hexapod structures in surgical applications presented by sanjay shirke muhammad umer

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Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

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Page 1: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

Hexapod Structures in Surgical Applications

Presented by

Sanjay Shirke

Muhammad Umer

Page 2: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The Hexapod - A Brief History of Design

1800’s –Mathematician Augustine Cauchy studies rigidity of polygons

1947 – Dr. Eric Gough applies the parallel kinematic platform to a tire testing machine developed working under Dunlop.

1962 – Klaus Cappel develops vibration equipment for Franklin Institute.

1965 – Stewart platform developed for aircraft simulation. 1995 – Frauhofer Institute in Stuttgart, Germany approaches

Physik Instrumente to develop the surgical robot.

Page 3: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The Hexapod - A Brief History of Design

Fig.1. 1949-2000 (a)The original Dunlop tire testing machine invented by Eric Gough, (b) The modern tire testing machine.

(a) (b)

Page 4: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The Hexapod - A Brief History of Design

Fig.2. 1965 -1970 (a)The original Stewart Platform for aircraft simulation, (b) later incorporating the design of an octahedral hexapod.

(a)

(b)

Page 5: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The Hexapod - A Brief History of Design

Fig.3. 6 DOF motion achieved through 6 strut linear actuators. The resulting rapid, submicron multi-axis translation and rotation makes the hexapod ideal for precision surgical applications.

Page 6: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The Hexapod - A Brief History of Design

Universal Joints - offer 2 rotational DoF

Linear Hydraulic Actuators - offer 2 DoF: 1 translation and 1 rotation

Source: Marks’ Standard Handbook for Mechanical Engineers

Page 7: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Hexapods – Engineering and Kinematic PrinciplesMobility – The Kutzbach Criterion:

n = 12 (struts) + 1(base) + 1(platform) = 14

c = 3 x 6 x 4 = 72

M = 6(14 – 1) – 72 = 6 DoF

j

iicnM

1

)1(6

Quantity Occurrences Constraints # DoF Description

6 Base: Yoke 1/ Yoke 2 Universal Joint 4 2 RR

6 Strut Lower end (Y2) / Strut upper end (Y3) 4 2 TR

6 Strut Upper end (Y3) / Platform Universal Joint (Y4) 4 2 RR

Page 8: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Hexapods – Engineering and Kinematic PrinciplesRange of Motion and

ResolutionModels M-800.11 M-800.12

Travel X [mm] ±35 ±64

Travel Y [mm] ±35 ±59

Travel Z [mm] ±14 ±26

Travel Theta-X/Theta-Y [°] ±8 ±20

Travel Theta-Z [°] ±25 ±45

Actuator stroke [mm] ±13 ±25

Resolution X/Y [µm] 1 2

Resolution Z [µm] 0.5 1

Resolution Theta-X/Theta-Y/Theta-Z [arcsec] 1 1.4

Fig 4. The Physik Instrumente M-800.11

Page 9: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Hexapods – Engineering and Kinematic Principles

Design Criteria Minimize mass and inertia for

maximum speed and acceleration.

Strut Operation – linear hydraulic actuators

Joint Design – Universal or Ball and Socket

Integrity tested with CAD, FEA, and laser vibrometery tools.

Page 10: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Is the Hexapod really worth it?

advantages Complete range of motion. High precision and

accuracy Computer visualization

tools High stiffness High load/weight ratio

limitations Friction Length of struts Dynamic thermal growth Calibration

Page 11: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Development of Surgical Applications

Hexapod vs. Nonapod Extra legs contain

redundant sensors Insures against failure

of standard measuring system

Reliability increase is of the essence

Page 12: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

The future of Parallel Kinematics Minimize Friction, hysteresis, and backlash Improve material composition to limit thermal

growth Actuators – A future in the voice coil? Currently, applications are limited to endoscopy.

Incorporate use of scissors, forceps, balloon catheters and coagulation probes.

Endorse the use of a cockpit to create a “virtual surgery” environment

Expand to the fields of orthopedics, ear/nose/throat surgery, and ophthalmology.

Page 13: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Bibliography and References Avallone, E.A., Baumeister III, T., Marks’ Standard Handbook for

Mechanical Engineers 10th Edition, McGraw-Hill, New York, 1996 Hale, Layon C., “Principles and Techniques for Designing Precsion

Machines”, UCRL-LR-133066, Lawrence Livermore National Laboratory, 1999.

Smith, S.T., Chetwynd, D.G., Foundations of Ultraprecision Mechanism Design, Gordon and Breach Science Publishers, Switzerland, 1992.

“Low-Inertia Parallel-Kinematics Systems for Submicron Alignment and Handling” (http://www.parallemic.org/Reviews/Review012.html)

“Why Hexapods and Parallel Kinematics?” (http://www.hexapods.net/hexapod.htm)

Page 14: Hexapod Structures in Surgical Applications Presented by Sanjay Shirke Muhammad Umer

March 18, 2003Hexapod Structures in Surgical Applications

ME 250 - Precision Mechanism Design Shirke/Umer

Bibliography and References

“Six DOF Hexapod: Challenge of Design and Innovation” (http://biotsavart.tripod.com/hexapod.htm)

“Surgeon Navigates … from Operating Cockpit” (http://www.hoise.com/vmw/articles/LV-VM-05-98-17.html)

“History of the Universal Joint” (http://www.driveshafts.com/u-joint.html)

“M-850 Hexapod 6-Axis Parallel Kinematics Robot” (http://www.physikinstrumente.com/micropositioningsystems/8_4.html)