how can automation play a leading role in developing the ... › downloads › ra16 ›...
TRANSCRIPT
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 1
How can automation play a leading role in developing the Smart Lab?
Steve Sands
Product Management
Festo GB
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 2
Automation: drivers, trends, enablers, concepts
Speed / Efficiency / Cost
Consistency / Traceability
Validation /Reproducibility
Flexibility
Standardised software
Improved interfaces [H2M,
M2M]
Reliability / Diagnostics
People + Automation: engaging
embracing
enhancing
drivers,trends,
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 3
Enablers
Industry 4.0
Platform technologies
New kinematics
Piezo control
Superconductivity
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 4
Internet of Things -> Industry 4.0
... digitising production, bringing
together the real and virtual worlds -
cyber and physical coming together…
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015
Industry 4.0: one term – many technologies
Energy
Efficiency /
Transparency
Lean
Assembly
Big Data
Human-Machine
Interfaces (HMI)
Manufacturing
Execution System
(MES)
Open-Protocol-
Communication Unified
Architecture (OPC-UA)Real-Time
communicatio
n
Near Field
Communication
(NFC)
Intelligent
Logistics
Radio-Frequency
Identification
(RFID)
Enterprise-
Resource-Planning
(ERP)
Autonomous
Guided Vehicles
(AGV)Cyber Physical
Systems (CPS)
Augmente
d Reality
Soft /
Collaborative
Robotics Adaptive
Structures
Decentralise
d control
Condition
Monitoring
Autonomo
us
Behaviour
Clou
d
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 6
Industry 4.0: vision and innovation for tomorrow’s production
+ + +
=
Value added services
• Analysis
• Condition monitoring
• Cloud services
Business models
• Pay per user
• Predictive maintenance
• Customer support
Product NetworkingIntelligence Communication
Industry 4.0
Cyber-Physical systems
• Self-optimising
• Energy and load
transparency
• Self-learning and adaptive
• Communicating
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 7
- trade associations, business sectors and politics
Global collaboration: common language
Interdisciplinary, international collaboration:
• Standardisation of technologies
• Pilot projects -> practical implementation
• Business and organisational models
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015
Industry 4.0 - common language
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 9
Standards for software architecture and machine language along the value creation chain
Horizontal and vertical integration
/ AS-Interface
Communication at the
shop floor level
OPC UA
Interface standard for making data
available amongst various systems
<Automation ML/>
Combines the tools of the
engineering process
ServiceMaintenanceCommissioningProductionEngineeringConfiguration
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 10
• Secure, protected, accessible
• Platform and vendor independent
• Standardised connectivity via internet
• Service Oriented Architecture
OPC - Unified Architecture
CODESYS Softmotion controller
• Comprehensive information models
• Exchanging complex data
“...who am I ...”
“...what can do I ...”
“...what am doing I ...”
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 11
Automation Markup Language
Attributes
Devices
Networks
Mechatronics
Plant topology
Geometry
Kinematics
- in defined
data formats
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 12
Vision of the future – the CP training system
“... I finished my task”
“... proceed to station 2.”
Virtual emulation:
automatic start-up and reconfigurationPlug and produce components:
load sharing , pull through, self configuring
Condition Monitoring:
“… filter reports a contamination level of
95%”
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015
Integrated intelligence
Cyber Physical components and systems: miniature, intelligent,
communicating
• High-performance IEC 61131 V3-based control unit
• RFID antenna
• NFC antenna
• OPC-UA interface
• ... sensor interfaces
Replaces standard cabling and configuration in a single module
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 14
Enablers
Industry 4.0
Platform technologies
New kinematics
Piezo control
Superconductivity
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 15
Enablers: piezo control valves
Applications
Pressure control
Pressure over liquid
Force control
Why?
Quiet
Precise
Long life
Low energy
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 16
Enablers: modular automation platforms
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 17
Digitising automation
• Flexible
• Modular
• Intelligent
• Self configuring
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 18
Enablers: versatile kinematics integrated
X Y
Z
R
Optimise
d
Payload
Access
Space
Speed
Accuracy
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 19
Learning from nature: concepts demonstrating production of the future
Adaptation Function integration
Collective Behaviour
Human-machine
interaction
Collaboration
Energy efficiency Self-organisation Self-learning
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 20
Embedding sustainable innovation in our
DNA
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 21
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 22
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 23
3D Cocooner
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 24
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 25
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 26
FreeMotion
handling
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 27
Superconductivity
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 28
CC\Dr. Heinrich Frontzek IPC 2015, Scharnhausen Created: 25/11/2015 Modified: 25/11/2015 29
Thank you
Steve Sands
Product Management
Festo GB