headway technology co., ltd.. contents: i. company profile ii. oceanguard tm bwms
TRANSCRIPT
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Headway Technology Co., Ltd.
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Contents:
I. Company Profile
II. OceanGuardTM BWMS
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I. Company Profile Group Members
Techical Team
BSH & DNV ISO9001
Products and Service
Plant
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Group Members North Ship & Ocean Engineering Co., Ltd. (NSO)
Headway Technology Co., Ltd.
Qingdao Dasheng Titanium Industry Co., Ltd.
Shanghai Baway Technology Co., Ltd.
Zhoushan IN Marine Engineering Co., Ltd.
Advanced Optronic Devices (China) Co., Ltd.
Bio Enterprise Co., Ltd.
Qingdao Baway Real Estate Management Co., Ltd.
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Technical TeamHeadway 150 employees; Including 108 engineers with bachelor or doctor’s
degree, from fields of biology, environment, software,
hardware, mechanical design, ship engineering, etc.
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Related R&D Institution
Harbin Industry Harbin Industry
UniUnivversityersity
Wuhan University of Wuhan University of TechnologyTechnology
General Research Institute General Research Institute for Nonferrous Metalsfor Nonferrous Metals
Harbin Engineering Harbin Engineering
UniversityUniversity
Changchun Institute of
Applied Chemistry
Chinese Academy of
Sciences
HeadwayHeadway
Institute of Oceanography
Chinese Academy of Sciences
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Headway Approval
BSH ISO 9001 Quality Management System
DNV ISO 9001 Quality Management System
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Products and Service
Products
Global Service Network
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Products
Communication & Navigation
Environment Protection
Automatic Equipment
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Communication & Navigation
VDR/SVDR
ECDIS
BNWAS
Speed Log
Radar
Echo Sounder
GPS/GPS GYRO COMPASS
VDR/SVDRECDIS BNWAS
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Environment Protection
Ballast Water Management System
LED Lighting
Sewage Water Management System
ODME
Exhaust Gas Treatment Device
OceanGuardTM BWMS LED Lighting
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Automatic Equipment
Water Ingress Detect & Alarm System
Dewatering Control System
Water Ingress Detect & Alarm System Dewatering Control System
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Global Service Network——Headway has subsidary company in Shanghai, and has set up 15 offices at main port-cities in China, including, Guangzhou, Shenzhen, Dalian, Zhoushan, Shanhaiguan, Nantong, with additional expansion being planned; ——120 service bases in 56 countries and regions, forming a complete global service system, guaranteeing the after-sales service and technical support.
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Part of our partners
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Plant
Headway
----Professional Manufacturer of
High-Tech Marine Equipment
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VDR/SVDR Plant
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OceanGuardTM BWMS Plant
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Test Base of OceanGuardTM BWMS
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Test Base of OceanGuardTM BWMS
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II OceanGuard TM BWMS
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard TM BWMS
OceanGuard TM BWMS
Background & Regulations
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Background & Regulations Shipping moves over 80% of the world's commodities and transfers
approximately 3 to 5 billion tonnes of ballast water internationally each year.
The introduction of invasive marine species into new environments
by ships' ballast water, attached to ships' hulls and via other vectors has been identified as one of the four greatest threats to the world's oceans.
In 2004, IMO adopted the International Convention for the Control and Management of Ships' Ballast Water and Sediments, which will phase in requirements for ballast water treatment over the coming years.
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Qingdao, China. July, 2008.
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Built Time Capacity of Ballast Tank( V, M3 )
Time to Fulfill D-2 Regulation
Before 2009 1500≤V≤5000 2015
V<1,500 or V>5,000 2017
2009-2011 V<5,000 Upon Delivery
V≥5,000 2017
2012 and After 2012
All ships Upon Delivery
Ships built in 2009 should fulfill D-2 Regulation by second annual survey, not later than 2011. ( A.1005(25) )
International Convention for the Control and Management of Ship’s Ballast Water and Sediments (2004)
Timeline
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USCG Requirement
Timeline
Built Time Capacity of Ballast Tank ( V, M3 )
Time to Fulfill USCG Requirement
New Building
Dec. 1st, 2013 and After
All ships Upon Delivery
Retrofit
Before Dec. 1st, 2013
V<1,500 First drydocking after Jan. 1st, 2016
1500≤V≤5000 First drydocking after Jan. 1st, 2014
V﹥5,000 First drydocking after Jan. 1st, 2016
Proposed the concept of AMS (alternative management system);BWMS should be tested in an independent laboratory;Additional requirements, including cleaning ballast tanks regularly to remove sediments, removing fouling from the hull, piping and tanks on a regular basis, etc.
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Conditions for Entry-into-Force
Conditions
•No less than 30%states ratified; and •No less than 35%of the world total merchant shipping gross tonnage.•The Convention will enter into force 12 months after the date on which the above conditions have met
Status of Ratification (by October 31, 2012)
•35 States ratified already.•29.44%of the world total merchant shipping gross tonnage.
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System Description
Distinct Advantages
Approval & Reference
OceanGuard TM BWMS
OceanGuard TM BWMS
AEOP Technology
Background & Regulations
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Technologies
Ballast Water Treatment Technologies
Solid-liquid separation
+
Disin
fection
Chemical Disinfection and dechlorinatio
n
Physical Disinfection
Microagtation
Advanced Oxidation
• Hydro cyclone
• Filtration(screen or disc type)
• Seakleen (Menadione based)
• Coagulation
• Ozone• Chlorination• Electrochlorination/Electrolysis
• Residual chlorine neutralization
• Ultraviolet(UV) irradiation• De-oxygenation• Heat (thermal treatment)
• Magnetic treatment (mix of physical and chemical)
• Cavitation
• Ultrasound
• Using Tio2, OH, Fe 6 + and others
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History of Headway R&D2002, cooperation with Harbin Industry University, using UV technology to treat
ballast water;2004, developed O3+UV technology for BWT;2005, R&D for APOP (Advanced Photocatalysis Oxidization Prcess ) technology;2006, cooperation with Changchun Institute of Applied Chemistry Chinese
Academy of Sciences, using Plasma Discharge for BWT;2007, cooperation with China Ocean University, on R&D for the test and
measurement methods for BWT;2007, cooperation with Harbin Engineering University, fixed the method for BWT,
using AEOP (Advanced Electrocatalysis Oxdization Process) technology;
2007, OceanGuardTM BWMS is listed as the National Torch Project;
2008, OceanGuardTM BWMS is financed by Ministry of Industry and Information Technology of P.R.C.;
2008~2010, OceanGuardTM BWMS is tested in NIVA Facility, Norway;March, 2010, IMO Basic Approval;Oct., 2010, IMO Final Approval;March, 2011, CCS Type Approval;Nov., 2011, DNV Type Approval
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Advanced Electrocatalysis Oxidation Process, is to kill the microbes, bacteria and viruses in the water and reduce other organics through destroying the cell membrane of the microbe by using the special semiconductor materials under electron excitation and the hydroxyl radicals (·OH) formed by water molecules.
Advantage of ·OH Less energy is needed to destroy the cell membrane of bacteria -> Low Energy. Bacteria, after being destroyed by ·OH, will totally disappear -> Single Treatment Exist for 10-6 s -> No by products. Strong oxidizability, high electric potential -> Fast sterilization speed. No influence by chromaticity, turbidity, speed, temperature, PH, or salinity of the
water, etc -> Can work in Fresh water.
AEOP Patent no: PCT/CN2008/070783
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Technologies Comparison
*Above data is collected from NK and LR public documents.
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OceanGuard TM BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard TM BWMS
OceanGuard TM BWMS
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OceanGuardTM BWMS
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Necessity of Filtration StepInternational Convention for the Control and Management of
Ship’s Ballast Water and Sediments
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Automatic backflush, 50 micros.
HMT100F HMT200F HMT300F HMT600F HMT800F HMT1000F HMT1200F HMT1500F HMT2000F HMT2500F HMT3000F HMT4000F
OceanGuardTM Filter
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Test Base in Zhoushan
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Model Flow rate range (m3/h)
Flange size
Max working pressure (bar)
Quantity of element
Footprint(M2)
Filter Area
(CM2)
HMT-100F 50 ~ 160 125150
10 11(A2) 1.1 8195
HMT-200F 80 ~ 260 150200
10 20(A2) 1.3 14900
HMT-300F 100 ~ 350 200 10 28(A2) 1.5 20860
HMT-500F 150 ~ 550 250 6 16(A3) 1.6 27736
HMT-600F 300 ~ 900 300 6 24(A3) 1.9 41604
HMT-1000F 500 ~ 1200 350400
6 32(A3) 2.1 55472
HMT-1500F 800 ~ 1700 400 6 50(A3) 2.4 86675
HMT-2000F 1000 ~ 2400 500 6 34(A4) 2.7 115260
HMT-3000F 1600 ~ 3200 600 6 44(A4) 2.8 149160)
HMT-4000F 2000 ~ 4400 700 6 59A4)4 3.1 183060
Specification of Filter
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Electro-Catalyst Unit
Ultrasound Unit
EUT Power
EUT Unit
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Specification of EUT Unit
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Control Record Display Alarm
Control Unit
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Interface of Sensors Interface of Pipes
Interface of Alarm Interface of Log
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OceanGuard TM BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard TM BWMS
OceanGuard TM BWMS
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6
Advantages
Perfect Sterilization Performance
Small Size, Low Power Consumption
Less Maintenance
No Corrosion
Compact Design, Full Intergration
Single Pass
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Perfect Sterilization PerformanceData from Land-based testings of OceanGuardTM BWMS carried out in NIVA in Sep.2009 and Shipboard testings carried out in MV YOKOHAMA in Nov.2009
Test Project Organism Unit Influent water
Org.in treated water on Day 0
Org.in treated water on Day 5
IMO Reg.
California (SB497) Reg.
Landbased Testing
>50µm cells/m3 213304 0 0 <10 0
10-50µm cells/ml 2023 0 0 <10 <0.01
E-coli bacteria
cfu/100ml
2200 <1 <1 <250 <126
Entrococcus cfu/100ml
91 <1 <1 <100 <33
Shipboard Testing
>50µm cells/m3 158933 0 0 <10 0
10-50µm cells/ml 2230 0.0057 0.00067 <10 <0.01
E-coli bacteria
cfu/100ml
230±7 0 0 <250 <126
Entrococcus cfu/100ml
42.3±21.6
0 <1 <100 <33
Data from Landbased testings and Shipbboard testingd indicate the fulfillment of the California requirements (SB497).
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Small Size, Low Power Consumption (EUT Unit)
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Less Maintenance
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No Corrosion
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Report from JOTUN
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Report from Qingdao Research Institute for Marine Corrosion, CISRL
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Compact Design, Full Integration
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Single Pass
Perfect sterilization performance, using of ·OH, ballast water treated by OceanGuard™ BWMS can meet the IMO D-2 Regulations as well as California Requirements by single treatment.
No need to treat again during deballasting. OceanGuardTM BWMS can be used in vessels which use gravity discharge instead of ballast pump.
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OceanGuard TM BWMS
Background & Regulation
AEOP Technology
System Description
Distinct Advantages
Approval & Reference
OceanGuard TM BWMS
OceanGuard TM BWMS
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IMO Basic Approval_ MEPC 60, March, 2010
IMO Final Approval_ MEPC 61, Oct., 2010
CCS Type Approval_ March, 2011
DNV Type Approval _Nov., 2011
California report _ 2011
USCG, LR and RINA is under processing
Approvals
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Pilot and Landbased Testing in NIVA Facility
Norwegian Institute for Water Research
Tests of BWMS complete in NIVA,
e.g.Alfa Laval, Sweden, 2007
OceanSaver, Norway, 2007
Optimarine, Norway, 2009
Headway, China, 2009
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OceanGuard™ BWMS carried out shipboard test in MV YOKOHAMA in 2009, with constant excellent performance;
Reference list covers Container vsl, Multi-purpose vsl, Semisubmerged vsl, Off shore Supply vsl, Cruise vsl, Science & Investigation vsl, Bulk Carrier, Tanker etc.
Till Dec, 2012, 100+ shipsets at hand;
Several hundred of projects under negotiation……
Reference
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OceanGuard™ BWMS onboard MV SITC YOKOHAMA (Retrofit)
Ship owner : SITC shipping
MV SITC YOKOHAMA, 831 TEU Container Ship, built in 2004, ABS Seven engineers, taking only 4 days for the installation.
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OceanGuard™ BWMS Onboard VS465 (Newbuilding)
Ship owner: Sartor Norway VS465: Multipurpose Vessel, BV
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海洋卫士™安装在“科学号”上
科学号:科考船, CCS
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OceanGuard™ BWMS onboard Costa Romantica (Retrofit)
Ship owner: Costa Crociere S.p.A/Carnival Costa Romantica: Cruise Ship, RINA
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OceanGuard™ BWMS Onboard VS465 (Newbuilding)
Ship owner: SITC shipping H2185: 76K Bulk Carrier, ABS
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Who are our customers?
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Who are our customers?
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Thanks for your attention!
Headway Technology Co., Ltd.
4/F, Bldg# 5,Area A, Huite Industrial City, No.177,Zhuzhou Road, Qingdao, China. 266101
Tel: (86) 532 8870 2807 / 08Fax: (86) 532 8310 7816 Email: [email protected] Web: www.headwaytech.com