helicopter transmissions helicopter transmissions · and manufacturing helicopter gearboxes back in...
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HELICOPTER TRANSMISSIONS
ON BOARD WITH USIf you are looking for:A reliable and winning partnerOver 50 years of experience in PGB and AGB design and manufacturingAdvanced design capabilitiesA total solutions providerInternational support team An experienced casting partnerFull support for CRO and MRO activities
THEY’VE ALREADY CHOSEN USAirbus HelicoptersSikorskyGeneral ElectricItalian Air Force
HELICOPTERTRANSMISSIONS
HELICOPTER TRANSMISSIONS
DESIGN SAND CASTING / ADDITIVE MANUFACTURING MANUFACTURING ASSEMBLY TESTING DELIVERY MRO & CRO
YOUR TECHNOLOGY
PARTNER
HELICOPTER TRANSMISSIONS BEHIND THE PRODUCTION PROCESS
Proven track record across different products and platforms with extensive product rangeVertically integrated process on key components (gears & housings)Solid functional integration for production readinessState-of-the-art process design toolsCross-sector knowhow, in design, testing and inspectionsDedicated lean production cellsRapid prototyping technologies
OWN FOUNDRYAluminum & Magnesium aerospace alloysGravity precision, low turbulence and differential pressure technologiesLong heritage on different applications (ADTs, PGBs and Helicopter MGBs)Simulation tools for concurrent product definition with customers TESTS & MEASUREMENTSIn house design expertise for development & certification test rigsEndurance testing with representative propeller loads, oil flows and temperaturesAutomatic mission simulationLube System and Attitude testingEfficiency measurementsVibration measurement & analysisStatic fatigue testing Thermal mappingComponents testing
WE CARE, WE OVERHAULADTs, PGBs, Oil pumps and Oil tanks
OUR HELICOPTER TRANSMISSIONS PLANTSARE LOCATED IN:
RIVALTA DI TORINO (ITALY)167,000 Sqm specialised in Design and Machining
BORGARETTO/BEINASCO (ITALY)25,000 Sqm specialised in Casting
HARBIN (JV IN CHINA)27,000 Sqm specialised in Machining
TURIN (ITALY)12,000 Sqm specialised in Testing
POMIGLIANO D’ARCO (ITALY)78,000 Sqm specialised in CRO
[email protected] - www.avioaero.com AvioAero@AvioAeroAvioAero
TAKE A LOOK AT WHAT WE CAN DO
ALL AROUND DESIGNCo-design with customer engineeringHigh power density gearbox designLow part count design for improved reliabilitySplit torque architecturesHigh and low speed epicyclic systemsFireproof designIntegrated lube systems & componentsAir/oil system technologiesWhole system modeling and dynamics assessmentDamage tolerance and 3D crack propagationVirtual testingAdvanced gear design methodologies (true stress approach)Robust bevel gear optimisation: from contact surface to machines summary through proprietary HyGO softwareBi-helical gearsHot hardness steelsHigh strenght bearing materialsIntegral bearing racesHealth monitoring systemLight alloy housing with integral cored linesCastings design and melting process simulationAssembly tool concept definition, design and construction
DID YOU KNOW?Over 50 years of experience. We started designing and manufacturing helicopter gearboxes back in the ’60 and we have a proven track record of success, from Main Gearbox Modules and Components to Helicopter and Engine Accessory Drives. We developed some of the most advanced transmissions for both Commercial Engines (GEnx), Military Engines (EJ200) and Turboprops (TP400). We can support our Customers in all phases of the product lifecycle thanks to a dedicated transmissions CRO shop. We work every day to make our products more competitive through new technologies (proprietary “HyGO” Bevel Gears/Additive Manufacturing/High Temperature materials) and innovative solutions (patented AvioDriveX2).
CONNECT WITH US
HELICOPTERTRANSMISSIONS
1960s 1970s 1980s 1990s 2000s 2010s
SA321
AC313 GL
AVIO AERO DESIGN BUILD TO PRINT
SA330
SA365
T700
EC155
X4
CH53
100 1000 1000
100
15000
PARTS PRODUCED
AvioDriveX2