hitech manufacturing use cases/examples

© Copyright 2000-2013 TIBCO Software Inc. All rights reserved. TIBCO Confidential & Proprietary Information.

Hi-Tech. Manufacturing

Use Cases / Examples

Hector Martinez

[email protected]

Staff Solution Consultant

TIBCO Spotfire


• Analytical Workflow – Demo– Inline analysis of In-DB, On-Demand, In-Memory with Statistical

Services

• Semi Mfg. Use Cases– OOB configured Examples

• Advanced Semi Use Cases– Iron Python, API, Portal Integration

• Self-Service Use Cases – Demo

- 2 -

Agenda


Root Cause Analysis - DEMO

• Guided Analytical

workflow example

• Leverage Teradata In-DB

for initial evaluation.

• Inline drill down to

investigate Lot level,

spatial, defect, or

equipment.


• Engineer’s Access Big Data Example• Global/Executive Summary View

– Drill down to SAFTY, QUALITY, TIMELINE, COST– Engineering Audit Ex.

• Engineering Tools by COE• Equipment Monitoring/Diagnoistics• Process Analysis• Parametric Monitoring• Cell Tower Signal Analysis• Spatial & Surface Measurement Overlay• Layout (Bitmap/Array) analysis• Characterization Analysis• Analog Signal Analysis• Equipment Health Overview • Operations Alarm Monitoring & Disposition• Portal Integration• Self-Service Demo

- 4 -

Semi. Mfg. Use Case Examples:


Engineer’s Access Big Data

- ~95 Sites/Facilities

- User defined

timelines (5+ years of

content)

- ~50 parameters

- ~1.4 Billion records of

data

- Leverage Historian Data

Source via Web Service

• Data-On-Demand to 3 Data Sources (Teradata, Oracle & XML)

• Engineers need access to ~1.4 Billion records within seconds


Global/Executive Summary View

• Dashboard shows overall summary.

• Users can to drill down to specific workflow. Link to

Specific

Workflow


Engineering – Auditing (from Global Summary)

Audit Analyses: Plan Execution

Summary/Status/Details; Open

Issues/Findings; Closure Cycle

Time/Aging

Fleet Coverage: Operation

Assessment; Health; Requisition

OTD%


Engineering Tools by Center of Excellence

Unstructured Data

Analysis: Diagnostics

Service Requests and

Details/Maintenance

Logs

• Tool/Asset Dashboard deployed by COE helps engineers dive into equipment

diagnostics and Maintenance logs for their specific accounts.

• Data mash-up includes 2 structured data sources and 2 unstructured sources


Equipment Monitor & Diagnostics Analysis


Process Analysis

• User defined Rules to help prioritize areas of focus

• Data-on-Demand allows for run-time drill-down to assess quality

• Raw Trend w/Specs, Distribution, Cum. Prob., Site Overlay


Manuf. Parametric/Process Monitoring

• Dashboard style analysis allows quick overview of many test parameters

• Data-on-Demand allows for run-time drill-down to assess quality


• Users can drill down on

specific cell tower to

view and compute ‘Data

Throughput’ by ‘Cell Id’

Cell Tower Signal Analysis

• Users can pull ‘Cell

Tower Usage’ by time

range to determine

loads and towers of

interest.


Spatial & Surface Measurement Overlay

• Analyze data on Physical layouts

• Aggregate by specific x/y coordinates

to form composition/overlayed

maps.


Layout (Bitmap/Array) analysis

• Data transformation/re-

combination and

Visualization

• Aggregate Summary

Details


Characterization Analysis

• Create density & 3D

plots

• Characterization

• Shmoo

• Splits

• Edge testing


Characterization Analysis(cont.)


• User selectable parameters.

• Compute analog signals from

raw equipment data.

• Overlay traces

• Leverage Statistical Services to

perform Fourier Analyses

Analog Signal Trace (Periodic) Analysis


Equipment Health Overview

• Use Image and

Computed

Values in a Text

Box to

determine

status of

equipment.

• Navigate to

Engine Part by

clicking on link.

Advanced

– Iron

Python


Operations Alarm Monitoring and Disposition

• Custom API Tool with custom context mouse elements to open dialogs.

• Users can view and edit alarm information and enter notes that are saved back

to DB.

• Drill down to Operational Data

Advanced

– API

Extension

example


Assets Monitor & Diagnostics Portal Integration

Advanced

JavaScript

Advanced

– Web

API

JavaScript

2-way

html

2-way

comm. in

html

• Portal can drive

web player

page, filter,

marking,

property, and

value via URL

API

© Copyright 2000-2013 TIBCO Software Inc. All rights reserved. TIBCO Confidential & Proprietary Information.- 21-

Self Service Example -- DEMO

• Give users broader flexibility to interact with data.

• Leverage Web Player for broader distribution

Advanced

– Iron

Python

hitech manufacturing use cases/examples

Business

tibco software

diagnostics analysis

records of data

data mash

raw equipment data

data sources teradata

structured data sources

test parameters data