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CHAPTER 6 HIGH VOLTAGE GENERATION, MEASUREMENT AND TESTING TECHNIQUE by Assoc. Prof. Dr. Mohd Muhridza Yaacob Institute of High Voltage & High Current Faculty of Electrical Engineering Universiti Teknologi Malaysia Dr. MMY 2005 1

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  • CHAPTER 6HIGH VOLTAGE GENERATION,

    MEASUREMENT AND TESTING TECHNIQUE

    byAssoc. Prof. Dr. Mohd Muhridza YaacobInstitute of High Voltage & High Current

    Faculty of Electrical EngineeringUniversiti Teknologi Malaysia

    Dr. MMY 2005 1

  • Dr. MMY 2005 2

    Introduction

    Generation of high voltage and current are required for testing of power equipment Simulating the stresses on the insulation

    to overvoltages to determine the insulation strengthVoltage stresses such as the power

    frequency and high frequency voltages, lightning impulse, and switching impulse.

  • Introduction In high voltage testing, the current under

    failure conditions is limited to small value (less than 1 A for d.c. or a.c. voltages and few amperes for impulse or transient voltages).

    High currents are required when testing surge arresters or short-circuit testing of switchgear (several kA)

    Dr. MMY 2012 3

  • Dr. MMY 2012 4

    Classification1. High Voltage Direct Current

    (HVDC)2. High Voltage Alternating Current

    (HVAC) 3. High Impulse Voltage Lightning

    & Switching4. High Current AC, DC & Impulse

  • Dr. MMY 2012 5

    HVDC Generation Required for insulation testing on

    cables and capacitors Used also as impulse generator

    charging unit Generation circuits are;1. Half Wave and Full Wave Rectifier2. Voltage Multiplier Circuits3. Voltage Doubler Circuits

  • Dr. MMY 2012 6

    HVDC Generation

    1. Electron Tube rectifier up to 250 kV

    Solid state or semiconductor rectifier up to 20 kV. For higher voltage several units are used in series

  • Dr. MMY 2005 7

    HVDC GenerationIn modern high voltage lab semiconductor (solid state) rectifier stacks are usedCommonly prefered are silicon diodes with PIV of 1 to 2 kV or selenium element with PIV up to 500 V

  • Dr. MMY 2012 8

    HVDC GenerationHalf Wave Rectifier

    +ve half-cycle: C is charged to Vmax-ve half-cycle: C is discharged to loadCRL = 10 times the ac supply periodRectifier valve have peak rating of 2VmaxR is connected in series with transformer output to limit current

  • HVDC Generation

    Dr. MMY 2005 9

    Output Without smoothing C

    Output Withsmoothing C

  • Dr. MMY 2012 10

    HVDC Generation

    Full Wave Rectifier+ half-cycle: A conducts

    and charged up C (smoothing capacitor)

    -ve half-cycle: B conducts and charged up C Centre-tap source transformer of 2V

  • Dr. MMY 2012 11

    HVDC Generation(a) Sine wave input(b) Output of half-wave(c) Output of full-wave V is the fluctuation

    in output dc duringon-load (ripple)

    V is larger for half-wave Ripple is kept low by

    proper choice ofcapacitor and transformer reactance

  • Dr. MMY 2005 12

    TransformerRectifier

    HV Arm Resistive DividerLV Arm

    Ground

  • Dr. MMY 2012 13

    HVDC Control Panel

  • Dr. MMY 201214

    HVDC GenerationVoltage Doubler Circuit - C1 is charged through

    R1 to Vmax (-ve cycle)- transformer voltage rise to Vmax and C1potential rises to 2Vmax(+ve cycle)

    - C2 in turn charged to 2Vmax thro R2

    - Cascaded voltagedoubler for larger output voltage

  • Dr. MMY 2012 15

    HVDC GenerationVoltage Multiplier Circuits (Cockcroft-

    Walton) 1st stage same as

    doubler circuit (D1,D2,C1,C2)

    For higher voltage the circuit is repeated with cascade or series connection (4,6,..2n)

    C4 charged to 4Vmax and C2n to 2nVmax

  • Dr. MMY 2012 16

    HVDC GenerationD1,D3,D2n-1 conduct during +ve half-cyclesD2,D4,D2n conduct during -ve half-cyclesVC2 = Vac + VC1The voltage across othercapacitors (C2 C2n) is the difference between voltage across theprevious capacitor and charging voltage

  • Dr. MMY 2012 17

    HVDC Measurement

    Essential to measure voltage & current accurately to ensure safety to personnel and equipment

    Method or technique;1. Series resistance microammeter2. Resistance potential divider3. Generating voltmeter4. Sphere and other spark gap

  • Dr. MMY 2012 18

    HVDC Measurement

    High Ohmic Series Resistance with Microammeter

    - A very high resistance (hundreds of M) connected in series with microammeter

    Vsource = IR - Voltage drop in meter is

    negligible since meter impedance is small

  • Dr. MMY 2012 19

    HVDC Measurement

    - Protective device as protection against high voltage if R fails

    - Resistor constructed from wire wound

    - Ohmic resistor value is chosen such that 1 10 A is allowed for full scale defelction

  • Dr. MMY 2012 20

    HVDC MeasurementLimitations:1. Power dissipation and source loading2. Temperature effect and long time stability3. Voltage dependence of resistive elements4. Sensitivity to mechanical stress

  • Dr. MMY 2012 21

    HVDC Measurement

    Resistance Potential Divider

    Resistance connected to electrostatic or high impedance voltmeter

    High voltage magnitude

    = [(R1 + R2)/R2]V2

  • Dr. MMY 2012 22

    HVDC Measurement

    Generating VoltmetersA variable capacitor electrostatic

    voltage generator which generates current proportional to the applied voltage

    No direct connection to high voltage electrode

    eg. Van de Graaff Generator

  • Dr. MMY 2012 23

    HVAC Generation

    - Single transformer for voltage < 300 kV

    - Used for routine test of service equipment such as transformers, switchgears and cables

    - Cascade & Resonant Transformers

  • Dr. MMY 2012 24

    HVAC GenerationCascade Transformer

    - 1st Tx. at ground potential- 2nd Tx. kept on insulators

    and maintained at V2- HV winding of 1st unit

    connected to tank of 2ndunit

    - LV winding of 2nd unit is supplied from excitation winding of 1st unit

  • Dr. MMY 2012 25

    HVAC GenerationCascade Transformer

    - 3nd Tx. kept on insulators above ground at ground potential of 2V2 and is supplied from the 2ndunit.

    - Supply 230 400 V for up to 100 kVA

    - Supply 3.3 11 kV for larger units

  • Dr. MMY 2012 26

    HVAC GenerationCascade Transformer

    - 2nd scheme using isolating transformer (IS1, IS2, IS3) to excite 2nd& 3rd stage and are insulated to tank potentials

    - Supply from same ac input

    - Expensive , spacing but natural cooling, light & compact

  • Dr. MMY 2005 27

    HVAC GenerationCascade Transformer

    - Testing of hv apparatus involves supplying of capacitive loads with low power dissipation

    - Transformer Rating, P = kV2C (k>1.0)k to account extra capacitanceV nominal output voltage of TxC test object capacitance - angular frequency

  • Dr. MMY 2012 28

    HVAC Generation

    Cascade Transformer- Typical Capacitance values of test object;

    Test Object CapacitanceP. Tx (< 1 MVA) 1000 pF

    (> 1 MVA) 1000 10 000 pFP. Cables (solid) 250 300 pF/m

    (gas) 50 80 pF/mGIS s/station 100 10 000 pF

  • Dr. MMY 2012 29

    HVAC GenerationResonant Transformer- Eqv. Cct: windings leakage

    reactance & resistance, magnetizing reactance and shunt capacitance across the output terminal due to bushing of hv terminal and test object

    - Utilised in testing at very high voltage and on occasion requiring large current such as cable test, dielectric loss and pd measurement

  • Dr. MMY 2012 30

    HVAC GenerationSeries Resonant Transformer

    To have series resonance at power frequency, L1 + L2 = 1/CVc = -jVXc/[R + j(XL-XC)]

    = VXC/R = V/CRThe factor XC/R is the Q factor which gives the magnitude of the voltage multiplication across the test object under resonanceTest Condition; (Le + L) = 1/ C

    Le eqv. Leakage inductance

  • Dr. MMY 2012 31

    HVAC GenerationParallel ResonantHv reactor connected asauto transformerMore stable output andhigh rate of rise of testvoltageBuilt for 500 kV single unitCascaded unit for 3000kV

  • Dr. MMY 2012 32

    HVAC GenerationPrinciple of operation- Voltage regulator (auto-transf or induction

    reg.) is connected to main supply- 2ndary winding at exciter transf. is connected

    across hv reactor L & C- Inductance of reactor is varied by varying air

    gap- C is the test object, divider, bushing

    capacitances- Q factor = 50

  • Dr. MMY 1205 33

    HVAC GenerationAdvantages;1. Pure output sine wave2. Less power requirement3. No high-power arcing and high current surges

    if test object fails as resonance ceases at failure4. Possible for cascading5. Simple & compact6. No repeated flashoverDisadv. requirements of additional variable

    chokes

  • Dr. MMY 2012 34

    HVAC Measurement

    1. Series Impedance Voltmeter2. Series Capacitance Voltmeter3. Capacitance Potential Divider4. Voltage Transformer5. Electrostatic Voltmeter6. Peak Reading AC Voltmeter7. Spark Gap

  • Dr. MMY 2012 35

    HVAC MeasurementSeries Impedance Voltmeter

    - for power frequency by using pure resistance or reactance- capacitor often used as series reactance sinceresistance involves power loss problem in variation of resistance with temperature

  • Dr. MMY 2012 36

    HVAC Measurement

    Series Impedance Voltmeter -residual inductance of the

    resistance give rise to impedance which is different from its ohmic value

    - Z = R + jL(1 - 2LC) + j CR)

    = R[1 + j(L/R - CR)]

  • Dr. MMY 2012 37

    HVAC MeasurementSeries Capacitance

    VoltmeterIc = jCVV = (V12 + V22 + ..+Vn2)- not recommended when

    ac voltages are not purely sinusoidal but contains harmonics

    - used with cascade transf. For measuring rms up to 1 MV

  • Dr. MMY 2012 38

    HVAC Measurement

    Series Capacitance Voltmeter

    - series capacitance formed as a parallel plate capacitor between hv terminal and ground plate

    - rectifier ammeter as indicating instrument and directly calibrated in hv rms value ( 0 100 A)

  • Dr. MMY 2012 39

    HVAC MeasurementCapacitance Voltage Divider

    - eliminate errors due to harmonic voltages

    - C1 : Std compressed air or gas capacitor as C1

    - C2 : large capacitor (mica @ paper)

    - C1 is connected to C2 thro shielded cable

    - C2 is completely shielded in a box to avoid stray capacitances

  • Dr. MMY 2012 40

    HVAC MeasurementCapacitance Voltage Divider

    V1 = V2 C1 + C2 + CmC1

    Cm capacitor of the meter & connecting cableV2 meter reading

  • Dr. MMY 2012 41

    HVAC Measurement

  • Dr. MMY 2005 42

    HVAC Measurement Capacitance Voltage

    Transformer (CVT)- Capacitance divider with suitable matching or isolating potential transformer tuned for resonance condition- C1 made up of few units of hvcapacitors - Transf. ratio : hv:10 to 30 kV,

    lv:100 to 500 V- Value of L (tuning choke) is chosen to make eqv. cct. of CVT purely resistive

    (L + LT) = 1/(C1 + C2)

  • Dr. MMY 2005 43

    HVAC MeasurementCapacitance Voltage Transformer (CVT)Advantage;- Simple design and easy installation- Frequency independent- Used as voltage measuring device for coupling

    condenser- Provides isolation between hv terminal dan lv meterDisadvantage;- Voltage ratio is susceptible to temperature variation- Ferro-resonance

  • Dr. MMY 2005 44

    HVAC Measurement

    CT/PT

  • Dr. MMY 2005 45

    HVAC MeasurementElectrostatic Voltmeter- Made with parallel plateconfiguration using guardring to avoid corona- Force on the plate measured by controlling it by a spring or balancing with counter weight- Small displacement of the electrode is sufficientfor voltage measurement

  • Dr. MMY 2005 46

    HVAC MeasurementPeak Reading AC Voltmeter- To obtain the maximum dielectric strength of insulating solids- Rd permit variation of Vm when V2 is reduced- Cs charged to peak value to be measured by C2- CsRd is 1 to 10 s

  • Dr. MMY 2012 47

    HVAC Measurement

    Sphere Gap

  • 48

    HVAC Measurement- Uniform field spark gap have a sparkover

    voltage within a known tolerance- Can measure peak value of voltage if gap

    distance is known- Vs = 30 kV peak at 1 cm spacing in air at

    20C and 760 torr- Arrangement : vertically with lower gap

    grounded or horizontally

    Dr. MMY 2012

  • 49

    HVAC Measurement

    - Rseries connected between source and gap to limit Ib/d and suppress unwanted oscillations in the source voltage when b/d occurs

    - Factors affecting sparkover voltage of gap:1. Nearby earthed objects2. Atmospheric conditions & humidity3. Irradiation4. Polarity & rise time of voltage waveforms

    Dr. MMY 2012

  • Dr. MMY 2005 50

    HVAC Measurement

  • 51

    HVAC Measurement

    Dr. MMY 2012

  • 52

    HVAC Measurement

    High Voltage ProbeHigh Voltage Divider Dr. MMY 2012

  • Impulse Voltage Generation & Measurement

    Dr. MMY 2012 53

    Impulse voltages are required in high-voltage tests to simulatethe stresses due to external and internal overvoltages,

    They are generated by discharging high voltage capacitorsthrough switching gaps onto a network of resistors andcapacitors

  • 54

    Generation of Impulse VoltageWaveform to be generated - Risetime of 0.5 to 10 s, Decay time 30 to

    200 s - Unidirectional & double exponential;

    v(t) = V0[exp(-t) exp(-t)] where, & time constant

    - The equation represents a wave with rapid rise to peak and slowly falls to zero

    - During waveshape recording the initial portion may not clearly defined or missing due to disturbances

    Dr. MMY 2012

  • 55

    Generation of Impulse Voltagetf or t1 = 1.25(t90 t10) 30%tt or t2 = T3 20%Std. Waveshape = 1.2/50 s

    Dr. MMY 2012

  • Dr. MMY 201256

    Generation of Impulse Voltage Circuit to produce impulse wave Series R-L-C under overdamped or R-C

    combination. C is charged to a particular dc voltage and discharged thro waveshaping network. Rd and Re control the front and tail time

  • 57

    Generation of Impulse Voltage

    Circuit Analysis of Impulse GeneratorCircuit (a); Vo(t) = Vc [exp(-t) exp(-t)]

    R1C2( - )Circuit (b); Vo(t) = VcC1R2 [exp(-t) exp(-t)]

    ( - )where;

    = 1/(R1C2) and = 1/(R2C1)

    Vo(t) - output voltageVc - charging voltage

    Dr. MMY 2012

  • 58

    Generation of Impulse Voltage

    Calculation of front time and tail time;

    t1 = 3R1 C1C2 = 3R1CeC1 + C2

    t2 = 0.7(R1 + R2)(C1 + C2)

    Energy rating of generator = C1V02

    Dr. MMY 2012

  • 59

    Generation of Impulse Voltage

    Multi-stage Impulse Generator is used to generate higher impulse voltage output

    Dr. MMY 2012

  • Multi-stage Impulse Generator

    60Dr. MMY 2012

  • Multi-stage Impulse Generator

    61Dr. MMY 2012

  • 62

    Generation of Impulse Voltage

    Components of Multistage IG1. DC Charging Set2. Charging Resistor3. Charging Capacitors4. Spark Gaps5. Waveshaping Resistors6. Voltage Dividers

    Dr. MMY 2012

  • Dr. MMY 2005 63

    Corona Rings

    Dividers

    Chopping Gap

    Impulse Generator

  • Impulse Generator Output

    64Dr. MMY 2012

  • Impulse Generator Output

    65Dr. MMY 2012

  • 66

    Generation of Impulse Voltage

    Dr. MMY 2012

  • 67

    Measurement of Impulse Voltage

    1. Potential Dividers Either resistive,

    capacitive or mixed element type

    Low voltage arm is connected to fast recording oscillograph or peak reading intsrument

    Z1 & Z2 series resistors or capacitors

    Dr. MMY 2012

  • 68

    Measurement of Impulse Voltage Errors and distortion in output waveshape due

    to: 1. Residual inductance in the elements 2. Stray capacitance between element, elements terminal to ground, high voltage lead to element 3. Impedance errors due to connecting leads between dividers and test object and ground return leads 4. Parasitic oscillations due to lead and cable inductances and capacitance

    Dr. MMY 2012

  • 69

    Measurement of Impulse Voltage

    2. Sphere Gap

    Dr. MMY 2012

  • 70

    Multiple Impulse Generator (MIGe)

    Dr. MMY 2012

  • MIGe Achievements

    1. 1. Silver Medal at INATEX 20082. 2. Silver Medal at Malaysia Technology Exposition

    (MTE) 20083. 3. Gold Medal at Seoul Int. Invention Fair 20084. 4. Special Award at Seoul Int. Invention Fair 20085. 5. Patent Filing PI 2008 12726. 6. Nine Technical Journal and Conference papers7. 7. One monograph and one book chapter8. 8. One PhD and nine Master tesis9. 9. Nominated for Anugerah Harta Intelek Negara 2009

    71Dr. MMY 2012

  • 72

    EXAMPLE 1An impulse generator has been designed to generate an impulse voltage of 1.2/200 s waveshape. Find the waveshaping resistors R1 and R2 when C1 = 0.125 F and C2 = 1 nF.

    Soln.tf = 3R1 [C1C2/(C1 + C2)] 1.2 x 10-6 = 3R1 [(0.125 x 10-6 x 1 x 10-9)/ (0.125 x 10-6 + 1 x 10-9)] R1 = 400

    tt = 0.7(R1 + R2)(C1 + C2)200 x 10-6 = 0.7(R1 + R2)(0.125 x 10-6 + 1 x 10-9) R2 = 1868

    Dr. MMY 2012

  • 73

    EXAMPLE 2An impulse generator having charging capacitor of 0.01 F. The wave front and wave tail resistances connected are 800 and 5000 respectively. If the load capacitor is 1000 pF, find the front and tail times of the impulse wave produced. Comment on the answer as compared to the standard waveshape of 1.2/50 s.

    Dr. MMY 2012

  • 74

    Soln.tf = 3R1 [C1C2/(C1 + C2)]

    = 3 x 800[0.01 x 10-6 x 0.001 x 10-6][0.01 x 10-6 + 0.001 x 10-6]

    tf = 2.19 s

    tt = 0.7(R1 + R2)(C1 + C2)= 0.7(800 + 5000)(0.01 x 10-6 + 0.001 x 10-6)

    tt = 46.7 s

    Front time is outside the range of 1.2 s 30% (0.84 to 1.56 s)

    Dr. MMY 2012

  • 75

    EXAMPLE 3A ten stage impulse generator have C1 = 0.2 F per stage and an external load capacitor C2 = 1 nF. Determine the values of waveshaping resistors at each stage to generate standard lightning impulse of 1.2/50 s waveshape. If the DC charging voltage is 100 kV, determine also the output voltage and generator energy rating.

    Dr. MMY 2012

  • 76

    Soln.n = 10, thus for 10 stage; nV0 = 10 x 100 kV = 1000 kV, C1/n = 0.02 F, C2 = 1 nF, front resistor = 10R1, tail

    resistor = 10R2tf = 3R1 [C1C2/(C1 + C2)]

    1.2 s = 3 x (10R1) [0.02 x 10-6 x 1 x 10-9][0.02 x 10-6 + 1 x 10-9]

    R1 = 42

    tt = 0.7(R1 + R2)(C1 + C2)50 s = 0.7 x 10(42 + R2)(0.02 x 10-6 + 1 x 10-9)

    R2 = 300 Dr. MMY 2012

  • 77

    1. INTRODUCTION

    Purpose of the testing: To ensure that the electricalequipments are capable of withstanding the overvoltagesthat are met with in service.

    Covers basic requirements procedures for testing on severalelectrical apparatus. Normally, high voltage (HV) testing is toinvestigate the insulation performance.

    International/national specifications for testing are outlined(details of test, specific equipment, procedure andacceptable limits) to meet the users and manufacturersrequirements

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

    Dr. MMY 2012

  • Dr. MMY 2005 78

    2.1 CLASSIFICATION OF HIGH VOLTAGE TESTS

    Destructive Test

    Normally the equipment underwent destructive test cannot beused in the service.

    Test voltage is higher than its normal working voltage.

    Breakdown test.

    Non-Destructive Test

    Mainly done to assess the electrical properties, eg. Resistivity,dielectric constant and loss factor.

    The apparatus is not destroyed during the test and can be usedagain

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

  • Dr. MMY 2005 79

    2.2 TYPES OF TESTS

    Routine Tests

    Made by the manufacturer on every finished piece ofproduct.

    To fulfills the specifications

    Type Tests

    Performed on each type of equipment before their supplyon a general commercial scale demonstrateperformance characteristics.

    No need to repeat the test unless changes are made inthe design of the product.

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

  • 80

    TYPES OF TESTS (Cont.)

    Special Test other than routine or type

    Maintenance Tests

    Usually carried out after maintenance/repair ofthe equipment.

    Conducted according to schedule provided.

    Purpose of the test : To ensure the equipmentlifetime is achieved.

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

    Dr. MMY 2012

  • Dr. MMY 2005 81

    3. TEST VOLTAGES

    Can be divided into three, eg. Direct voltages (DC),power-frequency alternating voltages (AC) andimpulse voltages.

    Test with Direct Voltage (DC).Mainly to test equipment used in HVDC transmission systems.Insulation testing, fundamental investigations in discharge physics and dielectric behaviour. Rate of voltage rise above 75% of its estimated final value should be about 2% per second.

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

  • Dr. MMY 2005 82

    TEST VOLTAGES (Cont.)

    Test with Alternating Voltage (AC).

    Frequency range : 40-60 Hz, sinusoidal shape.

    Dry withstand test : Most common routine test for alltypes of electrical equipment especially insulators,bushing, rod gaps etc.

    Applied voltage between two to three times of the normalworking voltage.

    Wet withstand test : To simulate the effect of natural rainon external insulation. Recommended for tests onapparatus which are designed for outdoor used.Useartificial rain.Applied for 30-60 seconds.

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATUTMUTM

  • Dr. MMY 2005 83

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Test with Impulse Voltage. Is designed to investigate

    the insulation performancedue to the lightning strokeor switching operation.

    3 types of impulse voltages,ie;

    1) Full wave

    2) Chopped wave

    3) Switching wave

    BS 923: Part 2: 1980

    Full lightning impulse

    Lightning impulse choppedon the front

  • Dr. MMY 2005 84

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Lightning impulse choppedon the tail

    Full switching impulse

    BS 923: Part 2: 1980

  • Dr. MMY 2005 85

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Rated impulse withstand test

    For test on non-self-restoring insulation, 3 impulses areapplied.

    For withstand tests on self-restoring insulation, 2 proceduresare use:

    1) 15 impulses (rated withstand voltage) with the specifiedshape and polarity are applied

    2) Test procedure for determining 50% disruptive dischargevoltage is applied

    The method used for determining the levels of appliedvoltage is up-and-down methods.

  • 86

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Atmospheric Correction Factors

    By applying correction factors, a measured flashover voltage that influenced by the atmospheric conditions can be determined.

    Tpk

    kkkVV

    d

    o

    273293

    760

    by,given ,density air offunction a is where d

    kd 0.70 0.75 0.80 0.85 0.90 0.95 1.0 1.05 1.10 1.15

    k 0.72 0.77 0.82 0.86 0.91 0.95 1.0 1.05 1.09 1.12

    Dr. MMY 2012

  • 87

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    4.0 DIAGNOSTIC TESTING OF INSULATION

    The purpose of diagnostic testing is to estimate the importance of any deterioration.

    Diagnostic testing can use measurements of;

    Non-electrical properties

    Breakdown strength

    Conductivity/Resistivity

    Loss tangent

    Partial dischargesDr. MMY 2012

  • 88

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Loss Tangent (tan )

    Figure 1.1

    V

    I

    I

    V

    I

    VRp Cp

    IR IC ICI

    IRV

    Figure 1.2 : Parallel model

    tan = I I

    R

    C tan =

    V / RV C

    p

    p

    tan = 1

    C Rp p

    Dr. MMY 2012

  • 89

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    I

    VR

    VC

    Rs

    Cs

    V

    VR

    VC

    I

    V

    Figure 1.3: Series model

    R = R

    1 + C Rsp

    2p2

    p2

    C = C + 1C Rs p 2 p p2

    tan = V V

    = I R

    I 1C

    R

    C

    s

    s

    tan = CsRs

    Dr. MMY 2012

  • 90

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Measurement of tan (dissipation factor), resistance and capacitance ofthe sample are often made using a.c. bridges.

    The common bridge circuits used in power frequency high voltages are:

    Schering Bridge

    Transformer ratio-arm

    AC

    A

    BD

    C

    detector

    Z1 Z2

    Z3 Z4

    Figure 2.1

    At balanced condition

    Z1 Z4 = Z2 Z3

    Dr. MMY 2012

  • 91

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    The Schering Bridge

    AC

    C

    r

    R3

    C2

    R4 C4

    Figure 2.2: Schering Bridge

    (r - j / C) R 1

    j C

    R + 1j C

    = Rj C

    44

    44

    3

    2

    r = R CC

    and C = C RR3

    4

    22

    4

    3

    tan = C4R4

    Dr. MMY 2012

  • 92

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    The Transformer Ratio-arm Bridge

    AC

    A

    B

    C

    D

    N1

    N2

    I1

    I2

    detector

    Z1

    Z2

    Figure 2.3: Transformer Ratio-Arm Bridge

    ZZ

    = NN

    1

    2

    1

    2

    Dr. MMY 2012

  • 93

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    5.0 HIGH VOLTAGE TESTING OF ELECTRICAL APPARATUS

    Impulse testing on transformer

    According to BS 171: Part 3. Carried out at room temperature with the transformer not energized.

    Used standard impulse waveshapes. Full and chopped waves. During the tests, impulse voltage and current are recorded.

    Failure detection (Insulation failure) A change in the waveshape of the voltage and current both before and

    after the chopped waves have been applied. The existing of acoustic noise. Visual signs of flashoverFailure location : Voltage waveform propagation may provide clue to the

    position of a breakdown.Dr. MMY 2012

  • 94

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

    Testing on switchgear or circuit breaker

    According to BS 5227: Part 2, IEC 56. Conducted in two conditions:

    Circuit breaker closed (ON position) Circuit breaker opened (OFF position)

    15 negative and positive standard lightning impulse are applied. Test on one phase, the other two phases and structure of the panel is

    connected to earth.

    Routine and Type test on cables

    According to BS 923: Part 2, IEC 60-2, IEC 55-1, IEC 230 and BS 6480. PD, Power frequency, conductor resistance, direct current and impulse

    voltage tests.

    Dr. MMY 2012

  • 95

    TRANSFORMER STANDARD TESTING PROCEDURE

    Routine Tests Tests required for each individual transformer such as resistance measurements, voltage ratio and loss measurement.

    Dr. MMY 2012

  • 96

    TRANSFORMER STANDARD TESTING PROCEDUREType- or design tests :

    Conducted on a transformer which is representative of other transformers to demonstrate that these transformers comply with specified requirements not covered by routine tests, eg. temperature rise test and lightning impulse test.

  • 97

    TRANSFORMER STANDARD TRANSFORMER STANDARD TESTING PROCEDURETESTING PROCEDURE

    Special- or other tests : Tests other than type- or routine tests agreed to by the manufacturer and the purchaser, eg.measurement of zero-sequence impedance and sound level measurement.

    Dr. MMY 2012

  • 98

    Lightning Impulse Test

    LowLow--frequency tests alone are not frequency tests alone are not adequate to demonstrate the dielectric adequate to demonstrate the dielectric strength of transformers. strength of transformers.

    The impulse voltage stress imposed on The impulse voltage stress imposed on windings by lightning phenomena can be windings by lightning phenomena can be very different from the low frequency very different from the low frequency voltage distribution. voltage distribution.

    The lightning impulse test is performed The lightning impulse test is performed to prove the transformers ability to to prove the transformers ability to withstand transient voltages withstand transient voltages

    Dr. MMY 2012

  • 99

    Lightning Impulse TestThe basic waveshapes have been defined The basic waveshapes have been defined

    and the impulse voltage levels, referred to and the impulse voltage levels, referred to as the basic lightning impulse insulation as the basic lightning impulse insulation level (BIL), have been established for level (BIL), have been established for respective standardized voltage classes. respective standardized voltage classes.

    By defining amplitudes and waveshapes, By defining amplitudes and waveshapes, however, a minimum impulse dielectric however, a minimum impulse dielectric strength is established which the strength is established which the transformer should meet.transformer should meet.

    Dr. MMY 2012

  • Dr. MMY 2005 100

    Lightning Impulse Test-Test Waveshape

  • 101

    Lightning Impulse Test- Test Connection

    The voltage is applied to each The voltage is applied to each line terminal in succession. line terminal in succession.

    All other terminals shall All other terminals shall nominally be earthed directly or nominally be earthed directly or through lowthrough low--ohmic current ohmic current shunts. shunts.

    Dr. MMY 2012

  • 102

    Lightning Impulse Test- Test Connection

    Dr. MMY 2012

  • 103

    Lightning Impulse Test- Test Sequence

    The test sequence consists of one reference impulse(RW) at 60% of full amplitude (FW):1RW 50 -70% amplitude 1 FW 100 amplitude1RCW 50-70% amplitude2 CW 100% amplitude2 FW 100% amplitude

    Dr. MMY 2012

  • 104

    Lightning Impulse Test- Failure Indications

    Detection of faults at impulse testing is based on comparison of voltage and current records obtained at reduced and full amplitudes

    The two traces should have a perfect match to constitute evidence that the insulation has passed the test

    Dr. MMY 2012

  • Dr. MMY 2005 105

    HIGH VOLTAGE TESTING TECHNIQUESHIGH VOLTAGE TESTING TECHNIQUES

    IVATIVATIVATUTMUTM

  • Dr. MMY 2005 106

    TESTING ACTIVITIES AT IVATTESTING ACTIVITIES AT IVAT

    High voltage AC withstand test on 11 kV XLPE single core cable

    (TOPLINK SDN BHD)

    High voltage lightning impulse test on cast resin transformer

    (LKH POWER TRANSFORMER SDN BHD)

    High voltage lightning impulse test on 11 kV switchgear(MAHKOTA MANUFACTURING SDN BHD)

  • Dr. MMY 2005 107

    TESTING ACTIVITIES AT IVATTESTING ACTIVITIES AT IVAT

    Impulse Withstand Test on 630 kVA, 11/0.433 kV (top) and

    20 MVA, 33/11.5 kV (bottom) Three Phase Power Transformer

    (MALAYSIAN TRANSFORMER MANUFACTURING SDN BHD)

    Cable jointing works for preparation of high voltage withstand test

    (TOPLINK SDN BHD)