, and you're ready for operation.

WeightWith Pump

(lbs)

208

202

204

WeightWithoutPump(kg)

172

188

Pump Mounting KitFor Hand Pumps Model IM2For Power Pumps Model IM3See Page 90

A manufacturer of small hoists performs light assemblyeffortlessly using the Simplex IMS-1010 ten ton press. "Weuse the press for a variety of light work that varies from job tojob. The compact size doesn't take up a lot of floor space,and we can easily move the press to different locations in theshop."

PEM104110

9 226

Manual P140D .10* 236

31

104

104

1*

21"

3 1/2"

53"

29 1/2"

22"

9 1/2" thru39 1/2"8 1/8"

9 1/4"9 1/4"

6"

15 1/2"

2 1/2"

4 1/2"

PRESSES

93

H-FRAME - 25 & 30 TONS

Simplex 25 Ton Press Reduces Production Line Down Time.

■ Large daylight with open sides for easy loading.■ Heavy duty welded construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

Type ofCylinder

R256/R2514SingleActing25 Ton

Capacity

Type ofPump

AirPoweredElectricPoweredManualPoweredElectricManual

PumpModel

PES4042P140D

CylinderStroke

(in)

6146

146

14

PA91

PEM1021

Operation

AdvanceHold

Retract

Pressing

Speed (in/min)

2

4

Advance

P82

14

50

.5* .05*

ModelNumber

WithPump

IAS256IAS2514IES256IES2514IMS256IMS2514IED3014IMD3014


IS256IS2514

25 and 30 Ton H-Frame Press

* Inches Per Stroke.■ Custom Build Your Press by ordering models without pumps. For foot or pendant control, higher pressing speeds or optional pump

motors order separately the Simplex pump and pump mounting kit that meet your requirements, and you're ready for operation.

WeightWith Pump

(lbs)

417433419435423439462458

WeightWithoutPump(lbs)

387403

----

----

A manufacturer of industrial gear boxes used the Simplex 25 tonpress in their production assembly line to press various sizebearings on gear assemblies. "We can press up to 100 bearingsan hour with the Simplex press. The hydraulics are reliable andeasy to use and they keep working day after day. "

Pump Mounting KitFor Hand Pumps: Model IM2For Power Pumps: Model IM3See Page 90

Cylinder Mounting KitSingle-Acting: Model MC25(Included with Press)See Page 90

14RDA3014 40.5*

3.05*

428ID3014

32"

72 1/4"

30"

29 1/2"

6 1/4"

11 1/4"

3 3/8" thru 48 1/2"

5 1/16"

14" 14"9 1/2"

3 3/4"

5 1/2"

PRESSES

94

H-FRAME - 55 TONS

■ Large daylight with open sides for easy loading.■ Heavy duty construction.■ Rigid frame under full load.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Choose double-acting presses for fast retraction.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

ModelNumber

WithPump

IES556IES5513IED556IED5512IMS556

Type ofCylinder

R556 S/AR5513 S/A

RDA556 D/ARDA5512 D/A

R556 S/A

Type ofPump

ElectricPowered

Manual

PumpModel

P82

CylinderStroke

(in)

6136126

PEM1021

PES4042

Operation

AdvanceHold

Retract

Pressing

.02*

Speed (in/min)

2

5

Advance

.25*

23

35


IS556IS5513ID556ID5512


WeightWith Pump

(lbs)

707735748793711

WeightWithoutPump(lbs)675703710755----

* Inches Per Stroke.■ Custom Build Your Press by ordering models without pumps. For foot or pendant control,

higher pressing speeds or optional pump motors order separately the Simplex pump andpump mounting kit that meet your requirements, and you're ready for operation.

Repair personnel were faced with a variety of difficult bending,pressing, straightening and disassembly jobs. "Almost everyday we have to remove bearings, straighten cylinder rods,perform wheel repair, and rebuild gear boxes. The 55 tonpress is perfect; it's adjustable bed and moveable work headgives us the flexibility to work on a wide variety of jobs."

Pump Mounting KitFor Hand Pumps: Model IM2For Power Pumps: Model IM3See Page 90

Cylinder Mounting KitSingle & Double Acting:Model MC55See Page 90

Simplex 55 Ton Press Handles Hundreds Of Different Jobs At Industrial Repair Shops.

36"

76"

36"

7 3/4"

29 1/2"

13 3/4"

3" thru 42"

6 13/16"

15 1/2" 15 1/2"15 21/32"

7 1/2"

6 11/16"

PRESSES

95

H-FRAME - 100 TONSSimplex Presses Enhance Safety In High Force Pressing.

■ Moveable work head for maximum versatility.■ Large daylight with open sides for easy loading.■ Heavy duty construction.■ Rigid frame under full load.■ Adjustable work bed with friction brake winch.■ Wide choice of pumps & pressing cylinders.■ Choose double-acting presses for fast retraction.■ Includes tonnage gauge.■ IED & IES Series comes with pendant control.

ModelNumber

WithPump

IES1006IES10010IED1006IED10012

Type ofCylinder

R1006 S/AR10010 S/A


Type ofPump

ElectricPowered

PumpModel

CylinderStroke

(in)

6106

12

PES4032

PES4042

Operation

Pressing

Speed (in/min)

2 3/4

2 3/4

Advance

19

19

AdvanceHold

Retract


IS1006IS10010ID1006ID10012

■ Custom Build Your Press by ordering models without pumps. For foot or pendant control,higher pressing speeds or optional pump motors order separately the Simplex pump andpump mounting kit that meet your requirements, and you're ready for operation.


WeightWith Pump

(lbs)

1558157816201655

WeightWithoutPump(lbs)1470149015321567

A machine shop needed to straighten forgings prior tomachining. "We needed a pressing force of 100 tons and wedidn't want to cut corners when it came to safety. Simplexpresses do not rely on "bolt together" construction. Heavyduty pins, plus strong, welded construction across the upperbolster, puts the strength where it needs to be."

Pump Mounting KitFor Power Pumps: Model IM3See Page 90

Cylinder Mounting KitSingle-Acting: Model MC100Double-Acting: Model MCD100Included with press.See Page 90

2 1/2" thru37"

78"

36"40"

29 1/2"

9 1/2"

17 1/16"

17 1/2" 17 1/2"

8 1/16"

12 7/16"

7 3/4"

8"

PRESSES

96

Simplex Monster Press Used In Rail Car Maintenance.

■ Remote control.■ Fast double-acting hydraulics.■ Large daylight with open sides for easy loading.■ Moveable work head for maximum versatility.■ Adjustable work bed with friction brake winch.■ Heavy duty pin & welded construction frame.■ Rigid frame under full load.■ Includes Tonnage Gauge.■ IED Series comes with pendant control.

ModelNumber

WithPump

IED15012IED20013

Type ofCylinder


Type ofPump

ElectricPowered

PumpModel

PES6045230 3 Ph.

CylinderStroke

(in)

1213

Operation

Advance, HoldRetract

Advance

2014

Pressing

4.53.5

Speed (in/min)ModelNumberWithoutPump

ID15012ID20013

150 & 200 Ton H-Frame Press

■ Custom Build Your Press by ordering models without pumps. Order separately any Simplexpump and pump mounting kit that meet your requirements, and you're ready for operation.

H-FRAME 150-200 TONS

WeightWith Pump

(lbs)

30353180

WeightWithoutPump(lbs)28392984

Rail car repair shops are constantly faced with large jobs,reforming rail car components, installing and removingbolster parts and straightening or bending under-carriageassemblies. These applications require a reliable and safehigh tonnage press. "The Simplex Monster Press gave us justwhat we were looking for, a large work area and easyoperation."

Presses ordered with pumpsinclude remote pendantcontrol and large 5 gallonreservoir. The pump is floormounted.

50" 44"

14 1/2"90"

8" thru55 1/2"

29 1/2"8"

22 1/16"

20 1/2" 20 1/2"

14 3/4"

4 1/4"

12 1/2"

TORQUEWRENCHES

97

INTRODUCTION

SIMPLEX HYDRAULIC TORQUE WRENCHES

■ Wide VarietySimplex offers a wide variety of hydraulic torque wrenchesavailable in light weight square drive design or the flattest lowclearance wrenches available. These tools are the mostversatile in the business. Optional attachments and accesso-ries are available to complement both style wrenches.

■ WT-Series Square Drive WrenchesThe Simplex square drive wrench combines strength andsimplicity to handle the toughest bolting jobs. Simplex squaredrive wrenches come with a push through drive in the 3/4”, 1”and 1 1/2” models, eliminating pulling the drive out of awrench to change drive direction. The WT-Series wrenchescan react off the wrench body for close quarter applications.Several optional accessories are available.

■ WX-Series Low Clearance WrenchesSimplex Low Clearance wrenches are the flattest wrenchavailable, utilizing a patented low height piston. The SimplexWX series wrenches fit in places competitive wrenchescannot. The low clearance wrenches have a wide choice oflinks available in 1/16” increments. Metric sizes are alsoavailable. Several optional accessories are available such ashex reducers, hex to square drive adaptors and differentreaction arms.

■ Torque Wrench Pumps and AccessoriesSimplex torque wrench pumps are available in both electricand air power. Simplex electric pumps are smooth running,continuous duty pumps with permanent magnet motors thatwill start and run under full load on as little as 60 VAC. Anintegrated auto shut-off switch, along with aluminum reser-voir, keep the oil and pump cool and helps prevent pumpbreakdown. Hoses are twin style with a 4:1 safety factor andthe pump mounted gauge reads out in 100 psi increments.

■ WT-Series Square DrivesSee Pages 98 & 99

■ WX-Series Low ClearanceSee Pages 100 & 101

■ Torque Wrench PumpsSee Pages 102 & 103

■ Accessories See Page 103

TORQUEWRENCHES SQUARE DRIVE WRENCHES

■ Harden alloy square drive provides long life.■ No reaction pawl, ELIMINATES tool lockup.■ 27° Stroke for high performance and speed.■ Torque chart & safety information engraved on the tool.■ Push through square drive switches from loosen to tighten instantly.■ Light weight, high torque ratio.■ Compact Uni-Body design for maximum strength.■ Accurate to within 3%.■ Slim nose radius for easy positioning in close quarters.■ No leak couplers that swivel on double axis for easy operation.■ Custom wrenches available upon request.■ Special reaction arms and reaction arm extensions available.■ Anti-backlash mechanism prevents tool from backdriving.■ Internal reaction arm spline allows operator to react against the tool

body without risk of damage.

SQUARE DRIVE WRENCH SPECIFICATIONS

Rail car shock mounting boltsrequire fast & accurate torquing forchange out & maintenance. This railcar maintenance shop relies on aSimplex torque wrench to quickly &easily torque bolts to demandingrailroad specifications. “Thecompact size fits where otherwrenches would not & providesmore than enough power to do thejob right.”

A

B

DE

F

G


C H

I

Do NotReactoff Post.

When roller coasters at a popular theme park neededmaintenance, park engineers called on Simplex forsolutions. Assembly of a critical drive shaft requiredprecision torquing and minimal down time. Simplexpower units and square drive wrenches filled thepark’s needs, saving significant cost and down time.

Optional Wrench HandleOptional handles are available forthe WT-5, WT-10 & WT-27. Thehandle can be screwed on eitherside of the wrench or on top ofthe wrench.

Order #: WCH-1

98

+-

ModelNumber

WT-2WT-3WT-5WT-10WT-27

ALength

(in.)

4.686.108.009.2112.29

CHeight(in.)

4.205.306.997.7910.19

DWidth(in.)

2.002.623.613.935.26

GRadius

(in.)

0.981.301.701.952.43

Wgt.(lbs.)

3.909.0019.0029.0070.00

Output(ft./lbs.)

1,2703,3307,17011,01027,200

SquareDrive(in.)

3/41

2 1/2

EWidth(in.)

2.763.685.065.437.73

FWidth(in.)

4.425.817.988.7211.63

BLength

(in.)

6.108.1010.7412.2116.29

AvailableSocket

Size(in.)

1/2 - 2 3/83/4 - 4 1/2

1 5/8 - 9 1/4

1 5/16 - 5 3/81 1/2

AvailableSocket

Size(mm)

13 - 6019 - 114

41 - 235

33 - 137

HHeight(in.)

3.424.546.056.708.82

ILength

(in.)

5.326.689.48

10.3613.87

TORQUEWRENCHESSQUARE DRIVE WRENCHES

SOCKETS FOR 3/4”, 1” & 1 1/2” DRIVE WRENCHES

Impact Rated 6 point sockets are available from Simplex.To order specify both the square drive size and the socket size or determine the Simplex part number from the chart above.

ModelNumber for3/4” Drive

WT-2 WrenchWST1212WST1213WST1214WST1215WST1216WST1217WST1218WST1219WST1220WST1221WST1222WST1223WST1224WST1225WST1226WST1227WST1228WST1229WST1230WST1231WST1232

SocketSize(in.)

3/4 x 3/43/4 x 13/163/4 x 7/83/4 x 15/163/4 x 13/4 x 1 1/163/4 x 1 1/83/4 x 1 3/163/4 x 1 1/43/4 x 1 5/163/4 x 1 3/83/4 x 1 7/163/4 x 1 1/23/4 x 1 9/163/4 x 1 5/83/4 x 1 11/163/4 x 1 3/43/4 x 1 13/163/4 x 1 7/83/4 x 1 15/163/4 x 2

ModelNumber for

1” DriveWT-3 WrenchWST1612WST1613WST1614WST1615WST1616WST1617WST1618WST1619WST1620WST1621WST1622WST1623WST1624WST1625WST1626WST1627WST1628WST1629WST1630WST1631WST1632

SocketSize(in.)

1 x 3/41 x 13/161 x 7/81 x 15/161 x 11 x 1 1/161 x 1 1/81 x 1 3/161 x 1 1/41 x 1 5/161 x 1 3/81 x 1 7/161 x 1 1/21 x 1 9/161 x 1 5/81 x 1 11/161 x 1 3/41 x 1 13/161 x 1 7/81 x 1 15/161 x 2

ModelNumber for

1” DriveWT-3 WrenchWST1633WST1634WST1635WST1636WST1637WST1638WST1639WST1640WST1641WST1642WST1643WST1644WST1645WST1646WST1647WST1648WST1649WST1650WST1651WST1652WST1653

SocketSize(in.)

1 x 2 1/161 x 2 1/81 x 2 3/161 x 2 1/41 x 2 5/161 x 2 3/81 x 2 7/161 x 2 1/21 x 2 9/161 x 2 5/81 x 2 11/161 x 2 3/41 x 2 13/161 x 2 7/81 x 2 15/161 x 31 x 3 1/161 x 3 1/81 x 3 3/161 x 3 1/41 x 3 5/16

ModelNumber for

1” DriveWT-3 WrenchWST1654WST1655WST1656WST1657WST1658WST1659WST1660WST1661WST1662

SocketSize(in.)

1 x 3 3/81 x 3 7/161 x 3 1/21 x 3 9/161 x 3 5/81 x 3 11/161 x 3 3/41 x 3 13/161 x 3 7/8

Model Numberfor 1 1/2” Drive

WT-5 & 10Wrench

WST2422WST2423WST2424WST2425WST2426WST2427WST2428WST2429WST2430WST2431WST2432WST2433WST2434WST2435WST2436WST2437WST2438WST2439WST2440WST2441WST2442

SocketSize(in.)

1 1/2 x 1 3/81 1/2 x 1 7/161 1/2 x 1 1/21 1/2 x 1 9/161 1/2 x 1 5/81 1/2 x 1 11/161 1/2 x 1 3/41 1/2 x 1 13/161 1/2 x 1 7/81 1/2 x 1 15/161 1/2 x 21 1/2 x 2 1/161 1/2 x 2 1/81 1/2 x 2 3/161 1/2 x 2 1/41 1/2 x 2 5/161 1/2 x 2 3/81 1/2 x 2 7/161 1/2 x 2 1/21 1/2 x 2 9/161 1/2 x 2 5/8

Model Numberfor 1 1/2” Drive

WT-5 & 10Wrench

WST2443WST2444WST2445WST2446WST2447WST2448WST2449WST2450WST2451WST2452WST2453WST2454WST2455WST2456WST2457WST2458WST2459WST2460

SocketSize(in.)

1 1/2 x 2 11/161 1/2 x 2 3/41 1/2 x 2 13/161 1/2 x 2 7/81 1/2 x 2 15/161 1/2 x 31 1/2 x 3 1/161 1/2 x 3 1/81 1/2 x 3 3/161 1/2 x 3 1/41 1/2 x 3 5/161 1/2 x 3 3/81 1/2 x 3 7/161 1/2 x 3 1/21 1/2 x 3 9/161 1/2 x 3 5/81 1/2 x 3 11/161 1/2 x 3 3/4

ALLEN HEX DRIVES FORWT-SERIES WRENCHES

To order, specify both the typeof WT-Series Wrench and theAllen head size. AdditionalAllen sizes are available inboth imperial and metricsizes.

ModelNumber

WA-1208WA-1210WA-1212WA-1214WA-1216WA-1610WA-1612WA-1614WA-1616WA-1618WA-1620WA-2414WA-2416WA-2418WA-2420WA-2422WA-2424WA-2420-10WA-2422-10WA-2424-10WA-2426-10WA-2428-10WA-4024WA-4026WA-4028WA-4030WA-4032WA-4036

AllenHexSize(in.)1/25/83/47/81

5/83/47/81

1 1/81 1/47/81

1 1/81 1/41 3/81 1/21 1/41 3/81 1/21 5/81 3/41 1/21 5/81 3/41 7/8

22 1/4

WrenchModel

WT-2

WT-10

WT-5

WT-3

WT-27

MaximumTorque(ft./lbs)

395740

1,2701,2701,270740

1,3302,0703,1003,3303,3302,0703,1004,3556,2757,1707,1706,2757,750

10,50010,50010,50010,50013,28016,23027,20027,20027,200

Allen Hex DrivesUse The Stan-dard ReactionArm. No Addi-tional ReactionEquipment IsRequired.

ALCO REACTION ARMSModel

Number

WT2-ALCOWT3-ALCOWT5-ALCOWT10-ALCOWT27-ALCO

Length(in)

18.0022.2521.0023.50N/A

1”, 2” & 3”REACTION ARM EXTENSIONS

ModelNumber

WT3-EX1WT3-EX2WT3-EX3WT5-EX1WT5-EX2WT5-EX3WT10-EX1WT10-EX2WT10-EX3

Length(in)

123123123

1”2” 3”

99

TORQUEWRENCHES LOW CLEARANCE WRENCHES

LOW CLEARANCE DRIVE UNITSAvailable Link Sizes

(in./mm)

From3/4”/19mm1”/25mm

1 7/8”/50mm2 5/8”/65mm3 1/8”/80mm

To2 3/8”/60mm3 1/8”/80mm

4”/90mm4 5/8”/115mm6 1/8”/155mm

Length

Radius


“Simplex Low Clearance Torque Wrenches” are the thinestwhile having the highest torque output available on themarket. A patented “flat” cylinder design allows Simplexdrive units to fit in the tightest spaces when other wrenchescannot. Light weight construction allows easy carrying andpositioning.

In-line reaction and compact design allows quick and easytorquing in close quarters.

■ Patented piston design for lower profile.■ Wide range of links in 1/16” increments.■ In-line reaction for maximum strength.■ Light weight, high torque ratio.■ Quick and easy interchangeable links requiring no tools.■ Accurate to within 3%.■ Slim nose radius for easy positioning in close quarters.■ No leak couplers that swivel on double axis for easy operation.■ Plated wrenches resist corrosion.■ Links in both imperial and metric measurements.■ Optional reducer inserts available in imperial and metric sizes.■ Custom wrenches available upon request.

Width

Height

*Weights are for Drive Units only. Weight on Links will vary by size.

Optional Wrench HandleOptional handles are available forthe WX-8, WX-16 & WX-32. Thehandle can be screwed on eitherside of the wrench or on top ofthe wrench.

Order #: WCH-1

+-

100

ModelNumber

WX-2WX-4WX-8WX-16WX-32

Length(in.)

5.677.809.8011.9015.30

Height(in.)

4.005.607.008.50

10.90

Max.Tool

Width(in.)1.251.632.052.453.24

Output(ft./lbs.)

1,9303,9508,630

15,60031,600

Radius(in.)

0.360.460.540.760.93

*Weight(lbs.)

3.56

11.71634

TORQUEWRENCHESLOW CLEARANCE WRENCHES

LINKS FOR LOW CLEARANCE WRENCHESModel

Numberfor WX-2

LinksWXL2-12WXL2-13WXL2-14WXL2-15WXL2-16WXL2-17WXL2-18WXL2-19WXL2-20WXL2-21WXL2-22WXL2-23WXL2-24WXL2-25WXL2-26WXL2-27WXL2-28WXL2-29WXL2-30WXL2-31WXL2-32WXL2-33WXL2-34WXL2-35WXL2-36WXL2-37WXL2-38

HexSize(in.)

3/413/167/815/1611 1/161 1/81 3/161 1/41 5/161 3/81 7/161 1/21 9/161 5/81 11/161 3/41 13/161 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/8

ModelNumberfor WX-4


HexSize(in.)

11 1/161 1/81 3/161 1/41 5/161 3/81 7/161 1/21 9/161 5/81 11/161 3/41 13/161 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/82 7/162 1/22 9/162 5/8

ModelNumberfor WX-8


HexSize(in.)

1 7/81 15/1622 1/162 1/82 3/162 1/42 5/162 3/82 7/162 1/22 9/162 5/82 11/162 3/42 13/162 7/82 15/1633 1/163 1/83 3/163 1/43 5/163 3/83 7/163 1/2

ModelNumber

for WX-32Links

WXL32-50WXL32-51WXL32-52WXL32-53WXL32-54WXL32-55WXL32-56WXL32-57WXL32-58WXL32-59WXL32-60WXL32-61WXL32-62WXL32-63WXL32-64WXL32-65WXL32-66WXL32-68WXL32-70WXL32-72WXL32-74WXL32-76WXL32-78WXL32-80WXL32-82WXL32-84WXL32-86

HexSize(in.)

3 1/83 3/163 1/43 5/163 3/83 7/163 1/23 9/163 5/83 11/163 3/43 13/163 7/83 15/1644 1/164 1/84 1/44 3/84 1/24 5/84 3/44 7/855 1/85 1/45 3/8

ModelNumber

for WX-32Links

WXL32-87WXL32-88WXL32-89WXL32-90WXL32-91WXL32-92WXL32-93WXL32-94WXL32-95WXL32-96WXL32-97WXL32-98

HexSize(in.)

5 7/165 1/25 9/165 5/85 11/165 3/45 13/165 7/85 15/1666 1/166 1/8

HOW TO BUILD YOUR LOW CLEARANCE WRENCH

1. Select a WX drive unitthat will give you theamount of torque youare looking for.

2. Couple your WX driveunit with the WXL hexlink that you will need.See chart below forspecific WXL link.

ModelNumberfor WX-4

LinksWXL4-43WXL4-44WXL4-45WXL4-46WXL4-47WXL4-48WXL4-49WXL4-50

HexSize(in.)

2 11/162 3/42 13/162 7/82 15/1633 1/163 1/8

ModelNumber

for WX-16Links

WXL16-42WXL16-43WXL16-44WXL16-45WXL16-46WXL16-47WXL16-48WXL16-49WXL16-50WXL16-51WXL16-52WXL16-53WXL16-54WXL16-55WXL16-56WXL16-58WXL16-60WXL16-62WXL16-64WXL16-66WXL16-68WXL16-70WXL16-72WXL16-74

HexSize(in.)

2 5/82 11/162 3/42 13/162 7/82 15/1633 1/163 1/83 3/163 1/43 5/163 3/83 7/163 1/23 5/83 3/43 7/844 1/84 1/44 3/84 1/24 5/8

ModelNumberfor WX-8

LinksWXL8-57WXL8-58WXL8-59WXL8-60WXL8-61WXL8-62WXL8-63WXL8-64

HexSize(in.)

3 9/163 5/83 11/163 3/43 13/163 7/83 15/164

When this power plant needed flange maintenance,engineers called on Simplex for solutions. Changing outflange seals requires precision torquing and minimal downtime. Simplex power units and low clearance wrenchesfilled the plant’s needs, saving significant cost and downtime.

OPTIONALWX - SERIES

ACCESSORIES

ALCO ARM

LOW POINT REACTIONPADDLE

HEX REDUCERINSERTS

STACKSOCKET HEX TO SQUARE

DRIVE ADAPTOR Accessories are available in imperial and metric sizes.

101

TORQUEWRENCHES

44779

102

TORQUE WRENCH PUMPS■ The PET20 Series is a light weight, two speed, easy to carry workhorse, ideal for smaller wrenches.■ The PET70 Series is a fast, two speed design with higher crossover, ideal for larger wrenches.■ The PET 70 Series is available in 4 port or 8 port configurations for 2 or 4 tool simultaneous operation.■ Rated for continuous duty.■ PET7042 incorporate a psi/bar top mounted gauge at a 30° angle for accurate control.■ PET7842 incorporate a psi/bar flush mounted gauge for accurate control.■ Ideal for use with long extension cords.■ Quick-connect, No-Drip couplers with Safety Locking Collar.■ PET2041 & PET7042 incorporate an auto shut-off switch to prevent inadvertent overheating.■ Powerful permanent magnet motor starts at full load and runs on as little as 60 VAC.■ Pumps include one set of couplers installed for single tool use.

ModelNumber

PET2041PET2841

Resvr.Size

(Gal.) Control

Valve

Type

Motor Specifications(Permanent Magnet)

Flow Rate@ 115 VAC

Weight(lbs)

600 10,000

Type ofWrench

Optional multi-port kit for the PET2841, order (1) WMT4 bolt-on manifold kit and a CTP212 for each additional tool you need up to 4 tools maximum.Retract pressure is preset at 1,300 PSI.

Motor Control

Auto Shut-OffManual Shut-Off1 Solenoid 4 Way/3 Pos. 0.5 HP Single Phase 400 20 65 Double Acting

ModelNumber

PET7042PET7842

Resvr.Size

(Gal.) Control

Valve

Type

Motor Specifications(Permanent Magnet)

Flow Rate@ 115 VAC

Weight(lbs)

600 10,000

Type ofWrench

*Order a CTP212 for each additional tool to be used simultaneously with a single pump.Retract pressure is preset at 1,300 PSI

2 Solenoid 4 Way/3 Pos. 1.5 HP Single Phase 400 50 75 Double Acting

19.44

6.13

12.25

PET2041 - .5 HP ELECTRIC POWER UNIT

PET2841

PET7042 - 1.5 HP ELECTRIC POWER UNIT

PET7042 PET7842

*Manifold

8 Ports for 4 Tool Use4 Ports for 2 Tool Use

PumpCoupler Set

CTP212

14.46”

16.67”

11.38”

19.44

12.25

6.13

7.88”

6.43”

19.28”

*Manifold


TORQUEWRENCHES

103

PUMP & ACCESSORIES

ModelNumber

WH-15WH-20WH-40

Length(Ft.)

152040

Hose Type

15’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers20’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers40’ Blue & Yellow Duplex Hose w/ Quick Disconnect Couplers

TORQUE WRENCH HOSES

ModelNumber

G7

Dia(in)

4

Type of Gauge

0 to 10,000 PSI / 0 to 700 BAR Liquid Filled Gauge

TORQUE WRENCH GAUGES

G74”Gauge

Standard on all Simplex Torque Wrench Pumps.

Increments(psi/bar)

100/10

ModelNumber

CT210CT211CT212CTP212*

NPTF(in.)

Coupler Type

10,000 PSI/700 BAR Male Coupler10,000 PSI/700 BAR Female Coupler

10,000 PSI/700 BAR Coupler Complete10,000 PSI/700 BAR Pump Coupler Set

TORQUE WRENCH COUPLERS

1/4CT211FemaleCoupler

CT210Male

Coupler

PAT4542 - 1.5 HP AIR POWER UNIT

■ Air powered for use in hazardous environments.■ The 8 port configuration allows operation of up to 4 tools simultaneously.■ Rated for continuous duty.■ Auto dump relieves all pressure from hoses for added safety.■ Fast two speed design with higher crossover.■ Includes psi/bar pressure gauge which is top mounted at a 30° angle for accurate control.■ Quick-connect, No-Drip couplers with Safety Locking Collar.■ External filter & roll bars standard.■ Pumps include one set of couplers installed for single tool use.

AR

20.44

25.5016.75

5.38

ModelNumber

PAT4542PAT5042

Resvr.Size

(Gal.) Control

Valve

Type

Motor Specifications

1.5 HP Rotary Air4 HP Rotary Air

Flow Rate(cu. in.) @

50 cfm/90 psi

Weight(lbs)

400550

5080

Type ofWrench

*Order a CTP212 for each tool to be used simultaneously with a PAT4542.Retract pressure is preset at 1,300 PSI.

*Manifold


CT212Coupler Complete

PumpCoupler Set

*Includes coupler complete plus pump mounting hardware.

16.75

20.44

5.38

ModelNumber

PIT4

Valve Input FlowRange(GPM)5 - 10

Weight (lbs)

30Type

4 Way/3 PositionFunction

Advance/Hold/Retract

InputPres.(PSI)

300-2,000

Output FlowRange(GPM)

2

OutputFlowRatio1:5

OutputPres.Ratio5:1

OutputPres. Max.

(PSI)10,000

TORQUE WRENCH INTENSIFIER

25.50

2 Solenoid 4 Way/3 Pos. CTP212 Double Acting50

MECHANICALJACKS

104

THE SIMPLEX PLUS SIMPLEX MECHANICAL JACKS

Multiple-toothedpawls give greatercontact with rack bar.

Double-lever socketsfor changing handleangle.

Plated springs resistcorrosion.

Adjustable springlinks.

Ductile ironhousing formaximum strength.

Replaceabletrunnions.

Reversing lever.

Drop-forged steelload cap is serrated toprevent load slippage.

Single chrome-molyball reduces operatingfriction.

Four-way headpermits lever barinsertion at fourangles.

Welded Stopfor safety.

Ductile-ironhousingfor strength.

Jacking Column15-50 toncapacities.

Positive ShoulderStops for Safety.

Reversal RatchetSocket w/quick spinhandle.

Lifting Screwwill not creep downunder load.

Ball Bearingsfor smooth operation& low handle effort.

Available withaluminum or ductileiron housing.

RATCHET JACKS

SUPERJACKS®

INTRODUCTION

SCREW JACKS

MECHANICALJACKS

105

RATCHET JACKS

■ 5 Ton Ratchet JacksThese units are all mechanically identical and vary only in stroke and height.

■ 10 Ton Ratchet JacksThe 1017 and 22B incorporate a ductile iron housing for maximum durability.The A1022, which is identical to the 22B except for an aluminum housing, is theideal choice when portability is important. These jacks are often selected for liftsof 10 tons or less because of their low handle effort.

Ratchet Jacks

Note: 10665 & 10675 lever bars areinterchangeable. The longer 10675 barresults in lower handle efforts.

■ 8 Models.■ Double-lever sockets for jacking in close quarters.■ Multiple-tooth pawls for strength & safety.■ Drop-forged, alloy steel, heat-treated components.■ Adjustable spring links.■ Plated springs to resist corrosion.■ Precision machining throughout.■ Large base insures a firm foundation.■ Supports full rated capacity on the toe or the cap.■ Steel lever bars sold separately.

Pivot Bases are included on model A1538.Optional for the A1538 are I-Beam Base (#10800) and Chain (#10760).

Model 85A is used to lift a CNC machine for installation. Fiveton lifting capacity, low toe height and light weight make themodels 84A, 85A, & 86A universal tools. Ten ton models1017 & A1022 are used extensively by structural movers,riggers & maintenance crews.

1017

202922B

■ A1538 Utility Pole JackLight weight aluminum alloyhousing is used for polelining maintenance bytelephone, light and power,and railroad companies.Jack pivots, I-Beam baseassures firm foundation.Alloy steel chain, I-Beambase, and steel lever bar areall ordered separately.

I-Beam Base Order#: 10800Alloy Chain Order#: 10760

ModelNumber

84A85A86A1017A102222BA153824A2029

SupportingCap.(tons)

5

10

15

LiftingCap.(tons)

5

10

8

Weight(lbs)

2830354042706293104

Stroke(in)

7 10 13 9 1/2

22 13 18

HandleEffort

per Ton(lbs)

32

32

CapMin.

Height(in)

14 17 20 17 1/4

----- 23 1/4

28 1/4

ToeMin.

Height(in)

1 3/4

2

-----

Length(in)

36

60

72

Weight(lbs)

8

17

20

OrderNumber

10640

10665

10675

Steel Lever BarsDia.(in)

1

11/4

11/4

BaseSize(in)

5 x 7 3/8

6 x 8 3/4

6 1/2 x 10 1/4

8 x 8 1/4

8 x 10 1/4

8 x 11

2 1/412 21 5/8

20 15 32 2 1/4

30

MECHANICALJACKS

106

REEL JACKS

■ Model 320BWith three hooks; top fits up to 64mm spindles; side hooks fit up to 2”spindles.

■ Model 321B (shown above)With five hooks; top fits up to 3 1/2” spindles, next hook down fits upto 3” spindles, and lowest three fit up to 2 3/8” spindles. This model isrecommended for use on firm surfaces.

■ Model A1029The A1029 has a light weight aluminum alloy housing and three hooks;top fits up to 3” spindles, side hooks fit up to 2 3/8” inch spindles.Equipped with right or left-handed t-base, supported by three adjust-able steel rods to provide a sturdy, non-rocking foundation for outsideuse. Caps swivel for easy reel mounting. Steel lever bars are orderedseparately.

■ 4 Models.■ Double-lever sockets.■ Multiple-tooth pawls for strength & safety.■ Forged alloy steel, heat-treated components.■ Adjustable spring links.■ Plated springs to resist corrosion.■ Precision machining throughout.■ Steel lever bars sold separately.■ Tough hardwood bases laminated for extra

strength.

Reel Jacks

*Lever bar 10675 can be substitutedresulting in lower handle effort.

Simplex Reel Jacks Are Standard Equipment At Utilities.

Using A1029-R and A1029-L, utilities can easily handle largereels. The large wooden bases and low handle effortsenhance safety and reduce operator fatigue. Simplex ReelJacks are also an excellent choice for wire rope and slingmanufacturers.

321B

ModelNumber

320B321BA1029-RA1029-L

SideHooks(tons)

5

10

TopHooks(tons)

10

20

ReelDia.(in)

20-60 20-96

36-84

TopHook

Height(in)

21 34 1/2

31 1/8

Capacity per Pair HandleEffort

per Ton(lbs)32

22

Stroke(in)

10 12

11 5/8

Weight(lbs)

51128

86

Steel Lever BarsDia.(in)

1

11/4

Weight(lbs)

8

17

OrderNumber

10640

*10665

Length(in)

36

60

MECHANICALJACKS

107

SUPERJACKS®

Positive ShoulderStops for safety.

Lifting Screwwill not creep downunder load.

Ball Bearingsfor smooth operation& low handle effort

Reversal RatchetSocket w/quick spinhandle.

Superjacks

Steel Fabricators Use Simplex Superjacks In Rough Environments.

■ 8 Models.■ Holds the load indefinitely without creep down.■ Positive stop.■ High capacities.■ Low handle efforts.■ Steel lever bars sold separately.

Jacking Column15-50 ton capacities

Availablewithaluminum orductile ironhousing.

Outdoor use and weld splatter can shorten the life ofstandard jacks. "We chose Simplex Superjacks for thebullet proof construction and holding power." Theyprovide trouble-free service in the roughest applications.

ModelNumber

A1510C2510CA2510CA2515C3510DA3510D5010BA5010B

Cap.(tons)

15

25

35

50

BaseDia.(in)

5 1/2

7 1/4

Weight(lbs)

2843344344348061


(in)

36

56

Weight(lbs)

8

16

Min.Height(in.)

10 1/4

15

10 1/4

10 5/16

Stroke(in.)

5

9

5

4

HandleEffort

Per Ton(lbs.)

9

6

5

4

OrderNumber

10640

10660

Dia.(in)

1

11/8

MECHANICALJACKS

108

SCREW JACKS

Screw Jacks

■ 9 Models.■ Ductile iron bodies for strength.■ Positive stop for safety.■ Supports loads indefinitely, and won't

creep down.■ Serrated load cap.■ Steel lever bars sold separately.

Welded Stop

Four-way headpermits lever barinsertion at fourangles.

Single chrome-molyball reduces operatingfriction.

Drop-forged steelload cap is serrated toprevent load slippage.

Ductile-ironhousing.

Simplex screw jacks are used to adjustthe height of this roller fixture. “We usethis fixture during the assembly of longpieces of screw stock.” “Simplex screwjacks makes fixturing easy and precise.”

OrderNumber

030600309003120031650319503210032400325503300

SustainingCapacity

(tons)

12

20

24

ClosedHeight(in.)

9 3/4

11 5/8

15 5/8

11 3/4

13 3/4

15 3/4

13 17 23

Stroke(in.)

3 3/4

5 3/4

9 3/4

5 7 9 4 1/4

8 1/4

14 1/4

BaseDia.(in)

4 3/4

5 1/2

6 1/4

6 6 1/2

6 3/4

6 1/2

7 1/4

8 1/2

Weight(lbs)

101216172024283752


(in)

24

36

42

OrderNumber

10621

10635

10655

HandleEffort

Per Ton(lbs.)

16

15

ModelNumber

1 1/2 x 61 1/2 x 81 1/2 x 122 x 82 x 102 x 122 1/2 x 82 1/2 x 122 1/2 x 18

Dia(in)

3/4

13/16

11/8

Weight(lbs)

4

6

12

MECHANICALJACKS

109

SCREW & CAP ASSEMBLIESVersatile accessories for outrigger supports,

holding and adjusting concrete forms, or for anyapplication requiring special holding or shoring sup-port.

The shouldered nut is placed into piping oranother fixed form, and the screw & cap assembly isthreaded through it. Four-way head assembly accom-modates the lever bar at four different positions forinfinite height adjustments and exact leveling.

Drop forged serrated steel cap floats 9° on achrome-moly ball reducing friction by 88%.

Screw & Cap Assemblies

144 Screw and Cap assemblies support theouter wall of a large generator assembly atthe Grand Coulee Dam. The assemblies alsoare used to exert pressure, stabilizing thegenerator laminations.

B

D

C

E

L

B A

C

E D

A} The shouldernut is placedinto piping,fixtures or otherfixed formssupplied by theuser.

DIMENSIONAL DATA FORSCREW AND CAP

ASSEMBLIES

OrderNumber

035680357003574035820358403586036000360203608

ModelNumber

1 1/2 BC-30-61 1/2 BC-30-81 1/2 BC-30-122 BC-30-82 BC-30-102 BC-30-122 1/2 BC-30-82 1/2 BC-30-122 1/2 BC-30-18

ModifiedAcme

ThreadDia.-Pitch

1 1/2 - 3

2 - 2 1/2

2 1/2 - 2 1/2

B(in.)

2 7/8

3 1/8

3 1/4

Weight(lbs)

5 1/2

6 1/4

7 3/4

10 1/2

1213 1/2

16 3/4

21 3/4

29 1/4

Length(in)

24

36

42

Weight(lbs)

4

6

12

OrderNumber

10621

10635

10655

D(in.)

7/8

15/16

1 3/16

C(in.)

2 1/4

2 7/8

3 1/4

L(in.)

5 11/16

7 11/16

11 11/16

7 9/16

9 9/16

11 9/16

7 13/16

11 13/16

17 13/16

Dimensions Steel Lever BarsDia(in)

3/4

13/16

11/8

SustainingCapacity

(tons)

12

20

24

E(in.)

3 3/4

4

5 1/16

1 1/2 NS-252 NS-252 1/2 NS-25

036200362503630

Shoulder Nuts

1 1/2 - 32 - 2 1/2

2 1/2 - 2 1/2

3 4 5

3 1/4

511

33 1/4

4

2 1/4

2 1/4

3

2 13/32

33 15/16

------------

----

MECHANICALJACKS

110

TANK JACKS

SIMPLEX FILTER AND STORAGE TANK JACKSSimplex Tank Jacks offer an economical means of supporting and leveling vertical, bottom, or side-opening filter and

storage tanks. Screw operation provides infinite adjustment for exact tank leveling and gravity flow. Rated capacity forall models is 15,000 lbs.

C1025 steel saddle is welded to the tank before being set on the jack.D

ISH

RA

DIU

S=

DIA

. OF TA

NK

20°

DIS

H R

AD

IUS

=D

IA. O

F TA

NK 20°

For bottom pipe connections

For side pipe connections

Use the installation data charts, with accompanying drawings, to determine the size and number of jacks your application will require.

DB

HB

CB

DB

CBHB

Use this chart with Fig. 1 to determine the Tank Jack dimensions.

Tank Jack Dimensions

5"RD1/2"

CB

AFIGURE 1

BaseHeight"B" (in)

48

1216

-----

Weight(lbs)

101217262.5

Max.Height"C" (in)

8121620

-----

Min.Height"C" (in)

6101418

-----

BaseDia.(in)

5 3/4

6 6 1/2

8-----

ModelNumber

4406441044144418

Saddle

OrderNumber

0382003840038600388003993

ModelNumber

4410

4414

4418

TankDia.

(ft-in)3-64-04-65-05-66-06-67-07-68-08-69-09-6

10-0

Sug. JackPipeDia.(in)

2 2 1/2

2 1/2

2 1/2

2 1/2

3 3 4 4 4 5 5 5 6

Qty. Required"CB"(in)

8 9 91111121013 1/4

13 1/4

13 1/4

14131314

"HB"(in)

10 1/2

11 7/8

12 1/4

14 5/8

1516 3/8

14 5/8

18 1/4

18 5/8

192019 1/2

2021

"DB"(in)

1416182022242628303235373941

Under12 Ft.

4

6

8

Over12 Ft.

4

6

8

8

ModelNumber

4406

TankDia.

(ft-in)3-64-04-65-05-66-06-67-07-68-08-69-09-6

10-0

Sug. JackPipeDia.(in)------------------------------------------

Qty. Required"CB"(in)

4 3 1/2

3 1/2

3 1/2

3 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

3 1/2

3 1/2

"HB"(in)

6 1/2

6 3/8

6 3/4

7 1/8

7 1/2

6 6 1/8

6 1/2

6 7/8

7 1/4

7 5/8

8 10 3/8

10 3/4

"DB"(in)

1416182022242628303234363842

Under12 Ft.

4

6

84410

Over12 Ft.

4

6

8

8

MECHANICALJACKS

111

PUSH/PULL JACKS

SIMPLEX 610 PUSH/PULL JACKThe model 610 is used for pushing or pulling, holding

& more; ideal for weld shops.For added versatility, the end nuts are designed to

permit the use of chains with eye hooks. Steel lever bar isordered separately.

SIMPLEX STEAMBOAT JACKThese 20 ton capacity models are used for connecting

river barges, pulling forms and steel plates together and otherapplications in bridge construction and concrete and steelengineering projects. Units are equipped with spring activatedpawls and 26” long attached handles. The handle effort perton is 16 lbs. The I.D. of the eye is 1 5/16”. Depth of eye is1 7/8”.

ModelNumber

610610-15

Travel(in)

4 1/2 ----

Length(in)

10----

Weight(lbs)

135


(in)Weight

(lbs)

HandleEffort

Per Ton(lbs)1515

ScrewDia. (in)

1 1/41 1/4

10621 424

SIMPLEX 610-15 RATCHET SCREWASSEMBLY

The ratchet screw assembly may be custom adaptedto almost any push/pull application such as adjusting forms,fixtures, doors, flues, and dampers. Incorporates 1 1/4-6 Acmeclass 2G, right and left hand thread.

Dia(in)

OrderNumber

3/4

CenteredCapacity

(tons)

1010

A

Hook/ToeOffset Load

Capacity(tons)

22

ModelNumber

ER-10ER-20ER-30ER-40

Dim."A"(in)23293547

Weight(lbs)

57667492

BarrelLength

(in)18243042

Travel(in)

14202638

ScrewDia.(in)

2

10”

5/16”5/16”3/4”

1 1/4”

Min 3 3/8”Max 8 1/8”

Min 2 7/8”Max 7 5/8”

1

2 3/8”

3 3/16”

MECHANICALJACKS

112

SPREADER JACK

PLANER JACKS

The model 3A Spreader Jack Is used when working inclose quarters.

The Spreader Jack has a closed height of only 3”, with1” stroke for adjustments, yet it can support 3 tons. Theserrated cap rotates to prevent twist out, but does not pivot. TheSpreader Jack may also be used as a planer jack.

Model 3A

1/2”1”

The Spreader Jack can easily be extended byfitting a 1” diameter pipe in the base well and a1/2” diameter pipe in the cap well.

Four different models are available, with capacities ranging from 2 to8 tons. They are used in leveling work on plane beds, millers and othermachinery.

Screw's operation provides infinite height adjustments for exactleveling. The side-locking screw keeps the jack extended and preventslowering due to vibration. The ball and socket cap swivels to center loadforces. The notched base fastens easily to machine beds.

“A”

ModelNumber

1P2P3P4P

SustainingCap.(tons)

2468

OperableRise(in)1

1 1/2

2 1/4

4

MinimumHeight

(in)2 3/4

3 3/4

5 1/4

7 1/2

Weight(lbs)

1 1/2

36

12

“A”Across

Flats (in)2 3/8

3 1/8

45 3/8

MECHANICALJACKS

113

TRENCH BRACES

Simplex Trench Braces provide efficient, economicalprotection against cave-ins and costly redigging in constructionand utility maintenance. Braces extend by turning the lever nuthandle. The ball socket joints tilt for added safety on angularmounting. Holes on each end facilitate mounting to woodmembers.

Specifying Simplex Trench BracesSimplex trench braces are designed for use with stan-

dard schedule 40 pipe. Screw end models SE-12, SE-16 andbutt end model BE-25 use 1 1/2" diameter pipe. Model SE-18and butt end BE-35 use 2" diameter pipe. Pipe should be cut tolength based on the chart below and drawing in Fig. 1.

B

A

(Fig. 1) All Trench Brace Models

Schedule 401 1/2” or 2” Pipe

Butt End Screw End

Dimensions assume the use of both screw & butt ends together as an assembly.

3'

2"x6"

Uprights (in)Max. Allowable

Horizontal Spacing (Ft)

up to 8

SE18

SE18

SE18

SE18

Quick Reference Timber/Trench Brace Equivalency Tables*The following charts are based on OSHA Timber/Trench Brace Charts* which do not consider transverse loading conditions.

VerticalSpacing

(ft)

4

4

NotReq.

up to 4SE12SE16SE12SE16SE18SE18SE12SE16SE18

TrenchDepth

(ft)

5to10

10to15

Cross Brace Width of Trench (ft)

Uprights (in)Max. Allowable

Horizontal Spacing (Ft)8'

2"x6"

Size(in)

8 x 8

8 x 8

6'

2"x6"

2"x6"

3"x8"

5'

2"x6"

Wales

up to 6SE12SE16SE12SE16SE18SE18SE12SE16SE18

VerticalSpacing

(ft)

4

Not Req.

4'

2"x6"

Soil Type A Pa = 25 x H + 72 psf (2ft. Surcharge)

Soil Type B Pa = 45 x H + 72 psf (2ft. Surcharge)

HorizontalSpacing

(ft)

up to 6

up to 8

up to 10up to 12

up to 6

up to 8

TrenchDepth

(ft)5to10

Cross Brace Width of Trench (ft)Horizontal

Spacing(ft)

up to 6

up to 6

SE-18

up to 4

SE-18

VerticalSpacing

(ft)

5

Size(in)

6 x 8

WalesVerticalSpacing

(ft)

5

* Refer to OSHA Standard, 29CRF 1926, subpart P-Excavations (tables C-1.1 & C-1.2).

ModelNumber

SE-12SE-16SE-18

AdjustRange

(in)7

PipeSize(in)

2

ButtEnd

BE-35

"A"Min. PipeLength (in)

121618

101 1/2 BE-25

"B"Min. Closed

Ht. (in)1822

25 1/2

MECHANICALJACKS

114

Base AssemblyModel 09220Head Assembly

Model 09167

Type S Head36 square inchesin support area.

Type FS HeadFor support with wooden orrubber cap pieces.

MINE ROOF SUPPORTS

Simplex head assemblies are designed for roof supportin mines and other areas where ceiling heights vary greatly. Useyour own pipe to custom build a support for nearly any applica-tion.

The 8 ton MS-9 models use 2" schedule 40 pipe. The16 ton MS-17 models require 2" schedule 80 pipe. A roundbase (ordered separately) is available to fit the 2" pipe. Allmodels incorporate a lever nut handle and are available witheither FS or S style heads.

For economy, use the import version. If U.S. manufac-ture is required, use the domestic version. Simplex quality isassured with either choice.

Mine Roof Support Head Assemblies

* Maximum pipe length recommendations are based upon the following conditions:■ Fully extended assemblies loaded to maximum rated capacity.■ Head and base securely fixed to prevent lateral movement.■ Schedule 40 pipe with a minimum yield strength of 35,000 psi/8 ton models.■ Schedule 80 pipe with a minimum yield strength of 48,000 psi/16 ton model.

09233

A BA B

09167 and 09209

ModelNumber

MS9L-FSMS9L-SMS17L-FS

"B"Min. ClosedHeight (in)

2725 1/2

28 3/4

"A"Min. PipeLength (in)

20 1/2

20 5/8

21 3/4

ModelNumber

MS9L-FSMS9L-SMS17L-FSBase MB-17

OrderNumberImport09267--------09309--------

OrderNumber

Domestic0916709233

N/A09220

Weight(lbs)

1919346

HeadStyle

FSS

FS---

SustainingCapacity

(tons)

1616

8

Stroke(in)

15

---

*Max. PipeLength

(in)51 3/4

73 1/4

46 1/4

---

Max.Extended Ht.

(in)739368---

Dim.Between

Flanges (in)5 3/4

---5 3/4

---

MECHANICALJACKS

115

The A9225 Family is rated at 4 tons sustaining capacity, andis suitable for a wide range of mine maintenance applications. Thealuminum alloy housing and base, coupled with a convenientcarrying handle, make this unit exceptionally light and portable.

The A9225 Family incorporates a ratchet mechanism forspeedy operation. Lever bar #10635 is ordered separately.

The 139A Family is a screw extension type roof supportrated at 5 tons sustaining capacity. Designed for use as a safetyprop, the 139A Family is suitable for cross timbering with wood orsteel beams.

HEAD STYLES

Type E HeadFor all standard work. Dimensionbetween flanges: 8 1/8”.

Type F HeadFor use with electrical wiring.Dimension between flanges:10 1/4”.

Type S Head36 square inches in support area.

Complete Unit Screw Extension Series - 139A Family

Complete Unit Ratchet Lever Series - A9225 Family

139AA9225

MINE ROOF SUPPORTS

Weight(lbs)

29

33

36

39

42

48

50

52

54

58

64

MinimumHeight

(in)

39

45

57

69

75

88

42

48

54

66

78

Stroke(in)

20

26

38

24

30

36

HeadStyle

EFSEFSEFSEFSEFSEFS

EFSEFSEFSEFSEFS

OrderNumber

096020960309620096060960709621096100961109622096140961509623096160961709624096180961909625

098020980309820098060980709821098100981109822098140981509823098180981909824

MODEL NUMBER INDEX

A233A323A326A328A347A348AO1AO5AO12AO55AS20AS30ATS10ATS25ATS100B1AB3AB6AB11AB14AB23AB28AB35AB46AB59AB74ABA10BA25BC1ABC2ABC3ABC4ABC6ABC8ABC11BC12BC10BC15BC25BCR5BCR10BCR15BCR25BHB16ABHR16ABHY16ABHB32ABHR32ABHY32AC209C211C213C509C511C513C515C516CR215CT200CT201CT202CT210CT211CT212DS-31DS-38DS-44DS-53DS-56DS-69DS-78DS-81DS-45DS-54DS-63DS-72DS-10DS-12

PG.NO.

MODELNUMBER

116

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

DS-18DS-25DSB-31DSB-38DSB-44DSB-53DSB-56DSB-69DSBU-44DSBU-53DSBU-69ES6024F1F3F6F7F9F11F13F15F16F17G5G6G7GA1GD1GD2GT5GT20GT25GT30GT100GTH12GTH60H3H6H10H20H36H50HC3HC6HC10HC20HC36HC50HD3HD6HD10HD20HD50HD75HDC3HDC6HDC10HDC20HDC50HE6HE10HE20HEC6HEC10HEC20HP3HP6HP10HP20HP36HP50HPC3HPC6HPC10HPC20HPC36HPC50HR3HR6

HR10HR20HRC3HRC6HRC10HRC20HJ2HJ3HJ5HJ8HJ12HJ12/LPHJ22HJ22/LPHJ35HJ55HJ100IAS256IAS2514IBP1010IBP1510ID3014ID556ID5512ID1006ID10012ID15012ID20012IED3014IED556IED5512IED1006IED10012IED15012IED20012IES1010IES256IES2514IES556IES5513IES1006IES10010IM2IM3IMS1010IMS256IMS2514IMS556IMS1006IPC5IPC10IS256IS2514IS556IS5513IS1006IS10012JE6024JA6024JE6037JA6037JE10026JA10026JA10037JE10037JAS10026JAS10037JEB10026JEB10037JE15026JA15026JE15037JA15037JAS15026JAS15037JEB15026JEB15037JAS20026

PES5055PES5056PES5065PES5066PES6035PES6036PES6045PES6046PES6055PES6056PES6065PES6066PES7032PES7035PES7042PES7045PES7052PES7062PET2041PET2041APET2841PET2841APET7042PET7042APET7842PET7842APGM4032PGM4035PGM4042PGM4045PGHM5032PGHM5035PGHM5042PGHM5045PGM6032PGM6035PGM6042PGM6045PGTM8035PGTM8036PGTM8045PGTM8046PI2PI3PIT4R50R51R53R55R57R59R101R102R104R106R108R1010R1012R1014R152R154R156R1510R1514R251R252R254R256R258R2510R2512R2514R308R552R554R556R5513R756

PG.NO.

MODELNUMBER

JAS20037JE5JE7JE9JE11JE14JE18JS4JS3JS2JS1JTS60JTS100JUS126JUS137JUS1526JUS1537JUS2026JUS2037M1M2M2AM3M4MK106MK4MK5MK6MK7MK8MK9MK10MK11MK12MK13MK14MK15MK16MK17MK18MK19MK20MK21NS1319NS1924NS2432NS3241NS4150NS5060NS6075P20P22P30P32P41P42P71P72P140P140DP140DFP140FP82P1603AP1604AP1606AP230P230DP300P300DP461P461DP10003AP10004AP10006AP10008AP100012APA91

PA91DPA91-1PA91-RPA91-1RPA95PA95-1PAM4032PAM4035PAM4042PAM4045PAT4542PED1001PED2001PED2002PED7002PEM1021PEM1031PEM1041PEM2021PEM2022PEM2031PEM2032PEM2041PEM2042PEM2052PEM2062PEM4022PEM4025PEM4032PEM4035PEM4042PEM4045PEM4052PEM4055PEM4062PEM4065PEM5035PEM5036PEM5045PEM5046PEM5055PEM5056PEM5065PEM5066PEM6035PEM6036PEM6045PEM6046PEM6055PEM6056PEM6065PEM6066PEM7022PEM7025PEM7032PEM7035PEM7052PEM7042PEM7045PEM7062PES2031PES2032PES2041PES2042PES2052PES2062PES4032PES4035PES4042PES4045PES4052PES4055PES4062PES4065PES5035PES5036PES5045PES5046

591010101010696969692222101010

84-8584-8584-8584-8584-8584-8584-8584-8584-8584-8584-85

1010

84-8584-8584-8584-8584-8584-8584-8584-85

10101010101010

84-8584-8584-8584-8584-8584-85

686868686868686868686868686868

76-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-77

76-7776-7776-7776-7776-7776-7776-7776-7776-7776-7776-77

886969696969696969696972727272727272727272727272

70-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-7170-71

70-7170-7170-7170-7170-7170-71

828282828282828282828293939191939494959596969394949595969692939394949595909092939394959191939394949595

86-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-88

86-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-8886-88

6969696969

78-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-7978-79

747474747474743636373736363737

38-3938-3938-3938-3938-39

404040

38-3938-3938-3938-3938-3938-39

4040404040

60-61

60-6160-6160-6160-6160-6160-6158-5958-5958-5958-59103

44-4546-4746-4750-5144-4544-4544-4546-4746-4746-4746-4746-4746-4746-4746-4748-4948-4948-4948-4948-4948-4948-4948-4948-4948-4952-5352-5352-5352-5352-5352-5352-5352-5354-5554-5554-5554-5554-5554-5554-5554-5550-5150-5150-5150-5150-5150-5150-5150-5146-4746-4746-4746-4746-4746-4748-4948-4948-4948-4948-4948-4948-4948-4952-5352-5352-5352-53

52-5352-5352-5354-5554-5554-5554-5554-5554-5554-5554-5554-5550-5150-5150-5150-5150-5150-51102102102102102102102102

56-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-5756-57

6262103

12&191111111111111111111111111112121212121212121212121212131313131313

R7513R1006R10010RAC303RAC306RAC603RAC606RACD302RACD306RACD3010RACD502RACD504RACD506RACD5010RACD1002RACD1004RACD1006RACD10010RACD1502RACD1506RACD15010RAL502RAL504RAL506RAL5010RAL1002RAL1004RAL1006RAL10010RAL1502RAL1506RAL15010RAS302BRAS306BRAS502BRAS504BRAS506BRAS5010BRAS1002BRAS1004BRAS1006BRAS10010BRAS1502BRAS1506BRAS15010BRC120RCQ120RC121RC1211RC123RC202RC206RC302RC306RC603RC606RC1003RCD302RCD307RCD6010RCD1001RCD1003RCD1006RCD10010RCD1505CRCD2006CRCD3006CRCD5006CRDA1010RDA308RDA3014RDA556RDA5512RDA5524RDA1001RDA1006RDA10012RDA1506

1313131616161617171717171717171717171717171515151515151515151515141414141414141414141414142222222222222222222222222323232323232323232323

29-3029-3029-3029-3029-3029-3029-3029-3029-3029-30

117

MODEL NUMBER INDEXPG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

PG.NO.

MODELNUMBER

RLR5006RLR50012RLR6002RLR6006RLR60012RLR8002RLR8006RLR80012RLR10002RLR10006RLR100012RP25RP55RLS101RLS201RLS302RLS502RLS1002S2000S3000SF5SPD35SPD35SSPD35SPSPD35MSPD35MPSPH35SPH35SSPH35SPSPH35MSPH35MPST101AST102AST106AST1010AST201AST252AST254AST256AST2514AST556AST1002ASTL302STL306STL502STL504STL1002STL303HCSTL306HCSTL603HCTJH2TJH5TJH10TJH109TJH105ATJH109LSV1V2V3V5BV10EV10ECVP2VP3VP4VPA4VPL3VPL4VPSL3VPSL4VPS3VPS4VPS4-230VR3VR3CCVR4VR4CCVRS3

139A-F-42/66139A-E-48/78139A-F-48/78139A-E-54/90139A-F-54/90139A-E-66/102139A-F-66/102139A-E-78/114139A-F-78/114139A-S-42/66139A-S-48/78139A-S-54/90139A-S-66/102139A-S-78/114320B321BA1029RA1029L10621106351064010655106601066510675

PG.NO.

MODELNUMBER

VRS3CCVRS4VRS4CCWA12XXWA16XXWA24XXWA24-10XXWA40XXWCH-1WH-15WH-20WH-40WST1212WST1213WST1214WST1215WST1216WST1217WST1218WST1219WST1220WST1221WST1222WST1223WST1224WST1225WST1226WST1227WST1228WST1229WST1230WST1232WST1612WST1613WST1614WST1615WST1616WST1617WST1618WST1619WST1620WST1621WST1622WST1623WST1624WST1625WST1626WST1627WST1628WST1629WST1630WST1631WST1632WST1633WST1634WST1635WST1636WST1637WST1638WST1639WST1640WST1641WST1642WST1643WST1644WST1645WST1646WST1647WST1648WST1649WST1650WST1651WST1652WST1653WST1654WST1655WST1656WST1658

WST1660WST1662WST2422WST2423WST2424WST2425WST2426WST2427WST2428WST2429WST2430WST2431WST2432WST2433WST2434WST2435WST2436WST2437WST2438WST2439WST2440WST2441WST2442WST2443WST2444WST2445WST2446WST2447WST2448WST2449WST2450WST2451WST2452WST2453WST2454WST2455WST2456WST2457WST2458WST2459WST2460WT-2WT-3WT-5WT-10WT-27WT2-ALCOWT3-ALCOWT5-ALCOWT10-ALCOWT2-EX1WT2-EX2WT2-EX3WT3-EX1WT3-EX2WT3-EX3WT5-EX1WT5-EX2WT5-EX3WT10-EX1WT10-EX2WT10-EX3WX-2WX-4WX-8WX-16WX-32WXL2WXL4WXL8WXL16WXL3284A85A86A1017A102222B

24A2029A15381 1/2 X 61 1/2 X 81 1/2 X 122 X 82 X 102 X 122 1/2 X 82 1/2 X 122 1/2 X 183A1 1/2BC-30-61 1/2BC-30-81 1/2BC-30-122BC-30-82BC-30-102BC-30-122 1/2BC-30-82 1/2BC-30-122 1/2BC-30-181 1/2NS-252NS-252 1/2NS-2544064410441444184846A1510C2510CA2510CA2515C3510DA3510D5010BA5010B1P2P3P4PSE-12SE-16SE-18BE-25BE-35ER-10ER-20ER-30ER-40610610-15MS9L-FSMS17L-FSMB-17MS9L-SMS9L-FSMS17L-FSA9225-E-39/59A9225-F-39/59A9225-E-45/71A9225-F-45/71A9225-E-57/95A9225-F-57/95A9225-E-69/107A9225-F-69/107A9225-E-75/113A9225-F-75/113A9225-E-88/126A9225-F-88/126A9225-S39/59A9225-S-45/71A9225-S-57/95A9225-S-69/107A9225-S-75/113A9225-S-88/126139A-E-42/66

RDA15012RDA2006RDA20013RDA3002RDA3006RDA30012RDA4002RDA4006RDA40012RDA5002RDA5006RDA50012RDA6002RDA6006RDA60012RDA8002RDA8006RDA80012RDA10002RDA10006RDA100012RFS10RFS20RFS30RFS50RFS75RFS100RFS150RLN302RLN306RLN502RLN506RLN5010RLN1002RLN1006RLN10010RLN1502RLN1506RLN15012RLN2002RLN2006RLN20012RLN3002RLN3006RLN30012RLN4002RLN4006RLN40012RLN5002RLN5006RLN50012RLN6002RLN6006RLN60012RLN8002RLN8006RLN80012RLN10002RLN10006RLN100012RLR306RLR506RLR5010RLR1006RLR10010RLR1502RLR1506RLR15012RLR2002RLR2006RLR20012RLR3002RLR3006RLR30012RLR4002RLR4006RLR40012RLR5002

29-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-3029-30

19191919191919

27-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2827-2825-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-26

25-2625-2625-2625-2625-2625-2625-2625-2625-2625-2625-26

20201818181818757575777777777776767676763131313131313131313131323232323232323283838383838367676767676765656666656665666566666565666665

656666999999999998

103103103999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999

9999999999999999999999999999999999999999999999999999999999999999999999999999999999989898989899999999999999999999999999999999100100100100100101101101101101105105105105105105

105105105108108108108108108108108108112109109109109109109109109109109109109110110110110110107107107107107107107107112112112112113113113113113111111111111

75 & 111111

114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115

114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115114-115

106106106106108108105108107105105

118

NOTES

© Copyright 2005-2006 by Simplex Division of Templeton, Kenly & Co., Inc., Broadview, IL 60155.

SIMPLEX "NO SMALL PRINT" WARRANTYAll Simplex Products are warranted against defects in material and workmanship. Any Simplex Productproven defective will be repaired or replaced at no charge. Contact your authorized Simplex ServiceCenter or visit the Simplex Support Center at www.tksimplex.com

LINEAR ACTUATORS

POW-R-JAC® ENGINEERED SOLUTIONS

DESIGN FEATURES■ Capacities available from 500 to 500,000 lbs.■ Available velocities up to 400 inches inches per minute.■ High strength rolled thread load screws or ball screws.■ Units include tapered roller bearings.■ Antibacklash units from 5,000 to 60,000 lbs.■ Largest assortment of gear ratios in the market.■ Rugged aluminum alloy and ductile iron housings.■ Available in double clevis designs.■ Available with translating, rotating and keyed load screw

designs.

AVAILABLE ACCESSORIES■ Bellows Boots■ Stop Nuts■ Top Plates■ Clevis Ends■ C-face Motor Adaptors■ Limit Switches■ Couplings■ Mitre Gear Boxes■ Reducers■ Motors

For more information contact Uni-Lift at (708) 865-1500 or our website www.tkunilift.com 119

YOU CAN NOW DESIGN YOUR OWN SCREW JACK !!SEE THE NEW UNI-LIFT CONFIGURATOR AT www.tkunilift.com

www.tkunilift.com

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SIMPLEX OFFICES

UNITED STATES HOME OFFICE AND FACTORY2525 Gardner RoadBroadview, IL 60155-3719Phone: (708) 865-1500Fax: (708) 865-0894Toll Free: (800) 323-9114Email: [email protected]

CANADIAN WAREHOUSE637 McCaffreySt. Laurent, PQ H4T1N3Phone: (514) 731-4893Fax: (514) 731-7457Toll Free: (800) 840-1196Email: [email protected]

EUROPEAN WAREHOUSEEconomiestraat 39, Unit 86433 KC, Hoensbroek, NetherlandsPhone: +31-45-5234545Fax: +31-45-5234556Email: [email protected]

ASIA & PACIFIC RIMPhone: +612-9736-1619Fax: +612-9736-2170Email: [email protected]

MEXICO SOUTHPhone: +52-55-2163 0630Fax: +52-55-2163 0636

MEXICO NORTHPhone: +52-55-8135 8207Fax: +52-55-8135 [email protected]

CHILEPhone: +56-2-238-1112Fax: [email protected]

MIDDLE EASTPhone: +32-10-223322Fax: [email protected]

SOUTH AFRICAPhone: +27-11-908-1721Fax: [email protected]

www.tksimplex.com

DISTRIBUTED BY:

Printed in the U.S.A. SC1205

www.tksimplex.com

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