history and trends in terminal management · • trends in terminal automation ... in the 1980...

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StocExpo – İstanbul November 11 – 12, 2008

History and Trends in Terminal Management

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•   History in Terminal Automation

•   Trends in Terminal Automation

•   Web Based Technology

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TABS (Terminal Administration & Billing System) credit and product authorization at exchange terminals while capturing bill of lading information.

1990-

PetroEx (Petroleum Product Exchange Data Clearinghouse) In the 1980 General Electric’s Petroex developed

1980+

World’s first Personal Computer ENIAC

1950

World’s first automated loading system Data General Nova 2 Computer

1970+

Web Based Systems... Web service architecture provides for direct interaction with all

2000+

iLoad, TDS Real Time Applications

1990+

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MAIN CONCERN OF A BULK LIQUID STORAGE TERMINAL

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ACTORS OF THE GAME   RENTERS

  OWNERS

  SELLERS

  BUYERS

  FORWARDERS

  TERMINAL


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StocExpo – İstanbul November 11 – 12, 2008 People

•  Contracting & İnvoicing •  Demurrage & Overtime •  Order Entry •  Power Management •  Waste Treatment •  Tank & Line Cleaning •  Reporting •  Security, CCTV and access control •  etc...

•  Safety •  Planning & Scheduling •  Real Time Information •  Advance Process Control •  Modeling & Simulation •  Supply Chain Management •  Blending and Movement Automation •  Environment •  Maintenance •  Quality & Laboratory Analysis

FEATURES

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Level 4

Level 1

Level 2

Level 3

Business Planning & Logistics

Plant Production Scheduling, Operations Management, etc

Batch Control

Discrete Control

1 - Sensing of production work process, manipulate the production work process.

2 - Work unit (operation): Monitor, supervisory control and automated control of the production work process.

3 - Work unit defined. Work flow/recipe control produces desired end products. Analyzes work data, maintains records and optimizes the production process.

Time Frame : Days, Shifts, hours, minutes, seconds

4 - Establishes the basic plant schedule - production, material use, delivery, and shipping. Determines inventory levels.

Time Frame Months, weeks, days

Level 0 ANSI/ISA-95.00.01 Copyright © 2006 ISA. Used with permission. www.isa.org

0 - The actual production work process

Software Hierarchy in the ISA-95 Model

Manufacturing Operations Management

Dispatching Production, Detailed Production Scheduling, Reliability Assurance, ...

Continuous Control

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Level 0, 1, 2

Level 3

Level 4

Controls (PAS)

Operations Management

Business Planning

HMI

Robots

SCADA

Actuators Sensors

Process

PLC’s & DCS

Device Network RTU

Drivers

Motors Relays Bar Code & RFID

Machine Tools

Manual Entry

Auto Gauging

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Level 0, 1, 2

Level 3

Level 4

Controls (PAS)


Business Planning

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Level 0, 1, 2

Level 3

Level 4

Controls (PAS)


Business Planning

HMI

Robots

SCADA

Actuators Sensors

Process

PLC’s & DCS

Device Network RTU

Drivers


Machine Tools

Manual Entry

Auto Gauging

Laboratory Information

Management (LIMS) Plant

Information Management

(PIMS)

Computerized Maintenance Management

(CMMS)

Enterprise Asset

Management (EAM)

Warehouse Management

(WMS)

Scheduling/ Dispatch

(APS)

Statistical Process Control (SPC)

Statistical Quality Control (SQC)

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Level 0, 1, 2

Level 3

Level 4

Controls (PAS)


Business Planning

HMI

Robots

SCADA

Actuators Sensors

Process

PLC’s & DCS

Device Network RTU

Drivers


Machine Tools

Manual Entry

Auto Gauging

Laboratory Information

Management (LIMS) Plant

Information Management

(PIMS)

Computerized Maintenance Management

(CMMS)

Enterprise Asset

Management (EAM)

Warehouse Management

(WMS)

Scheduling/ Dispatch

(APS)

Statistical Process Control (SPC)

Statistical Quality Control (SQC)

Customer Relationship Management

(CRM)

Supply Chain

Management (SCM)

Material Requirements

Planning (MRP)

Enterprise Resource Planning

(ERP)

Logistic Systems

Manufacturing Resource Planning (MRP II)

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  Visual   Accessible through communication channels   Flexible to adopt   Increased revenues   Reduced costs   Enterprise integration   Able to handle new solutions   Maximum customer satisfaction


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ERP System

ERP System Warehouse A

ERP System Warehouse B

ERP System Warehouse C

ERP System Warehouse D

Elemica Hub Routing

Translink

Translation

XML

XML

EDI

Web Front-End

VPN

XML

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Seller Forwarder

Buyer

Terminal

Renter

Owner

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history and trends in terminal management · • trends in terminal automation ... in the 1980...

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