hoisting equipment - technorthrtb.co.za equipment.pdf · hoisting equipment chain block 0.5 t ......
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HOISTING EQUIPMENT
CHAPTER 5 OF THE CURRENT
LIFTING AND RIGGING CATALOGUE
Reliability, secured.
www.anchors.co.za
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32
HOISTING EQUIPMENT
Chain Block 0.5 t—3.2 t 5 t 10 t 20 t
■ Titan Tuff Chain Block – K-II
WITH OVERLOAD
PROTECTION
Factor of Safety 4:1
Main Features and Benefits
• Allsteelconstruction:maximisesimpactresistanceandensuresstrengthanddurabilityoftheuniteveninharshworkingenvironments• Sealedbearingsonloadwheelandpinionshaft:minimisestheefforttolifttheload• Grade100zincplatedloadchain:providesaweight-reducedchainwithhigherresistancetowearandenhancedresistancetocorrosion• Compact,light-weightunitwithlowheadroom:increasesliftheightandensureseasymanouveringoftheuniteveninconfinedworking
environments• Reinforceddoublepawlbrakesystem:providesmorereliablebrakes• Fusedbrakedisksonratchet:sealsdisksagainstwaterandotherfluidsandgenerallyprolongslifespanofthedisks• Castsafetylatches:preventslatchfrombendingunderload• Overloadprotection:safeguardsoperator,loadaswellastheunitfromdangersand/ordamageofoverloading.Overloadprotectioniscalibrated
at140%oftheWorkLoadLimit,e.g.a1tonunitwillnotallowaliftofmorethan1.4ton• Allload-bearingpartsmarkedfortraceability:deliverscompletemanufacturinghistory• Fullrangeofsparesavailable:maximisesserviceperformanceoftheunitsinceanypartcanbereplaced• CSIRtested
Instructions for the Safe Use
Onlytrainedstaffaretooperatethisequipment.Beforeusingtheunit,alwayscheckthefollowing:• Ratedcapacity(WorkLoadLimit)oftheunitiscorrectfortheload.• Suspensionpointsaresound,runwayandcarriagesaresuitablefortheequipment.• Loadwillbeliftedinaverticalplane.• Loadchaindoesnotshowanytwists,kinksorknots.• Chainlengthissufficienttolowertheloadfully.
Ingeneral,avisualinspectionoftheunitshouldbeconductedpriortouseandindependentlyinspectedevery6months,alongwithaprooftestonceayearconductedbyaregisteredLME/LMI.
Capacity No. of Falls
Std. Lift
Load Chain
Effort to Lift Load
Test Load
Hand Chain
Net Weight
Gross Weight
Extra Weight/m
A B C E F
[t] [m] [mm] [kN] [t] [mm] [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]
0.5 1 3.0 5.0 × 15 25 0.75 4.8 × 22.2 9.0 9.4 1.416 161 158 53 27.0 35.51.0 1 3.0 6.3 × 19 33 1.50 5 × 25 12.2 12.7 1.732 161 162 53 29.0 42.51.5 1 3.0 7.1 × 21 34 2.25 5 × 25 14.5 15.0 1.972 182 171 64 34.0 47.52 1 3.0 8 × 24 34 3.00 5 × 25 21.0 22.2 2.580 202 182 64 35.0 50.0
3.2 1 3.0 10 × 28 35 4.50 5 × 25 22.0 22.7 3.072 235 171 106 42.5 55.05 2 3.0 9 × 27(2) 39 7.50 5 × 25 40.0 41.5 4.710 282 192 133 46.5 63.0
10 4 5.0 9 × 27(4) 41 15 5 × 25 95.0 94.0 8.230 438 192 254 72.5 85.020 8 5.0 9 × 27(8) 41x2 30 5 × 25 259.0 289.0 16.460 873 192 416 92.0 92.0
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33HOISTING EQUIPMENT
Lever Hoist
■ Titan Tuff Lever Hoist – K-V
Factor of Safety 4:1
ComplieswithEN13157specifications.Eachchainblockisoperationallytestedto1.5timesratedcapacity.
0.8 t—3 t 6.3 t 9 t
WITH OVERLOAD
PROTECTION
Main Features and Benefits
• Allsteelconstruction:maximisesimpactresistanceandensuresstrengthanddurabilityoftheuniteveninharshworkingenvironments• Sealedbearingsonloadwheelandpinionshaft:minimisestheefforttolifttheload• Grade100zincplatedloadchain:providesaweight-reducedchainwithhigherresistancetowearandenhancedresistancetocorrosion• Compact,light-weightunitwithlowheadroom:increasesliftheightandensureseasymanouveringoftheuniteveninconfinedworking
environments• Reinforceddoublepawlbrakesystem:providesmorereliablebrakes• Fusedbrakedisksonratchet:sealsdisksagainstwaterandotherfluidsandgenerallyprolongslifespanofthedisks• Casttongueandgroovesafetylatches:optimisesresistancetosideimpactandbendingofthelatch• Gearandhandwheelcoverfastenedwithcapnuts:protectsthreadsfromdamageandsimplifiesmaintenance• Overloadprotection:safeguardsoperator,loadaswellastheunitfromdangersand/ordamageofoverloading.Overloadprotectioniscalibrated
at140%oftheWorkLoadLimit,e.g.a1tonunitwillnotallowaliftofmorethan1.4ton• Allload-bearingpartsmarkedfortraceability:deliverscompletemanufacturinghistory• Fullrangeofsparesavailable:maximisesserviceperformanceoftheunitsinceanypartcanbereplaced• CSIRtested
Cagedrollerbearingsonloadsprocket. Innovativehandwheelandknobdesign;nobrakediscrequiredmakingitdifferentfromconventionalfreewheelsystems.
Capacity No. of Falls
Std. Lift
Load Chain
Effort to Lift Load
Test Load
Net Weight
Gross Weight
Extra Weight/m
A B C D G
[t] [m] [mm] [kg] [t] [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]
0.8 1 3 5.6 × 15.7 29 1.2 5.7 6.0 0.7 144 119 280 245 23.51.6 1 3 7.1 × 19.9 34 2.4 8.0 8.3 1.1 159 126 335 265 32.03 1 3 10 × 28 37 4.8 15.0 16.0 2.3 190 159 395 415 39.0
6.3 2 3 10 × 28(2) 38 9.5 26.0 27.0 4.7 190 217 540 415 50.09 3 3 10 × 28(3) 40 13.5 40 46.5 6.6 196 298 680 415 72.5
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34
Capacity Std. Lift No. of Falls
Test Load
Load Chain Hand Chain
Pull to Lift Rated
Load
Net Weight
Gross Weight
Extra Weight
/m
A B C G
[t] [m] [t] [mm] Grade [mm] [kg] [kg] [kg] [kg] [mm] [mm] [mm] [mm]
0.5 3 1 0.75 5 × 15 80 4.8 × 22.2 25 9.0 9.4 1.416 127 144 285 371 3 1 1.5 6.3 × 19 80 4.8 × 22.2 33 12.2 12.7 1.732 147 157 315 45
1.5 3 1 2.25 7.1 × 21 100 4.8 × 22.2 34 14.5 15.0 1.972 147 174 340 492 3 1 3.0 8 × 24 100 4.8 × 22.2 34 21.0 22.2 2.58 179 204 380 523 3 2 4.5 9 × 27 100 5.5 × 23.6 35 22.0 22.7 3.072 147 206 475 675 3 2 7.5 9 × 27(2) 100 5.5 × 23.6 39 40.0 41.5 4.71 179 263 600 78
10 5 4 15 9 × 27(4) 100 5.5 × 23.6 41 89.4 96.9 8.23 179 367 740 6420 5 8 30 9 × 27(8) 100 5.5 × 23.6(2) 41 × 2 214.7 244.7 16.46 207 873 870 92
■ Titan Chain Block – VT-II
Factor of Safety 4:1
30tand50tunitsareavailableuponrequest.
Standard Features
• Meetsallpertinentworldstandards• GearsaredesignedinJapan• Compactdesignforlimitedheadroomapplications• Highstrengthsteelframeandgearcasebuilttobedurablefortheruggedneedsofconstruction,miningandrigging• Heattreatedspurgearefficientlydesignedtoprovidesmoothloadhandlingandlowhandchainpull• Reinforceddoublepawlbrakesystemandlargerdiameterpawlspringsensurereliablebrake• Openframedesignforeasycleaning,quickloadsheaveinspectionandeasyhoistmaintenance• LightweighthighstrengthGrade100alloysteelloadchain,excepton0.5tonand1tonunits• Castsafetylatchesonhooks• Zincplatedloadchain• CSIRtested
Optional Features
• Cagedrollerbearingsonloadsheave• Thrustbearingsinbottomhookassembly
Instructions for Safe Use
Onlytrainedstaffaretooperatethisequipment.Beforeusingtheunit,alwayscheckthefollowing:• Ratedcapacity(WorkLoadLimit)oftheunitiscorrectfortheload.• Suspensionpointsaresound,runwayandcarriagesaresuitablefortheequipment.• Loadwillbeliftedinaverticalplane.• Loadchaindoesnotshowanytwists,kinksorknots.• Chainlengthissufficienttolowertheloadfully.
Ingeneral,avisualinspectionoftheunitshouldbeconductedpriortouseandindependentlyinspectedevery6months,alongwithaprooftestonceayearconductedbyaregisteredLME/LMI.
HOISTING EQUIPMENT
Chain Block 0.5 t—3 t 5 t 10 t 20 t
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35HOISTING EQUIPMENT
■ Titan Lever Hoist – VT-II
Factor of Safety 4:1
Adependableleverhoistwithcapacitiesandfeaturesthatmakeitidealforallindustriallifting,pullingandpositioningapplications.
Standard Features
• Allsteelconstructionforexternalimpactresistance• High-strength,cold-formed,stampedsteelconstructionmakesitlighterinweightyetimpactresistantforlongerlife• Openframedesignprovidesaccessforeasycleaningandinspection• 360°handlerotationwithshortstroketoratchetloads• Rubbergriphandleforabettercomfortableoperation• Easyfreechainingoperation• Castsafetylatchesonhooks• CSIRtested
Advanced Features
• 360°rotationhandleneedsonly15positionloads,abigplusintightplaces• Responsiveloadcontrolthroughsixpiniongearteethandafourpocketloadsheave• Alloysteelloadchainisinductionweldedandquenchedforstrengthandendurance.1.5ton,3tonand6tonfittedwithGrade100chain• Forgedalloysteelhookshaveawidethroatopeningwithdeformationindicators.Hooksaredesignedtospreadat270—350%ofthe
ratedloadtoindicateaclearvisualwarningofhoistoverload
Capacity No. of
Falls
Load Chain Pull to Lift Rated
Load
Net Weight with 1.5 m
of Lift
Extra Weight /m
A B C D H
[t] [mm] Grade [kg] [kg] [kg] [mm] [mm] [mm] [mm] [mm]
0.75 1 6.3 80 15 6.9 0.85 148 128 37 256 2951 1 6.3 80 20 7.1 0.85 148 128 45 256 310
1.5 1 7.1 100 18 9.7 1.11 163 148 47 368 3353 1 9.0 100 38 16.3 1.77 191 181 62 368 4056 2 9.0 100 39 26.7 3.55 191 244 78 368 550
0.75 t—3 t 6 tLever Hoist
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36HOISTING EQUIPMENT
Model Capacity Motor Power Lifting Speed No. of
Falls
Net Weight Gross Weight
50Hz 60Hz
SingleSpeed
DualSpeed
Single Dual Single Dual Single Dual Single Dual Single Dual
[t] [kW] [kW] [m/min] [m/min] [m/min] [m/min] [kg] [kg] [kg] [kg]
PS0100E — 1-E 1.5 — 4.7 — 5.6 — 1 63 — 69 —PS0200E — 2-E 1.5 — 2.3 — 2.8 — 1 74 — 81 —
PS005OL PS005OLD 0.5-L 1.0 1.5/0.5 6.7 6.7/2.2 8.0 8.0/2.6 1 58 63.5 64 69.5PS0050H PS0050HD 0.5-H 1.0 1.5/0.5 11.3 11.3/3.8 13.5 13.5/4.5 1 60 63.5 66 69.5PS0100L PS0100LD 1-L 1.0 1.5/0.5 4.7 4.7/1.6 5.6 5.6/1.8 1 58 63.5 64 69.5PS0100H PS0100HD 1-H 1.5 1.5/0.5 6.7 6.7/2.2 8.0 8.0/2.6 1 60 63.5 66 69.5PS0100NL — 1-NL 1.0 1.5/0.5 4.7 — 5.6 — 1 52.5 — 58.5 —PS0100NH — 1-NH 1.5 1.5/0.5 6.7 — 8.0 — 1 54.5 — 60.5 —PS0100L PS0100LD 2-L 1.0 1.5/0.5 2.3 2.3/0.8 2.8 2.8/0.9 2 70.5 75 76.5 81PS0200H PS0200HD 2-H 1.5 1.5/0.5 3.3 3.3/1.1 4.0 4.0/1.3 2 70.5 75 76.5 81PS0200NL — 2-NL 1.0 1.5/0.5 2.3 — 2.8 — 2 63 — 69 —PS0200NH — 2-NH 1.5 1.5/0.5 3.3 — 4.0 — 2 65.5 — 71.5 —PS0300L PS0300LD 3-L 1.0 1.5/0.5 1.5 1.5/0.5 1.8 1.8/0.6 3 84.5 87.5 97.5 100.5PS0300H PS0300HD 3-H 1.5 1.5/0.5 2.2 2.2/0.7 2.6 2.6/0.9 3 84.5 87.5 97.5 100.5PS0300NL — 3-NL 1.0 1.5/0.5 1.5 — 1.8 — 3 77 — 90 —PS0300NH — 3-NH 1.5 1.5/0.5 2.3 — 2.6 — 3 79 — 92 —PS0300S PS0300SD 2-S — 3/1 6.6 6.6/2.2 7.9 7.9/2.6 1 116.5 118 144.5 146PS0250S PS0250SD 2.5-S — 3/1 5.3 5.3/1.8 6.4 6.4/2.1 1 116 125 144 153PS0300S PS0300SD 3-S 3 3/1 4.3 4.3/1.4 5.2 5.2/1.7 2 134 136 162 164PS0500S PS0500SD 5-S — 3/1 2.6 2.6/0.9 3.2 3.2/1.0 2 145 154 173 182PS0750S PS0750SD 7.5-S — 3/1 1.8 1.8/0.6 2.1 2.1/0.7 3 195 204 223 232PS100S PS1000SD 10-S 3x2 3x2/1x2 2.6 2.6/0.9 3.2 3.2/1.0 6 334 351 392 407
PS1500S PS1500SD 15-S 3x2 3x2/1x2 1.8 1.8/0.6 2.1 2.1/0.7 8 400 417 468 485PS2000S PS2000SD 20-S 3x2 3x2/1x2 1.3 1.3/0.4 1.6 1.6/0.5 1 510 527 590 577
■ Electric Chain Hoist – PS
Standardlift3mPowersupply:SinglePhase220V—600V.3Phase220V—600VDutyRating:SinglePhase25%,3Phase45%
Single Phase
3 Phase
Capacity0.5(L),0.5(H).t
Capacity1(L),1(H).t
Capacity2(L),2(H).t
Capacity2(S).t
Capacity2.5(S),2.8(S).t
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37HOISTING EQUIPMENT
Model Capacity Min Distance between Hooks
A B C D E F G H
Single Dual Single Dual Single Dual Single Dual
[t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
PS005OL(D) 0.5-L 530 530 — 630 630 260 260 270 270 350 137 123PS0050H(D) 0.5-H 530 530 — 630 630 260 260 270 270 350 137 123PS0100L(D) 1-L 530 530 — 630 630 260 260 270 270 350 137 123PS0100H(D) 1-H 530 550 — 630 630 260 260 270 290 350 137 123PS0100NL 1-NL 530 — — 460 — 260 — 270 — 350 137 123PS0100NH 1-NH 530 — — 460 — 260 — 270 — 350 137 123PS0100E 1-H 550 — — 630 — 260 — 290 — 350 137 123
PS0200L(D) 2-L 530 530 — 795 795 260 260 270 270 350 198 62PS0200H(D) 2-H 530 550 — 795 795 260 260 270 290 350 198 62PS0200NL 2-NL 530 — — 630 — 260 — 270 — 350 198 62PS0200NH 2-NH 530 — — 630 — 260 — 270 — 350 198 62PS0200E 2-H 530 — — 795 — 260 — 290 — 350 198 62
PS0300L(D) 3-L 530 550 — 925 925 260 260 270 290 370 210 145PS0300H(D) 3-H 530 550 — 925 925 260 260 270 290 370 210 145PS0300NL 3-NL 530 — — 700 — 260 — 270 — 370 210 145PS0300NH 3-NH 530 — — 700 — 260 — 270 — 370 210 145
PS0200S(D) 2-S 630 665 — 765 765 320 320 310 345 470 169 161PS0250S(D) 2.5-S 630 665 — 925 925 320 320 310 345 470 169 106PS0300S(D) 3-S 630 665 — 925 925 320 320 310 345 470 224 101PS0500S(D) 5-S 630 665 — 960 960 320 320 310 345 470 229 —PS0750S(D) 7.5-S 630 665 — 1170 1170 320 320 310 345 587 — —PS1000S(D) 10-S 630 665 885 1190 1190 320 320 310 345 1030 — —PS1500S(D) 15-S 630 665 1055 1360 1360 320 320 310 345 1200 — —PS2000S(D) 20-S 630 665 1245 1450 1450 320 320 310 345 1390 — —
■ Electric Chain Hoist – PS
Capacity3(L),3(H).t
Capacity3(S).t
Capacity5(S).t
Capacity7.5(H).t
Capacity:10(S).t
Capacity15(S).t
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38HOISTING EQUIPMENT
■ Electric Chain Hoist – PSM
Features
• Equippedwithtorquelimitdevicetoavoidoverload• Distancebetweenupperandlowerhangersisshorter• Simplepartsandlessmaintenance
Model Capacity Lifting Speed Motor Power
A B C D
50Hz 60Hz
4 P 6 P 4P 6P
Single Dual Single Single Dual Single
[t] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [kW] [mm] [mm] [mm] [mm]
PSM-0100A 1 — — 10 — — 12 0.4 730 300 230 75–200PSM-0200A 2 — — 10 — — 12 0.4 730 300 230 75–200
PSM-0100L 1 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 230 75–200PSM-0100H 1 18.75 — — 22.5 — — 0.4 730 300 230 75–200PSM-0100D 1 — 20/6.6 — — 24/8 — 0.4 730 300 230 75–200PSM-0200L 2 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 230 75–200PSM-0200H 2 18.75 — — 22.5 — — 0.4 730 300 230 75–200PSM-0200D 2 — 20/6.6 — — 24/8 — 0.4 730 300 230 75–200PSM-0300L 3 — — 12.5, 6.6 — — 15, 12, 8 0.4 730 300 250 100–300PSM-0300H 3 18.75 — — 22.5 — — 0.4 730 300 250 100–300PSM-0300D 3 — 20/6.6 — — 24/8 — 0.4 730 300 250 100–300PSM-0500L 5 — — 12.5, 6.6 — — 15, 12, 8 0.75 800 400 300 100–300PSM-500H 5 18.75 — — 22.5 — — 0.75 800 400 300 100–300
PSM-0500D 5 — 20/6.6 — — 24/8 — 0.75 800 400 300 100–300PSM-0750L 7.5 — — 12.5, 6.6 — — 15, 12, 8 0.75 900 510 380 100–300PSM-0750H 7.5 18.75 — — 22.5 — — 0.75 900 510 380 100–300PSM-0750D 7.5 — 20/6.6 — — 24/8 — 0.75 900 510 380 100–300PSM-1000L 10 — — 12.5, 6.6 — — 15, 12, 8 0.75 900 510 380 100–300PSM1000H 10 18.75 — — 22.5 — — 0.75 900 510 380 100–300PSM1000D 10 — 20/6.6 — — 24/8 — 0.75 900 510 380 100–300
■ Monorail Motorized Trolley
Model Motor Power Duty Rating Speed Ratio Motor Speed Module
[kW] [rpm]
MT040 0.4 4P 1:7.5 191 M3.5 × 13TMT075 0.75 4P 1:7.5 191 M4 × 12T
Single Phase
3 Phase
Capacity1(NL),1(NH).t
Capacity2(NL),2(NH).t
Capacity3(NL),3(NH).t
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39HOISTING EQUIPMENT
Electric Chain Hoist
Standardlift3mPowersupply:SinglePhase100V,220V,230V.3Phase220V–600VDutyRating:SinglePhase15%,3Phase40%
Special Features
• Controlvoltagetransformedinto24V/48Vtoeliminatepossibleaccidentcausedbycircuitshortandassuresafetyoperationwhenraining• Automaticmotorbrakesystemfeaturessimultaneousbrakinguponpowerfailureorswitchingoff• Dualbrakesystemassuressafeoperation• Limitswitchesholdloadchainfromrunningout• Advancedphaseerrorrelaykeepsmotormotionlessatincorrectpoweroperation• Optionalemergencystopfeaturesavailable• Optionalelectronicoverloadprotectionavailable
■ Electric Chain Hoist – BB
Capacity No. of Falls
Load Chain
Motor Power
Lifting Speed Net Weight Gross Weight
50Hz 60Hz
Single Dual Single Dual Single Dual Single Dual
[t] [mm] [kW] [m/min] [m/min] [m/min] [m/min] [kg] [kg] [kg] [kg]
0.5 1 7.1 1.5(1.8) 6.7 — 8.0 — 55 — 58.5 —1 1 7.1 1.5(1.8) 4.7 — 5.6 — 55 — 58.5 —2 2 7.1 1.5(1.8) 2.3 — 2.8 — 64.5 — 67 —
0.5 1 7.1 1.5(1.8) 6.79.2
6.7 / 2.29.2 / 3.1
8.011.0
8.0 / 2.711 / 3.7 — 50.5 — 53
1 1 7.1 1.5(1.8) 4.76.7
4.7 / 1.66.7 / 2.2
5.68.0
5.6 / 1.88 / 2 / 7 — 50.5 — 53
2 2 7.1 1.5(1.8) 2.33.3
2.3 / 0.83.3 / 1.1
2.84.0
2.8 / 0.64 / 1.3 — 61 — 64
3 3 7.1 1.5(1.8) 1.52.2
1.5 / 0 / 52.2 / 0.7
1.82.6
1.8 / 0.62.6 / 0.9 — 73 — 96
2 1 10 3.7 6.6 6.6 / 2.2 7.9 7.9 / 2.6 — 125 — 1552.5 1 11.2 3.7 5.2 5.2 / 1.7 6.4 6.4 / 2.0 — 130 — 1603 2 10 3.7 4.3 4.3 / 1.4 5.2 5.2 / 1.7 — 140 — 1705 2 11.2 3.7 2.6 2.6 / 0.9 3.2 3.2 / 1.0 — 153 — 183
7.5 3 11.2 3.7 1.8 1.8 / 0.6 2.1 2.1 / 0.7 — 195 — 23010 4 11.2 3.7 × 2 2.6 2.6 / 0.9 3.2 3.2 / 1.0 — 410 — 470
Single Phase
3 Phase
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40
■ Plain Beam Trolley – TP Series
Model Work Load Limit
Test Load
Min Radius Curve
A B C F H I-Beam Recommended
Net Weight
Gross Weight
Packing Measurements
(L×W×H)M E Min
[t] [kN] [m] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [cm]
TP0.5 0.5 7.40 0.9 208 196 190 3 108 68—126 9 5.3 5.8 22 × 17 × 6TP1.0 1.0 14.70 1.0 242 236 211 3 115 80—146 9 8.7 9.5 26 × 20 × 7TP1.5 1.5 22.06 1.0 260 260 226 3 120 80—146 9 12.3 12.8 27 × 27 × 24TP2.0 2.0 29.40 1.1 280 273 236 3 130 80—168 10 10.4 11.4 30.5 × 23 × 8TP3.0 3.0 44.10 1.3 300 320 295 3 164 88—168 10 24.0 25.0 34 × 27 × 10TP5.0 5.0 73.55 1.4 316 366 334 3 177 100—170 12 36.0 46.0 37 × 27 × 11TP10 10.0 147.10 1.7 343 389 460 3 237 122—203 22 83.0 108.0 48 × 42 × 20
HOISTING EQUIPMENT
Geared Beam Trolley
Plain Beam Trolley
Factor of Safety 4:1
Features for Geared and Plain Beam Trolleys
• Adjustabletoanybeamwidth,simplybyadjustingthenumberofspacers• Thewheelsaremadetofitanyshapeofbeam,i.e.I-BeamorRSJtypes• Highgradesealedballbearings• Withanti-dropplates• Operationallytestedto150%oftheWorkingLoadLimitandissuedwithanindividualtestcertificate
■ Geared Beam Trolley – TG Series
Model Work Load Limit
Test Load
Forceto Move
Load
Min Radius Curve
A B C F H I-Beam Recommended
Net Weight
Gross Weight
Packing Measurements
(L×W×H)M
[t] [kN] [N] [m] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg] [cm]
TG0.5 0.5 7.40 60 0.9 248 196 190 3 108 68—126 9.0 10.0 26 × 21 × 15TG1.0 1.0 14.70 80 1.0 280 236 211 3 115 80—146 14.0 15.0 28 × 25 × 17TG1.5 1.5 22.06 110 1.0 307 260 226 3 120 80—150 15.3 15.8 31 × 27 × 24TG2.0 2.0 29.40 140 1.1 318 273 236 3 130 80—168 16.0 17.0 32 × 28 × 19TG3.0 3.0 44.10 150 1.3 340 320 295 3 164 88—168 24.0 25.0 34 × 33 × 22TG5.0 5.0 73.55 170 1.4 365 366 334 3 177 100—170 36.0 48.0 38 × 37× 27TG10 10.0 147.10 320 1.7 410 389 460 3 237 122—203 90.0 106.0 51 × 49 × 44TG15 15.0 220.65 250 2.2 420 500 446 3 270 122—203 121.0 132.0 43 × 51 × 461
Factor of Safety 4:1
Standardlift3m
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41HOISTING EQUIPMENT
AB
C
C
DA
AF
E
B
C
D
EG
HI
JK
LMN
OP
E
AF
D
J
B
KL
C
N
TP-Series
Installation
1. Beamtrolleysshouldonlybeinstalledbyacompetentperson.2. MeasuretheI-beamflangewidth(A)3. Anequalnumberofspacers(B)shouldusedoneithersidewheninstallingtheplaintrolley.4. OncethetrolleyisassembledandmountedontheI-beam,tightentheloadbarlocknut(C)andsuspendalightloadtotest.Whenthe
wheels(D)areflushwiththeI-beam,tightenthelocknutcompletely.5. Toadjusttheclearancedistancebetweentherollingsleeve(M)andtheI-beamonthegearedtrolley,loosentheaxlelocknut(P)andmove
theaxle(O)totherequireddistancebeforetighteningtheaxlenutagain.
Safe use instructions
1. EnsurethatthetrolleyisofthecorrectWorkLoadLimit(WLL)fortheloadandthereissufficientadjustmenttofitthebeamwidth.2. Adjustthetrolleytoallowapproximately1.5mm-3mmsideclearance(F)betweenthewheelflangesandthebeamflange.3. Ensurethatthebeamisfittedwithsuitableendstops.4. Onlyuseforloadssuspendeddirectlybelowthetrolley.Donotsidepull.5. Alwayspushratherthanpulltheloadsuspendedonthetrolley.6. Nevertravelaloadoveranybody.7. Onceinstalledcheckthetrolleytoensurethatthereisfreeandsafetravelalongthebeam.8. Alwaysensurethatthetrolleyiskeptcleanandthemovingpartsarelubricated.9. Neverexceedthestatedpullforceforthehandchainonthegearedtrolley.10.Bearings,gearsandI-beamsurfaceshouldbewellgreasedregularlyandallboltsandnutscheckedtomakesuretheyaretight.
Inspections
Inspectionsshouldbecompletedbyacompetentpersonbeforeuseandatintervalsofatleast3monthsorsoonerifdeemednecessary.Ifyouareinanydoubtastothesuitabilityoftheproductforyourapplication,pleasecontactAnchorIndustries’salesdepartmentforfurtherinformation.
AB
C
C
DA
AF
E
B
C
D
EG
HI
JK
LMN
OP
E
AF
D
J
B
KL
C
N
TG-Series
AB
C
C
DA
AF
E
B
C
D
EG
HI
JK
LMN
OP
E
AF
D
J
B
KL
C
N
A I-beamwidthB SpacersC LoadbarlocknutD TrolleywheelsE HandwheelgearF SideclearanceG HandchainwheelH HandchainwheelshaftI HandchainJ LoadbarK RightsideplateL HangerplateM RollingsleeveN LeftsideplateO AxleP Axlelocknut
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42HOISTING EQUIPMENT
■ Beam Clamp
Beam Clamp
Work Load Limit
Test Load Jaw Opening
AMax
B C D E F GMin
H Net Weight
Packing Size
Min Max Min Max
[t] [t] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [mm]
1 1.5 75—220 260 180 360 64 5 215 102 155 25 22 4.5 430 × 100 × 170
2 3 75—220 260 180 360 74 6 215 102 155 25 22 5 430 × 100 × 170
3 4.5 80—320 354 235 490 103 8 260 140 225 45 24 10.5 390 × 140 × 340
5 7.5 80—320 354 235 490 110 10 260 140 225 45 28 11 390 × 140 × 340
10 15 80—350 400 250 520 120 12 280 160 230 70 44 16 550 × 170 × 280
Factor of Safety 4:1
Operationallytestedto150%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.
Safe use instructions
1. Alwaysreadthesafeuseinstructionsbeforeusingaclamp.2. Beamclampsaresuitableforcreatingatemporaryorsemi-permanenthoistanchorpoint.3. EnsurethattheI-beamandsupportingstructureiscapableofcarryingthefullloadrequired.4. Neveroverloadabeamclampandpreventthejerkingofloads.5. Neveruseabeamclampasananchorpointtoliftpeople.6. Onlyacompetentpersonshouldinstallabeamclamp.7. Alwayskeepyourdistanceduringliftingandloweringofaload.8. Nevertraveltheloadoveranybody.9. Anyweldingtothebeamclampisforbidden,thiscaninfluencethehardnessandstrengthoftheclamp.10. Alwaysensurethatthebeamclampiscentredinthemiddleoftheloadtobeliftedanddonotswingtheload.11. Neverforcethehookofthehoistintotheattachmenteyeorfittingofthebeamclamp.
Inspections
1. Inspectionsshouldbecompletedbyacompetentperson,beforeuseandatintervalsofatleast3monthsorsoonerifdeemednecessary.2. Onceinspectedmakesurethatthebeamclampiscleanedandworkingpartslubricatedbeforereturningtoservice.3. NeveruseabeamclampwithoutaWLLoraserialnumberthatcanbelinkedtoavalidcertificate.
DO NOTUSE
3.0°
DO NOTUSE
TIGHTENLOOSEN
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43
30°
45°100%WLL
60° 75%WLL
50%WLL
DO NO TUSE
100%WLL
45°45°
50%WLL
50%WLL
50%WLL
100%WLL
45°45°
50%WLL
50%WLL
LOCK
UNLOCK
■ Vertical Lifting Clamp – DSQ-A Series
■ Universal Lifting Clamp – DSQ-C Series
■ Horizontal Lifting Clamp – DHQ Series
Model Work Load Limit Test Load Jaw Opening Net Weight
[t] [t] [mm] [kg]
DSQ-A1 1.0 2.0 0—22 3.8
DSQ-A2 2.0 4.0 0—30 6.0
DSQ-A3 3.0 6.0 0—35 9.3
DSQ-A4 4.0 8.0 0—45 18.5
DSQ-A5 5.0 10.0 0—50 33.0
DSQ-A10 10.0 20.0 0—50 48.5
Model Work Load Limit Test Load Jaw Opening Net Weight
[t] [t] [mm] [kg]
DSQ-C1 1.0 2.0 0—22 3.8
DSQ-C2 2.0 4.0 0—30 6.0
DSQ-C3 3.0 6.0 0—35 9.3
DSQ-C4 4.0 8.0 0—45 18.5
DSQ-C5 5.0 10.0 0—50 33.0
DSQ-C10 10.0 20.0 0—50 48.5
Model Work Load Limit Test Load Jaw Opening Net Weight
[t] [t] [mm] [kg]
DHQ1-30 1.0 2.0 0—30 4.0
DHQ2-35 2.0 4.0 0—35 7.2
DHQ3-40 3.0 6.0 0—40 8.0
DHQ4-45 4.0 8.0 0—45 8.5
DHQ5-50 5.0 10.0 0—50 9.0
FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.
FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.
FactorofSafety5:1Operationallytestedto200%oftheWorkLoadLimitandissuedwithanindividualtestcertificate.
Safe use instructions (Always read before using a clamp)
1. Theliftingclampsaresuitableforliftingandtransportingofsteelplateswithamaximumhardnessof37HrC(345HB,1166N/mm²).2. Theliftingclampsaresuitableforusageinnormalatmosphericconditions,between-40°Cand+100°C.3. Neveroverloadaclampandpreventthejerkingofloads.4. Whenloadingalwaysusethewholejawdepth.5. Neverliftmorethanoneplateatthesametime.6. Alwayskeepyourdistanceduringliftingandloweringofaload,nevertraveltheloadoveranybody.7. Anyweldingtotheclampisforbidden,thiscaninfluencethehardnessandstrengthoftheclamp.8. Horizontalliftingclampsmustonlybeusedinpairsandshouldneverbeusedtodragorturnaload.9. Whenliftingasteelplatefromtwopoints,alwaysliftfromthecentreofbalance.10. Whenliftingalongplate,liftatfourormorepointsanduseaspreaderbeamifpossible.11. Ifmorethantwogripperteetharebroken,theclampcannotbeused.
HOISTING EQUIPMENT
Horizontal Lifting Clamp Universal Lifting ClampVertical Lifting Clamp
Effects of Side Loading on WLL
30°
45°100%WLL
60° 75%WLL
50%WLL
DO NO TUSE
100%WLL
45°45°
50%WLL
50%WLL
50%WLL
100%WLL
45°45°
50%WLL
50%WLL
LOCK
UNLOCK
30°
45°100%WLL
60° 75%WLL
50%WLL
DO NO TUSE
100%WLL
45°45°
50%WLL
50%WLL
50%WLL
100%WLL
45°45°
50%WLL
50%WLL
LOCK
UNLOCK