history and updated results for offshore wind energy costs ... · wind energy r&d panel...
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Wind Energy R&D Panel
Southeastern Coastal Wind Conference
Charlotte Convention Center
Charlotte, NC
08 March 2012
Virginia Coastal Energy Research Consortium:
History and Updated Results for Offshore Wind Energy Costs and Generation Potential
Virginia Coastal Energy Research Consortium:
History and Updated Results for Offshore Wind Energy Costs and Generation Potential
George Hagerman
VCERC Director of Research Virginia Tech Advanced Research Institute900 North Glebe RoadArlington, VA 22203
Email: [email protected]: 757-422-2704
Presentation Outline
Short history of VCERC • SAIC briefs JCOTS Energy Advisory Committee in Oct 2005
• General Assembly creates VCERC in 2006 and funds in 2007-2009
Offshore wind cost of energy• Under presently forecast fuel market conditions, VCERC estimates that
a new offshore wind project owned by Dominion would have same energy cost as a new coal-fired plant of similar capacity (at ~600 MW)
• Future utility electric rate increases due to likely coal price increases make the combination of offshore wind and land-based combined-cycle gas turbine (CCGT) generation a least-cost energy supply portfolio for providing firm, dispatchable power with less environmental impact
Offshore wind potential energy generation• Virginia Call Area has 2,400 to 3,000 MW of potential installed capacity
• Could meet ~10% of state’s electricity demand with newest offshore wind turbines (rated at 5 to 6 MW, with 126 to 150 m rotor diameter)
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VCERC Created by 2006 General Assembly to Bring Together Universities, State Agencies, and Industry
Integration of marine renewables into Virginia Energy Plan
Ensuring compatibility with other marine uses and coastal resources
Identification of manufacturing job creation opportunities and industry benefits of long-term, price-stable energy supply
Physical, chemical, & geological ocean sciences
Biological ocean sciences
Renewable energy curriculum development
Entrepreneurship development
High-tech workforce training
Virginia Coastal Energy Research Consortium Non-University VCERC Directors
Wind energy engineering
Identification of waterfront development opportunities
Mechanical, electrical, materials, civil, and ocean engineering
Washington, DC area presence
Initial VCERC ProjectsFunded by State Budget in FY2007-08
1. Feasibility-level design and economic assessmentfor a hypothetical reference baseline offshore wind power project
2. Preliminary mapping of offshore areassuitable for offshore wind powerdevelopment, with identificationof military training areas, shipping lanes, commercial fishing grounds, and marine and avian habitats
3. Evaluation of economic development potentialof commercial offshore wind powerdevelopment and associated workforce training needs, and planning for an ocean test bed
4. Feasibility-level design and economic assessmentfor an algae-to-biodiesel cultureand processing system
Paliria Energy, Inc.
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VCERC Impact
VCERC Offshore Wind Studies Final Report, April 2010; updated results for energy cost and generation potential presented here
Thanks to funding support from the state legislature, VCERC offshore wind studies have led to significant federal regulatory activity, with Virginia being one of four states included in the BOEM “Smart from the Start” initiative for the first round of commercial offshore wind leasing on the U.S. East Coast
VCERC offshore wind studies also have been catalyst for other pre-commercial development activities, including:
• Dominion onshore load flow study and preliminary scoping studyfor offshore “trunk line” to provide shared grid interconnection for multiple offshore wind projects that would connect to shore
• Federal, state, and local collaboration to refurbish and upgrade Chesapeake Light Tower for RD&D of marine renewable energy and offshore environmental monitoring technologies
Offshore Wind Energy Costs andCost Reduction Impact of Domestic Supply
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Virginia’s Near-Term Offshore Wind Potential
Fentress
VCERC identified 25 MMS lease blocks that appeared to have minimal conflict with existing uses by the Navy, NASA-Wallops, commercial shipping, or commercial fishing. These areall beyond 12 nautical miles offshore and in water depths less than 100 ft, and could support 3,200 MW of wind capacity generating 11 TWh/yr, or 10% of VA’s annual energy demand.
Hypothetical Offshore Wind ProjectReference Site for Cost & Performance Evaluation
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Offshore Wind Project Cost Estimated by VCERC Cost Model
Capital cost estimated in March 2008 dollars using NREL parametric model for wind turbine & tower, Virginia maritime supplier bids for foundations & installation, and published data for balance of plant• Plant cost at offshore busbar: $ 1,763 million
• Transmission cost to Fentress: $ 153 million
• Total project investment: $ 1,916 million (~ $3,260 / kW)
588 MW installedrated capacity(7 x 7 turbinesper lease block)
38% annualcapacity factor
20% PJM summercapacity factor(JJA 3pm – 6pm) Vestas V90-3MW
London Array I630 MW
SiemensSWT-3.6-120 Global Tech I
400 MW
MultibridM5000
Thanet300 MW
if fabricated in Hampton Roads
Lincs270 MW
Based on MTH announced
contract value in March 2010
Lincs270 MW
Based on MTH max steel weights if
fabricated in Hampton Roads
VCERC Modeled Costs Compared with Actual European Costs for Turbines and Foundations
European offshore wind turbine
supply would cost~$2,150/kW
for 3 MW to 3.6 MW turbines, and
~$2,300/kWfor 5 MW turbines
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Cost Benefit of Domestic Turbine & Tower Supply
• Cost of turbine & tower package for U.S. land-based wind projects in 2011: ~$1,250 / kW(source: Fig. 32 of http://eetd.lbl.gov/ea/emp/reports/lbnl-4820e.pdf)
• This reflects ~60% domestic content (see Fig. 15 of above report) and cost would be even less for a 100% domestically produced turbine & tower package
• Adding 20% for marinization (double the percentage assumed by DOE) yields ~$1,500 / kW
• Domestic turbine supply would be $650-800 per kW less than European supply
Manufacturing wage data published by U.S. Bureau of Labor Statistics on 22 Oct 2009(www.bls.gov/fls/prodsupptabletoc.htm, Table 8. Hourly compensation, U.S. dollar basis)
Cost breakdown and labor / material ratios from Dong Energy presentation dated 11 Aug 2009 (www.energirike.no/pub/56/filer/Dong%20-%20EnergiRikekonferancen%20perhp%202009.pdf)
Domestic Offshore Wind Supply Chain would Benefit from Lower US Manufacturing Labor Costs
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Cost Benefit of Domestic Foundation Supply
London Array I630 MW
SiemensSWT-3.6-120 Global Tech I
400 MW
MultibridM5000
Thanet300 MW
if fabricated in Hampton Roads
Lincs270 MW
Based on MTH announced
contract value in March 2010
Lincs270 MW
Based on MTH max steel weights if
fabricated in Hampton Roads
At ~$430 per kW,domestic monopile foundation supply
would be$230 per kW less
than European supply
VCERC Modeled Costs Compared with Actual European Costs for Submarine Power Cables
London Array I630 MW
Nexans 150 kV50 km offshore
Sheringham Shoal317 MW
Nexans 145 kV20 km offshore
Sheringham Shoal317 MW
81 km, 36 kV
Nordsee Ost288 MW
63 km, 33 kV
VCERC Model588 MW
138 kV28 km offshore
VCERC Model588 MW
168 km, 33 kV
VCERC reference design site is only
29 km offshore, with export cable supply cost of $160 per kW.
At $5.50 per kW-kmexport cable supply
would cost $240 to 370 per kW,
depending on where substation platform
is located in Call Area
Projects in Virginia Wind Energy Area could have export
cable route lengths of 44 km to 68 km
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VCERC Energy Cost Estimates Compared withRecent National Academy of Sciences Study
VCERC: ~06-07 ¢/kWh
VCERC: ~11 ¢/kWh
VCERC: ~13 ¢/kWh
VCERC: ~10-12 ¢/kWh
Coal costs now increasing; offshore wind would increase price stability of Virginia’s energy supply portfolio; see backup slides
Energy Generation Potential of Virginia’s Offshore Wind Energy Area
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Nautical Chart View (Mariner’s View) of Virginia WEAPublished 23 Jan 2012 in Call for Information and Nominations
Nautical Chart View (Mariner’s View) of Virginia WEAPublished 23 Jan 2012 in Call for Information and Nominations
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NREL 5 MW turbine w/ 126m rotor: 30 x 5 MW units perfull lease block = 150 MW per (4.8 km)2 = 6.5 MW per km2
6.5 MW / km2
7.6 rotor diametersN-S spacing
between rows
6.3 rotor diameters E-W spacing between turbines
48
00
m
4800 m
Background plot is capacity density of constructed and planned UK offshore wind projectsSource: www.carbontrust.co.uk/publications/pages/publicationdetail.aspx?id=CTC743
419 km2
~ 2,720 MW
320 km2
~ 2,080 MW
566 km2
~ 3,680 MW
20 blocks= 3,000 MW = 600 WTGs
NREL: 6.5 MW / km2 and 7.5 D row spacing, use 89.5% array efficiency
= 10.1 million kWh / year
Factoring in Wake Losses, Annual Energy Productionwould be ~10 TWh (vs. Original VCERC 11 TWh Estimate)
See backup slides for basis of individual turbine capacity factor and array efficiency estimates
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Background plot is capacity density of constructed and planned UK offshore wind projectsSource: www.carbontrust.co.uk/publications/pages/publicationdetail.aspx?id=CTC743
4800 m
Alstom 6 MW turbine w/ 150m rotor: 20 x 6 MW units perfull lease block = 120 MW per (4.8 km)2 = 5.2 MW per km2
5.2 MW / km2
8.0 rotor diametersN-S spacing
between rows
6.4 rotor diameters E-W spacing between turbines
48
00
m
419 km2
~ 2,180 MW
320 km2
~ 1,660 MW
566 km2
~ 2,940 MW
20 blocks= 2,400 MW = 400 WTGs
Alstom: 5.2 MW / km2 and8.0 D row spacing, use 90.5% array efficiency= 9.9 million kWh / year
Factoring in Wake Losses, Annual Energy Productionwould be ~10 TWh (vs. Original VCERC 11 TWh Estimate)
See backup slides for basis of individual turbine capacity factor and array efficiency estimates
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Thank You!
Any questions?
Email: [email protected]
VCERC Offshore Wind Studies Final Report, April 2010:www.vcerc.org/report.htm
Offshore Wind Cost of Energy andCost Reduction Impact of Domestic Supply
BACKUP SLIDES
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VCERC Fixed Charge Rate based onOwnership & Financing by Dominion Virginia Power
Composite income tax rate: 38.8% (35% Federal, 5.85% State)
General depreciation declining balance is used• GDS life of 15 years for coal- and gas-fired generation
• GDS life of 5 years (bonus depreciation) for wind generation
100% of project is financed up front• 43.2% Debt and 56.8% Equity
• Debt real rate of return 5.586%
• Equity real rate of return (13.75% common, 7.174% preferred)
• Includes 3-year construction loan (7.5% real debt rate)
Debt is paid monthly, equity return paid quarterly
Service life: 25 years for wind , natural gas; 50 years for coal
Levelized annual fixed charge rate (FCR):• Real (constant dollars): 7.55% for wind, 10.50% for gas; 9.06% for coal
• Nominal (current dollars, assuming 2.5% annual inflation rate):9.55% for wind, 13.07% for gas; 10.06% for coal
Wise County Coal-Fired Project
Capital cost basis• As published in PUE-2007-00066 (filed 31 Mar 2008)
& PUE-2007-00111 (filed 03 Dec 2007)
• Plant cost: $1,800 million
• Transmission cost: $ 23 million
• Total project investment: $1,823 million (~ $3,120 / kW)
585 MW rated capacity
90% annual capacity factor
Plant heat rate: 10.00 MMBtu per MWhr
Coal heat content: 15.4 MMBTU per short ton
Actual in-service date: 2013(used 2012 for all projects)
Virginia City Hybrid Energy Center
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Recent Delivered Coal Prices
Source: Edison Electric Institute: Q2 2010 Financial Update: Fuel(www.eei.org/whatwedo/DataAnalysis/IndusFinanAnalysis/Documents/2010_Q2_Fuel_Final.pdf)
Assumed price range in first year (2012)
Coal prices are rebounding more quickly than assumed in original VCERC report
Near-Term Forecast ofCentral Appalachian Coal Spot Market Prices
Source: Edison Electric Institute: Q2 2010 Financial Update: Fuel(www.eei.org/whatwedo/DataAnalysis/IndusFinanAnalysis/Documents/2010_Q2_Fuel_Final.pdf)
6% nominal annual escalation rate
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Updated fuel market scenario2012 price: $60-80 per short ton4% to 6% real annual escalation(from EEI 2010-Q2 projections)
Cost of Energy Comparison BetweenOffshore Wind and New Coal-Fired Generation
European turbine supply
Domestic turbine supply
Cost of Energy Comparison BetweenOffshore Wind and New Coal-Fired Generation
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PJM Cost of New Entry (CONE)Combined Cycle Gas Turbine (CCGT) Project
Capital cost basis• Based on 660.9 MW PJM CONE (29 Aug 2008 update) applied to
Dominion’s Bear Garden project in Buckingham County
• Plant cost: $ 775 million
• Transmission cost: $ 5 million
• Total project investment: $ 780 million (~ $1,340 / kW)
580 MW rated capacity
90% annual capacity factor
Plant heat rate:GE Frame 7FA CCGT7.315 MMBtu per MWhr
Actual in-service date: 2011(used 2012 for all projects) Possum Point #6
Near-Term Forecast ofHenry Hub Natural Gas Spot Market Prices
Source: Edison Electric Institute: “Q2 2010 Financial Update: Fuel”(www.eei.org/whatwedo/DataAnalysis/IndusFinanAnalysis/Documents/2010_Q2_Fuel_Final.pdf)
4% nominal annual escalation rate
Assumed price range in first year (2012)
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Cost of Energy Comparison BetweenOffshore Wind and New Gas-Fired Generation
Updated fuel market scenario2012 price: $5.50-6.00 per MMBTU2% to 4% real annual escalation(from EEI 2010-Q2 projections)
European turbine supply
Domestic turbine supply
Cost of Energy Comparison BetweenOffshore Wind and New Gas-Fired Generation
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Energy Generation Potential of Virginia’s Offshore Wind Energy Area
BACKUP SLIDES
419 km2
~ 2,720 MW
320 km2
~ 2,080 MW
566 km2
~ 3,680 MW
Delmarva Offshore Wind Potential using 6.5 MW /km2
Notional Capacity Density for NREL 5-MW Turbine
20 blocks = 3,000 MW 5 x 600 MW per phase
at full build-out of WEA
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419 km2
~ 2,180 MW
320 km2
~ 1,660 MW
566 km2
~ 2,940 MW
Delmarva Offshore Wind Potential using 5.2 MW /km2
Notional Capacity Density for Alstom 6-MW Turbine
20 blocks = 2,400 MW 4 x 600 MW per phase
at full build-out of WEA
VCERC Analysis of two Turbine Fleetsfor Productivity as a Function of Rotor Swept Area
Enercon fleet represents direct-drive permanent magnet generator
Vestas fleet represents multi-stage gearbox drive
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VCERC Analysis of two Turbine Fleets forProductivity as a Function of Rotor Swept Area
Enercon fleet represents direct-drive permanent magnet generator
Gearbox TG requires 16% greater rotor swept area for 50% annual capacity factor
Estimated Turbine Capacity Factor off Virginia forNew Offshore Turbine Designs with Large Rotors
Vestas3 MW with 112 m diameter rotor= 3,284 m2 swept area per MW
Vestas7 MW with 164 m diameter rotor = 3,018 m2 swept area per MW
Alstom 6 MW with 150 m diameterrotor = 2,945 m2 swept area per MW A
VCERC baseline design: Vestas3 MW with 90 m diameter rotor
C
B
NREL reference turbine design: 5 MW with 126 m diameter rotor
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419 km2
~ 2,720 MW
320 km2
~ 2,080 MW
566 km2
~ 3,680 MW
Annual Energy Production in Virginia Wind Energy AreaBased on Estimated Capacity Factor for Individual Turbines
20 blocks= 3,000 MW
capacity
NREL 5-MW at 43% turbine capacity factor= 11.3 million kWh / year
419 km2
~ 2,180 MW
320 km2
~ 1,660 MW
566 km2
~ 2,940 MW
20 blocks= 2,400 MW
capacity
Alstom 6-MW at 52% turbine capacity factor
= 10.9 million kWh / year
Annual Energy Production in Virginia Wind Energy AreaBased on Estimated Capacity Factor for Individual Turbines
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Mainstream Renewable Power EWEC 2010 Paper: “Modeling ofWake Loss Sensitivity to Wind Rose in a Large Offshore Wind Farm”
Assumptions
Siemens 3.6 MW turbine with RD = rotor diameter = 120m
Project capacity of 259.2 MW(72 turbines)
Elliptical turbine packing layout (above example shows 10 RD spacing between rows, along prevailing wind direction)
UNI-directional Wind Rose
OMNI-directional Wind Rose
Mainstream Renewable Power Estimates ofWake Loss as Function of Along-Wind Turbine Spacing
UNI-directional Wind Rose
OMNI-directional Wind Rose
NREL 5-MW turbinepacked at 6.5 MW / km2
with 7.5 D row spacing= 10.5% wake loss
ALSTOM 6-MW turbine packed at 5.2 MW / km2
with 8.0 D row spacing= 9.5% wake loss