FABRICATION

For Instrument package (vendor package include panel) that need to be assembled at Factory,

- Document check(for reference document and QA document such as ITP, Factory Calibrated, Material certificate, MDR)

- Hardware check :o Cabinet / panel structure (dimensional check and wiring routes)o Assembling / installation (accessibility, wiring separation, wire tag, cable marker, spare

capacity and grounding)o Bill of material (quantity check, visual check of parts, proper parts, name plates)o System hardware (configuration check, local controller, I/O module check,

speaker/microphone, printer, etc)- Software check :

o Functional test of the configuration (verify tag conf, license, internal loop, response time, regulatory control, static graphic, dynamic graphic, alarm and trending)

o Application software test (log/alarm report, diagnostic function, redundancy, login security, FCS loading, black start, shock and radio interference test)

- Material Handling (unpack and pack for transport)- Document required :

o Inspection & Test Plano FAT Procedureo Drawing, Layout, List, Specification, etco Vendor catalogue

- Document produced :o FAT Reporto FAT Punch List

Vendor Package : Yokogawa - DCS (Distributed Control System) Atlas Copco - Compressed Air ( (related to ME) Indolok - Fire Detection & Protection (incl VESDA) Gaitronic - PA/GA Phone/Data ITrans - H2S Flowquip HPU & Hydraulic Valve (related to ME) Sympac - Chemical Feed (related to ME) Tata Solusi - HVAC (related to ME) Turbine System (incl EHC, TSI, TPP) DFR (related to EL) Eye Wash (related to ME) Metso - Pneumatic Valve

Rotork – Electric Valve Yokogawa - PRM Fuji - Generator-AVR (related to EL) Lift Station Pump Nash Elmo – Vacuum Pump Torishima - Hotwell Pump

Non vendor package : Transmitter : Yokogawa, E+H, Rosemount, Bentley Nevada Switch : O/R, Magnetrol, JoBell Gauge : Wika, Ashcroft, KTek, Jerguson

CONSTRUCTION

For material receiving until installation, - Material Verification

o Document required : Inspection & Test Plan Factory Calibration Certificate Datasheet / Technical Specification Material Test Certificate Packing List

o Document produced : Material Verification and Inspection Report (MVIR)

- Material Storageo Document required :

MVIR Warehouse procedure

o Document produced : Sign of certain item of specific ITP

- Site Calibration / Meter Provingo Document required :

Inspection & Test Plan Tools certificate MVIR Datasheet Calibration procedure

o Document produced : Site Calibration Record / Stroke Test Record

- Instrument Location for Installationo Document required :

P&ID / Equipment Lay out Inspection & Test Plan Detail installation

o Document produced : Sign of certain item of specific ITP

- Cable Megger and Continuityo Document required :

Inspection & Test Plan P&ID / Equipment Lay out Wiring /Termination Diagram / Single Line Diagram Cable Routing Lay Out Cable Schedule Tools certificate Test Procedure

o Document produced : Cable Test Record

- Fiber Optic Continuity & Attenuationo Document required :

Network architecture Cable Schedule Wiring/Termination Diagram / Single Line Diagram Tools certificate Inspection & Test Plan Test Procedure

o Document produced : Fiber Optic Test record

- Tubing Leak Testo Document required :

Inspection & Test Plan P&ID / Equipment Lay out Detail Installation Tools certificate Tubing Routing Lay Out Test Procedure Tubing Schedule

o Document produced : Tubing Test Record

- Installation Checko Document required :

Inspection & Test Plan P&ID / Equipment Lay out

Datasheet Cable / Tubing Test record Detail Installation Material Take Off / Bill of Material MVIR

o Document produced : Installation check record Construction Punch List

PRE-COMM / COMMISSIONING :

For individual test until overall system test,

- Hardwired Loop Check, for Analogue Transmitter, Mechanically Limit/Level Switcho Document required :

P&ID / Equipment Lay out Datasheet Cable / Tubing Test record Calibration Record Loop diagram Interconnect Diagram Tools certificate Inspection & Test Plan Test procedure / Commissioning Manual

o Document produced :

Instrument Loop Record- Meter Proving (for Steam Flow Transmitter)

o Document required :

P&ID / Equipment Lay out Datasheet Calibration Record Tools certificate Loop diagram MVIR Inspection & Test Plan Test procedure

o Document produced :

Steam Flow Calculation Sheet- Control Valve stroking test

o Document required : P&ID / Equipment Lay out Datasheet Inspection & Test Plan Cable / Tubing Test record MVIR Tools certificate Test procedure

o Document produced : Stroking Test Sheet

- Equipment function (vibration, electric current, pressure, noise, flow, temperature, voltage, speed, frequency) (related to Mechanic)

o Document required : Vendor manual P&ID / Equipment Lay out Test procedure / Comm Manual I/O List Tools certificate Data sheet

o Document produced : Mechanical Test record

- Equipment Logic (Permissive, Interlock, Auto Start)o Document required :

P&ID / Equipment Lay out Logic Diagram Functional Design Specification / Control Narrative I/O List SLD Loop Test Record DCS Screens Test procedure / Comm Manual

o Document produced : Sign off for certain item from Commissioning Manual / Test

procedure- Software/Modbus Loop Check

o Document required : P&ID / Equipment Lay out I/O List SLD

Test procedureo Document produced :

Sign off for certain item from Commissioning Manual / Vendor Manual / Test procedure

- Bumpless Transfer for U2 to U3 vice versa (related to Electric)o Document required :

I/O List SLD Logic diagram Test procedure

o Document produced : Sign off for certain item from Commissioning Manual / Vendor

Manual / Test procedure- SCADA PLN for Jemstar Metering Unit (related to Electric)

o Document required : SCADA I/O List SLD Test procedure

o Document produced : Sign off for certain item from Commissioning Manual / Vendor

Manual / Test procedure

START UP / PERFORMANCE TEST