honeywell seminar july 19, 2007 plasma-enhanced aerodynamics – a novel approach and future...

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Honeywell Seminar July 19, 2007 PLASMA-ENHANCED AERODYNAMICS – A NOVEL APPROACH AND FUTURE DIRECTIONS FOR ACTIVE FLOW CONTROL Thomas C. Corke Clark Chair Professor University of Notre Dame Center for Flow Physics and Control Aerospace and Mechanical Engineering Dept. Notre Dame, IN 46556 Ref : J. Adv. Aero. Sci., 2007.

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Honeywell SeminarJuly 19, 2007

PLASMA-ENHANCED AERODYNAMICS – A NOVEL APPROACH AND FUTURE DIRECTIONS

FOR ACTIVE FLOW CONTROL

Thomas C. Corke

Clark Chair ProfessorUniversity of Notre Dame

Center for Flow Physics and ControlAerospace and Mechanical Engineering Dept.

Notre Dame, IN 46556

Ref: J. Adv. Aero. Sci., 2007.

Honeywell SeminarJuly 19, 2007

Presentation Outline:

• Background SDBD Plasma Actuators– Physics and Modeling– Flow Control Simulation– Comparison to Other FC Actuators

• Example Applications– LPT Separation Control– Turbine Tip-gap Flow Control– Turbulent Separation Control

• Summary

Honeywell SeminarJuly 19, 2007

Single-dielectric barrier discharge (SDBD)

Plasma Actuator

• High voltage AC causes air to ionize (plasma).

• Ionized air in presence of electric field results in body force that acts on neutral air.

• Body force is mechanism of flow control.

Ref: AIAA J., 42, 3, 2004

exposed electrode

dielectric

AC voltage source

covered electrode

substrate

The SDBD is stable at atmospheric pressure because it is self-limiting due to charge accumulation on the dielectric surface.

Honeywell SeminarJuly 19, 2007

Flow Response: Impulsively Started Plasma ActuatorPhase-averaged PIV

Long-time Average

t

Honeywell SeminarJuly 19, 2007

Example Application: Cylinder Wake, ReD=30,000

OFF ON

Video

Honeywell SeminarJuly 19, 2007

Physics of OperationElectrostatic Body Force

D - Electric Induction

(Maxwell’s equation)

(given by Boltzmann relation)

solution of equation -electric potential

E

Body

Force Y Y Y

(x,t)

Honeywell SeminarJuly 19, 2007

Current/Light Emission ~ (t)

Honeywell SeminarJuly 19, 2007

Current/Light Emission ~ (x,t)

Voltage

t/T

dx/dt

xmax

Honeywell SeminarJuly 19, 2007

More OptimumWaveform

Electron Transport Key to Efficiency

a

b

c d

Honeywell SeminarJuly 19, 2007

Steps to model actuator in flow

• Space-time electric potential,

• Space-time body force

• Flow solver with body force added

Honeywell SeminarJuly 19, 2007

Space-Time Lumped Element Circuit

Model: Boundary Conditions on (x,t)

Electric circuit with N-sub-

circuits

(N=100)

exposed electrode

dielectric

AC voltage source

covered electrode

substrate

Ref: AIAA-2006-1206

Honeywell SeminarJuly 19, 2007

Space-time Dependent Lumped Element Circuit Model (governing

equations)

Voltage on the dielectric surface in the n-th sub-circuit

Plasma current

air capacitor dielectric capacitor

Honeywell SeminarJuly 19, 2007

dx/dt

xmax

Model Ip(t)Experiment Illumination

Model Space-time Characteristics

Honeywell SeminarJuly 19, 2007

Plasma Propagation Characteristics

Effect of Vapp

dxp/dt vs Vapp (xp)max vs Vapp

Model

Model

Honeywell SeminarJuly 19, 2007

Plasma Propagation Characteristics

Effect of fa.c.dxp/dt vs fa.c. (xp)max vs fa.c.

Model

Model

Honeywell SeminarJuly 19, 2007

Numerical solution for (x,y,t)

Model provides time-dependent B.C. for

Honeywell SeminarJuly 19, 2007

Body Force, fb(x,t)N

orm

aliz

ed f

b(x

,t)

-5.08 0.0 5.080.0

1.14

x, mm

y,

mm

-5.08 0.0 5.08

0.0

0.5

1.0

x, mm

| f b |

-5.08 0.0 5.080.0

1.14

x, mm

y,

mm

-5.08 0.0 5.08

0.0

0.5

1.0

x, mm

| f b |

t/Ta.c.=0.2

t/Ta.c.=0.7

Honeywell SeminarJuly 19, 2007

Example: LE Separation Control

Computed cycle-averaged body force vectors NACA 0021 Leading Edge

Honeywell SeminarJuly 19, 2007

Example: Impulsively Started Actuator

t=0.01743 secVelocity vectors 2 = -0.001 countours

Honeywell SeminarJuly 19, 2007

Example: AoA=23 deg.

Base Flow

Steady Actuator

U∞ =30 m/s, Rec=615K

Honeywell SeminarJuly 19, 2007

Comparison to Other FC Actuators?

• SDBD plasma actuator is voltage driven, fb~V7/2.

• For fixed power (I·V), limit current to maximize voltage.

• Low ohmic losses.• Flow simulations require body force field (not affected by external flow,

solve once for given geometry).

• “Zero-mass Unsteady Blowing” generally uses voice-coil system.

• Current driven devices, V~I.

• Losses result in I2R heating.

• Flow simulations require actuator velocity field (flow dependent).

Honeywell SeminarJuly 19, 2007

Material Quartz 3.8 Kapton 3.4Teflon 2.0

Imax

Imax

Imax

Imax

Maximizing SDBD Plasma Actuator Body ForceAt Fixed Power

All previous SDBD flow control

Honeywell SeminarJuly 19, 2007

Sample Applications

• LPT Separation Control

• Turbine Tip-Clearance-Flow Control

• Turbulent Flow Separation Control

• A.C. Plasma Anemometer

Honeywell SeminarJuly 19, 2007

LPT Separation Control• Span = Span = 60cm60cm• C=20.5cmC=20.5cm

PlasmaSide

Flow

Pak-B Cascade

Ref: AIAA J. 44, 7, 51-58, 2006 AIAA J. 44, 7, 1477-1487, 2006

Honeywell SeminarJuly 19, 2007

Plasma Actuator: x/c=0.67, Re=50k

ActuatorLocation

Steady Actuator

Sep.

Ret.

Honeywell SeminarJuly 19, 2007

f Ls /Ufs=1

Plasma Actuator: x/c=0.67, Re=50kDeficit Pressure

Loss Coeff. vs Re

200%

20%

Base Flow Unsteady Plasma Act.

Honeywell SeminarJuly 19, 2007

•Document tip gap flow behavior. Document tip gap flow behavior. • Investigate strategies to reduce Investigate strategies to reduce pressure-pressure-

losses due to tip-gap-flow.losses due to tip-gap-flow.•Passive Techniques: How do they work?Passive Techniques: How do they work?•Active Techniques: Emulate passive Active Techniques: Emulate passive effects?effects?

Turbine Tip-Clearance-Flow Control

Approach:

• Reduce losses associated with tip-gap flow

Objective:

Ref: AIAA-2007-0646

Honeywell SeminarJuly 19, 2007

Experimental Setup

FlowPak-B blades:4.14” axial chord

edyn

tetip P

PPc

Honeywell SeminarJuly 19, 2007

Under-tip Flow Morphology

t/g =2.83

t/g =4.30

g/c=0.05

Separation line: Receptive to active flow control.

Tip-flow Plasma Actuator

Honeywell SeminarJuly 19, 2007

Re=500k

0.8 0.9 1

0

0.1

0.2

0.3

0.4

0.5

y/p

itch

No Plasma

z/span

Unsteady Excitation Response

U

lfF

Shear InstabilityShear Instability: 0.01<F+<0.04, U = maximum shear layer velocity, l = momentum thickness: 0.01<F+<0.04, U = maximum shear layer velocity, l = momentum thicknessViscous Jet Core:Viscous Jet Core: 0.25<F+<0.5, U = characteristic velocity of jet core, l = gap size, g 0.25<F+<0.5, U = characteristic velocity of jet core, l = gap size, g

Honeywell SeminarJuly 19, 2007

0.8 0.9 1

0

0.1

0.2

0.3

0.4

0.5

y/pi

tch

No Plasma

0.8 0.9 1

0

0.1

0.2

0.3

0.4

0.5

z/span

F+ = 0.03, (f = 500 Hz)

0.8 0.9 1

0

0.1

0.2

0.3

0.4

0.5

F+ = 0.07, (f = 1250 Hz)

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Cpt

Unsteady Excitation Response: Selected F+

Cpt/Cptbase=0.95 Cpt/Cptbase=0.92

Honeywell SeminarJuly 19, 2007

121

2

11

11

1

ln

ese

te

te

sept

ti

te

ti

te

MP

P

P

Pc

P

P

P

PRs g/c t/g F+ Cpt Δη

No Squealer 5% 2.83 N/A 0.301 --

Squealer 5% 2.83 N/A 0.194 0.7%

Winglet 5% 4.30 N/A 0.247 0.3%

No Actuator 4% 3.52 N/A 0.251 --

Actuator 4% 3.52 0.07 0.232 0.1%

1

1

2

1

1

2

1

exp1

t

t

t

t

PP

PP

Rs

Cpt and Loss Efficiency

Honeywell SeminarJuly 19, 2007

Turbine Tip-Clearance-Flow ControlFuture Directions

“Plasma Roughness” Rao et al. ASM GT 2006-91011

“Plasma Winglet”

“Plasma Squealer”

Active Casing Flow Turning

Suction-side Blade “Squealer Tip”

Honeywell SeminarJuly 19, 2007

Turbulent Flow Separation Control

Wall-mounted hump model used in NASA 2004 CFD validation.

Ref: AIAA-2007-0935

Honeywell SeminarJuly 19, 2007

Baseline: Benchmark Cp and Cf

k- SST best up to x/c=0.9k- best for (x/c)ret

S

S

R

Honeywell SeminarJuly 19, 2007

SDBD Plasma Actuator Simulation and Experiment

ΔRx/c

Honeywell SeminarJuly 19, 2007

Turbulent Separation Control:Future Applications

• Flight control without moving surfaces

Miley 06-13-128 Simulation

Plasma Actuator

Low-SpeedSeparated

Flow Region

Reattached Flow Region

BWB Inlet with 30% BLI

Aggressive Transition Ducts

AIAA-2006-3495,AIAA-2007-0884

Honeywell SeminarJuly 19, 2007

Plasma Flow Control Summary

• The basis of SDBD plasma actuator flow control is the generation of a body force vector.

• Our understanding of the process leading to improved plasma actuator designs resulted in 20x improvement in performance.

• With the use of models for ionization, the body force effect can be efficiently implemented into flow solvers.

• Such codes can then be used as tools for aerodynamic designs that include flow control from the beginning, which holds the ultimate potential.

Honeywell SeminarJuly 19, 2007

Honeywell SeminarJuly 19, 2007

A.C. Plasma Anemometer

• Flow transports charge-carrying ions downstream from electrodes.

• Loss of ions reduces current flow across gap- increases internal resistance – increases voltage output.

• Mechanism not sensitive on temperature.

• Robust, no moving parts.

• Native frequency response > 1 MHz.

• Amplitude modulated ac carrier gives excellent noise rejection.

Originally developed for mass-flux measurements in high Mach number, high enthalpy flows.

Flow

Principle of Operation:

Honeywell SeminarJuly 19, 2007

Plasma Sensor Amplitude Modulated Output

Velocity Fluctuations

at frequency, fm

ac carrier at fc = ~2 MHz

Plasma Sensor

RF Amplifier

electrode

electrode

Amplitude Modulated

Output

fc fc + fmfc - fm

Frequency DomainOutput

Honeywell SeminarJuly 19, 2007

Real Time Demodulation

FPGA-based digital acquisition board allows host based demodulation in real time.

GnuRadioModulated signal recovered

Honeywell SeminarJuly 19, 2007

Real-time Measurement of Blade Passing Flow Video

f=1-2kHz

Jet

Honeywell SeminarJuly 19, 2007

Plasma AnemometerFuture Applications

•Engine internal flow sensor:- Surge/stall sensor- Casing flow separation sensor- Combustion instability sensor

T.C. wire forms electrodepair with gap = ~0.005”