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6.1

HEATERS

TABLE OF CONTENTS

HEATER PLUMBING - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.4

HVAC UNIT - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.7

BLOWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.10

PUMP - HEATER, BOOSTER - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.11

HVAC DUCTING - FCCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.12

INTERIOR DEFROSTER DUCTS

END 4/24/06 (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.13

4/24/06 THRU 11/16/07 (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.14

11/16/07 TO PRESENT (DRIVER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.15

END 11/16/07 (PASSENGER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.16

START 11/16/07 (PASSENGER'S SIDE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.17

STEPWELL HEATER ASSEMBLIES

#TBB 104947 - END 10/03/05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.18

#TBB 122674 - START 10/03/06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.20

GRILLE CHART, STEPWELL HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.22

UNDERSEAT / STEPWELL HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.23

VENT, BEZEL BOX WITH LOUVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.24

UNDERSEAT HEATER ASSEMBLIES

#TBB 103967, 50,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.25

#TBB 100843, 84,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.26

2

WALL-MOUNTED HEATER ASSEMBLIES

#TBB 115501, REAR, 40,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.27

#TBB 134187, REAR, 40,000 BTU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.28

MISCELLANEOUS FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.29

BULKHEAD FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.30

PARALLEL TEE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.32

WORM GEAR HOSE CLAMP CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.34

CONSTANT TORQUE CLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.35

HOSE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.36

HEATER HOSE COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16.37

HEATERS

TABLE OF CONTENTS

3

NOTES

HEATERS

4

HEATER PLUMBING - FCCC

10

11

12

7

7

4

73

7

7

4

25

7

11

1

2

8

11

12

13

9

8

10, 11

11

*GENERIC VIEW - DOES NOT INCLUDE ALL VARIATIONS OF PLUMBING / COMPONENT CONFIGURATIONS. CONSULT PARTSPRO

FOR UNIT SPECIFIC INFORMATION.

HEATERS

5

HEATER PLUMBING - FCCC

ITEM # PART # DESCRIPTION

1 A05-26994-000 Assembly - Manifold, Heater

2 A23-13181-075 Valve - Assembly, Tee Handle

3 23-12386-016 Fitting - 45o, 3/4 NPT x 1" Hose

4 23-09340-003 Elbow - 90o, BR, 16 HB / 12 MPT, VS

5 23-11317-002 Valve - Truck, Seat Style, 3/8 x 3/8

6 22-58296-000 Valve - Fill, Heater Circuit

7 BRZ CT9416 Clamp - Stainless Steel Constant Torque

8 23-09132-010 Clamp - Hose .56-1.06

9 23-09132-012 Clamp - Hose .69-1.25

10 BEN 476445028 Tube - Reflective Sleeve; 1.50", Heat Shield

11 48-25122-100 Hose - Heater, Blue Stripe, 1.0" ID

12 48-25122-062 Hose - Heater, Blue Stripe, .63" ID

13 48-25122-075 Hose - Heater, Blue Stripe, .75" ID

14 A05-26996-000 Assembly, Heater Manifold

15 PH 736914 O-Ring, Diam. 19.05

16 PH 668189 O-Ring, Diam. 15.88

HEATERS

6

NOTES

HEATERS

7

HVAC UNIT - FCCC

9

8


8 22-62199-000 Filter - HVAC

9 A22-62180-000Blower Assembly - HVAC

(See parts breakdown on page 16.8-16.9.)

HEATERS

8

HVAC UNIT - FCCC

5

1

73

4

7

6

3

2

6

6

1

HEATERS

9

HVAC UNIT - FCCC


1 A22-63849-000 Assembly - Main Unit, H/O Base

2 VCC-T1001837R Heater Core Assembly Service Kit

3 VCC 32000022 Actuator

4 VCC T1001840F Evaporator Cover - Heater Cover, Service

5 VCC T1001842N Harness - Kit, Heater Service

6 VCC 84000105 Seal Kit

7 VCC 84000113 U-Nut, 10 Pk.

8 22-62199-000 Filter - HVAC

9A22-62180-000

Same as TBB 120198

Blower Assembly - HVAC

(See exploded illustration on page 16.8.)

HEATERS

10

BLOWER ASSEMBLY - HVAC UNIT


9A22-62180-000

Same as TBB 120198Blower Assembly - HVAC

10 BSM 175 0070 Bracket - Motor - Blower, HVAC

11 BSM 203412 Motor - Blower, HVAC

12 BSM 521023 Gasket - Blower, HVAC

13 BSM 521024 Gasket - Panel, Blower, HVAC

14 BSM 521027 Guard - Edge, Housing, Blower

15 BSM 563500 Blower Wheel, HVAC

16 BSM 651313 Control Module - Blower Assembly

17 BSM 870448 Housing - Blower, HVAC

18 BSM 600114 Screw #10 16 x 3/4", Hi-Lo

19 BSM 616300 Nut - Keps, 1/4-20

20 BSM 607600 Nut - Keps, 10-32

21 BSM 8200200 Screw #8 x .5, Cross Rec pan Head

N/S BSM 660775 Harness - Jumper

16

17

14

15

13

11

12

10

18

19

20

21

9

HEATERS

11

PUMP - HEATER, BOOSTER - FCCC

1

3

4

2

5

3

5


1 A22-61859-000 Pump - Booster

2 22-63766-000 Bracket - Booster Pump

3 23-12691-002 Clamp - SPR STL, 1" Hose

4 23-09130-022 Bracket - Standoff, .433 x .281, Angle

5 23-13482-002 Tie - Fir Tree Mtd, 6.5-7.0MM, FT7

HEATERS

12

HVAC DUCTING - FCCC

2

1


1 A22-54817-001 Duct - Air Intake Plenum, w/ Ribs

2 VCC 84000127 Valve, Evacuator

HEATERS

13


END 4/24/06 (DRIVER'S SIDE)


1 TBB 119864 Duct Assembly, Defrost, Driver Window

TBB 119660 Duct, Driver Window, Back Half

TBB 119659 Duct, Driver Window, Front Half

1

HEATERS

14


4/24/06 THRU 11/16/07 (DRIVER'S SIDE)


1 TBB 125182 Duct Assembly, Defrost, Driver Window

1

HEATERS

15


11/16/07 TO PRESENT (DRIVER'S SIDE)

1

2


1 TBB 135145 Duct Assembly, Defrost, Driver's Window

2 TBB 137730 Screw, Hi-Lo, #6 x 0.50" Pan Head

HEATERS

.16


END 11/16/07 (PASSENGER'S SIDE)

1


1 TBB 53001576 Louver - Round Defroster

2 TBB 112131 Cap - Black Nylon, Switch Cabinet, Right Side

2

HEATERS

17


START 11/16/07 (PASSENGER'S SIDE)

1


1 TBB 133949 Duct Assembly, Defrost, Right Side

2 TBB 133950 Duct Cover, Defrost, Right Side

3 TBB 69006123 Fastener, 1/4" Nylon

2

3

HEATERS

18

HEATER ASSEMBLIES, STEPWELL, #TBB 104947

END 10/03/05

10

12

9

6

5

4

8

11

1

312

13

15

12

HEATERS

19


END 10/03/05


1 BSM 108442 Coil, Heater

2 BSM 454793 Plate, Cover

3 BSM 454795 Plate, Heater Coil

4 BSM 520159 Grommet, Split U

5 BSM 520973 Gasket, Heater Coil

6 BSM 520974 Gasket, Coil

7 BSM 526431 Filter, Air

8 BSM 530846 Assembly - Blower/ MTA-12V

9 BSM 600154 M10 x 5/8 Truss, Quadrex 2/2

10 BSM 607600 Nut, 14-32 Keps

11 BSM 660743 Wire Harness, Blower

12 BSM 529500 Gasket, Bulk

13 BSM 870214 Weldment, Case

N/S BSM B360113 Tie - Plastic

15 BSM 585444 Decal

9

12

7

12

12

6

2

HEATERS

20


START 10/03/05

10

12

9

6

5

8

1

3

12

13

1412

HEATERS

21


START 10/03/05


1 BSM 108442 Coil, Heater

2 BSM 454793 Plate, Cover

3 BSM 454795 Plate, Heater Coil

4 BSM B300648 Cover, Conduit

5 BSM 521043 Gasket, Heater Coil

6 BSM 521042 Gasket, Coil


8 BSM 530846 Assembly - Blower Motor

9 BSM 600154 Screw - M10 x 5/8 Truss, Quadrex 2/2

10 BSM 607600 Nut, #10 14-32 Keps

11 BSM 616700 Clip - Tinerman

12 BSM 521041 Gasket Material, Bulk


14 BSM 585444 Decal

9

12

7

12

12

6

2

4

11

HEATERS

22

GRILLE CHART, STEPWELL HEATER

PART # A SLOTS DESCRIPTION

TBB 122658 8.80 14 Upper Grille, Stepwell Heater

TBB 122659 13.80 23 Lower Grille, Stepwell Heater

HEATERS

O .20

TYP

.50 TYP

.35 TYP

.25 TYP

.70

TYP

3.40

4.00

R .50 TYP

A

23

HEATER, UNDERSEAT / STEPWELL

3

65

7

1

2

4

7


1 TBB 103967 Heater, Underseat

2 TBB 26002371 Heater Hose Cover 15.0" Long

3 TBB 136786 Cover, Hose and Fittings

4 TBB 136865 Duct Assembly, Transition

5 TBB 136787 Cover, Front Side

6 TBB 136788 Cover, Back Side

7 TBB 148826 Plenum, Air, Stepwell Heater, Underseat

HEATERS

24

VENT, BEZEL BOX WITH LOUVER

PART # DESCRIPTION

TBB 60003622 Vent, 5.64" Long Bezel Box with Louver

HEATERS

25

HEATER ASSEMBLY, UNDERSEAT, 50,000 BTU, #TBB 103967


1 TBB 85660384 Heater Coil

2 BSM 203307 Motor - 12V CWSE

3 BSM 454857 Plate - Conduit

4 BSM 520412 Grommet

5 TBB 85660385 Air Filter

6 BSM 530757 Fan Guard

7 TBB 85660382 Fan Blade, 10"

8 BSM 585444 Decal - Name & BTU

9 BSM 600154 Screw, #10 x 5/8" Truss

10 TBB 85690078 Locknut, 310 x 5/8"

11 BSM 660746 Wire Harness

12 BSM 870249 Weld Assembly, Case

12

6

9

2

10

9

3

8

11

4

7

1

5

HEATERS

26

HEATER ASSEMBLY, UNDERSEAT, 84,000 BTU, #TBB 100843


1 TBB 85660377 Heater Coil

2 BSM 203397 Motor - 12V CWSE

3 BSM 520412 Grommet, 15.88 ID x 36.0 OD

4 TBB 85660380 Air Filter

5 BSM 530757 Fan Guard

6 TBB 85330382 Fan Blade, 10"

7 BSM 585444 Decal - Name & BTU

8 BSM 870248 Assembly, Case

9 BSM 660745 Harness, Wire

N/S BSM 600154 #10 x 5/8 Truss, Quadrex 2/2

N/S BSM 607600 Locknut, #10 x 5/6" Truss, Quadrex 2/2

N/S BSM 454857 Plate - Conduit

6

5

29

7

3

8

1

4

HEATERS

27

HEATER ASSEMBLY, WALL-MOUNTED, REAR, 40,000 BTU, #TBB 115501


1 BSM 108336 Heater Coil

2 BSM 433513 Late, Filter Cover


4 BSM 530277 Assembly, Blower Motor - 12V

5 BSM 533500 Grommet, 1.5" I.D.

6 BSM550588 Tube, 1.0" O.D. x 7.5" Long

7 BSM 560169 Hose, Gates Blue Strip - 25.4

8 BSM 572360 Grommet, 7/8" Dia.

9 BSM 585444 Decal, Name & BTU

10 BSM 600154 Screw, 310 x .625 Truss

11 BSM 630053 Clamp, 320 Hose

12 BSM 660773 Harness Wire

13 BSM 869064 Weldment, Cover


15 BSM 520795 Grommet, 1.43" Dia.

6

15

2

9

11

3

8

1

14

8

7

12

103

5

10

13

HEATERS

28

HEATER ASSEMBLY, WALL-MOUNTED, REAR, 40,000 BTU, #TBB 134187


1 BSM 108336 Heater Coil

2 BSM 453513 Plate - Filter Cover

3 BSM 525801 Air Filter

4 BSM 530277 Blower Motor Assembly, 12V

5 BSM 533500 Grommet, 1.5" ID

6 BSM 550588 Tube, 1" OD X 7.5" Long

7 BSM 560169 Hose, Gates Blue Stripe

8 TBB 66000674 Grommet, 7/8" Dia.

9 BSM 585444 Decal, Name & BTU

10 TBB 85660767 Screw, #10 x .625 Truss Head

11 BSM 630053 Hose Clamp, #20

12 BSM 1000004991 Wire Harness

13 BSM 869064 Weldment Cover

14 BSM 869065 Weldment Case

15 BSM 520795 Grommet, 1.43" Dia.

6

15

2

911

4

10

1

14

8

7

12

103

5 13

HEATERS

29

MISCELLANEOUS FITTINGS

TBB 66000471 - VALVE,- 3/4 BALL-TYPE, HEATER TBB 66000471 - VALVE, 3/4 BALL-TYPE, HEATER

.88

1.1

3

2.08

1.17

TBB 136144 - SOLENOID VALVE, ELECTRICAL W/ 1"

HOSE BARB FITTING

HEATERS

30

BULKHEAD FITTINGS

TBB 117045 - BULKHEAD FITTING, THRU FLOOR 1.00"

HEATER HOSE


HEATER HOSE

Replaces TBB 117045

HEATERS


HEATER HOSE


HEATER HOSE

Replaces TBB 105208

31

HEATERS

BULKHEAD FITTINGS


ID HEATER HOSE, REAR OF BUS

32

PARALLEL TEE ASSEMBLY

4

21

3

5

5

5

4

Front of Bus

3

HEATERS

33

PARALLEL TEE ASSEMBLY

TBB 116277 - PARALLEL TEE ASSEMBLY 1.00" ID HEATER HOSE, HI MILER CONSTANT TORQUE


1 Refer to Hose Chart for Specific Hose Type

2 Refer to Hose Chart for Specific Hose Type

3 TBB 66001649 Hose Tee, 1.00" Glass

4 TBB 66000366 Flow Restrictor, Heater, 5/16 x 1.00"

5 Refer to Clamp Chart for Specific Clamp

HEATERS

34

WORM GEAR HOSE CLAMP CHART

Part # ID Range WIDTH HEX SCREW MATERIAL VENDOR VENDOR PART # WEIGHT

TBB 119134 7/16" to 25/32" .5000 Stainless Breeze 64006 0.018

TBB 61190155 9/16" to 1 1/16" .5000 Stainless Breeze 64012 0.019


TBB 26037365 13/16" to 1 1/2" .5000 Zinc Plated Breeze 62016 0.021


TBB 61190459 1 1/16 to 2" .5000 Stainless Breeze 64024 0.023

TBB 61190159 1 9/16" to 2 1/2" .5000 Stainless Breeze 64032 0.027

TBB 61190162 2 1/16" to 3" .5000 Stainless Breeze 64040 0.031




HEATERS

35

CONSTANT TORQUE CLAMP

PART # ID RANGE BAND WIDTH HEX SCREW MATERIAL VENDOR VENDOR PART #

TBB 66001163 1" 9/16" Stainless Breeze CT9416

HEATERS

36

HOSE CHART

PART # DESCRIPTION

TBB 26074365 Hose, Heater, 1" ID, Black

TBB 66000390 Hose, Heater, 1" Hi-Miler, Blue

TBB 66004515 Hose, Heater, 1" ID, Gates Blue Stripe

BULK LENGTH

1,100 FOOT COIL

HEATERS

37

HEATER COVERS

PART # A DESCRIPTION

TBB 116585 31.50 Cover, Heater Hose

TBB 116586 61.50 Cover, Heater Hose

PART # DESCRIPTION

TBB 116591 Cover, Heater Hose Front Bulkhead

PART # DESCRIPTION

TBB 120701 Cover, Heater Hose Rear Bulkhead

16.50 xC C

A

B

O .19.20

2x R.06

I.S.R.

.50 4.25

R.50

.50

2.0

6

HEATERS

38

HEATER COVERS

PART # DESCRIPTION

TBB 133583 Cover, Underseat Heater w/ Vertical Hose

PART # DESCRIPTION

TBB 120212 Hose Cover, Wheelhouse, Plywood Floor

PART # DESCRIPTION

TBB 136295 Hose Cover, Wheelhouse, Plywood Floor, Blk

HEATERS

Replaces TBB 120212

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