heat exchanger analysis.xls

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Crude Heat Exchanger Analysis Crude Product British SI British SI Mass Flow Rate a 30,000 lb/hr 3.78E+00 Kg/s 3.23E+00 Kg/s Density b 51.5 lb/ft3 8.25E+02 Kg/m3 54.1 lb/ft3 8.66E+02 Kg/m3 Volume Flow Rate c a/(b*3600) 582.5 ft3/hr 4.58E-03 m3/sec 3.73E-03 m3/sec Initial Temp d 70 F 2.11E+01 C 295 F 1.46E+02 C Final Temp e 136 F 5.78E+01 C 225 F 1.07E+02 C Temp Delta f 66 F 3.67E+01 K (-70) F -3.89E+01 K Heat Capacity g 0.475 BTU/lb.F 1.99E+00 KJ/(kg.K) 0.525 BTU/lb.F 2.20E+00 KJ/(kg.K) Viscosity (Dynamic) h 2.9 mPa.s 2.90E-03 Kg/(m.s) 5.2 mPa.s 5.20E-03 Kg/(m.s) Viscosity (Kinematic) i h/b 3.52E-06 m2/s 6.00E-06 m2/s Thermal Conductivity j 0.0789 BTU/ft.h.F 1.37E-04 KJ/(m.s.K) 0.069 BTU/ft.h.F 1.19E-04 KJ/(m.s.K) Heat Transferred In k a*f*g 2.76E+02 KJ/s na KJ/s Heat Transferred Out l na na KJ/s -2.76E+02 KJ/s Number of tubes m 324 Tubes 3.24E+02 Number of tubes per pass n m/2 162 tubes 1.62E+02 Tube Wall Thickness o BWG 14 = 0.083" 2.10E-03 m Tube Length p 12 ft 3.66E+00 m Tube OD q 3/4 in 1.91E-02 m Tube ID r q-2*o 1.49E-02 m Tube Cross Section Area s 1.74E-04 m2 Total Tube Flow Area (per pass) t s*n 2.83E-02 m2 Shell Dia u 23 1/4 in 5.91E-01 m Gross Cross Section Area v 2.74E-01 m2 Tube Total Outer Cross Section w 9.28E-02 m2 Net Flow Cross Section In Shell x v-w 1.81E-01 m2 Flow Velocity in Tube y c/t 1.62E-01 m/s Reynold Number in Tube z (y*r)/i 6.86E+02 Tube Thermal Conductivity at 25 C 1.60E-02 KJ/m.s.K (Assume Stainless Steel) aa at 125 C 1.70E-02 KJ/m.s.K Heat Transfer Area of Tube ab pi*q*p*m 7.12E+01 m2 Ave Temp of Crude ac (d+e)/2 3.95E+01 C Ave Temp of Bottom Product ad (d'+e')/2 1.27E+02 C Mean Temperature Delta ae ac-ad 8.75E+01 K Temp Gradient in Tube Radial Directi af ae/o 4.17E+04 K/m Heat Exchanger Capacity ag aa*ab*af 5.05E+04 KJ/s

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Sheet1Crude Heat Exchanger AnalysisCrudeProductBritishSIBritishSIConversion Table1 xMass Flow Ratea30,000 lb/hr3.78E+00Kg/s3.23E+00Kg/slbkg0.4536Densityb51.5 lb/ft38.25E+02Kg/m354.1 lb/ft38.66E+02Kg/m3Volume Flow Rateca/(b*3600)582.5 ft3/hr4.58E-03m3/sec3.73E-03m3/secftm0.3048Initial Tempd70 F2.11E+01C295 F1.46E+02CFinal Tempe136 F5.78E+01C225 F1.07E+02CFC0.5556Temp Deltaf66 F3.67E+01K(-70) F-3.89E+01KHeat Capacityg0.475 BTU/lb.F1.99E+00KJ/(kg.K)0.525 BTU/lb.F2.20E+00KJ/(kg.K)BTUKJ1.0550Viscosity (Dynamic)h2.9 mPa.s2.90E-03Kg/(m.s)5.2 mPa.s5.20E-03Kg/(m.s)Viscosity (Kinematic)ih/b3.52E-06m2/s6.00E-06m2/smPa.sKg/(m.s)0.0010Thermal Conductivityj0.0789 BTU/ft.h.F1.37E-04KJ/(m.s.K)0.069 BTU/ft.h.F1.19E-04KJ/(m.s.K)Pa.sPoise10.0000Heat Transferred Inka*f*g2.76E+02KJ/snaKJ/s(Pascal-sec)Kg/(m.s)1.0000Heat Transferred OutlnanaKJ/s-2.76E+02KJ/smPa.sKg/(m.s)0.0010Number of tubesm324 Tubes3.24E+02Number of tubes per passnm/2162 tubes1.62E+02Tube Wall ThicknessoBWG 14 = 0.083"2.10E-03mTube Lengthp12 ft3.66E+00mTube ODq3/4 in1.91E-02mTube IDrq-2*o1.49E-02mTube Cross Section Areas1.74E-04m2Total Tube Flow Area (per pass)ts*n2.83E-02m2Shell Diau23 1/4 in5.91E-01mGross Cross Section Areav2.74E-01m2Tube Total Outer Cross Sectionw9.28E-02m2Net Flow Cross Section In Shellxv-w1.81E-01m2Flow Velocity in Tubeyc/t1.62E-01m/sReynold Number in Tubez(y*r)/i6.86E+02Tube Thermal Conductivityat 25 C1.60E-02KJ/m.s.K(Assume Stainless Steel)aaat 125 C1.70E-02KJ/m.s.KHeat Transfer Area of Tubeabpi*q*p*m7.12E+01m2Ave Temp of Crudeac(d+e)/23.95E+01CAve Temp of Bottom Productad(d'+e')/21.27E+02CMean Temperature Deltaaeac-ad8.75E+01KTemp Gradient in Tube Radial Directionafae/o4.17E+04K/mHeat Exchanger Capacityagaa*ab*af5.05E+04KJ/s

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