HOSTESS TROLLEY - U.K.SERVICE MANUAL

February 2016

Service Hints - Page 1Technical Data - Page 3Wiring Diagram - Page 3Exploded Views - Page 4Parts List - Page 5

HL6232BA - Black Ash HL6232BS - Brushed Stainless HL6232DB - Dark Brown HL6232LB - Light Brown HL6232BE - Beech HL6232SV - Silver

HL6232GO - Golden Oak

HL6232 SERIES

PAGE 1

DISASSEMBLY AND ASSEMBLY

ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING. NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING.

Numbers appearing in the text refer to illustrations and parts list numbers.

A. SLIDING TABLETOPS Slide both tabletops open. Remove cover caps 130 and the two screws securing handle 105. Withdraw the handle from the tabletop assembly. Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks106 on the cabinet Channels are exposed. Withdraw the sliding blocks from the cabinet channels, and then slide the tabletop assembly Out clear of the channels.

B. DOORS 1. Remove both sliding tabletops completely (see A.1.) and magnetic door catches 111 (push-fit). 2. Drill out the rivet at each end of the front slide channel using a 3mm bit. Use extreme care when drilling.

Withdraw leg top caps 108, then remove front top panel 109 to release top door pivots 126. Lift doors 123 and 125 clear of the cabinet.

C. TOP ELEMENT ASSEMBLY 1. From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel.

Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect the top element leads from terminal block 120.

NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on insertion, item 120 must be replaced. 2. Open the sliding tabletops and remove glass dishes and lids 101 and holders 103. 3. Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to

gain access to the four screws securing top element assembly 107. 4. Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the

element wires through grommet 110 in the cabinet. 5. Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.

HL6232 SERIES

PAGE 2

D. MIDDLE AND BOTTOM ELEMENT ASSEMBLY / NEON 1. Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads 110 from

Terminal block 120 (see note in C.1.) 2. Remove the two screws securing the element assembly through the rear panel of the cabinet, and two

screws from under the front edge of the shelf (bottom element front screws are under the front of the cabinet,behind the bottom rail) – see fig.1.

3. Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the cabinet.

4. Neon 118 is a push fit assembly which is located by two barbs that spring open behind element panel trim 515. It can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf rail) using a suitable tool can assist removal. To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and route with element leads to terminal block.

5. Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.

ELEMENT ASSEMBLY ELEMENT ASSEMBLY FIXING SCREWS FIXING SCREWS

Rear view Front view Fig. – HL6232E/F Element Assembly Fixing Points

E. MAINS LEAD 1. Remove rear cover strip 510 as in C.1. 2. Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the

cabinet earth stud. 3. To remove mains lead bush 121, rotate the retainer arm through 90° , then use pliers to squeeze the mains

lead locking tab and push the bush, complete with mains lead, out of the cover strip. 4. Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.

HL6232 SERIES

PAGE 3

F. CABINET ITEMS 1. Magnetic catches 111 are a push-fit in front top panel 109. 2. To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catches

111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when drilling. Withdraw leg top caps 108, and then remove the front top panel assembly. Refit in reverse order.

3. Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit into

the cabinet. Remove by prising out with care.

THEORETICAL WIRING DIAGRAM

L

E TOP MIDDLE BOTTOM NEON ELEMENT ELEMENT ELEMENT

N SPECIFICATION Voltage 230 V a.c. 50 Hz Loading 410 W (Top 110 W, Middle 110 W, Bottom 190 W) Cord length 2 m Pre-heat time 30 minutes approx Finish See text Dimensions (approx) 725mm W x 380mm D x 695mm H

SERVICE INFORMATION The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason, elements and plates are supplied as complete assemblies.

122120121110510

502

108105104

130501513

126106124123117116126

101103107104105501108106125

502109503111516112127118129 131

Hostess Trolley - Exploded View 1

122120121110510

502

108105104

130501513

126106124123117116126

101103107104105501108106125

502109503111516112127118129 131

Hostess Trolley - Exploded View 2

122120121110510504502508108105104

130501513

126106124123117116126

101103107104105501108106125

502109503111516112127118129 131

HL6232 Hostess Trolley - Exploded View 32 Ltr Round Dishes - Serial No's: 1540825398 and higher.

1504852506 to 1540852540, 1540849647 to 1540849466.EXCEPT FOR: 1540852442 to 1540852464,

HL6232 Wood Effect Hostess Trolley - Parts List

Item Description Part Number101 Glass Dish & Lid (Oval) - Exploded View 1 0101 092 21701101 Glass Dish & Lid (Round) - Exploded View 2 0101 092 66321101 Glass Dish & Lid ( 2 Ltr Round) - Exploded View 3 0101 092 69011

Expolded View 1103 Glass Dish Holder (Oval) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 12221103 Glass Dish Holder (Oval) (HL6232DB, HL6232LB, HL6232GO) 0101 082 12221

Exploded View 2103 Glass Dish Holder (Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 15401103 Glass Dish Holder (Round) (HL6232DB, HL6232LB, HL6232GO) 0101 082 15401

Exploded View 3103 Glass Dish Holder (2 Ltr Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 15441103 Glass Dish Holder (2 Ltr Round) (HL6232DB, HL6232LB, HL6232GO) 0101 082 15441

104 Table Top Handle (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64351104 Table Top Handle (HL6232DB, HL6232GO & HL6232LB) 0101 077 61391

105 Pair of Top Covers (HL6232BA) 0101 092 36871105 Pair of Top Covers (HL6232BS) 0101 092 36851105 Pair of Top Covers (HL6232DB) 0101 092 36841105 Pair of Top Covers (HL6232LB) 0101 092 36831105 Pair of Top Covers (HL6232BE) 0101 092 42521105 Pair of Top Covers (HL6232SV) 4213 092 61521105 Pair of Top Covers (HL6232GO) 0101 092 55681

106 Table Top Sliding Block 0101 077 64311

107 Top Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25681107 Top Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22511

108 Leg Top Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64341108 Leg Top Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61311

109 Front Panel Top (HL6232BA) 0101 070 13341109 Front Panel Top (HL6232BS) 0101 070 13291109 Front Panel Top (HL6232DB) 0101 070 12551109 Front Panel Top (HL6232LB & HL6232GO) 0101 070 12481109 Front Panel Top (HL6232BE) 0101 070 14871109 Front Panel Top (HL6232SV) 0101 085 12401

110 Grommet Sleeve 0101 078 53301111 Magnetic Catch 0101 078 53281

112 Mid Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25671112 Mid Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22481

Serial No's 1540825398 and higher. EXCEPT FOR 1540849466 to 1540849647,1540852442 to 1540852464, 1504852506 to 1540852540,

1540852442 to 1540852464, 1504852506 to 1540852540. Serial No's 1540825398 and higher. EXCEPT FOR 1540849466 to 1540849647,

Bold text indicates a choice of parts depending on the model version

HL6232 Wood Effect Hostess Trolley - Parts List

116 Castor (4 Pack) 0101 078 53291117 Castor Insert 0101 077 61302118 Neon Assembly 0101 078 57811120 Terminal Block 0101 078 53262121 Strain Release Bush 0101 077 61511122 Cordset (U.K.) 0101 076 90741123 Door Assembly Left See Item 520

124 Door Handle Pair (HL6232BA, HL6232BS, HL6232BE & HL6232SV) 0101 092 42501124 Door Handle Pair (HL6232DB, HL6232LB & HL6232GO) 0101 092 42511

125 Door Assembly Right See Item 520126 Door Hinge Pin 0101 075 71811

127 Bottom Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25661127 Bottom Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22491

129 Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64361129 Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61461

130 TT Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64382130 TT Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61382

131 Bottom Rail (HL6232BA) 0101 070 13331131 Bottom Rail (HL6232BS) 0101 070 13281131 Bottom Rail (HL6232BE) 0101 070 14861131 Bottom Rail (HL6232DB) 0101 070 12541131 Bottom Rail (HL6232LB & HL6232GO) 0101 070 12331131 Bottom Rail (HL6232SV) 0101 084 15291

501 Top Cover Glide Support Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25651501 Top Cover Glide Support Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22361

502 Outer Glide (HL6232BA, HL6232BS, HL6232SV, HL6232BE) 0101 085 12081502 Outer Glide (HL6232DB, HL6232LB, HL6232GO) 0101 082 12081

503 Printed Glide Cover (HL6232BA, HL6232BS, HL6232SV, HL6232BE) 0101 077 64321503 Printed Glide Cover (HL6232DB, HL6232LB, HL6232GO) 0101 077 61491

510 Wiring Cover (HL6232BA, HL6232BS,HL6232SV, HL6232B) 0101 085 12051510 Wiring Cover (HL6232DB, HL6232LB, HL6232GO) 0101 082 12051

513 Cable Clip 0101 177 04501

516 Element Panel Trim (HL6232BA, HL6232BS, HL6232BE,HL6232SV) 0101 085 12351516 Element Panel Trim (HL6232DB, HL6232LB, HL6232GO) 0101 082 12351

520 Pair of Doors (HL6232BA) - not available separately 0101 092 36861520 Pair of Doors (HL6232BS) - not available separately 0101 092 36821520 Pair of Doors (HL6232DB) - not available separately 0101 092 36811520 Pair of Doors (HL6232LB) - not available separately 0101 092 36801520 Pair of Doors (HL6232BE) - not available separately 0101 092 42531520 Pair of Doors (HL6232SV) - not available separately 4213 092 61531

Bold text indicates a choice of parts depending on the model version

HL6232 Wood Effect Hostess Trolley - Parts List

520 Pair of Doors (HL6232GO) - not available separately 0101 092 55691

n/a User Instruction Booklet 0101 194 12762

Bold text indicates a choice of parts depending on the model version