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HP HP PrintheadPrinthead Design Design
Benjamin A LylesBenjamin A Lyles
Clover Technologies GroupClover Technologies Group
OEM TechnologyOEM Technology
HP HP –– Thermal Thermal
Lexmark Lexmark –– Thermal Thermal
Canon Canon –– Thermal Thermal
Epson - Piezoelectric Epson - Piezoelectric
PrintheadPrinthead Evolution Evolution
ThermalThermal
Drop FormationDrop Formation
TIJ ElementsTIJ Elements
2 Primary Configurations2 Primary Configurations
HP45/15 DesignHP45/15 Design
INK
Lexmark DesignLexmark Design
- Center
Manifold
- Tubes feel
resistors
Cleaning MethodsCleaning Methods
Steam Steam
Water Water
Centrifuge Centrifuge
Cleaning Solution Cleaning Solution
UltrasonicsUltrasonics
Control SpecificationsControl Specifications Temperature Temperature
High temps can delaminate nozzle plate High temps can delaminate nozzle plate
Adhesives can be degraded Adhesives can be degraded
pH pH
Oxidize Oxidize printheadprinthead
Pressure Pressure
Can physically delaminate nozzle plate Can physically delaminate nozzle plate
Minerals Minerals
Can oxidize Can oxidize printheadprinthead or destabilize ink or destabilize ink
Cause AnalysisCause Analysis
White Lines White Lines
Clogged Nozzles Clogged Nozzles Cleaning Process Cleaning Process
Water Purity Water Purity
Effectiveness Effectiveness
Ink Purity Ink Purity
Adhesive from Tape or Pad Adhesive from Tape or Pad
Ink flow characteristics Ink flow characteristics
Loose Nozzle Plate Loose Nozzle Plate
Resistor Failure Resistor Failure
Stability TestsStability Tests
Latency Latency 2 weeks in printer 2 weeks in printer
1 week out of printer 1 week out of printer
Freeze/ThawFreeze/Thaw - 20 degrees C for 48 hours - 20 degrees C for 48 hours
Thaw 24 hours at STP Thaw 24 hours at STP
Long-Term Stability (Shelf Life)Long-Term Stability (Shelf Life) 40 degrees C for 4 weeks 40 degrees C for 4 weeks
STP (Room Conditions) for 3 months testing each month STP (Room Conditions) for 3 months testing each month
Test samples retains after 1 year Test samples retains after 1 year