how can aerospace companies balance · pdf filea strong and reliable aero system engineering...
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HOW CAN AEROSPACE COMPANIES BALANCE PROFITABILITY AND INNOVATION?
AEROSPACE
AIRCRAFT PRODUCTION RATES DOUBLED IN THE LAST DECADE: PWC
COMMERCIAL AIRCRAFT ORDERS TO GROW BY 5% PER YEAR FOR NEXT 20 YEARS: WALL STREET JOURNAL*
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Why L&T Technology Services?
L&T Technology Services drives innovation. Ever since we widened our service platter to cater the transport segment, we have continuously developed new products and technologies that make our clients' job easier, safer and more productive.
We offer both mechanical and avionics' comprehensive engineering services to the Aerospace industry in addition to the defense OEMs and their suppliers. Our service offerings span entire product life cycle - from concept design to reverse engineering, modelling and analysis, virtual testing, flight control testing systems, prototyping, physical testing certification support and manufacturing.
At L&T Technology Services, we work with technology that moves people and material. We are glad to bring innovative solutions in aerospace engineering by working shoulder-to-shoulder with the people who use them. Our expertise and experience deliver holistic solutions to airborne m o b i l i t y d e m a n d s - w i t h p r e c i s i o n , professionalism and speed. As we help you meet your twin objectives of lowering costs and delivering value, we empower maneuverability through solutions for your product, process, manufacturing and facility set-up.
*WSJ, July 11, 2016: Boom Times Wane for Airplane Makers
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L&T TECHNOLOGY SERVICES WORKS
WITH LEADING AEROSPACE
COMPANIES IN THE WORLD
Aerospace
Aerospace Capabilities
Aerodynamics I Airframe Design I Stress Analysis I Sustenance Engineering I Value Engineering
Aero System
Mechanical Systems | Electrical Systems | Hydraulic Systems | Cabin & Interiors | System Safety Analysis
Avionics
Cockpit Electronics | FMS | Display System | Electrical System | Landing Gear System | Flight Controls | Weapon System | Utility Management System | Mission Computer | Engine Control | FTI | Hydraulics Systems | Cabin Systems | Simulator & Test System | Ground Base System | Aerospace Applications
Testing & Certification
Electronics Testing - Board level | Production / Integration - LRU I SRU Level | Mechanical Testing | Testing & Certification - Qualification Compliant with DO160G & D0178, MIL STD 810G & MIL STD 461, MIL STD 1553, DO-254 & DoD STD 2167, ARP4754, IEEE12207
Aero Engines
Design Support | Performance Analysis | Manufacturing Engineering Support | Testing and Validation Support | Avionics and Embedded Solutions | Aftermarket Engineering
Manufacturing Engineering
Transfer of Technology Support | Component Engineering | Tooling and Fixture Design | NC Programming and Prove-out | Prototyping and Manufacturing Support & Digital Manufacturing | Lean Manufacturing | Strategic Sourcing | CMM Programming & FAIR Support
Aftermarket Services
Maintenance | Operations | Materials Engineering & Management | Training & Simulation | Repair Engineering | Integrated Logistics Support | Maintenance Planning & Support IM R 0 Turnkey Solutions | Technical Documentation
Air Traffic Management & Inflight Entertainment & Connectivity
System Level Development | Software Development | Verification & Validation | Test Automation | Tool Automation & Customization | Tools Development | Web-based Applications Development
WHAT WE OFFER
The wing design, laminar flow help in increasing fuel efficiency of the plane. Our Aerostructure practice provides innovative designs to help improve the fuel efficiency of the aircraft. At L&T Technology Services we have been working on
AEROSTRUCTURE
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CFD Meshing
Airfoil / External Aerodynamics Analysis
Fluid-structure Interaction
Aero Acoustics
Cabin Cooling
Thermal Management of Electronics
Auxiliary Mechanical Equipment
Aerodynamics
Static Analysis
SRM Analysis
Dynamic Analysis
Concessions/Repair Engineering
F&DT Analysis
Aeroelasticity
Classical Analysis
Justification and Certification Reports
Weight Optimization
Stress Analysis
Conceptual Design
Detail Design
DMU Creat ion and Validation
Detail Drawing creation (2D&3D)
Assembly and Installation
I C D , S C D a n d B O M creation
Airframe DesignEngineering Change Management and Concessions
Data Migration and Legacy Conversion
PLM Harmonization
Product Improvement/ Enhancement
Sustenance Engineering
Value Engineering
Should Cost Analysis
Reverse Engineering
Tear Down Analysis
future technologies like 3D manufacturing and composite materials to design and develop next generation aircrafts.
A strong and reliable aero system engineering and support is critical for industries working in aerospace. We have developed strong competency and have emerged as perfect partners with end-to-end solutions. We have
AERO SYSTEM
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WHAT WE OFFER
Fuel Systems
Environmental Control Systems
Flight Test Instrumentation Installations
Cabin Lighting Systems
Electrical Systems
Monument Design
Knowledge Base Engineering
LOPA & Interior Installations
Mechanical and Electrical Systems
Life Prediction, FMEA & FTA
Landing Gears and Actuation Systems
Braking Systems
Electrical Systems Installation
Flight Test Instrumentation Installations
Mechanical Systems Hydraulic Systems Electrical Systems
Cabin & Interiors System Safety Analysis
demonstrated efficiency by offering design support to testing and certification for all major systems including in aircraft mechanical systems and interiors and electrical systems.
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AVIONICS
WHAT WE OFFER
Avionics
Avionics Buses/Protocols Standards SW Types
Cockpit Electronics
Flight Management Systems
Display System
Electrical System
Landing Gear System
Flight Controls
Utility Management System
Mission Computer
Engine Control
Flight Test Instrumentation
Engine Control System
Cabin Systems
Simulator and Test System
Ground Base System
Air Traffic Management
InFlight Entertainment and Connectivity
Aerospace Software Applications
GIS Based C4ISR Software, UAV Systems
Our expertise in Avionics serves as a one-stop solution provider for airborne hardware and software development activities. We have an enriched experience in DO 254 and DO 178B/C processes. We have expertise in activities of the complete lifecycle ranging from development of
HLR with support in certification activities using contemporary tools and methods for our OEMs/Tier 1 suppliers. We also provide Independent Verification and Validation activities with certification support.
Scheduler SW, RTOS Based
Embedded OS Based
Application and Low Level Software
DO-178B/C, D0254, DO-160G, ARP4754, ARP4761, MIL 81OG, 1629, HDBK 217F, ARINC
ARINC429, Mill553, AFDX, CAN, Ethernet, USB, RS232/422/485
TESTING AND CERTIFICATION
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WHAT WE OFFER
ELECTRONICS TESTING MECHANICAL TESTING
OEMs need experts to check faulty assembly, defective components and calibration of systems. We offer testing services, adhering to regulations for increased efficiency and safety. Right from building a test plan to creating a test set-up,
followed by test sequencing with the best combination of loading spectrum, temperature variation cycles, voltage spikes etc., to the final test witnessing and post-test activities – we cover it all.
Board level
Bed of Nails
JTAG
In Circuit
Structures Testing (Static & Fatigue)
Hydraulics and Fuel System
Engine Test Cell
Production/Integration
Manual Test Jigs
Automated Test Equipment
Integration Test Rigs
Functional Hardware in Loop
Testing & Certification
Design Update & Validation
Prepare Test plan & Test Set-up
Qualification Test Support
Witnessing Test (DER)
Certification Report Compilation
Transfer of Technology Support (ToT)
Bed of nails
Process Mapping and Analysis
Design for Manufacturing
Design Liaison
Process prove-out and Implementation
Component Engineering
Manufacturing Process Planning
Production Visual Aids
Assembly and Installations Planning
Bills of Materials Validation
Alternate Material Proposals
Tooling and Fixture Design
Component Level Tooling
Setup Tool and Clamping Design for Machined Parts
Assembly and Installation Tooling
Tool Design for Component Level Testing
Special Purpose Machine Design
Test Rig Design
Prototyping and Manufacturing Support
3D Printing
Pilot Manufacturing
WHAT WE OFFER
Digital Simulation and Lean Manufacturing
Plant Simulation
Ergonomic Studies
Layout Engineering
Lean Process Design
Assembly Simulation
NC Programming and Prove-out
NC Program Generation
Cutting Tool List Creation
Tool Path Generation and NC Program
Prove-Out
Machine Simulation
CMM Programming
CMM Programming (Off line)
CMM Fixture design
AS 9102/FAIR Support
DIPS development
Strategic Sourcing
Vendor Identification and Selection
Vendor Development
Process Establishment
Quality and Testing Method Implementation
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MANUFACTURING ENGINEERING
To minimize time-to-market at optimal cost, global aerospace manufacturing industry needs process innovation during all phases of product life cycle. We meet these demands with manufacturing
process planning, production visual aid, assembly and installations planning, bill of materials validation and alternate material proposals.
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AERO ENGINES
A sound engine design and engineering is criticalto every machine’s longevity and performance. We have the capability to perform various design and analysis functions for aircraft engines, windturbine and industrial gas turbines with capabi l i t ies for design opt imizat ion, manufacturing drawings creation, legacy
Design & Analysis
Aerodynamic
Mechanical
Structural
Performance Analysis
Thermodynamic Cycle
Design Point & off Design
Structural Analysis
CFD
Manufacturing Engineering Support
Transfer of Technology Support
Methods Engineering
Tooling & Fixture Design
Digital Simulation & Lean Manufacturing
NC programming & Prove outs
Strategic Sourcing
Avionics and Embedded Solution
FADEC Solution Support
Engine Controls
SW Development
HW Development Support
Health Monitoring System Support
Aftermarket Engineering
Technical Publications
Repair Engineering
Obsolescence Management
Flight Data Analysis
Test Facility Set up
Test Cell Calibration
Testing and Validation Support
Component Level Testing & Data Analysis
Full Engine Testing Support & Data
WHAT WE OFFER
conversion, manufacturing support, heat transfer, CFD analysis and structural analysis. Our other offerings include FEM/FEA, electrical, magnetic, thermal FE analysis, tool design, tech publications, user manual, repair manual, catalogue creation, E-manual and web-based training manual creation.
Right from maintenance, documentation like digital data, manuals and catalogues – a seamless aftermarket service is critical to all OEMs. We smoothen this process with our customized solutions in commercial and defence segment for specific requirements of aircraft, engine, systems and components for OEMs and their major suppliers.
We provide aftermarket services to ensure that our customers’ products are serviced and supported throughout their product lifespan. Our aftermarket services adhere to industry regulations and standards and include technical publications, repair engineering, maintenance planning and support, maintenance, repair and overhaul training and simulation and integrated logistics support.
AFTERMARKET SERVICES
Technical Publications Maintenance
Aircraft Maintenance Manuals
Component Maintenance Manuals
Structural Repair Manuals
Engine Manuals
Cleaning, Inspection and Repair Manuals
Service Bulletin
Operations
Aircraft Flight Instructions
Quick Reference Handbook
Flight Crew Operation Manual
Materials Engineering & Management
Illustrated Parts Catalogue
Spare Parts Data
Digital Data Services
Maintenance, Repair and Overhaul
Structures
Power Plat (Software Design/Upgrade)
Engineering
Manufacturing Support
Interior Refurbishments
Avionics
Automatic Test equipment/Test Automation
Certification
Infrastructure Support
Training and Simulation
LMS/CBT/WBT Training
Augmented Reality
Maintenance Simulator
Procedure Simulator
Full Mission Simulator
Type Trainings
Integrated Logistics Support
Logistics Engineering
Technical Helpdesk
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WHAT WE OFFER
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Accreditation
As a leading global pure-play ER&D services company. We have been recognised by Zinnov, in the “leadership zone”, Zinnov's highest-ranking category in aerospace industry.
RECOGNIZED AS A LEADER
Certified to work on US Defence projects & Airworthiness Certification in India
Established Export Control certified facilities in India
and New Jersey, USA
Registered with DGAQA and CEMILAC certified
Certified to AS9100CAerospace activities undertaken from Bangalore
& Mysore
Certified to ISO9001:2008 All centres (Bangalore, Chennai, Mysore, Mumbai
& Vadodara)
CMMI ® – Dev + IPPD, Ver. 1.2, Maturity Level 5 Assessed to be at Maturity Level 5 in All Embedded Systems& Software activities
undertaken from Mysore, Bangalore, Chennai & Mumbai
The L&T TS Aerospace Industry Vertical provides Engineering, Research & Development Services for leading global Aerospace companies. The vertical works
across the Aerospace value chain from material to maintenance.
L&T Technology Services Aerospace Industry Vertical
For External Distribution Copyright © 2016 L&T Technology ServicesDate of creation: 23/12/2016
Valid Until: 22/12/2017
Reach us at [email protected]
L&T TECHNOLOGY SERVICESThe important thing is not to stop questioning. Curiosity has
its own reason for existing,” said Albert Einstein.We couldn’t agree more…
That’s what we do:IMAGINE: Possibilities for enriched products, services and life…
EXPLORE: Ingenious and innovative ways for a sustainable futureDELIVER: Top quality solutions leveraging the 75-year old rich legacy and engineering heritage of our parent company Larsen & Toubro
We offer design and development solutions throughout the entire product development chain across various industries such as Industrial Products, Medical Devices, Transportation, Telecom, Consumer Electronics and Semiconductors and Process Engineering, besides Mechanical Engineering Services, Embedded System Services, Product Life Cycle Management (PLM), Engineering Analytics and Power
Electronics and Machine-to-Machine (M2M) and the Internet of Things (IoT).
Today, 37 own and 137 co-authored patents later, our 8000+ engineering specialists continue to solve business problems for 170+ customers, including 50+ Fortune 500 companies. With presence in 16 countries, 12 Global Delivery Centers and 27 Sales Offices, we continue to dominate the Engineering,
Research and Development (ER&D) space, globally.