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Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine compartment 1 - Fuses on fuse holder A -SA- t Location, from October 2003 chapter t Position of fuses, from October 2003 chapter t Location, from May 2005 chapter t Position of fuses, from May 2005 chapter t Position of fuses, from November 2006 chapter t Position of fuses, from May 2007 chapter t Position of fuses, from November 2007 chapter t Position of fuses, from May 2008 chapter t Position of fuses, from November 2008 chapter

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Page 1: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Caddy Fitting Locations No. 802 / 1

Edition 06.2010

Position of fuses engine compartment

Overview of fuse carrier in engine compartment

1 - Fuses on fuse holder A -SA-

t Location, from October 2003 → chapter

t Position of fuses, from October 2003 → chapter

t Location, from May 2005 → chapter

t Position of fuses, from May 2005 → chapter

t Position of fuses, from November 2006 → chapter

t Position of fuses, from May 2007 → chapter

t Position of fuses, from November 2007 → chapter

t Position of fuses, from May 2008 → chapter

t Position of fuses, from November 2008 → chapter

Page 2: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

2 - Fuses on fuse holder B -SB-

t Location, from October 2003 → chapter

t Position of fuses, from October 2003 → chapter

t Location, from May 2005 → chapter

t Position of fuses, from May 2005 → chapter

t Position of fuses, from November 2006 → chapter

t Position of fuses, from May 2007 → chapter

<

t Position of fuses, from November 2007 → chapter

t Position of fuses, from May 2008 → chapter

t Position of fuses, from May 2009 → chapter

Fuses on fuse holder A -SA- , from October 2003

Torque settings

Electrical system, repair Group 97, removing and installing fuse holders

Fuse colours

Page 3: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

30 A - green

25 A - white

20 A - yellow

15 A - blue

10 A - red

7,5 A - brown

5 A - beige

3 A - purple

Position of fuses on fuse holder A -SA- , from October 2003

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder

A -SA1-

150 A

200 A

-

-

Alternator -C- 90A / 110A

Alternator -C- 140A

30

Page 4: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

2 - Fuse 2 on fuse holder

A -SA2-

80 A - Electromechanical power steering motor -

V187-

30

3 - Fuse 3 on fuse holder

A -SA3-

80 A - Radiator fan control unit -J293- 30

4 - Fuse 4 on fuse holder

A -SA4-

70 A - Onboard supply control unit -J519- 30

5 - Fuse 5 on fuse holder

A -SA5-

- - Vacant 30

6 - Fuse 6 on fuse holder

A -SA6-

100 A - Fuses on fuse holder C -SC- left dash panel

SC20 - SC24, SC42 - SC56

30

7 - Fuse 7 on fuse holder

A -SA7-

50 A - Fuses on fuse holder C -SC- left dash panel

SC39 - SC41

30

Fuses on fuse holder A -SA- , from May 2005

Torque settings

Electrical system, repair Group 97, removing and installing fuse holders

Position of fuses on fuse holder A -SA- , from May 2005

Page 5: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder A -

SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder A -

SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder A -

SA2-

80 A - Power steering control unit -J500-

Electromechanical power steering

motor -V187-

30

3 - Fuse 3 on fuse holder A -

SA3-

50 A - Radiator fan control unit -J293- 30

3 - Fuse 3 on fuse holder A -

SA3-

80 A - Radiator fan control unit -J293-2)

30

4 - Fuse 4 on fuse holder A -

SA4-

50 A - X-contact relief relay -J59-3)

Onboard supply control unit -J519-3)

30

4 - Fuse 4 on fuse holder A - 80 A - X-contact relief relay -J59-4)

30

Page 6: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

SA4- Onboard supply control unit -J519-4)

5 - Fuse 5 on fuse holder A -

SA5-

- - Vacant -

6 - Fuse 6 on fuse holder A -

SA6-

100 A - Fuse SC20 up to SC24 on fuse holder C

-SC-

Fuse SC42 up to SC48 on fuse holder C

-SC-

Fuse SC50 up to SC52 on fuse holder C

-SC-

30

7 - Fuse 7 on fuse holder A -

SA7-

50 A - Fuse SC39 up to SC41 on fuse holder C

-SC-5)

30

Note

t 1)

only models with 140 A alternator

t 2)

only for models with increased blower output

t 3)

only models with central locking

t 4)

only models without central lock

t 5)

only models with trailer operation

Position of fuses on fuse holder A -SA- , from November 2006

Page 7: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder A -

SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder A -

SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder A -

SA2-

80 A - Power steering control unit -J500-

Electromechanical power steering

motor -V187-

30

3 - Fuse 3 on fuse holder A -

SA3-

50 A - Radiator fan control unit -J293- 30

3 - Fuse 3 on fuse holder A -

SA3-

80 A - Radiator fan control unit -J293-2)

30

4 - Fuse 4 on fuse holder A -

SA4-

50 A - X-contact relief relay -J59-3)

Onboard supply control unit -J519-3)

30

4 - Fuse 4 on fuse holder A - 80 A - X-contact relief relay -J59-4)

30

Page 8: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

SA4- Onboard supply control unit -J519-4)

5 - Fuse 5 on fuse holder A -

SA5-

100 A --- Fuse SC20 up to SC24 on fuse holder

C -SC-

Fuse SC42 up to SC48 on fuse holder

C -SC-

Fuse SC50 up to SC52 on fuse holder

C -SC-

30

6 - Fuse 6 on fuse holder A -

SA6-

- - Vacant -

7 - Fuse 7 on fuse holder A -

SA7-

50 A - Fuse SC39 up to SC41 on fuse holder

C -SC-5)

30

Note

t 1)

only models with 140 A alternator

t 2)

only for models with increased blower output

t 3)

only models with central locking

t 4)

only models without central lock

t 5)

only models with trailer operation

Page 9: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Position of fuses

on fuse holder A

-SA- , from May

2007

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder A -

SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder A -

SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder A -

SA2-

80 A -

-

Power steering control unit -J500-

Electromechanical power steering

motor -V187-

30

3 - Fuse 3 on fuse holder A -

SA3-

50 A - Radiator fan control unit -J293- 30

3 - Fuse 3 on fuse holder A -

SA3-

80 A - Radiator fan control unit -J293-2)

30

Page 10: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

4 - Fuse 4 on fuse holder A -

SA4-

50 A -

-

X-contact relief relay -J59-3)

Onboard supply control unit -J519-3)

30

4 - Fuse 4 on fuse holder A -

SA4-

80 A -

-

X-contact relief relay -J59-4)

Onboard supply control unit -J519-4)

30

5 - Fuse 5 on fuse holder A -

SA5-

100 A -- Fuse SC20 up to SC24 on fuse holder

C -SC-

Fuse SC42 up to SC53 on fuse holder

C -SC-

30

6 - Fuse 6 on fuse holder A -

SA6-

- - Vacant -

7 - Fuse 7 on fuse holder A -

SA7-

50 A - Fuse SC39 up to SC41 on fuse holder

C -SC-5)

30

Note

t 1)

only models with 140 A alternator

t 2)

only for models with increased blower output

t 3)

only models with central locking

t 4)

only models without central lock

t 5)

only models with trailer operation

Page 11: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Position of fuses

on fuse holder A

-SA- , from

September 2007

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder A -

SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder A -

SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder A -

SA2-

80 A -

-

Power steering control unit -J500-

Electromechanical power steering

motor -V187-

30

3 - Fuse 3 on fuse holder A -

SA3-

50 A - Radiator fan control unit -J293- 30

3 - Fuse 3 on fuse holder A -

SA3-

80 A - Radiator fan control unit -J293-2)

30

Page 12: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

4 - Fuse 4 on fuse holder A -

SA4-

50 A -

-

X-contact relief relay -J59-3)

Onboard supply control unit -J519-3)

30

4 - Fuse 4 on fuse holder A -

SA4-

80 A -

-

X-contact relief relay -J59-4)

Onboard supply control unit -J519-4)

30

5 - Fuse 5 on fuse holder A -

SA5-

100 A -- Fuse SC20 up to SC24 on fuse holder

C -SC-

Fuse SC42 up to SC53 on fuse holder

C -SC-

30

6 - Fuse 6 on fuse holder A -

SA6-

100 A - Auxiliary heater element -Z35- 30

7 - Fuse 7 on fuse holder A -

SA7-

50 A - Fuse SC39 up to SC41 on fuse holder

C -SC-5)

30

Note

t 1)

only models with 140 A alternator

t 2)

only for models with increased blower output

t 3)

only models with central locking

t 4)

only models without central lock

t 5)

only models with trailer operation

Page 13: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Position of fuses

on fuse holder A

-SA- , from May

2008

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder

A -SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder

A -SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder

A -SA2-

80 A -

-

Power steering control unit -J500-

Electromechanical power steering motor -

V187-

30

3 - Fuse 3 on fuse holder

A -SA3-

50 A - Radiator fan thermal switch -F18-

Radiator fan control unit -J293-5)

30

4 - Fuse 4 on fuse holder

A -SA4-

50 A - X-contact relief relay -J59-3)

Onboard supply control unit -J519-3)

30

Page 14: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

4 - Fuse 4 on fuse holder

A -SA4-

80 A -

-

X-contact relief relay -J59-4)

Onboard supply control unit -J519-4)

30

5 - Fuse 5 on fuse holder

A -SA5-

100 A -

-

Fuse SC20 up to SC24 on fuse holder C -SC-

Fuse SC42 up to SC52 on fuse holder C -SC-

(applicable up to May 2009)

Fuse SC43 up to SC53 on fuse holder C -SC-

(applicable from May 2009)

30

6 - Fuse 6 on fuse holder

A -SA6-

50 A - Low heat output relay -J359-2)

30

7 - Fuse 7 on fuse holder

A -SA7-

100 A - High heat output relay -J360-2)

30

Note

t 1)

only models with 140 A alternator

t 2)

only models with auxiliary air heater

t 3)

only models with central locking

t 4)

only models without central lock

t 5)

only models with variable radiator fan

Page 15: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Position of fuses

on fuse holder A

-SA- , from

November 2008

No. Current Flow Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse holder

A -SA1-

150 A - Alternator -C- 30

1 - Fuse 1 on fuse holder

A -SA1-

200 A - Alternator -C-1)

30

2 - Fuse 2 on fuse holder

A -SA2-

80 A - Power steering control unit -J500-

Electromechanical power steering motor -

V187-

30

3 - Fuse 3 on fuse holder

A -SA3-

50 A - Radiator fan thermal switch -F18-

Radiator fan control unit -J293-3)

30

4 - Fuse 4 on fuse holder

A -SA4-

80 A - X-contact relief relay -J59-

Onboard supply control unit -J519-

30

Page 16: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

5 - Fuse 5 on fuse holder

A -SA5-

80 A - Fuse SC20 up to SC24 on fuse holder C -SC-

Fuse SC42 up to SC52 on fuse holder C -SC-

(applicable up to May 2009)

Fuse SC43 up to SC53 on fuse holder C -SC-

(applicable from May 2009)

30

6 - Fuse 6 on fuse holder

A -SA6-

40 A - Low heat output relay -J359-2)

30

7 - Fuse 7 on fuse holder

A -SA7-

80 A - High heat output relay -J360-2)

30

Note

t 1)

only models with 140 A alternator

t 2)

only models with auxiliary air heater

t 3)

only models with variable radiator fan

Fuse holder B -SB- on electronics box, on left of engine compartment, from November 2003

Fuse colours

Page 17: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

30 A - green

25 A - white

20 A - yellow

15 A - blue

10 A - red

7,5 A - brown

5 A - beige

3 A - purple

Fuse locations on fuse holder B -SB- , from October 2003

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

30 A - ABS control unit -J104- 30

2 - Fuse 2 on fuse

holder B -SB2-

30 A - ABS control unit -J104- 30

3 - Fuse 3 on fuse

holder B -SB3-

- - Vacant 30

4 - Fuse 4 on fuse

holder B -SB4-

5 A - Onboard supply control unit -J519- 30

5 - Fuse 5 on fuse

holder B -SB5-

20 A --- Treble tone horn -H2-

Bass tone horn -H7-

Dual tone horn relay -J4-

30

6 - Fuse 6 on fuse

holder B -SB6-

20 A -

-

-

Ignition coil 1 with output stage -N70-

Ignition coil 2 with output stage -N127-

Ignition coil 3 with output stage -N291-

Ignition coil 4 with output stage -N292-

Ignition transformer -N152-

30

7 - Fuse 7 on fuse

holder B -SB7-

5 A -

-

Brake pedal switch -F47-

J... - Engine control units

Clutch position sender -G476-

30

8 - Fuse 8 on fuse

holder B -SB8-

10 A -

--

Exhaust gas recirculation valve -N18-

Activated charcoal filter system solenoid valve 1 -

N80-

Radiator fan control unit -J293-

Intake manifold flap motor -V157-

87

9 - Fuse 9 on fuse

holder B -SB9-

10 A - Fuel pump relay -J17- (BDJ, BJB) 87

10 - Fuse 10 on fuse 10 A - Exhaust gas recirculation valve -N18- 87

Page 18: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

holder B -SB10- -- Altitude correction solenoid valve -N78-

Exhaust gas recirculation cooler change-over

valve -N345-

11 - Fuse 11 on fuse

holder B -SB11-

25 A

30 A

-

-

Motronic control unit -J220- (BCA, BGU)

Diesel direct injection system control unit -J248-

(BDJ, BJB)

87

12 - Fuse 12 on fuse

holder B -SB12-

15 A -

-

Lambda probe -G39- (BCA)

Lambda probe after catalytic converter -G130-

(BCA)

87

13 - Fuse 13 on fuse

holder B -SB13-

- - Vacant 30

14 - Fuse 14 on fuse

holder B -SB14-

- - Vacant 30

15 - Fuse 15 on fuse

holder B -SB15-

40 A - Starter -B- (Terminal 50) 50

16 - Fuse 16 on fuse

holder B -SB16-

15 A - Steering column electronics control unit -J527- 30

17 - Fuse 17 on fuse

holder B -SB17-

10 A - Control unit in dash panel insert -J285- 30

18 - Fuse 18 on fuse

holder B -SB18-

- - Vacant 30

19 - Fuse 19 on fuse

holder B -SB19-

15 A -- Radio -R-

Control unit with display for radio and navigation

system -J503-

30

20 - Fuse 20 on fuse

holder B -SB20-

10 A - Mobile telephone operating electronics control

unit -J412-

30

21 - Fuse 21 on fuse

holder B -SB21-

- - Vacant 30

22 - Fuse 22 on fuse

holder B -SB22-

- - Vacant 30

23 - Fuse 23 on fuse

holder B -SB23-

- - Vacant 30

24 - Fuse 24 on fuse

holder B -SB24-

10 A - Data bus diagnostic interface -J533- 30

25 - Fuse 25 on fuse

holder B -SB25-

- - Vacant 30

26 - Fuse 26 on fuse

holder B -SB26-

10 A

5 A

-

-

Motronic control unit -J220- (BCA)

Terminal 30 voltage supply relay -J317- (BCA,

BDJ, BJB )

30

27 - Fuse 27 on fuse

holder B -SB27-

10 A - Heater element for crankcase breather -N79- 15

28 - Fuse 28 on fuse

holder B -SB28-

- - Vacant 15

29 - Fuse 29 on fuse 20 A - Injector, cylinder 1 -N30- (BCA) 15

Page 19: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

holder B -SB29- Injector, cylinder 2 -N31- (BCA)

Injector, cylinder 3 -N32- (BCA)

Injector, cylinder 4 -N33- (BCA)

30 - Fuse 30 on fuse

holder B -SB30-

20 A - Auxiliary heater control unit -J364- 30

31 - Fuse 31 on fuse

holder B -SB31-

30 A - Windscreen wiper motor -V- 30

32 - Fuse 32 on fuse

holder B -SB32-

40 A -- Glow plug 1 -Q10- (BDJ)

Glow plug 2 -Q11- (BDJ)

87

33 - Fuse 33 on fuse

holder B -SB33-

40 A

15 A

-

--

Glow plug 3 -Q12- (BDJ)

Glow plug 4 -Q13- (BDJ)

Fuel system pressurisation pump -G6- (BCA,

BGU)

87

34 - Fuse 34 on fuse

holder B -SB34-

- - Vacant -

35 - Fuse 35 on fuse

holder B -SB35-

- - Vacant -

36 - Fuse 36 on fuse

holder B -SB36-

- - Vacant -

37 - Fuse 37 on fuse

holder B -SB37-

- - Vacant -

38 - Fuse 38 on fuse

holder B -SB38-

10 A -

--

Headlight range control regulator -E102-

Left headlight range control motor -V48-

Right headlight range control motor -V49-

30

39 - Fuse 39 on fuse

holder B -SB39-

5 A -

-

Oil level and oil temperature sender -G266-

Control unit in dash panel insert -J285-

15

40 - Fuse 40 on fuse

holder B -SB40-

20 A - - SC1, SC2, SC3, SC4, SC5, SC6, SC9, SC10,

SC11, SC12, SC13, SC14, SC15, SC16, SC25,

SC26, SC27 on fuse holder C -SC-

15

41 - Fuse 41 on fuse

holder B -SB41-

- - Vacant 15

42 - Fuse 42 on fuse

holder B -SB42-

5 A

10 A

-

--

Fuel pump relay -J17- (BCA, BGU)

Glow plug relay -J52- (BDJ)

Air mass meter -G70- (BJB)

15

43 - Fuse 43 on fuse

holder B -SB43-

- - Vacant 15

44 - Fuse 44 on fuse

holder B -SB44-

- - Vacant 87a

45 - Fuse 45 on fuse

holder B -SB45-

15 A -

-

Lambda probe -G39- (BGU)

Lambda probe after catalytic converter -G130-

(BGU)

87a

46 - Fuse 46 on fuse

holder B -SB46-

- - Vacant 87a

47 - Fuse 47 on fuse 40 A - Onboard supply control unit -J519- , left headlight 30

Page 20: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

holder B -SB47- (models with central locking)

48 - Fuse 48 on fuse

holder B -SB48-

40 A - Onboard supply control unit -J519- , right

headlight (models with central locking)

30

49 - Fuse 49 on fuse

holder B -SB49-

- - Vacant 30

50 - Fuse 50 on fuse

holder B -SB50-

- - Vacant 30

51 - Fuse 51 on fuse

holder B -SB51-

50 A

40 A

-

-

-

-

Automatic glow period control unit -J179- (BJB)

Glow plug 1 -Q10- (BJB)

Glow plug 2 -Q11- (BJB)

Glow plug 3 -Q12- (BJB)

Glow plug 4 -Q13- (BJB)

Secondary air pump relay -J299- (BGU)

Secondary air pump motor -V101- (BGU)

30

52 - Fuse 52 on fuse

holder B -SB52-

- - Vacant 30

53 - Fuse 53 on fuse

holder B -SB53-

25 A -- Driver door control unit -J386-

Front passenger door control unit -J387-

30

54 - Fuse 54 on fuse

holder B -SB54-

50 A - Radiator fan control unit -J293- 30

Fuse holder B -SB- on electronics box, on left of engine compartment, from May 2005

Fuse colours

Page 21: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

50 A - red

40 A - orange

30 A - green

25 A - white

20 A - yellow

15 A - blue

10 A - red

7,5 A - brown

5 A - beige

3 A - purple

Fuse locations on fuse holder B -SB- , from May 2005

No. Current Flow Nominal Function/component Terminal

Page 22: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Diagram

designation

value

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

15 A - Steering column electronics control unit -

J527-

30

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift

gearbox)

30

6 - Fuse 6 on fuse

holder B -SB6-

5 A - Control unit in dash panel insert -J285- 30

7 - Fuse 7 on fuse

holder B -SB7-

- - Vacant -

8 - Fuse 8 on fuse

holder B -SB8-

15 A -- Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

10 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A --- Motronic current supply relay -J271-

(BSX)

Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BCA, BUD)

Engine control unit -J623- BCA, BUD,

BSX)

30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533- 30

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- 15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70-

(BCA, BSX, BUD)

Ignition coil 2 with output stage -N127-

(BCA, BSX, BUD)

Ignition coil 3 with output stage -N291-

(BCA, BSX, BUD)

Ignition coil 4 with output stage -N292-

(BCA, BSX, BUD)

Ignition transformer -N152- (BGU, BSE,

BSF)

15

Page 23: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS,

BSU, BJB)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

Gas injection valve 3 -N368- (BSX)

Gas injection valve 4 -N369- (BSX)

15

16 - Fuse 16 on fuse

holder B -SB16-

30 A - ABS control unit -J104- 30

17 - Fuse 17 on fuse

holder B -SB17-

20 A - Onboard supply control unit -J519- 30

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe -G39- (BLS with particulate

filter/preparation for particulate filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe -G39- (BGU, BSE, BSF,

BCA, BSX, BUD)

Lambda probe after catalytic converter -

G130- (BGU, BSE, BSF, BCA, BSX,

BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Brake pedal switch -F47- (applicable up to

May 2006)

Clutch position sender -G476- (only

models with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A ---- Secondary air pump relay -J299- (BGU,

BSE)

Exhaust gas recirculation valve -N18-

(BDJ, BST, BJB)

Charge pressure control solenoid valve -

N75- (BJB)

Exhaust gas recirculation cooler change-

over valve -N345- (BJB, BLS, BSU)

Exhaust gas recirculation cooler change-

over valves 2 -N381- (BLS, BSU)

15

Page 24: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Fuel tank shut-off valve 1 -N361- (BSX)

Fuel tank shut-off valve 2 -N362- (BSX)

Fuel tank shut-off valve 3 -N363- (BSX)

High pressure valve for gas mode -N372-

(BSX)

Fuel tank shut-off valve 4 -N429- (BSX)

15

24 - Fuse 24 on fuse

holder B -SB24-

10 A --------- Exhaust gas recirculation valve -N18-

(BCA)

Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

Activated charcoal filter system solenoid

valve 1 -N80- (BCA, BGU, BSE, BSF,

BUD)

Variable intake manifold change-over valve

-N156- (BGU, BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

radiator fan connection

-

25 - Fuse 25 on fuse

holder B -SB25-

40 A - Onboard supply control unit -J519- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BGU,

BSE)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU)

30

28 - Fuse 28 on fuse

holder B -SB28-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

29 - Fuse 29 on fuse

holder B -SB29-

30 A -- Driver door control unit -J386- (only for

model with electric window regulator)

Front passenger door control unit -J387-

(only for model with electric window

regulator)

30

30 - Fuse 30 on fuse

holder B -SB30-

30 A -- - Fuse SC18 - SC19 on fuse holder C -SC-

(applies to special vehicle only)

- Fuse SC53 - SC56 on fuse holder C -SC-

(applies to special vehicle only)

30

Page 25: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Fuse locations on

fuse holder B -

SB- , from

November 2006

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

15 A - Steering column electronics control unit -

J527-

30

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift

30

Page 26: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

gearbox)

6 - Fuse 6 on fuse

holder B -SB6-

5 A - Control unit in dash panel insert -J285- 30

7 - Fuse 7 on fuse

holder B -SB7-

- - Vacant -

8 - Fuse 8 on fuse

holder B -SB8-

15 A -- Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

10 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A --- Motronic current supply relay -J271-

(BSX)

Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BUD)

Engine control unit -J623- (BUD, BSX)

30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533- 30

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- 15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70-

(BSX, BUD)

Ignition coil 2 with output stage -N127-

(BSX, BUD)

Ignition coil 3 with output stage -N291-

(BSX, BUD)

Ignition coil 4 with output stage -N292-

(BSX, BUD)

Ignition transformer -N152- (BSE, BSF)

15

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS,

BSU, BJB)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

Gas injection valve 3 -N368- (BSX)

Gas injection valve 4 -N369- (BSX)

15

Page 27: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

16 - Fuse 16 on fuse

holder B -SB16-

30 A - ABS control unit -J104- 30

17 - Fuse 17 on fuse

holder B -SB17-

20 A - Onboard supply control unit -J519- 30

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe -G39- (BLS with particulate

filter/preparation for particulate filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe heater -Z19- (BSE, BSF,

BSX, BUD)

Lambda probe 1 heater after catalytic

converter -Z29- (BSE, BSF, BSX, BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Clutch position sender -G476- (only

models with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A ---- Secondary air pump relay -J299- (BSE,

BSF)

Exhaust gas recirculation valve -N18-

(BDJ, BST, BJB)

Charge pressure control solenoid valve -

N75- (BJB)

Exhaust gas recirculation cooler change-

over valve -N345- (BJB, BLS, BSU)

Exhaust gas recirculation cooler change-

over valves 2 -N381- (BJB, BLS, BSU)

15

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Fuel tank shut-off valve 1 -N361- (BSX)

Fuel tank shut-off valve 2 -N362- (BSX)

Fuel tank shut-off valve 3 -N363- (BSX)

High pressure valve for gas mode -N372-

(BSX)

Fuel tank shut-off valve 4 -N429- (BSX)

15

24 - Fuse 24 on fuse

holder B -SB24-

10 A --------- Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

Activated charcoal filter system solenoid

valve 1 -N80- (BSE, BSF, BUD)

Variable intake manifold change-over valve

-N156- (BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

Radiator fan connection (T4x connector)

15

Page 28: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

25 - Fuse 25 on fuse

holder B -SB25-

40 A - Onboard supply control unit -J519- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BSE,

BSF)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU)

30

28 - Fuse 28 on fuse

holder B -SB28-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

29 - Fuse 29 on fuse

holder B -SB29-

30 A -- Driver door control unit -J386- (only for

model with electric window regulator)

Front passenger door control unit -J387-

(only for model with electric window

regulator)

30

30 - Fuse 30 on fuse

holder B -SB30-

30 A -- Fuse SC18 - SC19 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC53 - SC56 on fuse holder C -SC-

(applies to special vehicle only)

30

Page 29: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Fuse locations on

fuse holder B -

SB- , from May

2007

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

5 A - Steering column electronics control unit -

J527-

30

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift gearbox)

30

Page 30: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

6 - Fuse 6 on fuse

holder B -SB6-

5 A - Control unit in dash panel insert -J285- 30

7 - Fuse 7 on fuse

holder B -SB7-

- - Vacant -

8 - Fuse 8 on fuse

holder B -SB8-

15 A - Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

5 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A --- Motronic current supply relay -J271- (BSX)

Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BUD)

Engine control unit -J623- (BUD, BSX)

30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533- 30

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- (BDJ, BST, BLS,

BSU, BJB, BMM)

15

13 - Fuse 13 on fuse

holder B -SB13-

15 A - Engine control unit -J623- (BSE, BSF, BSX,

BUD)

15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70- (BSX,

BUD)

Ignition coil 2 with output stage -N127-

(BSX, BUD)

Ignition coil 3 with output stage -N291-

(BSX, BUD)

Ignition coil 4 with output stage -N292-

(BSX, BUD)

Ignition transformer -N152- (BSE, BSF,

BSX)

15

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS, BSU,

BJB, BMM)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB, BMM)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

Gas injection valve 3 -N368- (BSX)

15

Page 31: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Gas injection valve 4 -N369- (BSX)

16 - Fuse 16 on fuse

holder B -SB16-

30 A - ABS control unit -J104- 30

17 - Fuse 17 on fuse

holder B -SB17-

15 A - Treble tone horn -H2-

Bass tone horn -H7-

30

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe heater -Z19- (BLS with

particulate filter/preparation for particulate

filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe heater -Z19- (BSE, BSF, BSX,

BUD)

Lambda probe 1 heater after catalytic

converter -Z29- (BSE, BSF, BSX, BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Clutch position sender -G476- (only models

with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A ---- Secondary air pump relay -J299- (BSE, BSF)

Exhaust gas recirculation valve -N18- (BDJ,

BST, BJB)

Charge pressure control solenoid valve -N75-

(BJB)

Exhaust gas recirculation cooler change-over

valve -N345- (BJB, BLS, BSU)

Exhaust gas recirculation cooler change-over

valves 2 -N381- (BJB, BLS, BSU)

15

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Fuel tank shut-off valve 1 -N361- (BSX)

Fuel tank shut-off valve 2 -N362- (BSX)

Fuel tank shut-off valve 3 -N363- (BSX)

High pressure valve for gas mode -N372-

(BSX)

Fuel tank shut-off valve 4 -N429- (BSX)

15

24 - Fuse 24 on fuse

holder B -SB24-

10 A --------- Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

Activated charcoal filter system solenoid

valve 1 -N80- (BSE, BSF, BUD)

Variable intake manifold change-over valve -

N156- (BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

15

Page 32: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Radiator fan connection (T4x connector)

25 - Fuse 25 on fuse

holder B -SB25-

40 A - Onboard supply control unit -J519- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BSE,

BSF)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU)

30

28 - Fuse 28 on fuse

holder B -SB28-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

29 - Fuse 29 on fuse

holder B -SB29-

30 A -- Driver door control unit -J386- (only for

model with electric window regulator)

Front passenger door control unit -J387- (only

for model with electric window regulator)

30

30 - Fuse 30 on fuse

holder B -SB30-

30 A

50 A

-- Fuse SC18 - SC19 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC36 - SC38 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC53 - SC56 on fuse holder C -SC-

(applies to special vehicle only)

Auxiliary heater element -Z35- (only models

with PTC (Positive Temperature Coefficient)

heater, from September 2007)

30

Page 33: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Fuse locations on

fuse holder B -

SB- from

November 2007

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

5 A - Steering column electronics control unit -

J527-

30

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift gearbox)

30

Page 34: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

6 - Fuse 6 on fuse

holder B -SB6-

5 A - Control unit in dash panel insert -J285- 30

7 - Fuse 7 on fuse

holder B -SB7-

- - Vacant -

8 - Fuse 8 on fuse

holder B -SB8-

15 A -

-

Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

5 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A --- Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BUD)

Engine control unit -J623- (BUD, BSX)

30

10 - Fuse 10 on fuse

holder B -SB10-

10 A --- Motronic current supply relay -J271- (BSX) 30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533- 30

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- (BDJ, BST, BLS,

BSU, BJB, BMM)

15

13 - Fuse 13 on fuse

holder B -SB13-

15 A - Engine control unit -J623- (BSE, BSF, BSX,

BUD)

15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70- (BSX,

BUD)

Ignition coil 2 with output stage -N127-

(BSX, BUD)

Ignition coil 3 with output stage -N291-

(BSX, BUD)

Ignition coil 4 with output stage -N292-

(BSX, BUD)

Ignition transformer -N152- (BSE, BSF,

BSX)

15

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS, BSU,

BJB, BMM)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB, BMM)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

15

Page 35: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Gas injection valve 3 -N368- (BSX)

Gas injection valve 4 -N369- (BSX)

16 - Fuse 16 on fuse

holder B -SB16-

30 A - ABS control unit -J104- 30

17 - Fuse 17 on fuse

holder B -SB17-

15 A - Treble tone horn -H2-

Bass tone horn -H7-

30

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe heater -Z19- (BLS with

particulate filter/preparation for particulate

filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe heater -Z19- (BSE, BSF, BSX,

BUD)

Lambda probe 1 heater after catalytic

converter -Z29- (BSE, BSF, BSX, BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Clutch position sender -G476- (only models

with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A ---- Secondary air pump relay -J299- (BSE, BSF)

Exhaust gas recirculation valve -N18- (BDJ,

BST, BJB)

Charge pressure control solenoid valve -N75-

(BJB)

Exhaust gas recirculation cooler change-over

valve -N345- (BJB, BLS, BSU)

15

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Fuel tank shut-off valve 1 -N361- (BSX)

Fuel tank shut-off valve 2 -N362- (BSX)

Fuel tank shut-off valve 3 -N363- (BSX)

Fuel tank shut-off valve 4 -N429- (BSX)

High pressure valve for gas mode -N372-

(BSX)

15

24 - Fuse 24 on fuse

holder B -SB24-

10 A --------- Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

Activated charcoal filter system solenoid

valve 1 -N80- (BSE, BSF, BUD)

Variable intake manifold change-over valve -

N156- (BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

Radiator fan connection (T4x connector)

15

Page 36: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

25 - Fuse 25 on fuse

holder B -SB25-

40 A - Onboard supply control unit -J519- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BSE,

BSF)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU)

30

28 - Fuse 28 on fuse

holder B -SB28-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

29 - Fuse 29 on fuse

holder B -SB29-

30 A -- Driver door control unit -J386- (only for

model with electric window regulator)

Front passenger door control unit -J387- (only

for model with electric window regulator)

30

30 - Fuse 30 on fuse

holder B -SB30-

30 A

50 A

-

----

Fuse SC18 - SC19 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC36 - SC38 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC53 - SC56 on fuse holder C -SC-

(applies to special vehicle only)

Auxiliary heater element -Z35- (only models

with PTC (Positive Temperature Coefficient)

heater, from September 2007)

30

Page 37: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Fuse locations on

fuse holder B -

SB- , from May

2008

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

- - Vacant -

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift

30

Page 38: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

gearbox)

6 - Fuse 6 on fuse

holder B -SB6-

5 A - Control unit in dash panel insert -J285-

(applicable up to November 2008)

Steering column electronics control unit -

J527- (applicable up to November 2008)

30

6 - Fuse 6 on fuse

holder B -SB6-

- - Vacant (applicable from November 2008) -

7 - Fuse 7 on fuse

holder B -SB7-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

8 - Fuse 8 on fuse

holder B -SB8-

15 A -

-

Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

5 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A --- Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BMM, BUD)

Engine control unit -J623- (BUD, BSX)

30

10 - Fuse 10 on fuse

holder B -SB10-

10 A --- Motronic current supply relay -J271-

(BSX)

30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533- 30

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- (BDJ, BST,

BLS, BSU, BJB, BMM)

15

13 - Fuse 13 on fuse

holder B -SB13-

15 A - Engine control unit -J623- (BSE, BSF,

BSX, BUD)

15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70-

(BSX, BUD)

Ignition coil 2 with output stage -N127-

(BSX, BUD)

Ignition coil 3 with output stage -N291-

(BSX, BUD)

Ignition coil 4 with output stage -N292-

(BSX, BUD)

Ignition transformer -N152- (BSE, BSF,

BSX)

15

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS,

BSU, BJB, BMM)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB, BMM)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

15

Page 39: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

Gas injection valve 3 -N368- (BSX)

Gas injection valve 4 -N369- (BSX)

16 - Fuse 16 on fuse

holder B -SB16-

30 A - Onboard supply control unit -J519- 30

17 - Fuse 17 on fuse

holder B -SB17-

15 A - Treble tone horn -H2- (applicable up to

October 2008)

Bass tone horn -H7- (applicable up to

October 2008)

30

17 - Fuse 17 on fuse

holder B -SB17-

- - Vacant (applicable from November 2008) -

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe heater -Z19- (BLS with

particulate filter/preparation for particulate

filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe heater -Z19- (BSE, BSF,

BSX, BUD)

Lambda probe 1 heater after catalytic

converter -Z29- (BSE, BSF, BSX, BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Clutch position sender -G476- (only

models with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A ---- Secondary air pump relay -J299- (BSE,

BSF)

Exhaust gas recirculation valve -N18-

(BDJ, BST, BJB)

Charge pressure control solenoid valve -

N75- (BJB, BLS, BSU, BMM)

Exhaust gas recirculation cooler change-

over valve -N345- (BJB, BLS, BSU,

BMM)

15

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Fuel tank shut-off valve 1 -N361- (BSX)

Fuel tank shut-off valve 2 -N362- (BSX)

Fuel tank shut-off valve 3 -N363- (BSX)

Fuel tank shut-off valve 4 -N429- (BSX)

High pressure valve for gas mode -N372-

(BSX)

15

Page 40: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

24 - Fuse 24 on fuse

holder B -SB24-

10 A ------ Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

Activated charcoal filter system solenoid

valve 1 -N80- (BSE, BSF, BUD)

Variable intake manifold change-over valve

-N156- (BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

Radiator fan connection (T4x connector)

15

25 - Fuse 25 on fuse

holder B -SB25-

40 A - ABS control unit -J104- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BSE,

BSF)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU, BMM)

30

28 - Fuse 28 on fuse

holder B -SB28-

- - Vacant -

29 - Fuse 29 on fuse

holder B -SB29-

30 A ---- Fuse SC18 - SC19 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC35 - SC39 on fuse holder C -SC-

(applies to special vehicle only)

Fuse SC57 - SC58 on fuse holder C -SC-

(applies to special vehicle only)

30

30 - Fuse 30 on fuse

holder B -SB30-

50 A - Fuse SC39 - SC41 on fuse holder C -SC-

(trailer operation only)

30

Page 41: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Fuse locations on

fuse holder B -

SB- from May

2009

No. Current Flow

Diagram

designation

Nominal

value

Function/component Terminal

1 - Fuse 1 on fuse

holder B -SB1-

- - Vacant -

2 - Fuse 2 on fuse

holder B -SB2-

- - Vacant -

3 - Fuse 3 on fuse

holder B -SB3-

5 A - Onboard supply control unit -J519- 30

4 - Fuse 4 on fuse

holder B -SB4-

30 A - ABS control unit -J104- 30

5 - Fuse 5 on fuse

holder B -SB5-

15 A - Mechatronic unit for dual clutch gearbox -

J743- (only models with direct shift gearbox)

30

Page 42: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

6 - Fuse 6 on fuse

holder B -SB6-

- - Vacant -

7 - Fuse 7 on fuse

holder B -SB7-

40 A - Terminal 15 voltage supply relay 2 -J681- 30

8 - Fuse 8 on fuse

holder B -SB8-

15 A -

-

Control unit with display for radio and

navigation system -J503-

Radio -R-

30

9 - Fuse 9 on fuse

holder B -SB9-

5 A - Mobile telephone operating electronics

control unit -J412- (only models with

telephone, applicable up to May 2009)

30

10 - Fuse 10 on fuse

holder B -SB10-

5 A - Terminal 15 voltage supply relay -J329-

(BDJ, BST, BLS, BSU, BJB, BMM, CHWA)

30

10 - Fuse 10 on fuse

holder B -SB10-

10 A --- Main relay -J271- (BSX)

Engine control unit -J623- (BUD, BSX)

Terminal 15 voltage supply relay -J329-

(BUD)

30

11 - Fuse 11 on fuse

holder B -SB11-

20 A - Auxiliary heater control unit -J364- 30

12 - Fuse 12 on fuse

holder B -SB12-

5 A - Data bus diagnostic interface -J533-

(applicable up to May 2009)

30

12 - Fuse 12 on fuse

holder B -SB12-

- - Vacant -

13 - Fuse 13 on fuse

holder B -SB13-

30 A - Engine control unit -J623- (BDJ, BST, BLS,

BSU, BJB, BMM, CHWA)

15

13 - Fuse 13 on fuse

holder B -SB13-

15 A - Engine control unit -J623- (BSE, BSF, BSX,

BUD)

15

14 - Fuse 14 on fuse

holder B -SB14-

20 A ---- Ignition coil 1 with output stage -N70- (BSX,

BUD)

Ignition coil 2 with output stage -N127-

(BSX, BUD)

Ignition coil 3 with output stage -N291-

(BSX, BUD)

Ignition coil 4 with output stage -N292-

(BSX, BUD)

Ignition transformer -N152- (BSE, BSF)

15

15 - Fuse 15 on fuse

holder B -SB15-

5 A --- Fuel pump relay -J17- (BDJ, BST, BLS,

BSU, BJB, BMM,CHWA)

Glow plug relay -J52- (BDJ, BST)

Automatic glow period control unit -J179-

(BLS, BSU, BJB, BMM, CHWA)

15

15 - Fuse 15 on fuse

holder B -SB15-

10 A --------- Fuel pump switch-off relay -J333- (BSX)

Injector, cylinder 1 -N30- (BUD)

Injector, cylinder 2 -N31- (BUD)

Injector, cylinder 3 -N32- (BUD)

Injector, cylinder 4 -N33- (BUD)

15

Page 43: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Gas injection valve 1 -N366- (BSX)

Gas injection valve 2 -N367- (BSX)

Gas injection valve 3 -N368- (BSX)

Gas injection valve 4 -N369- (BSX)

16 - Fuse 16 on fuse

holder B -SB16-

30 A - Onboard supply control unit -J519- 30

17 - Fuse 17 on fuse

holder B -SB17-

15 A - Treble tone horn -H2- (applicable up to

November 2008)

Bass tone horn -H7- (applicable up to

November 2008)

30

17 - Fuse 17 on fuse

holder B -SB17-

- - Vacant (applicable from November 2008) -

18 - Fuse 18 on fuse

holder B -SB18-

30 A - Special vehicle control unit -J608- 30

19 - Fuse 19 on fuse

holder B -SB19-

30 A - Windscreen wiper motor -V- 30

20 - Fuse 20 on fuse

holder B -SB20-

40 A -- Glow plug 3 -Q12- (BDJ, BST)

Glow plug 4 -Q13- (BDJ, BST)

87

20 - Fuse 20 on fuse

holder B -SB20-

10 A - Fuel pump relay -J17- (BSX) (applicable

from May 2009)

15

21 - Fuse 21 on fuse

holder B -SB21-

10 A - Lambda probe heater -Z19- (BLS with

particulate filter/preparation for particulate

filter)

15

21 - Fuse 21 on fuse

holder B -SB21-

15 A -- Lambda probe heater -Z19- (BSE, BSF, BSX,

BUD)

Lambda probe 1 heater after catalytic

converter -Z29- (BSE, BSF, BSX, BUD)

15

22 - Fuse 22 on fuse

holder B -SB22-

5 A -- Clutch position sender -G476- (only models

with manual gearbox)

15

23 - Fuse 23 on fuse

holder B -SB23-

5 A -- Secondary air pump relay -J299- (BSE, BSF)

Exhaust gas recirculation valve -N18- (BDJ,

BST)

15

23 - Fuse 23 on fuse

holder B -SB23-

10 A ----- Gas Shut-Off Valve Relay -J908- (BSX)

High pressure valve for gas mode -N372-

(BSX)

Exhaust gas recirculation cooler change-over

valve -N345- (BJB, BLS, BSU, BMM,

CHWA)

Charge pressure control solenoid valve -N75-

(BJB, BLS, BSU, BMM, CHWA)

Exhaust gas recirculation valve -N18- (BJB)

15

24 - Fuse 24 on fuse

holder B -SB24-

10 A ------ Injector, cylinder 1 -N30- (BSX)

Injector, cylinder 2 -N31- (BSX)

Injector, cylinder 3 -N32- (BSX)

Injector, cylinder 4 -N33- (BSX)

15

Page 44: Home of the VW caddy MK3 2k & Maxi owners club forum ...Caddy Fitting Locations No. 802 / 1 Edition 06.2010 Position of fuses engine compartment Overview of fuse carrier in engine

Activated charcoal filter system solenoid

valve 1 -N80- (BSE, BSF, BUD)

Variable intake manifold change-over valve -

N156- (BSE, BSF)

Intake manifold flap motor -V157- (BDJ,

BST)

Radiator fan connection (T4x connector)

25 - Fuse 25 on fuse

holder B -SB25-

40 A - ABS control unit -J104- 30

26 - Fuse 26 on fuse

holder B -SB26-

40 A - Onboard supply control unit -J519- 30

27 - Fuse 27 on fuse

holder B -SB27-

40 A --- Glow plug 1 -Q10- (BDJ, BST)

Glow plug 2 -Q11- (BDJ, BST)

Secondary air pump motor -V101- (BSE,

BSF)

87

27 - Fuse 27 on fuse

holder B -SB27-

50 A - Automatic glow period control unit -J179-

(BJB, BLS, BSU, BMM, CHWA)

30

28 - Fuse 28 on fuse

holder B -SB28-

- - Vacant -

29 - Fuse 29 on fuse

holder B -SB29-

30 A --- Fuse SC18, SC19 on fuse holder C -SC-

(applies to special vehicle taxi only)

Fuse SC35, SC39 on fuse holder C -SC-

(applies to special vehicle police only)

Fuse SC57, SC58 on fuse holder C -SC-

(applies to special vehicle police only)

30

30 - Fuse 30 on fuse

holder B -SB30-

50 A - Fuse SC40 - SC42 on fuse holder C -SC-

(trailer operation only)

30