highly flexible and reliable solutions that save energy and … · cm29 - cm34 / ip55 drives and...

Highly flexible and reliable solutions that save energy and increase your coefficient of performance

Industrial Refrigeration

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Industrial RefrigerationKey to a sustainable planet

For around 200 years, refrigeration technologies have progressively led to the provision of essential goods and services for humans, such as:

• Foodpreservation

• Medicalprocesses

• Districtheatingandcooling

• Energyandenvironmentapplications

There have been well-documented negative environmental impacts as a result, with harmful refrigerants depleting the ozone layer with links to global warming.

RecognizedbygloballeadersandthesigningoftheMontrealandKyotoprotocols,significantprogresshasbeen made reducing the production of CFCs, HCFCs and HFCs by 90 % between 1988 and 2005.

However, with the world population expected to grow from 7 to 9 billion between now and 2050 and with longer life expectancy; consumption of all resources relating to refrigeration-related processes mean demand will increase hugely.

Already, energy consumption of refrigeration equipment represents 15 % of global electricity use (often over 20%indevelopedcountries).Mostcountriesstillproduceelectricityusingfossilfuelsandsothisunderlinesthe huge impact on global warming that the use of refrigeration equipment has.

Therefore, in order to sustain current human trends we need to:

• Improvethecoefficientofperformance(COP)ofrefrigerationequipment(i.e.reducetheelectricityconsumption per unit).

• Buildmoreintegratedandhighlycontrolledsystemsofenergyconsumptioninawholebuilding.

• SwitchtonewrefrigerantsthatdonotharmtheozonelayeroremitCO2.

• Increaseglobalcoverageofhighlyefficientrefrigerationsolutionsthatembracebestpractices.

Nidec provides the expertise, products, solutions and services to achieve this.

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Nidec’s customized industrial refrigeration solutions meet your exact needs

Companies running industrial refrigeration equipment around the world have many diverse requirements based on theirproducttype,environment,specificprocessesandlevelofin-houseexpertise.Mostsharetheneedtomaintainhigh quality produce, using carefully controlled and eco-friendly temperature regulation processes (often non-stop) where the pressure to reduce operational costs is paramount.

Nidecofferinnovativeandhighvalueindustrialrefrigerationsolutionstospecificcustomerneedsratherthan‘catalogue’offerings.Ourmarket-leadingenergy-savingandperformancesolutionsmaintainproductqualityduringthe production, storage, transportation and distribution phases, and are used in a wide range of sectors such as food & beverage, plastic transformation, chemicals & pharmaceuticals and petroleum & gas.

Optimum efficiency solutions that increase your COP with quick paybackOurhighlyreliableandenvironmentallysoundindustrialrefrigerationsolutionssignificantlyreduceenergybillsandoperationcostswhileprovidingimprovedcoefficientofperformance(COP).Thiscanbeachievedusinghigh-efficiencyDyneo® synchronous permanent magnet motors and high performance variable speed drives, backed-up by our energy optimization services.

Extensiveon-boardproductfeaturesoftenmeanlessexternalcomponentsarerequiredinsystemarchitecturetogetoptimal temperature control, saving installation time and initial outlay. Carefully controlled environment or process temperaturesbenefitthequalityoftheproduce.Forexample,inmeatstorageroomswecanreducetheeffectsofdehumidifying where air moisture is lost, resulting in less product shrinkage.

OurAutomationCenternetworkprovideslocalsupport,leveragingfromourvastglobalexpertisetosupportyoufromsimpleproductselectionforretrofitapplicationstofullsystemdesignandimplementation.Furthermore,mostindustrialrefrigerationsolutionsweprovideofferaquickROI(returnofinvestment),oftenwithin12months.


Wide range of products and support servicesNidechasbeeninvolvedintheindustrialrefrigerationsectorforover40years.Ourtechnologicalexpertiseandexperience working with equipment manufacturers (compressors, condensers and evaporators), system installers and end users allow us to provide a range of products and services to meet and exceed all your needs:

Cuttingedgedrivesandmotorstechnology–providingreliable,highperformanceandenergyefficientsolutions for industrial refrigeration applications.

Scalableautomationsolutions–fromsimpledriveandmotorcompressororpumpcontroluptoafullyengineered industrial refrigeration system, backed by global industrial expertise and full support at a local level. We can manage the entire project or integrate with system designers or machine manufacturers, as required.

Customized local services – ensuring all elements of your system are supported, ranging from consultation,energyaudits,installation,commissioningandmaintenance,tospecifictrainingonyourapplication, ensuring maximum performance throughout the lifetime of your application.

AutomationSolutions

Drives & MotorsServices

Drives & MotorsTechnology

5,500employees

40+Automation

Centers

23Manufacturing

sites

8Engineering and Design facilities

3Regional

despatch hubs


Drivesandmotors for industrial refrigerationNidec provides the broadest range of high quality drives and motors on the market, with leading performance and efficiencyratings.Alongwithourexpertiseinthisfield,wearetheperfectpartnerforcontractorsandsystemdesignersindeveloping bespoke industrial refrigeration solutions that meet and exceed the needs of end users.

Drives and motors for compressors0.75 to 500 kW

Soft-starters, drives and motors for compressors150 to 1500 kW

Wall mount or free standingvariable speed drivePowerdrive MD2IP21 - IP54

Free standing cabinetvariable speed drivePowerdrive MD2IP21 - IP54

Synchronous permanent magnet motorsExceeding requirements equivalent to IE4 and NEMA Super Premium LSRPM / IP55PLSRPM / IP23

SensorlessPermanent Magnet

Motor Control

Soft-starter with integrated bypassDigistart D3

Premium Efficiency AC liquid cooled induction motorsLC / IP55 - IP56

IMfinity®


Drives and motors for pumps0.75 to 85 kW

Synchronous permanent magnet motorsLSRPM / IP55PLSRPM / IP23

Motors for evaporators and condensers0.09 to 7.5 kW - up to 70°C

Motors IC418 for axial fan mounted on grid, cooled by the air flowHE 29 / IP55

PAD mounting motorsfor axial fansCM29 - CM34 / IP55

Drives and motors for cooling towersup to 75 kW - up to 70°C

Variable speed drivePowerdrive F300

Variable speed drivePowerdrive F300

PAD mounting motors (or foot & flange) non ventilated in air flow IC418LSES - FLSES / IP55

SensorlessPermanent Magnet

Motor Control

IMfinity®

Soft-starters, drives and motors for compressors150 to 1500 kW

*MustbeusedwithinverterinEU

*

High & Premium Efficiency AC induction motorsPLSES / IP23LSES - FLSES / IP55

IMfinity®

*


Unrivalled reliabilityOurtechnologyisproveninhundredsofthousandsofapplicationsaroundtheworld,ofteninchallengingconditions, and usually where the accuracy of control is critical. Customer surveys prove time-again that our products and solutions are renowned for their reliability. This is because:

• Extremeenvironmentaltestingiscarriedoutonallourproductstoguaranteetheirrobustness.

• Intelligentcompressor,pumpandfancontrolreducessystem-ware,meaninglessmaintenanceisrequiredwhile ensuring longer lifetime of application hardware.

• Extensiveintegratedmotorprotectionpresentinoursystems.

• ATEXcertifiedmotorsareavailableforuseinsensitiveareas.

Advanced technology for innovative and comprehensive refrigeration solutions

WithDyneo®permanentmagnettechnologyforbestinclasspart-loadefficiencyandIMfinity® premium efficiencymotors,weoffercomprehensivemeanstooptimallycontrolyoursystem.

· Dyneo®iswellsuitedforcompressorapplicationswhereitsmaximumspeedandhighefficiencyacrossthespeedrangeallowsthehighestcoolingpowerandthebestefficiencyinthesmallestfootprint.

· IMfinity®IE2/IE3/IE4motorscombinewithvariablespeedorsoft-starttechnologytoprovidehigh-efficiencyinduction solutions, often used in condenser and cooling tower applications thanks to their unique pad-mounting construction.

Ourproductsintegrateeasilywithothersystemcomponentswithon-boardandoptionalfeatures,suchasPLCfunctionality,communications,additionalI/OandintuitiveHMIs.


Flexible support for developing excellenceWhether you are a machine manufacturer, system integrator or end user, we are able to provide support and a range of services to meet your industrial refrigeration needs. These range from consultation in developing bespoke refrigeration equipment and system design, or simply integrating our market-leading products into existing applications. We provide energyauditstoidentifyareaswhereefficiencyandperformancecanbemaximized,alongwitharangeofmaintenanceand service plans to maintain top levels of operation performance.

Thorough and specific trainingComprehensive scheduled training courses on all of our products and solutions are available at local training centres. However, we are able to provide complete tailored training on all aspects of your refrigeration application at your site for alloperationandmaintenancestaffifrequired.Wealsoprovideextensiveanduser-friendlytechnicaldocumentationandsupport for any solutions we develop for you.


Maximize energy and cost savings while increasing performance

We appreciate that energy usage usually provides thebiggestcostcenterforanyrefrigerationplant.Ourefficientandcost-effectivesolutionscancutpower-usagefrom8to35%inexistingapplications(typically20 %), resulting in huge bill reduction year-on-year. When applied to compressor, pump and condenser applications,Dyneo® permanent magnet and variable speedsolutionsremainhighlyefficientacrosstheentirespeed range and at part load.

Thanks to non-stop accurate monitoring and precise temperature regulation relating to load requirements, includingday/nightandseasonalchanges,thesystem remains at optimum levels at all times. Typical installationsseelargeincreasesinCOP(CoefficientofPerformance)ofaround15%,withtheadditionalbenefitlower life cycle costs due to less system-ware, with the return on investment often less than 12 months.

Industrysector

Part of total energy consumption used for refrigeration

Cold storage 85 %

Frozen food 60 %

Chilled-ready meats 50 %

Confectionery 40 %

Breweries 35%

Liquidmilkprocessing 25 %

Energy savingsDyneo® motors save energy by remainig highly

efficient across the entire speed range

Speedmin-1

Efficiencyη%

IE3


Perform

ance

Fixed speedHighEfficiency

(with soft-starter)

IMfinity®

VariableSpeedAsynchronous

Technology

VariableSpeedPermanentMagnet

TechnologyCOP*

*COP=(CoefficientofPerformance)

Cooling power producedElectricalpowerconsumption

Scalable performance of our wide-ranging solutions


Easily meet global energy management standards and gain additionalbenefits

Reduced CO2 emissionsWe extensive experience of providing environmentally-friendly industrial refrigeration systems in-keeping withcorporateresponsibilityprograms.Oursolutionscan operate refrigeration systems that run on natural refrigerantslikeammoniaandCO2 that have little or zero ozone depletion properties or greenhouse gasses, significantlyreducingplantCO2 emissions. This, coupled withourvastenergy-efficientproducts,meansoursolutions are particularly ecologically sound.

Ourindustryexpertiseincontrolandmonitoring,coupledwithourefficiencyproductswillhelpyouimplementtheISO50001certificationonyoursite.Furthermore,ourDyneo® permanent magnet and variable speed solutions have best-in-class annual performance, allowing your refrigeration system to reach optimum seasonal performance (ESEERinEuropeandIPLVintheUSA).

Bymeetinglocalefficiencylevels,thiscanoftenleadtogovernment-backedfinancialrewardssuchastaxrebates.Thesefinancialbenefits,alongwiththekudosthatcertificationprovides,canincreaseyourcompetitiveadvantageasyou expand your business.

CO2 emissionsIncreased efficiency not only cuts costs,

it also results in lower emission levels

Speedmin-1

Emissionlevel

Traditionnalsolutions


CompactnessPower/Weight ratio

PowerkW

Weightkg

IE3

Quick reactivity to customer requirements with Express Shipment serviceOurregionaldistributioncentersmeanstocksofdrives,motorsandoptionsareavailablelocallyandaredispatchedquickly as standard. This helps ensure continuity of production and minimized spares required onsite as well as saving transportcosts.OurExpressShipmentservicemeanssmallnumbersofdrivesandoptionscanbeavailabletoshipinone working day in many areas to meet critical requirements.

Compact and easy-to-handle core productsThecorecomponentsusedinourIndustrialRefrigerationsolution are compact, with our drives among the smallest inclassateverypowerratingandDyneo® motors significantlysmallerthanconventionalinductionmotors.This, along with reduced weight, enables easier handling on site while reducing the size of the overall application, withthebenefitoflowertransportationcosts.Cabinetand wall mount drives are ready-to-use with easy connection to the existing equipment.


Audit and consultationOurauditingservicesaredesignedtoanalyseyourexistingindustrialrefrigerationapplicationandprocessestoidentifyopportunitiesforimprovingperformance,energyefficiencyandthelifetimeofequipment.Thiscouldresultinretrofittingequipmentoranentiresystemupgrade.Weprovideanevaluationofreturnoninvestment(ROI),helpingtojustifyinitialoutlay.

Optimizing energy savings and paybackOncepotentialenergysavingshavebeenidentified,wesupportyouincalculatingpaybackperiodsandinsomecountrieshelpwithobtainingtheEnergySavingCertificatesyourbusinessrequires.Wewillalsoprovideahighyieldinstallationandmaintenance schedule to ensure optimum performance is maintained through the lifetime of your equipment.

Retrofit and system upgradesWhererequired,existinghardwareisretrofittedquicklyandeasily,reducingdowntimeandinvestment.Alternativelywecanproduce high performance solutions to upgrade your production processes, improving productivity. A dedicated team takes care of the whole project implementation, along with training and maintenance schedules.

Extensive and customized local services with round-the-clock support

Along with comprehensive training, our global Automation Centers provide a range of local services tailored to meet your expanding productivity, performance and process safety needs. This includes:

· Analysis of current installations to detect areas for improving processes and reducing energy consumption

· Highly skilled system design to create innovative and energy saving solutions

· Dedicatedallhoursindustrialrefrigerationtechnicalsupport

· Maintenanceservicingtoensuremaximumperformanceandtrouble-freeoperationforthelife-timeofthesystem

· Guaranteed rapid response to emergency situations


Installation and commissioningOurobjectiveistoensurethereliabilityandsafetyofyourequipmentforoptimumlongevity:

• Ouraccreditedpersonnelensuresystemsareinstalledincompliancewithlocaltechnicalregulationsandsafetystandards

• Ourworldclassonsitecommissioningensuressystemsareset-upthoroughlyandrapidly

• Extendedsystemguaranteesofupto48monthsareavailable

MaintenanceAllourmaintenancepolicies,whetheremergencyorscheduled,aredesignedtomeetyourspecificrequirements,minimizing disruption and downtime to your operation.

• Emergencyservicesinclude24/7telephoneandwebsupport,onsitetechnicalassistance,expressround-the-clockdelivery of products & spare parts and urgent repairs.

• Forongoingmaintenancework,wecanmanageproductreplacements,retrofitsandupgradesrapidlythroughourassembly centres

• Maintenancecontractsareavailabletoensuretheproperrunningofyourequipment

5231en-2018.05/e

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www.leroy-somer.com

©2018MoteursLeroy-SomerSAS.Theinformationcontainedinthisbrochureisforguidanceonlyanddoesnotformpartofanycontract.TheaccuracycannotbeguaranteedasMoteursLeroy-SomerSAShaveanongoingprocessofdevelopmentandreservetherighttochangethespecificationoftheirproducts without notice. MoteursLeroy-SomerSAS.Headquarters:BdMarcellinLeroy,CS10015,16915AngoulêmeCedex9,France.ShareCapital:65800512€,RCSAngoulême338567258.

highly flexible and reliable solutions that save energy and … · cm29 - cm34 / ip55 drives and...

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