high performance molds and iml automation -...
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WITTMANN your supplier for complete turnkey solutions
High Performance, Fast Cycling, Quality Tools
Optimized Automation to Meet Your Requirements
Design of Part and Label
Superb Local Service and Sales Support Through Our World Wide Organization
High Performance Molds and IML Automation
In-Mold Labeling Solutions
WITTMANN your supplier for complete turnkey solutions
High Performance, Fast Cycling, Quality Tools
Optimized Automation to Meet Your Requirements
Design of Part and Label
Superb Local Service and Sales Support Through Our World Wide Organization
Containers up to 3 Liters4 cavity, 0.2 liter container mold
W727C for 4 cavity container mold
Label magazine loading labels withoutstopping the robot cycle
Low weight steel design with rigid and stable gripper
Compound part thickness (label + part) of 0.6 to 0.75 mm
Single face molds with 2, 4 or 6 cavities
Total cycle times of 4.5 to 6 seconds
IMM sizes from 100 to 500 t
Robot W727C with R7.2 TeachBox
Servo driven stacking unit
Electrostatic charge included in gripper
Conveyor and safety guarding included
Simple adjustment of label magazine for precise placement of labels
Container0.2l Container1l Container3l
Cavities 4 4 2
Weight of piece (g) 12.2 38.6 105
Mold dimensions LxHxD (mm) 500 x 700 x 520 760 x 900 x 800 600 x 1,200 x 860
Mold weight (kg) 1,150 3,400 3,900
Cycle time (sec) 4.8 5.2 6
In/Out time (sec) 1.3 1.5 1.8
IMM capacity (t) 200 350 450
IMM opening stroke (mm) 450 640 700
Technical data may vary depending on specific application.
IMM
Label magazine
Side entry robot
Stacking conveyor
Containers 5 to 10 Liters
Compound part thickness (label + part) of 0.8 to 0.95 mm
Single face mold with 1or 2 cavities
Total cycle times of 8 to 14 seconds
IMM sizes from 300 to 650 tons
Single cavity mold with conical centering
W721 robot with label magazine
3 Axis Servo Top Entry Robot
Flexible solution also lends itself for other applications
Electrostatic charge included in gripper
Conveyor and safety guarding included
Strong and stable frame design
Label magazine with rapid changeallows different sizes
Gripper can be changed for different size containers
Container5l Container5l Container10l
Cavities 1 2 1
Weight of piece (g) 151 151 310
Mold dimensions LxHxD (mm) 630 x 730 x 900 630 x 1,260 x 900 700 x 900 x 950
Mold weight (kg) 2,600 4,500 3,750
Robot W733 W732 W743
Cycle time (sec) 10 12 14
In/Out time (sec) 2 2 2.5
IMM capacity (t) 250 550 400
IMM opening stroke (mm) 810 810 950
Technical data may vary depending on specific application.
IMM
Label magazine
Top entry robot
Stacking conveyor
Lid/Container Single Face MoldHydraulic ejection ring + air blow circuit andprismatic centering on each cavity with double wear pads
W727L for 4 cavity lid mold
Compound part thickness (label + part) of 0.5 to 0.65 mm
Single face mold with 2, 4 or 6 cavities
Total cycle times of 3 to 6 seconds
IMM sizes from 100 to 350 t
Robot W727L with R7.2 Control
Servo driven stacking unit
Electrostatic charge included in gripper
Conveyor and safety guarding included
Simple adjustment of label magazine for precise placing of labels
Horizontal label magazinefor flat or wraparound labels
Vertical label magazine for cross and butterfly labels
Roundlid Container250g Container500g
Cavity 6 4 4
Weight of piece (g) 6.1 10.3 18
Mold dimensions LxHxD (mm) 580 x 1,020 x 390 580 x 910 x 430 580 x 910 x 460
Mold weight (kg) 1,450 1,450 1,550
Cycle time (sec) 3 4.5 5
In/Out time (sec) 0.9 1.1 1.2
IMM clamping force (t) 250 200 250
Technical data may vary depending on specific application.
IMM
Label magazine
Side entry robot
Stacking conveyor
Lid/Container Stack Mold
Compound part thickness (label + part) of 0.5 to 0.65 mm
Single face mold with 2, 4 or 6 cavities Hot runner system with sequential injection Total cycle times of 4.5 to 6 seconds
IMM sizes from 200 to 600 t
2 lids + 2 containers stack mold
W727SM for 2 lids + 2 containers mold
Robot W727SM with R7.2 Control
2 high speed side entry robots
2 independent vertical stack axes
Conveyors and safety guarding included
Simple adjustment of label magazine for precise placing of labels
Horizontal label magazinefor flat and wraparound labels
Vertical label magazine for cross and butterfly labels
Lid 2Lids+2Containers Container500g
Cavity 4 + 4 2 + 2 4 + 4
Weight of piece (g) 7.2 7.2 + 10.3 18
Mold dimensions LxHxD (mm) 610 x 975 x 750 470 x 770 x 750 610 x 970 x 900
Mold weight (kg) 2,800 1,700 3,350
Cycle time (sec) 4 5 5
In/Out time (sec) 1.2 1.3 1.4
IMM clamping for (t) 300 150 300
Technical data may vary depending on specific application.
IMM
Label magazine
Stacking conveyors
Label magazine
Side entry robot
Side entry robot
Shuttle
Turnkey IML Systems by WITTMANN
Wittmann has been supplying automation systems for In-Mold Labeling (IML) for many years.
With the acquisition of REGAD, a specialized toolmaker of thin wall parts located in France, WITTMANN can offer the complete solution, including high performance tools and the integrated automation system.
The customer will receive a fully tested and optimized package, saving a lot of up front coordination, start-up time and money.
The hot runner molds are designed specifically for thin wall parts and offer an extremely stable mold construction with optimized cooling channels.
Based on years of experience, these high performance molds are supplied for guaranteed high production volumes and are well suited for IML projects.
Our Experienced Mold Making Division
REGAD has manufactured molds for injection molding since 1961 and has a very experienced team and well equipped production plant to supply high performance molds.
REGAD has built fast cycling molds for the packaging industry since 1988.This specialized team is now fully integrated in the worldwide WITTMANN Group.
Development of part, label and optimum mold design for your specific application.
Milling Machines
Grinding
EDM
Development
Measuring Equipment
Optimum Equipment and Knowledge
Wittmann – Automation & Auxiliaries for Plastics Processing
Wittmann – Your trusted partner
WITTMANNKUNSTSTOFFGERÄTE GMBHLichtblaustraße 101220 Vienna, AUSTRIATel : +43-1 250 39-0Fax: +43-1 259 71 [email protected]
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