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  • 7/18/2019 High Force.pdf

    1/6

    BOLTING SOLUTIONS

    TECHNICAL

    INFORMATION

  • 7/18/2019 High Force.pdf

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    1 = Bolt material grades 8.8 (metric) and ASTM A193 B7 (Imperial) or similar

    2 = AF size is based on heavy series nuts

    3 = Bolt tension equates to a bolt stress of 60% of the minimum yield strength

    4 = Torque figures detailed are based on 60% of the minimum bolt yield stress

    For grade 10.9 bolts, please add 47% to value stated for grade 8.8 bolts

    For grade 12.9 bolts, please add 72% to value stated for grade 8.8 bolts

    RECOMMENDED TORQUE VALUE CHARTUse this chart as a guideline for the correct torque to be applied to standard size metric and imperial bolts in grades 8.8 (metric) and

    ASTM A193 grade B7 (imperial) or similar. The torque figures are calculated in both metric (Nm) and imperial (lbf.ft) values using a

    choice of three commonly used bolt thread lubricants. Always consider the coefficient of friction applicable for the chosen bolt lubricant.

    For grade 10.9 bolts add 47% and grade 12.9 bolts add 72% to the figure detailed against the relevant A193 B7 or 8.8 grade stud bolt

    size. Remember these torque values are for guidance purposes only! Always check the equipment/bolt manufacturer for the actual

    torque required and specified for bolted components within the particular equipment design.

    RECOMMENDED TORQUE VALUE CHART

    Bolt

    diameter

    (see note1)

    Nut

    AF Size

    (see note 2)

    Bolt tension

    (for grade 8.8)

    (see note 3)

    Torque value (for grade 8.8 bolt) for specified lubricant

    Moly: f = 0.06

    see note 4

    Copper: f = 0.10

    see note 4

    Machine Oil: f = 0.15

    see note 4

    kN (lbs.force) Nm lbf.ft Nm lbf.ft Nm lbf.ft

    M16

    M20

    M24

    M27

    M30

    M33

    M36

    M39

    M42

    M45

    M48M52

    M56

    M60

    M64

    M68

    M72

    M76

    M80

    M90

    M100

    24

    30

    36

    41

    46

    50

    55

    60

    65

    70

    7580

    85

    90

    95

    100

    105

    110

    115

    130

    145

    51

    85

    136

    180

    219

    273

    321

    387

    443

    519

    583702

    809

    947

    1071

    1230

    1400

    1502

    1603

    2078

    2614

    13509

    21197

    30543

    40417

    49116

    61453

    72075

    86874

    99617

    116703

    131157157758

    181917

    221649

    240948

    276631

    314641

    337437

    360234

    467173

    587739

    87

    171

    294

    425

    582

    775

    1005

    1284

    1601

    1978

    24053054

    3817

    4689

    5664

    6788

    8050

    9458

    11020

    15731

    21660

    64

    126

    217

    314

    429

    572

    741

    947

    1181

    1459

    17742253

    2815

    3459

    4178

    5006

    5937

    6976

    8128

    11603

    15975

    133

    259

    447

    653

    890

    1193

    1541

    1981

    2463

    3057

    37084732

    5907

    7286

    8786

    10566

    12570

    14812

    17305

    24852

    34389

    98

    191

    330

    481

    656

    880

    1137

    1461

    1817

    2255

    27353490

    4357

    5374

    6480

    7793

    9271

    10925

    12763

    18330

    25364

    189

    370

    638

    937

    1275

    1716

    2212

    2853

    3540

    4406

    5337

    10532

    6830

    8519

    12688

    15289

    18221

    21505

    25160

    36253

    50301

    140

    273

    470

    691

    940

    1266

    1632

    2104

    2611

    3250

    39365037

    6283

    7768

    9358

    11276

    13439

    15861

    18557

    26739

    37100

    Bolt

    diameter

    (see note1)

    Nut

    AF Size

    (see note 2)

    Bolt tension

    (for grade ASTM A193 B7)

    (see note 3)

    1.1/4

    5/8

    2.1/4

    2.1/2

    3.1/2

    3.3/4

    4

    3/4

    7/8

    1

    1.1/8

    1.1/4

    1.3/8

    1.1/2

    1.5/8

    1.3/4

    1.7/8

    2

    2.3/4

    3

    3.1/4

    1.1/16

    3.1/2

    3.7/8

    5.3/8

    5.3/4

    6.1/8

    1.7/16

    1.5/8

    1.13/16

    2

    2.3/16

    2.3/8

    2.9/16

    2.3/4

    2.15/16

    3.1/8

    4.1/4

    4.5/8

    5

    82

    171

    282

    422

    586

    780

    1250

    1655

    2279

    3003

    57

    115

    224

    349

    501

    680

    1001

    1381

    1954

    2628

    kN (lbs.force)

    170

    401

    790

    1370

    2180

    3256

    6361

    10988

    17438

    26015

    99

    270

    574

    1054

    1744

    2682

    4638

    8465

    13966

    21442

    Torque value (for grade B7 bolt) for specified lubricant

    Moly: f = 0.06

    see note 4

    Copper: f = 0.10

    see note 4

    Machine Oil: f = 0.15

    see note 4

    13044

    18559

    25830

    38555

    50247

    63487

    78271

    94602

    112479

    131904

    152874

    175389

    225061

    280917

    310296

    372024

    439349

    512269

    590785

    674898

    lbf.ftNm lbf.ftNm lbf.ftNm

    73

    126

    199

    296

    423

    583

    777

    1011

    1286

    1608

    1978

    2402

    3420

    4692

    6244

    8104

    10301

    12862

    15815

    19188

    149

    259

    411

    611

    882

    1222

    1640

    2143

    2739

    3436

    4243

    5166

    7393

    10183

    13597

    17699

    22551

    28218

    34761

    42244

    110

    191

    303

    451

    650

    901

    1210

    1581

    2020

    2535

    3129

    3810

    5453

    7510

    10029

    13054

    16633

    20812

    25638

    31157

    211

    369

    587

    874

    1267

    1762

    2373

    3109

    3983

    5007

    6193

    7552

    10838

    14960

    20011

    26088

    33283

    41692

    51409

    62529

    156

    272

    433

    644

    934

    1300

    1750

    2293

    2938

    3693

    4568

    5570

    7994

    11034

    14760

    19241

    24548

    30750

    37917

    46119

    ALL VALUES ARE BASED ON 60% OF THE BOLT YIELD STRESS

    ALL VALUES ARE BASED ON 60% OF THE BOLT YIELD STRESS

    Hi-Force Australia Pty. Ltd

    Hi-Force Caspian

    Hi-Force Shanghai Ltd. Co.

    Hi-Force S.r.l.

    Hi-Force Hydraulics (Asia) S.B.

    Hi-Force Nederland B.V.

    Hi-Force Hydraulics Pty Ltd

    Hi-Force Aberdeen

    Hi-Force Hydraulics

    Hi-Force FZCO

    Australia

    Azerbaijan

    China

    Italy

    Malaysia

    Netherlands

    South Africa

    United Kingdom

    Abu Dhabi U.A.E.

    Dubai U.A.E.

    +61 8 9591 1288

    +994 12 447 4100

    +86 21 6697 3010

    +39 0257 607 174

    +603 5569 4209

    +31 78 674 5488

    +27 11 314 0555

    +44 1224 973 512

    +971 2 551 3100

    +971 4 815 0600

    Head Office: Hi-Force Limited - Prospect Way - Daventry - Northants NN1 8PL - United Kingdom - +44 1327 301000 - [email protected]

  • 7/18/2019 High Force.pdf

    3/6

    TORQUE VALUE CHART FOR HI-FORCE HYDRAULIC TORQUE WRENCHES

    UK Head Office

    Hi-Force Limited

    Prospect Way, Daventry

    Northants, NN11 8PL

    United Kingdom

    Tel:

    Fax:

    Email:

    Web:

    + 44 1327 301000

    + 44 1327 706555

    [email protected]

    www.hi-force.com

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    5000

    5500

    6000

    6500

    7000

    7500

    8000

    8500

    9000

    9500

    10000

    PSI Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft Lbf.ft

    191

    286

    381

    477

    572

    667

    762

    858

    953

    1048

    1144

    1239

    1334

    1430

    1525

    1620

    1715

    1811

    1906

    223

    334

    446

    557

    668

    780

    891

    1003

    1114

    1225

    1337

    1448

    1560

    1671

    1782

    1894

    2005

    2117

    2228

    390

    585

    780

    975

    1170

    1365

    1560

    1755

    1951

    2146

    2341

    2536

    2731

    2926

    3121

    3316

    3511

    3706

    3901

    438

    658

    877

    1096

    1315

    1534

    1754

    1973

    2192

    2411

    2630

    2850

    3069

    3288

    3507

    3726

    3946

    4165

    4384

    852

    1278

    1704

    2131

    2557

    2983

    3409

    3835

    4261

    4687

    5113

    5539

    5965

    6392

    6818

    7244

    7670

    8096

    8522

    1042

    1563

    2084

    2605

    3126

    3647

    4168

    4689

    5210

    5730

    6251

    6772

    7293

    7814

    8335

    8856

    9377

    9898

    10419

    1541

    2311

    3081

    3851

    4622

    5392

    6162

    6932

    7703

    8473

    9243

    10013

    10784

    11554

    12324

    13094

    13865

    14635

    15405

    1679

    2519

    3358

    4198

    5037

    5877

    6716

    7566

    8396

    9235

    10075

    10914

    11754

    12593

    13433

    14272

    15112

    15951

    16791

    3180

    4770

    6360

    7950

    9539

    11129

    12719

    14309

    15899

    17489

    19079

    20669

    22259

    23849

    25438

    27028

    28618

    30208

    31798

    3499

    5248

    6997

    8746

    10496

    12245

    13996

    15743

    17493

    19242

    20991

    22740

    24490

    26239

    27988

    29737

    31487

    33236

    34985

    125

    188

    251

    314

    376

    439

    502

    564

    627

    690

    752

    815

    878

    941

    1003

    1066

    1129

    1191

    1254

    329

    493

    658

    822

    987

    1151

    1316

    1480

    1645

    1809

    1973

    2138

    2302

    2467

    2631

    2796

    2960

    3125

    3289

    731

    1096

    1462

    1827

    2192

    2558

    2923

    3289

    3654

    4019

    4385

    4750

    5116

    5481

    5846

    6212

    6577

    6943

    7308

    1087

    1631

    2175

    2718

    3262

    3806

    4349

    4893

    5437

    5980

    6524

    7067

    7611

    8155

    8698

    9242

    9786

    10329

    10873

    2686

    4029

    5372

    6715

    8058

    9401

    10744

    12087

    13430

    14773

    16116

    17459

    18802

    20145

    21488

    22831

    24174

    25517

    26860

    min

    max

    min

    maxMetric

    Imperial

    TWH

    27N

    TWH

    54N

    TWH

    120N

    TWH

    210N

    TWH

    430N

    TWS

    17N

    TWS

    45N

    TWS

    100N

    TWS

    150N

    TWS

    370N

    24

    46

    50

    60

    36

    65

    70

    80

    50

    80

    85

    100

    70

    100

    105

    115

    80

    115

    130

    175

    5 "11/16" 2 " 2

    3/4" 2 3/16" 3 1/2" 2 3/4" 4 1/4" 3 1/8"

    1 13/16" 2 9/16" 3 1/8" 3 7/8 " 3 7/8" 4 5/8 " 4 5/8 "2 3/8" 3 1/8" 6 7/8 "

    1 7/16"

    MODEL

    NO

    1"3/4" 11/2" 2 1/2"1 1/2"

    Square Drive

    100

    150

    200250

    300

    350

    400

    450

    500

    550

    600

    650

    700

    BAR

    375

    563

    750938

    1125

    1313

    1500

    1688

    1875

    2063

    2250

    2438

    2625

    Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm

    438

    657

    8771096

    1315

    1534

    1753

    1972

    2191

    2411

    2630

    2849

    3068

    767

    1151

    15351919

    2302

    2686

    3070

    3453

    3837

    4221

    4605

    4988

    5372

    862

    1294

    17252156

    2587

    3019

    3450

    3881

    4312

    4743

    5175

    5606

    6037

    1677

    2515

    33534192

    5030

    5869

    6707

    7545

    8384

    9222

    10060

    10889

    11737

    2050

    3075

    41005125

    6150

    7175

    8199

    9224

    10249

    11274

    12299

    13324

    14349

    3031

    4546

    60627577

    9093

    10608

    12123

    13639

    15154

    16670

    18185

    19701

    21216

    3303

    4955

    66078259

    9910

    11562

    13214

    14865

    16517

    18169

    19821

    21472

    23124

    6256

    9384

    1251215640

    18768

    21896

    25024

    28152

    31280

    34408

    37536

    40664

    43792

    6883

    10325

    1376617208

    20649

    24091

    27532

    30974

    34415

    37857

    41298

    44740

    48181

    247

    370

    493617

    740

    864

    987

    1110

    1234

    1357

    1480

    1604

    1727

    647

    971

    12941618

    1941

    2265

    2588

    2912

    3235

    3559

    3882

    4206

    4529

    1438

    2157

    28753594

    4313

    5032

    5751

    6470

    7189

    7907

    8626

    9345

    10064

    2139

    3209

    42785348

    6417

    7487

    8557

    9626

    10696

    11765

    12835

    13904

    14974

    5285

    7927

    1056913211

    15854

    18496

    21138

    23781

    26423

    29065

    31707

    34350

    36992

  • 7/18/2019 High Force.pdf

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    REFERENCE TABLE BOLT SIZE TO NUT AF SIZE

    Metric Bolts

    M16

    M18

    M20

    M22M24

    M27

    M30

    M33

    M36

    M39

    M42

    M45

    M48

    M52

    M56

    M60

    M64

    M68

    M72

    M76

    M80

    M90

    M100

    M110

    M115

    24

    27

    30

    3236

    41

    46

    50

    55

    60

    65

    70

    75

    80

    85

    90

    95

    100

    105

    110

    115

    130

    145

    155

    165

    Bolt Size Nut Size

    mm AF mm

    Imperial Bolts

    5/8

    3/4

    7/8

    11.1/8

    1.1/4

    1.3/8

    1.1/2

    1.5/8

    1.3/4

    1.7/8

    2

    2.1/4

    2.1/2

    2.3/4

    3

    3.1/4

    3.1/2

    3.3/4

    4

    4.1/4

    4.1/2

    1.1/16

    1.1/4

    1.7/16

    1.5/81.13/16

    2

    2.3/16

    2.3/8

    2.9/16

    2.3/4

    2.15/16

    3.1/8

    3.1/2

    3.7/8

    4.1/4

    4.5/8

    5

    5.3/8

    5.3/4

    6.1/8

    6.1/2

    6.7/8

    Bolt Size Nut Size

    AF inchinch

    Socket cap bolt

    M16

    M18

    M20M22

    M24

    M27

    M30

    M33

    M36

    M39

    M42

    M48

    M52

    M56

    M60

    M64

    M68

    M72

    M76

    5/8

    3/4

    7/8

    1

    1.1/8

    1.1/41.3/8

    1.1/2

    1.5/8

    1.3/4

    1.7/8

    2

    2.1/4

    2.1/2

    2.3/4

    3

    3.1/4

    14

    14

    1717

    19

    19

    22

    24

    27

    30

    32

    36

    36

    41

    46

    46

    50

    55

    60

    1/2

    5/8

    3/4

    3/4

    7/8

    7/81

    1

    1.1/8

    1.1/4

    1.3/8

    1.5/8

    1.3/4

    1.7/8

    2

    2.1/4

    2.1/4

    Thread Size Female Hexagon

    mm AF mm

    Metric sizes

    Imperial sizes

    D Ed

    Formula for distance acrosscorners of squares and hexagons

    D = 1.1547 x d

    E = 1.4142 x d

    For more information on bolts,

    flanges and the correct torque

    or tensioning value, please visit:

    www.boltright.com

    Hi-Force Australia Pty. Ltd

    Hi-Force Caspian

    Hi-Force Shanghai Ltd. Co.

    Hi-Force S.r.l.

    Hi-Force Hydraulics (Asia) S.B.

    Hi-Force Nederland B.V.

    Hi-Force Hydraulics Pty Ltd

    Hi-Force Aberdeen

    Hi-Force Hydraulics

    Hi-Force FZCO

    Australia

    Azerbaijan

    China

    Italy

    Malaysia

    Netherlands

    South Africa

    United Kingdom

    Abu Dhabi U.A.E.

    Dubai U.A.E.

    +61 8 9591 1288

    +994 12 447 4100

    +86 21 6697 3010

    +39 0257 607 174

    +603 5569 4209

    +31 78 674 5488

    +27 11 314 0555

    +44 1224 973 512

    +971 2 551 3100

    +971 4 815 0600

    Head Office: Hi-Force Limited - Prospect Way - Daventry - Northants NN1 8PL - United Kingdom - +44 1327 301000 - [email protected]

  • 7/18/2019 High Force.pdf

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    METRIC TO IMPERIAL CONVERSION CHART

    Pressure Bar PSI x 0.069 Bar

    Bar lbf.in x 0.069 Bar

    kPA PSI x 6.89 kPa

    mPA PSI x .00689 mPa

    Volume cm inch x 16.4 cm

    litre inch x 0.016 litre

    litre gallon x 4.54 litre

    m yard x 0.76 m

    Area mm inch x 645 mm

    cm inch x 6.45 cm

    m foot x 0.0929 m

    Length mm inch x 25.4 mm

    cm inch x 2.54 cm

    m foot x 0.305 m

    Force N pound x 4.45 N

    kN pound x 0.00445 kN

    Torque Nm lbf.ft x 1.356 Nm

    Nm lbf.in x 0.113 Nm

    kgf.m lbf.ft x 0.1382 kgf.m

    Mass g ounce x 28.3 g

    kg pound x 0.4536 kg

    t ton (short) x 0.907 t

    Flow cm/min inch/min x 16.4 cm/min

    litres/min gallon/min x 3.785 litres/min

    Power kw hp x 0.746 kw

    kw Btu/s x 1.055 kw

    w

    x 14.5

    x 14.5

    x 0.145

    x 145

    x 0.061

    x 61

    x 0.22

    x 1.3

    x 0.00155

    x 0.155

    x 10.8

    x 0.03937

    x 0.3937

    x 3.28

    x 0.225

    x 225

    x 0.738

    x 8.9

    x 7.2345

    x 0.035

    x 2.2046

    x 1.1

    x 0.61

    x .2642

    x 1.34

    x 0.948

    x 0.74 ft lb/s x 1.36 w

    Temperature To calculate Celsius to Fahrenheit (C x 1.8) + 32 = F

    To calculate Fahrenheit to Celsius (F - 32) / 1.8 = C

    SI Unit

    System International

    Conversion

    Factor

    Imperial

    Equivalent

    Conversion

    Factor

    SI Unit

    System International

    UK Head Office

    Hi-Force Limited

    Prospect Way, Daventry

    Northants, NN11 8PL

    United Kingdom

    Tel:

    Fax:

    Email:

    Web:

    + 44 1327 301000

    + 44 1327 706555

    [email protected]

    www.hi-force.com

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    HI-FORCE TORQUE TOOL RANGE

    Wrenches

    IS and MS Impact Sockets - Imperial and Metric

    TWSN Torque Wrenches - Square Drive

    IB and MB Hexagon Reducer Bushes - Imperial and Metric

    Working pressure 700 Bar, suitable for continuous operation

    Square drives from 3/4" up to 2.1/2

    UK Head Office

    Hi-Force Limited

    Prospect Way, Daventry

    Northants, NN11 8PL

    United Kingdom

    Tel:

    Fax:

    Email:

    Web:

    + 44 1327 301000

    + 44 1327 706555

    [email protected]

    www.hi-force.com

    Compact, lightweight aluminium construction

    Capacities up to 36,992 Nm (26,860 Lbf.ft), square drive sizes up to 2.1/2

    Allen hexagon drives in both metric and imperial available as optional extra

    Multi-position reaction foot with safety lock feature

    Across flat size up to 6.7/8 imperial and 145mm metric

    High quality, heavy duty impact sockets

    Sockets engraved with model number / size for easy identification

    Long length, bi-hexagonal and special sockets are available on request

    TWHN Torque Wrenches - Female Hexagon

    Working pressure 700 Bar, suitable for continuous operation

    Powerful, compact and low clearance design for easy fitment in confined spaces

    Capacities up to 48,181 Nm (34,985 Lbf/ft)

    Female hexagon ratchet heads from 24mm (1.1/16) up to 175mm (6.7/8)

    Ratchet head easily removed (no tools required)

    Reduces the female hexagon size of the ratchet head in the most economical way

    Available imperial sizes from 1.1/16 up to 6.1/2 female hexagon

    Available metric sizes from 24mm up to 130mm female hexagon

    Wall thickness from only 2.0mm up to 17.5mm

    Provides maximum flexibility against very limited investment

    Squaredrive

    Impact

    sockets

    Wrenches

    Femalehexagon

    Reducerbushes

    Backup Wrenches

    Suitable for use with TWSN and TWHN hydraulic torque wrenches

    Interchangeable female hexagon links

    Available in metric sizes from 36mm up to 100mm

    Available in imperial sizes from 1.7/16 up to 3.7/8

    T-Bar design adjustable reaction point prevents lock up during tightening procedureBackup

    tools

    Torquepumps Hydraulic Torque Wrench Pumps

    Working pressure up to 700 Bar, with adjustable pressure relief valve

    Complete with hand pendant controller

    Two & three speed versions with automatic changeover and auto cycle option

    Air driven or electric driven versions

    Protective carrying frame with control panel fitted as standard

    Cat. Ref. HFBS1411EN