history of bicycle design and manufacturing

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    THE HISTORY OF

    BICYCLE DESIGN ANDMANUFACTURING

    KYLE McCORMICK

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    The modern

    bicycle has

    evolved into

    a work of art,design, and

    engineering

    imbued with

    the energy andpassion of its

    designer and

    intended to elicit

    an emotionalresponse and

    attachment from

    its rider.

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    What may be

    recognized as the first

    two wheeled bicycles

    were created around1840in Scotland

    by a blacksmith,

    and evolved into the

    Velocipedeor theboneshaker as it was

    commonly referred to

    due to its harsh ride.

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    With the invention of the wire spoke wheel in

    1869, the drawbacks of earlier wooden, then steel

    wheels such as extreme weight, harsh ride, and

    imperfections were able to be overcome.

    The Penny

    Farthing

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    Crashing and falling from such a height becamea common occurrence, necessitating the safety

    bicycle around1885 This became the first modern

    bicycle as we know it; two smaller wheels closer to

    the ground, chain driven, and steerable by the front

    wheel.

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    The invention of the

    pneumatic, or air-

    filled, tire invented by

    J.B. Dunlop in1888optimized the wire-

    spoke wheel and

    further enhanced

    both ride qualityand handling and is

    still used to this day

    though it has evolved

    slightly.

    J.B.Dunlop

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    The last pinnacle of

    the modern bike,

    the derailleur andgear shifting, were

    developed between

    1900-1910and

    allowed ridersto traverse hills

    previously unridable

    and maximize

    efficiency whileriding and racing.

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    These innovations ushered in the

    pinnacle of bicycle popularity at

    the time as the1890s-1910ssawunrivaled demand and the rise of over

    300bicycle factories in America.

    Schwinn Bicycle

    Factory in Chicago

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    According to Baum

    Cycles Steels

    inherent stiffness lets

    you build with small,graceful tubing.

    Its inherent tensile

    strength allows for

    tubing to be buttedalmost paper-thin.

    Its these material

    attributes, combined

    with steels naturalfatigue resistance

    that produces a frame

    that feels famously

    alive beneath you.

    Frame Material:

    STEEL

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    Titanium rivals carbon fiber in terms of weight, but is much

    more durable long term. Titanium was, and is still, limited by

    the cost of materials, as a titanium tubeset will still cost 3-4times as much as an equivalent steel one.

    Development of high

    tech materials and

    processes has allowed

    the greatest change in

    bicycle design sincethe 1890s.

    Frame

    Material:

    TITANIUM

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    Carbon fiber became an accepted frame material after Greg

    Lemond win his first Tour de France on a carbon fiber bike

    in 1986. It allows tube shapes to optimize both stiffness and

    aerodynamics of frames, and allows lighter weight frames withstiffer characteristics because of this.

    Frame Material:

    CARBON FIBER

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    The recent advent of 3D printed

    components and even frames in

    sections unlock even more possibilities

    in custom frame manufacturing in

    materials other than steel and titanium.

    Frame

    Material:

    3D Printed Ti

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    Going forward I believe

    we will see more and

    more application of

    carbon fiber, titaniumand other exotic

    materials in the design

    of both bike frames

    and components.

    High quality customsteel frames however,

    will continue to be

    in demand as riders

    continue to desire bikes

    fit exactly to them and tomeet their riding needs.