high performance accessories - continental · pdf file92 typical option locations on...

90

ACCESSORIES

HIGH PERFORMANCEACCESSORIES

ITEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGEDRIP PANS . . . . . . . . . . . . . . . . . . . . . . . . . . .103ELECTRIC MOTORS . . . . . . . . . . . . . . . .130-131FILTERS, STRAINERS

INTLET STRAINERS . . . . . . . . . . . . . . . . .101PRESSURE FILTER - 10 GPM . . . . . . . . . .96PRESSURE FILTER - 20 GPM . . . . . . . . . .97PRESSURE FILTER - 50 GPM . . . . . . . . . .98PRESSURE FILTER - 70 GPM . . . . . . . . . .99RETURN FILTER - 10 GPM . . . . . . . . . . . . .93RETURN FILTER - 40 GPM . . . . . . . . . . . . .94RETURN FILTER - 80 GPM . . . . . . . . . . . . .95Y-TYPE WATER STRAINERS . . . . . . . . . .102

FLOW METERS . . . . . . . . . . . . . . . . . . . . . . .126GAUGE ISOLATOR . . . . . . . . . . . . . . . . . . . . .133GEAR PUMP - SAE-AA . . . . . . . . . . . . . . . . . .118GEAR PUMP - SAE-A . . . . . . . . . . . . . . . . . . .119HEAT EXCHANGERS

WATER-TO-OIL . . . . . . . . . . . . . . . . .104-105AIR-TO-OIL . . . . . . . . . . . . . . . . . . . . .106-107HEA3 AIR-TO-OIL . . . . . . . . . . . . . . . . . . .108

LEVEL/TEMPERATURE SWITCH . . . . . . . . . .128MAGNETS . . . . . . . . . . . . . . . . . . . . . . . . . . .114MOTOR STARTERS . . . . . . . . . . . . . . . . . . . .132OPTION LOCATIONS . . . . . . . . . . . . . . . . .91-92PRESSURE GAUGE . . . . . . . . . . . . . . . . . . . .113PRESSURE SWITCH . . . . . . . . . . . . . . . . . . .129PUMP MOTOR ADAPTOR AND

COUPLING SELECTION . . . . . . . . . . .115-117SIGHT GAUGES . . . . . . . . . . . . . . . . . . . . . . .112TANK HEATER . . . . . . . . . . . . . . . . . . . . . . . .110TEMPERATURE SWITCH . . . . . . . . . . . . . . . .109VALVES

AIR BLEED VALVE . . . . . . . . . . . . . . . . . .120CHECK VALVES . . . . . . . . . . . . . . . . . . . .125HIGH PRESSURE BALL VALVES . . . . . . .122LOW PRESSURE BALL VALVES . . . . . . . .121NEEDLE VALVE . . . . . . . . . . . . . . . . . . . . .127RAPID RESPONSE RELIEF VALVES . . . .124RESERVOIR DRAIN VALVE . . . . . . . . . . .123WATER MODULATING VALVE . . . . . . . . . .111

91

TYPICAL OPTIONLOCATIONS ON NFPA/JIC-

STYLE POWER UNITS

REPLACE ELEMENTREGULARLY WITH

PART #902200

POLYPACSYSTEMSCENTER

CODE "HEW**"WATER-TO-OIL HEAT EXCHANGER

(TYPICAL MOUNTING LOCATIONWHEN A MANIFOLD IS USED)

B

A

BB B

AA A

CODE "LT"LEVEL TEMPERATURE SWITCH

CODE "PS1"PRESSURE SWITCH

CODE "FRC**"RETURN FILTER

200

25

60

UC P

psi

CODE "V*M*S" / "S*S"MULTI-STATION MANIFOLD

OR SUBPLATE

CODE "TS1"TEMPERATURE SWITCH(SENSOR LOCATED INCLEANOUT COVER)

CODE "G*"PRESSURE GAUGE

(TYPICAL LOCATION FORAIR BLEED ALSO, CODE "AB")

CODE "N"NEEDLE VALVE

(TYPICAL LOCATION FOR GAUGEISOLATOR ALSO, CODE "IV")

N.O.COM. N.C.

KNOCKOUT

MID

LOW

HIGH

TOP OF HEXINDEX

CODE "Y*"WATER STRAINER

CODE "D"RESERVOIR DRAIN VALVE

CODE "TH"TANK HEATER

CODE "HEA3C"CASE DRAIN COOLER

CODE "MHE"WATER MODULATINGVALVE

92

TYPICAL OPTIONLOCATIONS ON NFPA/JIC-STYLE POWER UNITS

CODE "HEA**"AIR-TO-OIL

HEAT EXCHANGER

OUT

CODE "FPC**"PRESSURE FILTER

CODE "MHE*"WATER MODULATING VALVE(TEMPERATURE SENSORLOCATED INCLEANOUT COVER)

CODE "M"MAGNET

CODE "DP"DRIP PAN

TYPICAL LOCATION FORCHECK VALVE CODE "CV**"

BALL VALVE CODE "BV**"RELIEF VALVE CODE "RV*"FLOW METER CODE "FM*"

CODE "HEW**"WATER-TO-OIL

HEAT EXCHANGER(TYPICAL MOUNTING LOCATION

WITHOUT MANIFOLD)

CODE "MS"MOTOR STARTER

10 GPM RETURNFILTER

1" NPT PORTS

3.69

3.75

1.19

6.21

.96

4.18

1.50

1/4-20 UNC2 HOLES

0.75 REQUIRED FORELEMENT REMOVAL

psi0

20

25

60

F P C


PART #902200


30252015105

5

10

15

20

25

30

0

FRC10 WITH10 MICRON ELEMENT

PRESSURE(PSI)

FLOW (GPM)

150 SUS oil with specific gravity of ≤ 0.9

SCHEMATIC SYMBOL

- VISUAL (#902189)

- ELECTRICAL (#944117)

TYPICAL ORDERING CODE

F

FILTER

R

RETURN INDICATOR FLOW

CE

10

REPLACEMENT HEAD = 902199

10 MICRON (6µ/8µ/13µ) REPLACEMENTELEMENT = 902200

3 MICRON (1.25µ/2.25µ/5µ) REPLACEMENTELEMENT = 610194

DESCRIPTION:Return Filters can greatly increase the life of yourhydraulic fluid and components. Filters should besized to handle the maximum return flow of thesystem.• 10 GPM- Maximum Pressure: 200 PSI.• By-Pass Cracking Pressure: 25 PSI.• Visual Indicator Standard.• Electrical Indicator Optional.

Wiring Code:Common = BlackN. O. = RedN. C. = Green

Voltage12 VDC, 7.0 Amp.24 VDC, 5.0 Amp.125/250 VAC, 5.0 Amp. Inductive

93

94

40 GPM RETURNFILTER



- VISUAL (#902189)



F

FILTER

R


CE

40

REPLACEMENT HEAD = 902187 10 MICRON (14µ/28µ/36µ) REPLACEMENTELEMENT = 9021883 MICRON (1.50µ/2.50µ/3µ) REPLACEMENTELEMENT = 610193

0 5 10 15 20 25 30 35 40 45

5

10

15

20

25

PRESSURE(PSI)



FLOW (GPM)150 SUS oil with specific gravity of ≤ 0.9

1-1/4" NPT PORTS

0.75

1.50

5.00

8.37

1.25

5.91

1.87

5.50

1.37


5/16-18 UNC6 HOLES

F P Cpsi0

20

25

60


PART #902188


DESCRIPTION:Return filters can greatly increase the life of yourhydraulic fluid system components. Filters should besized to handle the system’s maximum return flow.• 40 GPM• Maximum Pressure: 200 PSI.• By-Pass Cracking Pressure: 25 PSI.• Visual Indicator Standard.• Electrical Indicator Optional.

SCHEMATIC SYMBOL

95

80 GPM RETURNFILTER



5.00 5.00

2.38

6.73

11.56

1-1/2" NPTPORTS

2" SAE SPLITFLANGE PAD

3/8-16 UNC4 HOLES

1.60

8.40

1.40


psi0

20

25

60

F P Cpsi0

20

25

60

F P C


PART #902188



PART #902188


SCHEMATIC SYMBOL

- VISUAL (#902189)



F

FILTER

R


CE

80

REPLACEMENT HEAD = 90246510 MICRON (14µ/28µ/36µ) REPLACEMENTELEMENT = 902188

3 MICRON (1.50µ/2.50µ/3µ) REPLACEMENTELEMENT = 610193FLOW (GPM)

150 SUS oil with specific gravity of ≤ 0.9

0 10 20 30 40 50 60 70 80

2

4

6

8

10

PRESSURE(PSI)

3 MICRONELEMENT

10 MICRONELEMENT

DESCRIPTION:Return filters can greatly increase the life of yourhydraulic fluid and system components. Filters shouldbe sized to handle the maximum return flow of thesystem.• 80 GPM• Maximum Pressure: 200 PSI.• By-Pass Cracking Pressure: 25 PSI.• Visual Indicator Standard.• Electrical Indicator Optional.

96

10 GPM PRESSUREFILTER

IN

IN OUT

IN

OUT

-12 SAEPORTS

8.68

0.88

2.50

0.38

1.13

0.94

0.76

0.94

1.19

TWO 1/4-20 UNC-2BX .75" DEEP MTG

HOLES

3.00


SCHEMATIC SYMBOL


F

FILTER

P

PRESSURE INDICATOR FLOW

CE

10

DIRT HOLDINGNOTE: CAPACITYFPC10 FILTER ASSEMBLY W/10 MICRON ELEMENT = 902173

10 MICRON REPLACEMENT ELEMENT = 902092 7 gm7 MICRON REPLACEMENT ELEMENT = 600549 15 gm3 MICRON REPLACEMENT ELEMENT = 601908 12 gm

- VISUAL (#600554)

- ELECTRICAL (#934202)024

8

1012

6

5 10 15 20

10 MICRON

3 MICRONHOUSING

7 MICRON

PRESSUREDROP(PSI)

FLOW (GPM)

∆ PSI @ 150 SUS

ELEMENT ∆P = ( ∆P FROM CURVE) X (SUS VISCOSITY / 150)FILTER ∆P = HOUSING ∆P + ELEMENT ∆P

DESCRIPTION:Pressure Filter ensure the most positive type offiltration and provide clean fluid for sensitive pressureline components.

• Maximum Pressure = 3000 PSI• By-Pass Cracking Pressure = 40 PSI• Full Flow 85 PSI• Visual Indicator Standard• Buna N Seals Standard• SAE O-Ring Ported• Optional Electrical Indicator (3/4" Female

Conduit Connection)

Wiring Code: Common = BlackN.O. = WhiteN.C. = RedRating = 6 Amps @ 120 VAC

3 Amps @ 240 VAC


F

FILTER

P


CE

20



- VISUAL (#600554)


97

9.59

4.50

1.00

3.50

1.38

1.13

1.13

1.88

2.25

4.50

2.25

1.25 0.34

4.50

IN

OUT

IN OUT

IN


-16 SAEPORTS

∅ .41 THRU(2) MOUNTING HOLES

2.40


SCHEMATIC SYMBOL

PRESSUREDROP∆P PSI

FLOW (GPM)

0 10 20 30

2

4

6

8

10

12

ELEMENT ∆P FACTORS @ 150 SUS10 MICRON = .19 7 MICRON = .24 3 MICRON = .64

∆P HOUSING

∆P HOUSING + ∆P ELEMENT = ∆P FILTER∆P ELEMENT = FLOW X ELEMENT ∆P FACTOR X VISCOSITY FACTOR

VISCOSITY FACTOR = VISCOSITY DIVIDED BY 150 SUS


3 Amps @ 240 VAC

DESCRIPTION:Pressure Filters ensure the most positive type offiltration and provideclean fluid for sensitive pressure line components.

• Maximum Pressure = 3000 PSI• By-Pass Cracking Pressure = 30 PSI• Full Flow = 51 PSI• Visual Indicator Standard• Buna N Seals Standard• Sae O-Ring Ported• Optional Electrical Indicator (3/4" Female

Conduit Connection)

98


SCHEMATIC SYMBOL

IN OUT

OUT

1.13 2.00

1.22

5.00

4.00 5.50

0.88

2.622.12

5.50

IN

25.88

2.50

NE

PO

ES

OL

C

IN

-20 SAEPORTS

∅ .56 MOUNTINGHOLE (2 PLACES)



F

FILTER

P


CE

50



- VISUAL (#600554)


10 MICRON3 MICRON

HOUSING

7 MICRON

PRESSUREDROP(PSI)

FLOW (GPM)

∆ PSI @ 150 SUS


400

2

4

8

10

6

10 20 30 50 60 70

DESCRIPTION:Pressure Filters ensure the most positive type offiltration and provide clean fluid for sensitive pressureline components.

• Maximum Pressure = 2500 PSI• By-Pass Cracking Pressure = 30 PSI - Full

Flow 45 PSI • Visual Indicator Standard• Buna N Seals Standard• SAE O-Ring Ported• Optional Electrical Indicator (3/4" Female

Conduit Connection)


3 Amps @ 240 VAC


F

FILTER

P


CE

70


7 MICRON REPLACEMENT ELEMENT = 600548 73 gm3 MICRON REPLACEMENT ELEMENT = 610037 59 gm

- VISUAL (#600554)


99


SCHEMATIC SYMBOL

ININ OUT

IN

OUT


1.13

2.62

14.13

1.34

5.00

5.00

6.25

0.88

5.754.50 ∅ .56 MOUNTING

HOLE (4 PLACES)

-24 SAEPORTS

NE

PO

ES

OL

C

3 MICRON

HOUSING

7 MICRON

PRESSUREDROP(PSI)

FLOW (GPM)

∆ PSI @ 150 SUS


50 1000

36

1215

9

150

DESCRIPTION:Pressure Filters ensure the most positive type offiltration and provide clean fluid for sensitive pressureline components.

• Maximum Pressure = 3000 PSI• By-Pass Cracking Pressure = 30 PSI - Full Flow

51 PSI• Visual Indicator Standard• Buna N Seals Standard• SAE O-Ring Ported• Optional Electrical Indicator (3/4" Female

Conduit Connection)


3 Amps @ 240 VAC

100

PORTTHREAD

C

BA

INLET STRAINERS

SCHEMATIC SYMBOL

DESCRIPTION:Inlet Strainers are used to keep contaminants fromentering the hydraulic system.


STR

STRAINER SIZE MESH

60100

08162024324048

101

POLYPAC MODEL PORT GPM SCREEN AREA MICRON/ DIMENSIONS (inches)PART NO. CODE THREAD RATING (Sq Inches) MESH A B C

148688 STR-16-60 1" NPT 10 GPM 125 262/60 5.75 1.63 3.19148690 STR-20-60 1-1/4" NPT 20 GPM 162 262/60 7.38 2.00 3.19148692 STR-24-60 1-1/2" NPT 30 GPM 310 262/60 9.13 2.25 4.19148694 STR-32-60 2" NPT 50 GPM 340 262/60 9.75 2.75 4.19128802 STR-40-60 2-1/2" NPT 75 GPM 400 262/60 12.50 3.25 5.19954253 STR-48-60 3" NPT 150 GPM 920 262/60 10.30 4.00 5.00944057 STR-08-100 1/2" NPT 5 GPM 62 149/100 3.10 1.13 2.70914469 STR-16-100 1" NPT 10 GPM 14.75 149/100 2.13 1.63 3.19120806 STR-16-100 1" NPT 10 GPM 68 149/100 6.00 1.88 1.50148689 STR-16-100 1" NPT 10 GPM 125 149/100 5.75 1.63 3.19148691 STR-20-100 1-1/4" NPT 20 GPM 162 149/100 7.38 2.00 3.19148693 STR-24-100 1-1/2" NPT 30 GPM 310 149/100 9.13 2.25 4.19148695 STR-32-100 2" NPT 50 GPM 340 149/100 9.75 2.75 4.19128801 STR-40-100 2-1/2" NPT 75 GPM 400 149/100 12.50 3.25 5.19954052 STR-48-100 3" NPT 150 GPM 920 149/100 10.30 4.00 5.00

STRAINER APPLICATION FOR H1 & H5 FLUID CODE

POWER PIGGYBACK GEAR PUMP GEAR PUMPUNIT PVR6 PVR6 ON PVR15 PVR50 HPV6 HPV10-HPV29 G0.6B30- G2.0B31.5-TYPE R20 RSVR G3.4B21.5 G11B27

NFPA/JIC STYLE 148691 120806 148695 954052 148691 148695 N/A N/AL-SHAPED 148691 N/A 148695 954052 148691 148695 N/A N/A

LITTLE CHAMP 148689 N/A N/A N/A N/A N/A 944057 148689LOW PROFILE 914469 N/A N/A N/A N/A N/A 914469 914469STRAINER APPLICATION FOR H3 & H4 FLUID CODE

POWER GEAR PUMP GEAR PUMPUNIT PVR6 PVR15 PVR50 HPV6 HPV10-HPV29 G0.6B30- G2.0B31.5-TYPE G3.4B21.5 G11B27

NFPA/JIC STYLE 148690 148694 954253 148690 148694 N/A N/AL-SHAPED 148690 148694 954253 148690 148694 N/A N/A

LITTLE CHAMP 148688 N/A N/A N/A N/A 944057 148688LOW PROFILE 914469 N/A N/A N/A N/A 914469 914469

INLET STRAINERS

102

Y-TYPE WATERSTRAINERS

WATER INWATER OUT

A

B

PORTTHREAD

PORTTHREAD

BLOWOFFOUTLET

DESCRIPTION:Used to strain foreign matter from water lines.Provides inexpensive protection for water to oil heatexchangers.

• 20 Mesh Screen• Self Cleaning (accomplished by opening

blowoff outlet)

SCHEMATIC SYMBOL

POLYPAC MODEL PORT BLOWOFF DIMENSIONS (inches)PART NO. CODE THREAD OUTLET A B

974443 Y2 1/2" NPT 1/4" NPT 3.25 2.13974444 Y3 3/4" NPT 3/8" NPT 3.81 2.50974445 Y4 1" NPT 3/8" NPT 4.19 2.56


Y

"Y" STRAINER SIZE

234

103

DRIP PANS

C

A

B

D

EF

MOUNTINGHOLE

(4 PLACES)

3/4" NPTDRAINPORT

DESCRIPTION:These drip pans are designed to mount directly underour standard NFPA/JIC-Style Reservoirs.

POLYPAC MODEL MOUNTING DIMENSIONS (inches)PART # CODE HOLE A B C D E F914338 R10DP 0.56 32.00 25.50 23.00 21.00 6.00 8.50914338 R20DP 0.56 32.00 25.50 23.00 21.00 6.00 8.50917342 R35DP 0.56 43.69 31.69 32.00 26.50 6.00 8.50917342 R55DP 0.56 43.69 31.69 32.00 26.50 6.00 8.50917340 R90DP 0.81 55.00 43.00 43.50 37.00 6.00 8.50917340 R120DP 0.81 55.00 43.00 43.50 37.00 6.00 8.50917340 R160DP 0.81 55.00 43.00 43.50 37.00 6.00 8.50907760 R220DP 0.81 72.00 54.00 58.00 48.00 6.00 8.50907760 R330DP 0.81 72.00 54.00 58.00 48.00 6.00 8.50


P

RESERVOIRSIZE

D

DRIP PAN

R10R20R35R55R90R120R160R220R330

104

WATER-TO-OILHEAT EXCHANGERS

DIMENSIONS (inches)A B C D E F G H J K L P

11.24 2.62 3.50 1.94 2.13 7.62 1.81 11.01 1.75 0.41 Dia. N/A N/A14.38 3.50 3.90 1.62 2.55 7.85 3.26 14.44 2.50 0.34 X 0.62 SLOT N/A N/A14.19 5.00 5.47 2.59 3.52 7.00 3.57 14.71 3.00 0.44 X 0.75 SLOT 1/4" NPT 1.6220.19 5.00 5.47 2.59 3.52 13.00 3.57 20.71 3.00 0.44 X 0.75 SLOT 1/4" NPT 1.62

SCHEMATIC SYMBOL


HEW

HEATEXCHANGER

WATER

SIZE

11213133

HEW11/HEW21SINGLE PASS

HEW31/HEW33TWO PASS

INLE

T

COOLING WATER OUT*

COOLINGWATER IN

COOLOIL OUT

COOLING WATER OUT

K

L

HOT OIL IN

COOL OIL OUT*

K

HOT OIL IN*

H

A

E

F

DC

G

J

B

E

H

A

CD

F

B

J

P

COOLING WATER IN*

INLE

T

G

DESCRIPTION:These shell & tube Heat Exchangers are highlyefficient, and can extend the life of hydrauliccomponents and hydraulic fluid. These HeatExchangers must always be placed in the return or lowpressure portion of the circuit. models HEW21,HEW31, & HEW33 have built-in surge cushion.

• Copper Tubes• Steel Shell• Aluminum Fins• HEW11 Has Cast Iron End Bonnets• HEW21-HEW33 Have Grey Iron End Bonnets

105

WATER-TO-OILHEAT EXCHANGERS

POLYPAC MODEL WATER PORT OIL PORT MAX GPM MAX GPM MAX PSI MAX PSIPART NO. CODE THREAD THREAD SHELL (OIL) TUBES (WATER) SHELL (OIL) TUBES (WATER)

904343 HEW11 1" NPT 1/2" NPT 9.6 GPM 2.5 GPM 250 PSI 150 PSI133766 HEW21 3/4" NPT -12 SAE 20 GPM 13 GPM 500 PSI 150 PSI133767 HEW31 3/4" NPT -24 SAE 70 GPM 12 GPM 500 PSI 150 PSI133768 HEW33 3/4" NPT -24 SAE 70 GPM 12 GPM 500 PSI 150 PSI

OIL FLOW (GPM)

HEW11 WITH1:1 OIL TOWATERRATIO

2 2.5 3 4 5 6 7 8 9 10 15 20 25

2

2.5

3

4

5

6

789

10

15

20

25

30

40

50

1

HORSEPOWERREMOVED IN

COOLER




OIL FLOW (GPM)


COOLER

10 15 20 25 30 40 50

15

20

25

30

40

50



OIL P∆= 5 PSI= 10 PSI

SELECTION PROCEDURE:

Performance curves are based on 100 SSU oil leavingthe cooler 40° F higher than the incoming watertemperature used for cooling. This is also referred toas a 40° F approach temperature. (HP removedneeds to be modified if the above is not met)

Step 1: Determine the heat load.This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower.(example: 100 hp power unit x .33 = 33 hp heat load)If BTU/hr. is known: HP = BTU/hr

2545

Step 2: Determine Approach Temperature.Desired oil leaving cooler ° F - Water Inlet Temp. °F = Actual Approach (max. reservoir temp.)

Step 3: Determine Curve Horsepower Heat Load.Enter the information from above:Horsepower Heat Load x 40 x

actual approach

Viscosity Correction = Curve HP(Vicosity Correction = 50 SSU = .90,100 SSU = 1.00, 150 SSU = 1.14, 200 SSU= 1.20)

Step 4: Enter curves at oil flow through cooler andcurve horsepower. Any curve above the intersecting point will work.

Step 5: Determine oil pressure drop."= 5 psi; # = 10 psi. Multiply pressure drop from curve by correction factor:50 SSU = .5, 100 SSU = 1.00, 150 SSU = 1.50, 200 SSU = 2.00

Curves having no pressure drop symbol have oil P ofless than 5 psi to the maximum recommended flowrate.

*NOTE:For HEW31 & HEW33 heat exchangers: Oil In & Oil Outconnection may be reversed, and Water In & Water Outconnection may be reversed with no effect on performance.

106

AIR-TO-OILHEAT EXCHANGERS

SCHEMATIC SYMBOL


HEA

HEATEXCHANGER

AIR

SIZE

192224333750545770

DESCRIPTION:HEA19 - HEA70 Heat Exchangers are designed to beused primarily as a cooling device for return flow.

• Heat Removal Up To 80 HP• Oil Flows To 150 GPM• Mounting Brackets Included• SAE Connections• Three-Phase Motors• Built-In 30 PSI By-Pass

DIMENSIONS (inches)A B C D E G H J M P

16.00 18.16 13.08 10.31 15.00 3.05 14.75 2.61 5.00 8.1818.00 23.66 12.19 12.31 20.50 3.05 18.69 2.61 5.00 8.1822.00 26.41 13.19 16.31 23.25 3.05 21.44 2.61 5.00 8.1828.00 31.91 13.19 22.31 28.75 3.05 26.97 2.61 5.00 8.1821.38 40.38 15.66 15.25 36.50 4.62 40.50 1.06 6.50 8.3125.38 42.38 15.62 19.25 38.50 4.68 42.50 1.12 6.50 8.3733.28 43.38 17.09 27.25 39.50 4.89 43.75 1.87 9.00 12.3739.38 49.38 16.72 32.75 45.50 6.68 49.75 1.87 9.00 12.3741.25 52.38 22.62 34.00 48.50 8.44 52.75 1.62 9.00 12.12

OUTLET

INLET

INLET

H

A

D

BE

H

DA

EB

P

M J

GC

MODELS HEA37 THROUGH HEA70

MODELS HEA19 THROUGH HEA33

FLOWAIR

SERVICEABLEBYPASS VALVE

0.53 DIA HOLE2 EACH BRACKET

ELECTRICMOTOR

PORTTHREAD

3/8" NPTDRAIN

ELECTRICMOTOR

OUTLET

PORTTHREAD

SERVICEABLEBYPASS VALVE

AIRFILTER

0.41 X 1.19 SLOT2 EACH BRACKET

AIRFILTER

PM

J

CG

FLOWAIR

107

AIR-TO-OILHEAT EXCHANGERS

POLYPAC MODEL PORT MOTOR MOTOR MOTORPART NO. CODE THREAD H.P. VOLTAGE/AMPS RPM

600084 HEA19 -12 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600085 HEA22 -12 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600086 HEA24 -12 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600087 HEA33 -16 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600088 HEA37 -20 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600089 HEA50 -20 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600090 HEA54 -24 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600091 HEA57 -32 SAE 1/4 H.P. 208-230/460/60/3 1.3/.65 AMPS FULL LOAD 1700600092 HEA70 -32 SAE 1 H.P. 208-230/460/60/3 3.4/1.7 AMPS FULL LOAD 1725

SELECTION PROCEDURE:

Performance curves are based on 100 SSU oil leavingthe cooler 40° F higher than the incoming watertemperature used for cooling. This is also referred toas a 40° F approach temperature. (HP removedneeds to be modified if the above is not met)

Step 1: Determine the heat load.This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower.(example: 100 hp power unit x .33 = 33 hp heat load)If BTU/hr. is known: HP = BTU/hr

2545

Step 2: Determine Approach Temperature.Desired oil leaving cooler °F - Ambient Air Temp. °F = Actual Approach (max. reservoir temp.)

Step 3: Determine Curve Horsepower Heat Load.Enter the information from above:Horsepower Heat Load x 40 x

Actual Approach

Viscosity Correction = Curve HP(Vicosity Correction = 50 SSU = .90,100 SSU = 1.00, 150 SSU = 1.14, 200 SSU= 1.20)

Step 4: Enter curves at oil flow through cooler andcurve horsepower. Any curve above the intersecting point will work.

Step 5: Determine oil pressure drop.● = 5 PSI; ■ = 10 PSI; ▲ = 20 PSI; ✚ = 40 PSI.Multiply pressure drop from curve bycorrection factor:50 SSU = .5, 100 SSU = 1.00, 150 SSU = 1.50, 200 SSU = 2.00

OIL FLOW (GPM)


COOLER

OIL ∆P● = 5 PSI; ■ = 10 PSI; ▲ = 20 PSI; ✚ = 40 PSI

HEA19

HEA22

HEA24

HEA33

HEA37

HEA50

HEA54

HEA57

HEA70

2.5

2.5

2

3

4

5

6789

10

15

20

25

30

40

5060708090

100

●

●

●

●

●

●

●

●

● ■

■

■

■

■

■

■

■

■

▲

▲

▲

▲

▲

▲

▲

▲

▲

✚

✚

✚

✚

✚

✚

3 4 5 6 7 8 9 10 15 20 25 30 40 5060708090100 150 200250300

108

AIR-TO-OILHEAT EXCHANGER


HEA3

AIR-TO-OILHEAT

EXCHANGER

PLUMBEDFOR

C PLUMBED FOR CASE DRAINR PLUMBED FOR RETURN LINE

NOTE:If ordering loose, order #954210

INLET

8.00

10.25

7.006.25

5.25

∅ 7.00

5.88

8.50

15.63

3.006.009.00

2.31

0.841.69

3.00

10 PSI

10 PSI

-12 SAEINLET

-12 SAEOUTLET

∅ .34 MTGHOLE (2 PLACES)

SCHEMATIC SYMBOL

OIL FLOW (GPM)


COOLER

OIL ∆ P = 5 PSI = 10 PSI

143TC/145TC

182TC/184TC

0 1 2 3 4 5

213TC/215TC

0.5

1.0

1.5

2.0

DESCRIPTION:The HEA3 Heat Exchanger is designed to be usedprimarily as a cooling device for the case drain lines onpressure compensated vane pumps. It can also beused as a return cooler up to 8 gpm. The cooler mustbe mounted behind a T.E.F.C. motor to provide therequired air movement.

• Utilizes Existing Motor Air Stream• Protective Steel Case• Aluminum Core• 150 PSI Pressure Rating• Built-In 10 PSI Bypass• Adjustable Mounting Brackets• Gasketed Between Motor And Shell

109

TEMPERATURESWITCH


1

TEMP

S

SWITCH SIZE

T

NOTE:If ordering loose, order No.914862

6 FT.2.75

2.69

1.842.75

0.37

6.06

4.00

3.50

0.75

2.34

COM.N.O.

N.C.

BULB WELL (PART# 902228)

SPLIT NUT (PART# 904494)

1/2" NPT

1/2" NPT

1/2" NPT

4.88

0.881.50 1.00

0.39

1.75

1.13

1/2" NPT ELECTRICALCONNECTION

SET POINT ADJUSTMENT(TURN CLOCKWISE TORAISE TEMP. SETTING)

ADJUSTMENTLOCK

∅ .28 MTG.HOLE (2 PLACES)

SCHEMATIC SYMBOL

DESCRIPTION:Temperature Switches sense the hydraulic oiltemperature and control other devices such as warninglights, cooling fan motors, and emergency shut down.

• NEMA 4 Enclosure• UL Listed, CSA Certified• 30°F - 250°F Adjustable• 300°F Maximum Temperature• SPDT N.O. Or N.C. Switch• 15 Amp 125/250/480 VAC Resistive• 1% Of Range Deadband• 1/2" NPT Electrical Connection

110

TANK HEATER

POLYPAC MODEL CURRENT DRAW DIMENSIONS (inches)PART NO. CODE APPLICATION WATTS 120 VOLT 240 VOLT A

914840 TH R10/R20 700 6 AMPS 3 AMPS 8.75914841 TH R35/R55 2000 16.7 AMPS 8.4 AMPS 25.38914842 TH R90-R160 3000 25 AMPS 12.5 AMPS 36.87

SCHEMATIC SYMBOL


T

TANK HEATER

H

OF

F

30˚

50˚70˚

90˚

110˚

1L2

1L1

1-1/4" NPT

5.88

6.25

4.25

6.25

1.75

1.50

1.13

A

4.56

∅ 1.00 HOLE

DESCRIPTION:Immersion Heaters are often used to elevate fluidtemperature viscosity rating close to operatingtemperature.

• Dual Voltage 120/240/60/1• NEMA 4 Enclosure• 30°F - 100°F Thermostat / 25 Amps Max• Stell Elements• 23 Watts Per Square Inch

SPST THERMOSTAT

SPST THERMOSTAT

1L1

1L2

1L2

1L1

120 VOLT, 1 PHASE PARALLEL

240 VOLT, 1 PHASE SERIES

WIRING DIAGRAMS

1/2" NPT

6 FT.

0.69

C D

A

B

F G

H

E

3/4" NPT

1/2" NPT

0.81

11.44

1.06

PORTTHREAD I

0.76ID.

BULB WELL(PART NO. 128035)

NOTE: Works with MHE2 & MHE3 only)

To raise valve opening point, turn adjusting screw to left (counter-clockwise. To lower valve opening point, turn screw to right (clockwise). Closing point is non-adjustable approximately 3˚F to 5˚F below opening point.

111

WATER MODULATINGVALVE

DESCRIPTION:A Water Modulating Valve should be placed in thewater inlet line to the Heat Exchanger to providemaximum operating efficiency, conserve water usageand eliminate over-cooling hydraulic oil. Thetemperature sensor should be located as close aspossible to the pump inlet. The sensor may beinstalled directly into the oil, or into a bulb well.

WATER POLYPAC MODEL PORT TEMP. WORKING FLOW DIMENSIONS (inches)

PART # CODE THREAD RANGE PRESS. @ 55 PSI A B C D E F G H I

124169 MHE2 1/2" NPT 75°F TO 135°F 150 PSI 25 GPM 6.00 3.31 10.00 6.00 0.25 3.13 2.00 0.38 1.13129411 MHE3 3/4" NPT 75°F TO 135°F 150 PSI 40 GPM 6.44 3.75 10.00 6.00 0.25 3.44 2.13 0.38 1.50119700 MHE4 1" NPT 75°F TO 135°F 150 PSI 55 GPM 9.19 5.50 16.25 3.00 0.31 5.00 2.88 0.50 2.00

Maximum bulb temperature = 20°F above temperature rangeMaximum water temperature = 170°F


MHE

WATERMODULATING

VALVE

SIZE

234

SCHEMATIC SYMBOL

112

SIGHT GAUGES

DESCRIPTION:Sight Gauges give you an indictation of currentfluid level and temperature.


S

SIGHT

G

GAUGE LENGTH THERMOMETER

EX510

BLANK, INTERNAL REDTHERMOMETER-EXTERNAL THERMOMETER

POLYPAC MODEL TEMP. THERM. DIMENSIONS (inches)PART NO. CODE RANGE TYPE A B

944961 SG5 0°F - 240°F INTERNAL (RED) 6.63 5.00944962 SG10 0°F - 240°F INTERNAL (RED) 11.63 10.00944963 SG5EX 0°F - 300°F EXTERNAL 6.63 5.00944964 SG10EX 0°F - 300°F EXTERNAL 11.63 10.00

SIGHT GAUGE APPLICATIONSTANK H1 H3, H4, H5TYPE FLUID FLUID

NFPA/JIC STYLER10-R90 944961 944963NFPA/JIC STYLER120-R330 944962 944964L-SHAPEDLR10-LR90 944961 944963L-SHAPEDLR120/LR160 944962 944964LITTLE CHAMP 944961 944963

A

1.251.97

B

A

0.88

1.50

1.00

2.50

B

0.88 1.25

1.00

VITONO-RING

SEAL

VITONO-RINGSEAL

VITONO-RING

SEAL

VITONO-RINGSEAL

1/2-20 UNFTHREAD

1/2-20 UNFTHREAD

EXTERNALTHERMOMETER

INTERNALTHERMOMETER

˚C˚F

˚C ˚F

˚F˚C

113

PRESSURE GAUGE

DESCRIPTION:Pressure Gauges are used to indicate hydraulicpressure at a given point in the system.

• 2-1/2" Diameter Face• Spiral Bourden Tube• Lens - Infrangible Polycarbonate• Stainless Steel Case And Bezel• Built-In Snubber• Dual Readout PSI/Bar• +/-1.6% FSD Accuracy• Temperature Range = 40°F To 180°F

Liquid Filled Gauges• Reduce Pulsation and Vibration Wear On

Gauges• Weather Tight - No Condensation• Lengthened Gauge Life• Continuosly Lubricated Internals

POLYPAC MODEL PRESSUREPART # CODE RANGE964172 G1 0 - 1000 PSI964173 G1.5 0 - 1500 PSI964174 G2 0 - 2000 PSI964175 G3 0 - 3000 PSI964176 G5 0 - 5000 PSI

NOTE:Select a gauge which does not allow the operating pressure to exceed 75% of the scale range.


G

GAUGE PRESSURERANGE

11.5235

2.63

1.13

3.63

0.56

POSITIONINGNUT

psi

100xkPa

bar

- 4 SAE

3/4" NPT

6.00

A

0.63

114

MAGNETS

SCHEMATIC SYMBOL

POLYPAC MODEL DIMENSIONS (inches)

PART # CODE APPLICATION A904429 M R10 9.00904430 M R20/R35 15.00904431 M R55/R90 19.50904432 M R120/R220 25.50904433 M R160/R330 33.50


M

MAGNET

DESCRIPTION:Magnets are used to protect your systemfrom metal partical contamination.

115

PUMP MOTOR ADAPTORAND COUPLING SELECTION

DESCRIPTION:

Power unit design and assembly can be greatlysimplified by using pump/motor mounts.

Direct mounting flange mount pumps to NEMA "C" -face motors by a pump/motor mount eliminates theneed for coupling guard, foot brackets, shims, risers,and mounting plate. The result is the easiest

installation, and most effective method of mounting apump and motor.

Couplings are enclosed in precision machinedAluminum mounts to maintain critical alignment.

1. All insert material is Urethane. Other materialsavailable. (Viton and Hytrel for Phosphate Ester)

"C" FACE

COUPLINGINSERT

MOTOR COUPLINGHALF

PUMP COUPLINGHALF

Typical Pump to Motor Mount installation.See pages 116 and 117 for Pump to Motor Mount selection guide.

116

ADAPTORAND

COUPLINGS

1/2HP-3HP

56C

5/8 X 3/16

1HP,1.5HP,2HP

143TC/145TC

7/8 X 3/16

3HP,5HP

182TC/184TC

1-1/8" X 1/4

7.5HP,10HP

213TC/215TC

1-3/8" X 5/16

15HP,20HP

254TC/256TC

1-5/8" X 3/8

25HP,30HP

284TC/286TC

1-7/8" X 1/2

40HP,50HP

324TC/326TC

2-1/8" X 1/2

60HP,75HP

364TC/365TC

2-3/8" X 5/8

PUMP

SAE

SHAFT DIA.

* 300 SERIES

902497

954876

954846

954855

902497

954847

954846

954855

954856

954849

954846

954874

903606

954850

914070

914216

148618

954851

914085

914217

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

954858

954849

954848

954874

166719

954850

914072

914216

166616

954851

914087

914217

934782

954852

914104

914218

PVR6 HPV-6PVR15 PVR50 HPV-10

CPLGSERIES

M500

M500

M400

M300

M200

PM90

PM90

PM90

SAE -A- SAE -A-SAE -B- SAE NONE SAE -B-

3/4" X 3/16 3/4 X 3/167/8" X 1/4 1-1/2" X 3/8 7/8" X 1/4

902497

954847

954848

954874

954856

954849

954846

954874

903606

954850

914070

914216

148618

954851

914087

914217

954858

954849

954848

954874

166719

954850

914072

914216

166616

954851

914087

914217

934782

954852

914104

914218

600574

914134

914118

914219

600619

* 914091

* 914099

* 914217

600620

* 914095

* 914099

* 914217

904611

954851

914099

914217

904081

954852

914112

914218

902778

914134

914127

914219

934787

954853

914127

914219


117

ADAPTORAND

COUPLINGS

1/2HP-3HP

56C

5/8 X 3/16

1HP,1.5HP,2HP

143TC/145TC

7/8 X 3/16

3HP,5HP

182TC/184TC

1-1/8" X 1/4

7.5HP,10HP

213TC/215TC

1-3/8" X 5/16

15HP,20HP

254TC/256TC

1-5/8" X 3/8

25HP,30HP

284TC/286TC

1-7/8" X 1/2

40HP,50HP

324TC/326TC

2-1/8" X 1/2

60HP,75HP

364TC/365TC

2-3/8" X 5/8

PUMP

SAE

SHAFT DIA.

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

C-FACE

MTR CPLG

PUMP CPLG

INSERT

HPV-20HPV-15 HPV-29G0.6B30-G3.4B21.5

G2.0B31.5G11.8B27

CPLGSERIES

M500

M500

M400

M300

1/2" X 1/8 5/8" X 5/32

M200

PM90

PM90

PM90

SAE-AA- SAE-A-SAE -C-SAE -B- SAE -C-

1-1/4" X 5/167/8" X 1/4 1-1/4" X 5/16

600616

954850

914078

914216

934788

954851

914094

914217

974817

954852

934254

914218

934791

914134

914123

914219

934792

954853

914123

914219

954858

954849

954848

954874

166719

954850

914072

914216

166616

954851

914087

914217

934782

954852

914104

914218

600574

914134

914118

914219

600616

954850

914078

914216

934788

954851

914094

914217

974817

954852

934254

914218

934791

914134

914123

914219

934792

954853

914123

914219

974064

954876

954860

954855

974064

954847

954860

954855

974065

954849

954860

954874

974066

954850

914064

914216

902497

954876

964294

954855

902497

954847

964294

954855

974741

954849

964294

954874

954856

954850

914066

914216


118

SCHEMATIC SYMBOL

GEAR PUMP - SAE-AA

0.25

0.414

AB

1.063

2.00

0.50

KEY.126" X .59"

2.64

∅ .405

3.254.00

INLET -8 SAE (3/4-16 UNF-2B)OUTLET -6 SAE (9/16-18 UNF-2B)

GENERAL SPECIFICATIONS

POLYPAC* CONTINUOUS INTERMITTENT MAX

DIMENSIONSPART NO.

CODE CIR GPM @ PRESSURE PRESSURE SPEEDA B

1725 RPM (PSI) (PSI) (RPM)610169 G0.6B30 .073 .545 3000 3600 4500 3.29 1.56610170 G0.8B30 .103 .769 3000 3600 4500 3.37 1.60610171 G1.1B30 .152 1.14 3000 3600 4500 3.50 1.65610172 G1.6B30 .213 1.59 3000 3300 3500 3.66 1.75610173 G2.0B30 .262 1.96 3000 3300 3500 3.82 1.81610174 G2.3B27 .305 2.28 2700 3300 3000 3.92 1.87610175 G3.0B26 .396 2.96 2600 3150 3000 4.11 1.97610176 G3.4B21.5 .476 3.44 2150 3000 2500 4.33 2.09

NOTE:1. VOLUMETRIC EFFICIENCY = 93%

MECHANICAL EFFICIENCY = 90%TOTAL EFFICIENCY = 83.7%

2. NO EFFICIENCY RATINGS WERE USED IN CALCULATING THE GPM OF THE PUMPS

*GPM=RPM X PUMP DISPLACEMENT (Cu. In./Rev.)

231


0.6 B 30G

GEARPUMP

GPM @ 1725 RPM/PSI

0.6 B 300.8 B 301.1 B 301.6 B 302.0 B 302.3 B 273.0 B 263.4 B 21.5

119

0.63

4.47

INLET -12 SAE (1-1/16-12 UNF-2B)OUTLET -10 SAE (7/8-14 UNF-2B)

0.63

0.25

3.25

0.47

A

B

1.25

KEY.157" X .708"

3.31

∅ .43

4.20

5.14


POLYPAC* CONTINUOUS INTERMITTENT MAX

DIMENSIONSPART NO.

CODE CIR GPM @ PRESSURE PRESSURE SPEEDA B

1725 RPM (PSI) (PSI) (RPM)610178 G2.0B31.5 .262 1.96 3150 3600 3500 3.23 1.55610179 G2.9B31.5 .384 2.87 3150 3600 3500 3.23 1.55610180 G3.8B31.5 .506 3.78 3150 3600 3500 3.23 1.55610181 G5.0B30 .671 5.01 3000 3300 3500 3.90 1.87610182 G6.8B30 .915 6.83 3000 3300 3500 3.90 1.87610183 G8.7B30 1.159 8.65 3000 3300 3000 4.35 2.11610184 G10B29 1.342 10.02 2900 3150 3000 4.53 2.18610185 G11.8B27 1.586 11.84 2700 3000 2500 4.53 2.18

NOTE:1. VOLUMETRIC EFFICIENCY = 93%

MECHANICAL EFFICIENCY = 90%TOTAL EFFICIENCY = 83.7%

2. NO EFFICIENCY RATINGS WERE USED IN CALCULATING THE GPM OF THE PUMPS

*GPM=RPM X PUMP DISPLACEMENT (Cu. In./Rev.)

231

SCHEMATIC SYMBOL


2.0 B 31.5G

GEARPUMP

2.0 B 31.5 2.9 B 31.5 3.8 B 31.5

5.0 B 306.8 B 308.7 B 3010. B 29

11.8 B 27

GPM @ 1725 RPM/PSI

GEAR PUMP - SAE-A

120

AIR BLEED VALVE

DESCRIPTION:The Air Bleed Valve permits easier pump primingand/or start-up under deadhead conditions. This valveis normally open permitting oil and air (if present) topass from inlet to outlet and directly back to tank.Pressure in the spool center section is bled via spoolclearance, to the no-spring end of the spool. Aspressure builds up, it overcomes the spring and shiftsthe spool to close off the inlet port and allow full pumpflow to circuit.

IN

OUT

1.12

2.00

1.43

0.22

3.172.73

1.00-6 SAEINLET

-6 SAEOUTLET

P

T

)(

)(

SCHEMATIC SYMBOL

TYPICAL PERFORMANCE SPECIFICATIONS

MINIMUM FLOW RATE 8 GPM

MINIMUM @ 8 GPM 500 PSI

OPERATING @ 15 GPM 350 PSI

PRESSURE @ 50 GPM 200 PSI

MAX. OPERATING PRESSURE 3500 PSI

MIN. PRESSURE TO HOLD CLOSED 150 PSI

TYPICAL @ 500 PSI 30 sec.

CLOSING TIMES @ 1000 PSI 10 sec.

SEALS VITON

DATA IS BASED ON ISO VG 46 OIL @ 120° F (49° C.)

B


A

AIR BLEED

NOTE:If ordering loose, order #350755

121

LOW PRESSUREBALL VALVES

DA

E

BC

G

F

PORTTHREAD

SCHEMATICSYMBOL


POLYPAC MODEL PORT WORKING DIMENSIONS (inches)

PART NO. CODE THREAD PRESS. A B C D E F G

LOW PRESSURE NPT THREAD

914831 BV08N 1/2" NPT 600 PSI 2.20 1.28 0.59 0.53 1.08 3.43 2.47

902485 BV12N 3/4" NPT 400 PSI 2.46 1.56 0.79 0.53 1.36 4.41 3.05

902486 BV16N 1" NPT 400 PSI 2.81 1.89 0.98 0.56 1.61 4.41 3.31

902487 BV20N 1-1/4" NPT 400 PSI 3.19 2.32 1.26 0.65 1.80 4.41 3.75

902488 BV24N 1-1/2" NPT 400 PSI 3.56 2.88 1.57 0.67 2.26 5.51 4.52

902489 BV32N 2" NPT 200 PSI 4.13 3.29 1.89 0.67 2.72 6.38 5.18

954050 BV40N 2-1/2" NPT 200 PSI 5.43 4.35 2.36 0.91 3.46 7.87 6.38

LOW PRESSURE SAE THREAD

974519 BV08S -8 SAE 600 PSI 2.51 1.38 0.59 0.61 1.31 3.43 2.61

974520 BV12S -12 SAE 400 PSI 2.80 1.60 0.79 0.66 1.51 4.41 3.10

974521 BV16S -16 SAE 400 PSI 3.37 1.93 0.98 0.81 1.74 4.41 3.39

974522 BV20S -20 SAE 400 PSI 3.75 2.32 1.26 0.89 2.01 4.41 3.75

974523 BV24S -24 SAE 400 PSI 4.22 2.84 1.57 0.90 2.42 5.51 4.57

974524 BV32S -32 SAE 200 PSI 4.84 3.29 1.93 1.31 2.76 6.38 5.21

NPTSAE


B

BALL

V

VALVE SIZE THREAD

08121620243240

NS

DESCRIPTION:Low Pressure Ball Valves are used for pump inletshut-off

• Full Ported• NPT and SAE Ports• Teflon Seals (ball & stem)• Hot Pressed Brass Body and Ball• Chromium Plated Ball and Body

122

HIGH PRESSUREBALL VALVES

POLYPAC MODEL PORT WORKING DIMENSIONS (inches)PART # CODE THREAD PRESS. A B C D E F G902559 BV08 -8 SAE 5000 PSI 3.23 1.38 1.18 0.67 2.00 4.41 3.62902560 BV12 -12 SAE 5000 PSI 3.66 1.77 1.61 0.95 2.36 7.36 4.45902561 BV16 -16 SAE 5000 PSI 4.45 2.17 1.97 1.02 2.76 7.36 4.65902562 BV20 -20 SAE 5000 PSI 4.33 2.87 2.36 1.44 2.76 9.45 4.11902563 BV24 -24 SAE 5000 PSI 4.49 3.35 2.76 1.67 2.95 9.45 4.11

SCHEMATICSYMBOL


V

SIZE

B

BALL VALVE

0812162024

A

E

D

F

C

B

H

G

PORTTHREAD

DESCRIPTION:Ball Valves are manual valves used ason-off circuit valves. They may also be usedas isolating components for system maintenance.

• Full Flow Passage For Unrestricted Fluid Flow• Direction Of Flow Indicated By Milled Slot In

Control Handle.• 5000 PSI Working Pressure• SAE O-Ring Ported

123

RESERVOIR DRAINVALVE


D

DRAINVALVE

NOTE:If ordering loose, order No. 014630

3/4" NPT

3.50

1.00

0.56

2.88

1.63

DESCRIPTION: Drain Valve allows the to be removed withoutdisassembling the reservoir. Ball valve design assuresleak-free operation

SCHEMATICSYMBOL

124

RAPID RESPONSERELIEF VALVES

3/16" HEX

JH

G

A

F

E

B

C

0.25 K

D

I

PRESSUREPORT

TURN SCREW CLOCKWISETO INCREASE SETTING.

COMPLETE ADJUSTMENTRANGE IN 5 TURNS

1/4" NPTGAUGEPORT

RETURNPORT

PRESSUREPORT

1/4" NPTGAUGEPORT*

MOUNTING HOLOES:1/4-20 UNC-2BX 1/2" DEEP


POLYPAC MODEL PORT WORKING DIMENSIONS (inches)

PART NO. CODE THREAD PRESS. A B C D E F G H I J K

974544 RV1 -8 SAE 4500 PSI 2.94 1.75 1.75 2.00 2.06 0.88 0.88 1.06 1.50 .88 1.25

904640 RV2 -12 SAE 4500 PSI 3.25 2.00 2.00 2.09 2.19 .75 1.25 1.25 1.62 1.00 1.50

904329 RV6 -16 SAE 4500 PSI 3.75 2.00 2.50 2.09 2.75 1.00 1.00 1.00 1.88 1.00 1.50

* RV1 DOES NOT HAVE THIS GAUGE PORT

P

P

TG

SCHEMATIC SYMBOL


R

RELIEF

V

VALVE SIZE

126

DESCRIPTION:Rapid Response Relief Valves are especially suited tolimiting pressure surges caused by rapidly shiftingspool valves, rapidly reversing hydrostatic drives, orthe accumulator effect of long lines. They arefrequently installed for over-pressure protection incircuits using pressure-compensated variabledisplacement pumps. Systems using ContinentalHydraulics Vane Pumps above 1500 psi may require aRapid Response Relief Valve.

• Through-Body Design• SAE O-Ring Work Ports• 150 - 4500 psi Adjustable• Leakage 1 cu. in/min./1000 psi• Steel Body

125

B

PORTTHREAD

A

FR

EE

FLO

W

CHECK VALVES


POLYPAC MODEL PORT WORKING CRACKING DIMENSIONS (inches)

PART NO. CODE THREAD PRESS. PRESS. A B

934705 CV06 -6 SAE 5000 PSI 7 PSI 1.00 2.60

934707 CV08 -8 SAE 5000 PSI 7 PSI 1.25 2.87

934709 CV12 -12 SAE 5000 PSI 7 PSI 1.44 3.46

934711 CV16 -16 SAE 5000 PSI 7 PSI 1.81 5.00

934713 CV20 -20 SAE 5000 PSI 7 PSI 2.38 5.63

934715 CV24 -24 SAE 5000 PSI 7 PSI 2.56 5.63

FLUID TEMPERATURE RANGE -4°F - +212°F

DESCRIPTION:Check Valves allow flow in only one direction.Used for pump isolation or load holding.

• SAE O-Ring Ports• Precision Machined, Hardened and• Ground Poppet• Metal-To-Metal Seal Design• Viton Seals Standard

CV06-12 CV16-24

5 10 15 20 25 30 35 40 45 50 550

20

40

60

80

100

120

140

160

40

20

0 20

160

100

120

80

60

140

40 60 80 100 120 140 160

∆ PPSI

FLOW GPM

∆ PPSI

FLOW GPM

∆ P curves generated using 350 SUS hydraulic oil at a temperature of 86˚F

CV16 CV20

CV24CV12

CV08CV06


C

CHECK

V

VALVE SIZE

060812162024

SCHEMATIC SYMBOL

126

FLOW METERS

DESCRIPTION:Flow Meters provide up-to-the-minute answers aboutpump condition and/or systems settings. Generaldesign features include rugged construction, operationin any position and accuracy within +/-2%. No specialpiping required. Flow Meters are relatively insensitiveto shock & vibration. They are direct reading andrequire no electrical connections.

• 360° Rotatable Guard/Scale• Sae O-Ring Ports• 2024-T351 Anodized Aluminum Body,

Piston and Cone• Viton Seals Standard• -20 To +400°F Continuous Temp. Range

C B

GPM LPM

GPMFLOW

PORTTHREAD

A


F

FLOW

M

METER SIZE

08123

SCHEMATIC SYMBOL


POLYPAC MODEL PORT WORKING FLOWPRESSURE DROP (PSI)

DIMENSIONS (inches)50% 100%

PART NO. CODE THREAD PRESS.* RANGEFLOW FLOW

A B C

934287 FM1 -10 SAE 3500 PSI 1 - 10 GPM 4.00 9.50 6.60 1.25 2.01

934288 FM2 -12 SAE 3500 PSI 3 - 30 GPM 7.00 16.50 7.20 1.50 2.48

934289 FM3 -20 SAE 3500 PSI 10 - 75 GPM 5.00 10.50 12.20 2.75 4.20

* Safety Factor @ 3:1 Calibrated with140 SUS, 0.876 s.g. hydraulic oil

127

NEEDLE VALVE

DESCRIPTIONIdeal for pressure gauge shut off. Also can be usedas a safety bleed down for an accumulator.

• Compact Design• 5000 PSI Working Pressure• Sae O-Ring Ports• Knurled Knob• Viton Seals Standard• -15° To +400°F Temp. Range

2.25

1.13

1.06

-4 SAEINLET

-4 SAEOUTLET

1.00CLOSED 1.25

OPEN

FLOWSCHEMATIC SYMBOL


N

NEEDLE VALVE

NOTE:If ordering loose order #964086

128

LEVEL/TEMPERATURESWITCH

DESCRIPTION:Combination Level/Temperature Switch monitors bothliquid level and temperature. It can be wired direct orthrough relays to operate electric components such asvalves, motor start/stop switches, alarms, warninglights and Programmable Logic Circuits.

• Junction Box• Nylon Float• Actuation Temp @ 140°F• Rating Level 0.84 Amps @ 120 VAC

Temp. 6.00 Amps @ 120 VAC

BLACK (COMMON)

NOTE:Float can be turned 180˚ to make it an N.O. switch.

YELLOW (LEVEL)N.C. TANK EMPTY

GREEN (TEMPERATURE)N.O. BELOW 140˚FRED (TEMPERATURE)N.C. BELOW 140˚F

WIRING DIAGRAM


L

LEVEL TEMP. SWITCH

T

SCHEMATICSYMBOL

POLYPAC MODEL DIMENSIONS (inches)PART NO. CODE

APPLICATIONA B

904159 LT R10 5.00 10.00904160 LT R20/R35/R90 9.00 14.00904161 LT R55/R120 12.00 17.00904162 LT R220 16.00 21.00904163 LT R160 21.00 26.00904164 LT R330 27.00 32.00

1-1/4" NPT

B

A

4.50

1.50

1/2" NPT ELECTRICALCONNECTION

TEMPERATUREPROBE

NYLONFLOAT

129

PRESSURE SWITCH


1

PRESSURE

S

SWITCH SIZE

P

NOTE:If ordering loose, order No.914861

SCHEMATICSYMBOL

2.75

1.84

6.06

4.00

2.34

0.97

3.50

0.75

ADJUSTMENTLOCK

1/4" NPTPRESSURE CONNECTION

SET POINT ADJUSTMENT(TURN IN TO RAISEPRESSURE SETTING)

1/2" NPTELECTRICALCONNECTION

∅ 0.28 MTG.HOLE (2 PLACES)

N.O.COM. N.C.

MID

LOW

HIGH

TOP OF HEXINDEX

DESCRIPTION:Pressure Switches are used to sense the pressure in afluid line and control other devices such as electriccomponents such as valves, motor start/stop switches,alarms, warning lights and Programmable LogicCircuits.

• UL Listed, CSA Certified• 303 Stainless Steel Piston• 125 To 3000 PSI Adjustable• 40 To 180 PSI Deadband• 10,000 PSI Proof Pressure• SPDT N.O. Or N.C. Switch• 15 Amp 125/250/480 VAC Resistive• 1.5% Set Point Repeatability

130

ELECTRIC MOTORS

POLYPAC MODEL NEMAVOLTAGE RPM ENCLOSURE

SERVICE FULL LOAD SHPG.PART NO. CODE FRAME FACTOR AMPS WEIGHT

TEFC MOTOR WITH FEET (USED ON NFPA/JIC STYLE, L-SHAPED, & LOW PROFILE POWER UNITS)

601042 .5BMTCE 56C 208-230/460/60/3 1725 TEFC 1.25 2.1-2/1 23 lb.

148708 1BMTCE 143TC 208-230/460/60/3 1725 TEFC 1.15 3.2-2.8/1.4 38 lb.

148709 1.5BMTCE 145TC 208-230/460/60/3 1725 TEFC 1.15 4.5-4.2/2.1 42 lb.

148710 2BMTCE 145TC 208-230/460/60/3 1725 TEFC 1.15 6-5.6/2.8 46 lb.

148681 3BMTCE 182TC 208-230/460/60/3 1725 TEFC 1.15 8.3-8.2/4.1 78 lb.

148682 5BMTCE 184TC 208-230/460/60/3 1725 TEFC 1.15 13.8-13.4/6.7 81 lb.

148683 7.5BMTCE 213TC 208-230/460/60/3 1725 TEFC 1.15 21.4-20.4/10.2 129 lb.

148684 10BMTCE 215TC 208-230/460/60/3 1725 TEFC 1.15 28.5-28.4/14.2 141 lb.

148685 15BMTCF 254TC 230/460/60/3 1760 TEFC 1.15 38.8/19.4 253 lb.

148686 20BMTCF 256TC 230/460/60/3 1760 TEFC 1.15 48/24 276 lb.

954900 25BMTCF 284TC 230/460/60/3 1760 TEFC 1.15 60/30 401 lb.

900588 30BMTCF 286TC 230/460/60/3 1760 TEFC 1.15 72/36 412 lb.

902162 40BMTCF 324TC 230/460/60/3 1760 TEFC 1.15 94/47 594 lb.

600026 50BMTCF 326TC 230/460/60/3 1760 TEFC 1.15 118/59 579 lb.

954906 60BMTCF 364TC 230/460/60/3 1760 TEFC 1.15 140/70 768 lb.

954908 75BMTCF 365TC 230/460/60/3 1760 TEFC 1.15 172/86 808 lb.

601584 100BMTCF 405TC 230/460/60/3 1760 TEFC 1.15 230/115 1121 lb.

TEFC MOTOR WITHOUT FEET (USED ON LITTLE CHAMP)

974035 005T 56C 208-230/460/60/3 1725 TEFC 1.25 2.1-2/1 22 lb.

974036 007T 56C 208-230/460/60/3 1725 TEFC 1.25 3.2-3/1.5 25 lb.

601352 010T 56C 208-230/460/60/3 1725 TEFC 1.15 3.7-3.4/1.7 30 lb.

974038 015T 56C 208-230/460/60/3 1725 TEFC 1.15 5.3-5/2.5 34 lb.

601353 020T 56C 208-230/460/60/3 1725 TEFC 1.15 6.5-6.2/3.1 41 lb.

601351 030T 56C 208-230/460/60/3 1725 TEFC 1.15 8.5-8.2/4.1 49 lb.

904684 050T 184TC 208-230/460/60/3 1725 TEFC 1.15 15-13.2/6.6 75 lb.

904685 075T 213TC 208-230/460/60/3 1725 TEFC 1.15 21.5-20/10 113 lb.

974368 100T 215TC 208-230/460/60/3 1725 TEFC 1.00 28-26/13 128 lb.

H 2F BA

AH (56-184)AH (213-405)BB

U

V

C

E E

P

D

O

S

AB

AJ SCHEMATIC SYMBOL

131

ELECTRIC MOTORS

DIMENSIONS (inches)

C D E 2F H O P S U V AB AH AJ BA BB

TEFC MOTOR WITH FEET (USED ON NFPA/JIC STYLE, L-SHAPED, & LOW PROFILE POWER UNITS)

11.35 3.50 2.44 3.00 SLOTS 6.88 6.63 0.19 0.63 1.88 5.00 2.06 5.88 2.75 0.13

13.31 3.50 2.75 4.00 0.34 6.88 6.63 0.19 0.88 2.25 5.25 2.13 5.88 2.25 0.13

13.31 3.50 2.75 5.00 0.34 6.88 6.63 0.19 0.88 2.25 5.25 2.13 5.88 2.25 0.13

13.31 3.50 2.75 5.00 0.34 6.88 6.63 0.19 0.88 2.25 5.25 2.13 5.88 2.25 0.13

16.56 4.50 3.75 4.50 0.41 8.69 7.88 0.25 1.13 2.75 5.88 2.63 7.25 2.75 0.25

18.05 4.50 3.75 5.50 0.41 8.69 7.88 0.25 1.13 2.75 5.88 2.63 7.25 2.75 0.25

18.64 5.25 4.25 5.50 0.41 10.25 9.56 0.31 1.38 3.38 7.38 3.13 7.25 3.50 0.25

19.77 5.25 4.25 7.00 0.41 10.25 9.56 0.31 1.38 3.38 7.38 3.13 7.25 3.50 0.25

21.59 6.25 5.00 8.25 0.53 12.88 12.94 0.38 1.63 4.00 9.63 3.75 7.25 4.25 0.25

23.66 6.25 5.00 10.00 0.53 12.88 12.94 0.38 1.63 4.00 9.63 3.75 7.25 4.25 0.25

27.76 7.00 5.50 9.50 0.53 15.63 14.63 0.50 1.88 4.63 13.13 4.38 9.00 4.75 0.25

27.76 7.00 5.50 11.00 0.53 15.63 14.63 0.50 1.88 4.63 13.13 4.38 9.00 4.75 0.25

30.28 8.00 6.25 10.50 0.66 16.50 16.50 0.50 2.13 5.25 14.13 5.00 11.00 5.25 0.25

30.28 8.00 6.25 12.00 0.66 16.50 16.50 0.50 2.13 5.25 14.13 5.00 11.00 5.25 0.25

32.84 9.00 7.00 11.25 0.66 18.50 18.25 0.63 2.38 5.88 15.06 5.63 11.00 5.88 0.25

32.84 9.00 7.00 12.25 0.66 18.50 18.25 0.63 2.38 5.88 15.06 5.63 11.00 5.88 0.25

36.88 10.00 8.00 13.75 0.81 20.31 20.13 0.75 2.88 7.25 18.00 7.00 11.00 6.63 0.25

TEFC MOTOR WITHOUT FEET (USED ON LITTLE CHAMP)

11.35 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

11.35 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

12.00 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

12.24 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

13.24 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

14.12 N/A N/A N/A N/A N/A 6.63 0.19 0.63 1.88 5.00 2.06 5.88 N/A 0.13

16.55 N/A N/A N/A N/A N/A 7.88 0.25 1.13 2.75 5.88 2.63 7.25 N/A 0.25

18.64 N/A N/A N/A N/A N/A 9.56 0.31 1.38 3.38 7.38 3.13 7.25 N/A 0.25

19.77 N/A N/A N/A N/A N/A 9.56 0.31 1.38 3.38 7.38 3.13 7.25 N/A 0.25

H 2F BA

AH (56-184)AH (213-405)BB

U

V

C

E E

P

D

O

S

AB

AJ SCHEMATIC SYMBOL

132

MOTOR STARTERS

DIMENSIONS FOR NEMA 12 THREE-PHASEVOLTS HP A B C D E

208 1-10 10.00 8.00 6.00 6.00 10.75230 1-10 10.00 8.00 6.00 6.00 10.75460 1-20 10.00 8.00 6.00 6.00 10.75230 15-20 12.00 12.00 6.00 10.00 12.75460 25-40 12.00 12.00 6.00 10.00 12.75230 25-30 16.00 14.00 8.00 12.00 16.75230 40-50 30.00 20.00 9.00 18.00 30.75460 50 30.00 20.00 9.00 18.00 30.75

NOTES:

MOTOR STARTER OVERLOADS CAN BE ADJUSTEDAND RESET.

MOTOR STARTERS ARE DESIGNED TO MEET OURINTERPRETATION OF THE NEC CODE. IF MOTOR ORANY STARTER COMPONENTS ARE REPLACED WITHOTHER THAN ORIGINAL COMPONENTS, COMPLIANCEWITH THE NEC CODE MAY BE VOIDED.

M1

L1

L2

L3

O.L.

M1

STOP START

M1

M1

M1

O.L.

O.L.

O.L.

1

2 3

T1

T2

T3

GROUND

A

∅ 0.31"

E

D

C

B


MS

MOTORSTARTER

3 12

HORSEPOWER

VOLTAGE PHASE NEMAENCLOSURE

11.5235

7.510152025304050

208230460

STANDARD FEATURES• 1-50 HP Full Voltage Non-Reversing• Voltages: 208, 230, 460• Three Phase• I.E.C. Style Components• Lighted (Green) Start Button• Mushroom Style (Red) Stop Botton• NEMA 12 Enclosure• Starters Mounted, Wired and Fully Tested

133

GAUGE ISOLATOR

3.58TO OPERATE:

PUSH & HOLD FOR MOMENTARY READ

PUSH & TWIST CLOCKWISEFOR CONTINUOUS READING

2.24

0.89

1.50

2.24

1.10

M

T

P

1.22" HOLEREQUIRED FOR

PANEL MOUNTING

1/4" NPTGAUGE PORT

1/4" NPTPRESSURE PORT

1/4" NPTRETURN PORT

PUSH TOREAD

TURN TOLOCK

P T

G

SCHEMATIC SYMBOL

NOTE:If ordering loose order No.128809


I

ISOLATOR

V

VALVE

DESCRIPTION:Ideal for extending gauge life. When not readingpressure, the gauge is vented to tank to protect itagainst pressure pulses from the system.

• Panel Mountable• 5800 PSI Working Pressure• Viton Seals Standard• 30° To +240°F Operating Temp.• Maximum Panel Thickness 5/16"

http://www.continentalhydraulics.co.uk

http://www.continentalhydraulics.co.uk

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