Illustrated Parts ListLes Parties Illustrées Enumèrent

Las Partes Ilustradas Listan

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Manual No. 203070GS Rev. A (10/17/07)

12000 Rated Watts

Home Generator System

Model / Modelo / Modèle

040229-2

SCHEMATIC

2

UNIT SCHEMATIC DIAGRAM

Copyright © 2007 Briggs & Stratton Power Products Group, LLC. All rights reserved. No part of this material may bereproduced or transmitted in any form by any means without the express written permission of Briggs & Stratton PowerProducts Group, LLC.

WIRING DIAGRAM

3

UNIT WIRING DIAGRAM

EXPLODED VIEW

4

UNIT EXPLODED VIEW

PARTS LIST

5

UNIT PARTS LISTItem Part # Description

1 U203030GS BASE, Mounting2 198899GS MOUNT, Vibration3 24910GS HHS, Trilobular 5/16 - 18 x 1/24 194683GS SOLENOID, Gas Fuel5 194829GS FITTING, Coupling6 194830GS REGULATOR7 195936GS BRACKET, Mounting Solenoid8 202382GS FITTING, 1/2 Flare 3/8 - 18 NPT9 * HHCS, M8 - 1.25 x 1210 * HHCS, M6 - 1.0 x 3011 * WASHER, 1/4 Lock12 * NUT, M6 - 1.013 B4300GS HHS, Trilobular, 1/4 - 20 x 1/214 194818GS BATTERY15 198593BGS WIRE-A, Red16 198913GS KIT, Battery Hardware17 185939VGS WIRE-A, Black18 * HHCS, M8 1.25 x 1619 201824GS BRACKET, Muffler Mounting Base20 * WASHER, Flat 5/16 - M821 186071GS VALVE, Oil Drain22 48031JGS CLAMP, Hose Band23 186430GS HOSE, Oil Drain24 186649GS DECAL, Oil Drain25 * HHCS, 5/16 - 18 x 126 * NUT, 5/16 - 1827 * WASHER, Lock 5/16 - M828 * HHCS, 5/16 - 24 x 3/4 SEMS29 * HHCS, 1/4 - 20 x 130 * HHCS, 5/16 -18 x 1 - 3/431 B198897GS BRACKET, Alt Support32 200013GS PLATE, Blocking Air, Alt33 194005GS NUT, 1/4 - 20 Flange, Nylok34 * WASHER, Shakeproof Ext. M6-1/435 186790HGS WIRE, Ground36 * WASHER, Lock, M1037 * NUT, Hex, M10 - 1.538 * HHCS, 1/4 - 20 x 3/439 B198896GS BRACKET, Engine Mounting40 201817GS DUCT, Air41 199999GS PTHS, #6 x 1/2"42 * WASHER, Lock 3/843 * HHCS, 3/8 - 16 x 1-1/444 186790CGS WIRE45 186206GS PLATE, Switch Oil Temp46 * NUT, Hex 1/4 - 2047 * WASHER, M6, Flat 1/448 * HHCS, M10 - 1.5

Item Part # Description49 B4260GS DISK, Engine Air50 692062 SCREW51 NSP ASSY, Alt (see pages 8 & 9)52 40976GS SHCS, M8 - 1.25 x 2053 193506GS DECAL, Caution Hot Surface54 806425 GASKET55 198758GS MUFFLER56 194681GS BASE, Muffler Box57 198928GS KIT, Insulation, Muffler Base58 56893GS CRIMPTITE, 10 - 24 x 1/259 201282GS ASSY, Bulkhead, Alt End w/

Insulation60 198929GS KIT, Insulation, Muffler Box61 194682GS COLLECTOR, Muffler Box62 194680GS BOX, Muffler Top63 192445GS SCREW. 10 - 32 x 5/864 * PPHMS, 4-40 x 0.1965 * WASHER, Lock #466 186205GS SWITCH, Oil Temp67 198593CGS WIRE-A68 691656 SOLENOID/BRACKET70 202896GS DECAL, Requirements, Fuel900 § ENGINE901 843644 FUEL HOSE902 843438 CLAMP

Parts Not Illustrated199327GS MANUAL, Install194689GS MANUAL, Operator’sMS3792 MANUAL, Engine204516GS KIT, Manual/Accessory HGS198810GS PAINT, Touchup, Gray 1/2 oz Bottle198811GS PAINT, Touchup, Sliver 1/2 oz BottleB3518GS CAP, Funnel Oil Bottle202295GS HOSE, Flex198866GS KIT, Led Remote203070GS MANUAL, IPL198918GS KIT, Decals, Service

Optional Accessories Not Illustrated199474GS PAINT, Touchup, Spray, Gray, 12oz199475GS PAINT, Touchup, Spray, Silver, 12oz6030 KIT, Cold Weather (Includes Battery

and Oil Warmers)

* - Items without part numbers are common fasteners andare available at your local hardware store.§ - Contact Engine Manufacturer

EXPLODED VIEW

6

ENCLOSURE EXPLODED VIEW

PARTS LIST

7

ENCLOSURE PARTS LISTItem Part # Description

1 197275GS PAD, Mounting w/ Holes2 U203030GS BASE, Mounting3 198991GS ASSY, Bulkhead, Eng End

. . . . . . . Bulkhead, Eng End

. . . . . . . Decal, Fuel Inlet

. . . . . . . Seal, Foam

. . . . . . . Seal, Foam Engine Air

. . . . . . . Bushing, 1-1/2

. . . . . . . Bushing, 1-3/8

. . . . . . . Plug, Dome 1-1/2

. . . . . . . Pin, Hinges with Hardware4 198986GS ASSY, Door, Eng. End

. . . . . . . Weldment, Door Eng End

. . . . . . . Insulation, Top

. . . . . . . Insulation, Bottom

. . . . . . . Barrel, Hinges with Hardware5 198910GS ASSY, Duct, Engine Air

. . . . . . . Decals

. . . . . . . Lug, Ground Connect w/Hardware

. . . . . . . Bracket, Mounting Breakerw/Hardware

6 198993GS ASSY, Support, Rail. . . . . . . Support Rail Eng. End. . . . . . . Seal, Foam. . . . . . . Decal, Rainproof

7 B4300GS HHS, Trilobular, 1/4-20 x 1/28 186173GS BUSHING, Snap, 1-3/8" 9 197493GS BUSHING, Snap, 1-1/2"10 198461GS PLUG, Dome, 1-1/2"11 * HHCS, 3/8 - 16 x 112 * WASHER, Flat, 3/8 - M1013 * WASHER, Lock 3/814 * NUT, 3/8 - 1615 200438GS ASSY, Door

. . . . . . . Weldment Door

. . . . . . . Insulation

. . . . . . . Barrel Hinges with Hardware

. . . . . . . Decals

Item Part # Description16 199629GS SEAL, Foam, Engine Air17 203303GS INSULATION, Engine Door, Bottom18 195733GS MOUNT, Tie Wrap19 195935GS DUCT, Rubber Alt. 20 203029GS ADAPTER, Alt. 21 198893GS ASSY, Roof/Siderails

. . . . . . . Weldment Roof/Siderails

. . . . . . . Insulation22 201282GS ASSY, Bulkhead, Alt End

. . . . . . . Decal, Caution Hot Muffler

. . . . . . . Seal, Foam

. . . . . . . Pin, Hinges with Hardware

. . . . . . . Bracket, Muffler23 77816AGS DECAL, Caution Hot Muffler24 194679GS COVER, Air Intake Alt25 198926GS ASSY, Vent, Exhaust26 B1797GS CLIP, Tree27 198927GS ASSY., Vent, Alt.28 198888GS SEAL, Foam29 194694GS COVER, Air Intake Engine30 203302GS INSULATION, Engine Door, Top31 197312GS SEAL, Foam32 196397GS INSULATION, Front/Rear Door33 195597GS INSULATION, Roof35 198460GS PLUG, Dome36 192940GS RETAINER, Hose38 198890GS KIT, Door, Hinge39 194828GS SET, Latch Key40 198889GS KIT, Door Latch

* - Items without part numbers are common fasteners andare available at your local hardware store.

EXPLODED VIEW

8

ALTERNATOR EXPLODED VIEW

PARTS LIST

9

ALTERNATOR PARTS LISTItem Part # Description

1 192970GS BRACKET, Drive End2 192973GS SCREEN, Protection3 B4908GS BOLT, Shaft Stay4 * SCREW, Socket Head Cap5 192969GS FRAME and Stator6 192962GS PLUG, Rubber Grid7 192966GS GRID9 192967GS BOX, Terminal Lid10 192968GS TERMINAL BOARD11 * WASHER, Flat, #10 - M512 * NUT, 10 - 3213 192974GS CAPACITOR14 * PPHMC, 10 - 32 x 3/415 192972GS DIODE16 192971GS ASSY., Rotor17 * SCREW, M8 x 1.25 x 35mm18 * WASHER, Shakeproof, Ext M6 - 1/419 * NUT, 1/4 - 20

* - Items without part numbers are common fasteners and are available at your local hardware store.

EXPLODED VIEW

10

CONTROL PANEL EXPLODED VIEW

PARTS LIST

11

CONTROL PANEL PARTS LISTItem Part # Description

1 198911GS ASSY, Cover, Circuit Breaker w/ Decals2 * SCREW, 10 x 0.62, Plastite3 201089GS BREAKER, Circuit 60A, 2P4 192770GS BRACKET, Mounting Breaker5 199011GS LUG, Ground Connect6 191991GS BOLT, 1/4-10 x 1, Plastite7 198573GS FUSE, Auto Type 15A8 196655GS ASSY, Control Panel9 197492GS SCREW, PT, M4 - 1.79 x 16.010 198910GS ASSY, Duct, Engine Air w/ Decals11 B5082AGS DECAL, Danger High Voltage12 198549GS DECAL, Terminal Block13 198550GS DECAL, Ground, Neutral14 186647GS DECAL, Warning, Outdoor Install15 193297GS DECAL, Caution, Standby16 186646GS DECAL, Warning, Auto Start17 186645GS DECAL, Caution, Electric Shock18 190992GS DECAL, Warning Shock19 * NUT, 1/4 - 2021 * WASHER, Shakeproof, Ext M6 1/422 * HHCS, 1/4 - 20 x 3/4

Parts Not Illustrated201090GS HARNESS, Wire, CTL Board to Eng/Alt198517GS HARNESS, Wire, E1 & E2 Sensing198515GS CONNECTOR, Terminal, 2 Pin198516GS CONNECTOR, Terminal, 10 Pin

* - Items without part numbers are common fasteners and are available at your local hardware store.

SPECIFICATIONS

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NOTES

SPECIFICATIONS

GeneratorRated Maximum Power (LP*) . . . 12.0 kWRated Maximum Load Current:

at 240 Volts . . . . . . . . . . . . . . . 50 Ampsat 120 Volts . . . . . . . . . . . . . . . 100 Amps

Rated AC Voltage . . . . . . . . . . . . . 120/240 VoltsRated Frequency . . . . . . . . . . . . . 60 Hz at 3600 rpmPhase . . . . . . . . . . . . . . . . . . . . . . Single PhasePower Factor . . . . . . . . . . . . . . . . 1.0Normal Operating Range. . . . . . -20°F (-28.8°C) to 104°F (40°C)Output Sound Level. . . . . . . . . . 65 dB(A) at 23 ft. (7 m) at normal loadShipping Weight . . . . . . . . . . . . 484 lbs.* Natural gas rating will depend on specific fuel but typical derates are

between 10 to 20% off the LP gas rating.