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INSTRUCTIONS INSTALLATION AND OPERATING HDCS - Floor Mounted Electric Combination Boiler HDCSM - Wall Mounted Electric Combination Boiler

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Page 1: HDCS - Floor Mounted Electric Combination Boiler · 11/11/2019  · HDCSM - Wall Mounted Electric Combination Boiler . This manual forms an essential part of the product and it must

INSTRUCTIONSINSTALLATION AND OPERATING

HDCS - Floor Mounted Electric Combination Boiler

HDCSM - Wall Mounted Electric Combination Boiler

Page 2: HDCS - Floor Mounted Electric Combination Boiler · 11/11/2019  · HDCSM - Wall Mounted Electric Combination Boiler . This manual forms an essential part of the product and it must

This manual forms an essential part of the product and it must begiven to the user. Read the warnings and recommendations in themanual carefully, as they contain important information on the safety,use and maintenance of the installation.These boilers are to be installed by qualified personnel only, followingthe manufacturer’s instructions.

The manufacturer will hold no liability in case of damage to people,animals or property caused by incorrect installation of these boilers

Page 3: HDCS - Floor Mounted Electric Combination Boiler · 11/11/2019  · HDCSM - Wall Mounted Electric Combination Boiler . This manual forms an essential part of the product and it must

1

........................................................................................................................................................... 3

................................................................................................................................... 5

......................................................................................................................................................................... 7

...................................................................................................................................................... 7

....................................................................................................... 8

............................................................................................... 10

15

..................................................................................................................................................................................... 22 ........................................................................................................................................................ 22

22 22

INDEX Page.

............................................................................................................................................................. 8

.............................................................................................................................................................. 12

.......................................................................................................................................... 19

1 LIST OF COMPONENTS ............................................................................................................................................ 2

3.1 WHO THIS BOOKLET IS FOR .................................................................................................................................................................... 4 3.2 RECOMMENDATIONS ............................................................................................................................................................................ 4

3 IMPORTANT INFORMATION............................................................................................................................................................. 4 2 CONTROL COMPONENTS

3.3 APPLICABLE LEGISLATION ....................................................................................................................................................................... 4 3.4 WARNINGS ..................................................................................................................................................................................... 4 4 INSTALLATION INSTRUCTIONS4.1 HYDRAULIC INSTALLATION .................................................................................................................................................................. 6 4.2 ELECTRICAL INSTALLATION ..................................................................................................................................................................... 6 5 FIRST START-UP 5.1 FILLING THE INSTALLATION ............................................................................................................................................................ 7 5.2 CHECKING THE CIRCULATING PUMP FUNCTIONING ................................................................................... 7 5.3 BLEED THE AIR FROM THE INSTALLATION............................................................................................................................. 7 6 INSTALLATION DELIVERY

7 OPERATION. ............................................................................................................................................................................ 7 7.1 POWER SETTING SELECTION ................................................................................................................................................................ 7 7.2 TEMPERATURE SELECTION ........................................................................................................................................................... 7 8 FUNCTIONING WITH TIMER (OPTIONAL)

6.1 OBSERVATIONS................................................................................................................................................................................... 7

9 SWITCHING OFF THE BOILER 10 BOILER MAINTENANCE .................................................................................................................................... 8 10.1 SAFETY DEVICE MAINTENANCE ................................................................................................................ 8

19 GENERAL WARRANTY CONDITIONS .................................................................................................................................................... 23 18.3 LOW PRESSURE LOCKING................................................................................................................................................. 22 18.2 BOILER TEMPERATURE SECURITY LOCK................................................................................................... 18.1 ACCUMULATOR TEMPERATURE SECURITY LOCK ............................................................................................. 18 SECURITY LOCKS 17 ANOMALIES

10.2 RECOMMENDATIONS .......................................................................................................................................................................... 8 11 DIAGRAMS AND MEASUREMENTS ..................................................................................................................................................................... 9 12 CIRCULATING PUMP FLOW CURVES 13 TECHNICAL CHARACTERISTICS .................................................................................................................................................... 11 14 ELECTRICAL DIAGRAM 14.1 CONTROL DIAGRAM...................................................................................................................................................................... 12 14.2 POWER DIAGRAM ...................................................................................................................................................................... 14 14.3 POWER CABLE DIMENSIONS ............................................................................................................ 14.4 CHANGING THE VOLTAGE ....................................................................................................................................................................... 15 14.5 CHANGING THE BOILER POWER .......................................................................................................................................... 15 15 ELECTRICAL CHARACTERISTICS ................................................................................................................................................ 16 16 SPARE PARTS LIST 16.1 MODEL HDCS .............................................................................................................................................................................. 19 16.2 MODEL HDCSM .......................................................................................................................................................................... 20 16.3 MAIN CONTROL BOARD .................................................................................................................................................................. 21

Page 4: HDCS - Floor Mounted Electric Combination Boiler · 11/11/2019  · HDCSM - Wall Mounted Electric Combination Boiler . This manual forms an essential part of the product and it must

HDCS / HDCSM

2

HDCS

HDCSM

1

2

3

4

5

67

8

9

10

11

12

1

1

2 3 6 7

8

4

11

9

12

5 14 10

1 LIST OF COMPONENTS

7. Automatic trap 6. Pressure switch

12. Heating pump 4. Modular maneuver 11. Expansion Vessel

13. Drain point

8. Heating tank. 9. Heating elements 10. Heating safety valve 3. Safety thermal 80 ºC

14. DHW safety valve

5. DHW heater elements

2. DHW Stainless Steel Tank 1. Dielectric nipple

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3

1 2 3 4 5 6 8 9 7

2 CONTROL COMPONENTS

4. Safety thermostat “E”:

6. Boiler control thermostat:

8. General heating switch“i”:

Indicates the DHW temperature

5. Scheduler (Optional) “q”:

7. Power selectors:

1. DHW thermometer.:

2. DHW general switch. “i”:

3. DHW control thermostat.:

Indicates the temperature and pressure of the 9. Thermo hydrometer:

Turns the heating side of the boiler on or off

heating circuit

Ensures that the boiler temperature does not exceed 110 ºC.

It is an optional element, which can be weekly or daily and allows you to select the on and off period for the heating

Select the power stages for the heating, selecting half power with each stage. Activate both switches get the maximum power output

Allows you to select the desired heating water temperature

It is used to select the desired temperature for the DHW Tank

Turns the Domsetic Hot Water On or Off

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HDCS / HDCSM

4

3 IMPORTANT INFORMATION

3.1 Who this booklet is for

This instruction booklet is for use by the boiler user and installer.

3.2 Recommendations

The installation must be made by a qualified technician.

The installation must be made in accordance with applicable law.

Failure to comply with these operating and control procedure instructions may give rise to personalinjury and risk of environmental pollution.

It is recommended to have a qualified technician carry out yearly maintenance of the boiler.

In case of anomaly, please contact the installer.

Before carrying out boiler maintenance, it is essential to cut off the electricity supply.

Users must not access internal boiler components or control components.

3.3 Applicable legislation

It is essential to observe the laws in force regarding electric boiler installation.

with applicable legislation..

The availability of certain models and their accessories may vary according to the market.

Flexiheat UK shall hold no liability for any damages caused by incorrect installation or incorrectuse of the appliance or accessories.

of its products without prior notice.

3.4 Warnings

This manual forms an integral part of the appliance it refers to and must be given to the user.

Boiler installation and maintenance must be carried out by qualified technicians, in accordance

Flexiheat UK reserves the right to modify the technical characteristics and components

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5

500

400

200

500

500

DCS DCSM

495±15 mm

4 INSTALLATION INSTRUCTIONS

Wall mounting system (for HDCSM)

Clearance measurements

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6

HDCS HDCSM

4.1 Hydraulic installation

Choose a location complying with the conditions required by applicable law.

.

If the boiler is located on a lower level than any of the heating water pipes, it is recommended to fit shut-off valves to the flow and return pipes, to avoid having to drain the installation whenmaintenance work is carried out on the boiler. Before connecting the boiler hydraulically, thoroughly clean the pipes.

Remember to provide for a fill valve connected to the flow or return heating circuit.

4.2 Electrical installation

Ensure the voltage in the home is the same as that indicated for the boiler. Make the electrical connections in accordance with the electrical diagrams shown in this manual.

The boiler must be installed by a qualified technician, observing the applicable legislation. It mustbe connected to a heating circuit or domestic hot water network in accordance with its featuresand power.

Feed gland Feed gland Thermostat CableGlandgland

Thermostat cable

We recommend installing a main switch on the power lines enabling all supply phases to the boiler to be cut off. A neutral phase is required to connect the boiler in 3phase 380v .

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5 FIRST START-UP

5.1 Filling the installation

Unscrew the circulating pump cap so that the rotation shaft is visible. Connect the boiler mainswitch and check if the pump shaft is turning. Screw the cap back on.If the shaft is not turning, switch off the boiler main switch and use a suitable screwdriver to turnthe pump shaft in both directions to unblock it. Turn on the main switch again and check the shaftis turning. Screw the cap back on.

5.3 Bleed the air from the installation

Connect the boiler main switch and drain the air from the installation and the boiler using the air vent valves provided in the installation and on the boiler.

6 INSTALLATION DELIVERY

The installer will explain how the boiler functions to the user, making all necessary observations such as how to fill, bleed and drain the boiler.6.1 Observations

If the boiler does not start up when you have checked that the power is reaching it, the installation is filled with water at the correct pressure, the circulating pump is turning and the boiler has not been cut out by the safety circuit breaker, turn off the main switch and contact the installer.

7 OPERATION

7.1 Power setting selection

The total power to the boiler may be reduced by half, using the half-power switches on the control panel. When both switches are connected, the boiler will function at maximum power.

7.2 Temperature selection

Use a filling valve to fill the installation slowly until the pressure shown on the thermo hydrometer isbetween 1 to 1.5 bar.

5.2 Checking the circulating pump functioning

This is done using the control thermostat command on the control panel. Turn it clockwise for ahigher temperature, or anticlockwise for a lower temperature. Models HDCD and HDCSM allows the possiblity of selecting the heating temperature and the domestic hot water tank temperature .When the selected temperature is reached, the thermostat automatically maintains a constant temperature

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8

8 FUNCTIONING WITH TIMER (OPTIONAL)

The boiler may optionally be supplied with a timer, which can be fitted to the main control panel. Both the boiler and the timer are equipped with a quick fixing system using the 12-way connector (X12) shown on the electrical diagram. The procedure for this is described in the installation and operating instructions enclosed with the timer.

9 SWITCHING OFF THE BOILER

To totally switch off the boiler, turn the main switch to “O”.

To regulate the room temperature you will need to install a room thermostat. This thermostatswitches off the boiler when the selected temperature is reached, and starts it up again when thetemperature drops.The boiler is pre-wired for connection of a room thermostat. To do this, remove the bridge from the connector block and connect the room thermostat.

10 BOILER MAINTENANCE

10.1 Safety device maintenance

Check the thermostats and safety devices are working correctly.

Check the heating circuit pressure relief valves, and the domestic hot water circuit if applicable.

10.2 Recommendations

Boiler maintenance is recommended at least once a year.

Maintenance must be carried out by qualified technicians.

- It is recommendable to exhaustively check the boiler once a year.- The installation pressure should be kept at 1 - 1.5 bar.

To keep the boiler in perfect working order, a yearly overhaul must be performed by a qualified technican

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HDCS

200

160

475

110220270590600

75

835

IC

EAS IAS

RC

510

65

HDCSM

495 395600

50

700

110 220

IC EAS IASRC VS

60 70 90

IC

35

RC

VSIASEAS

140 45 175

11 DIAGRAMS AND MEASUREMENTS

IC: Heating Output HDCSM 1" H, HDCS 3/4" M. RC: Heating Return, 3/4" M. VS: Pressure relief valve, 1/2" H. EAS: Domestic Cold Water Inlet, 1/2" M. IAS: Domestic Hot Water Outlet , 1/2" M.

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HDCS / HDCSM

10

I

II

III

Min.

Min.

12 CIRCULATING PUMP FLOW CURVESThe graphs below can be used to obtain the hydromotive pressure available in the installation at the boiler output, taking the boiler pressure drop and pump functioning curves into account. Thesegraphs show three curves, corresponding to the three speeds of the circulating pumps and the boilerpressure drop.

1- Constant speed I, II, III (traditional mode):The pump operates at a constant, pre-set speed.

2- Variable differential pressure (Δp-v):

The setpoint value of the differential pressure H increases in a straight line between ½H and H within the permitted flow margin. The differential pressure generated by the pump is adjusted to the appropriate setpoint value of differential pressure.

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HDCS HDCSM

45/90 10/15 180 210 45/90 10/15 180 210

V 230 V~

230 V 3~ 400 V 3N~

400 V 3N~ 230 V~

230 V 3~ 400 V 3N~

400 V 3N~

- 1 1 1 2 1 1 1 2

kW 1 x 6 1 x 6

- 1 1

Ohm 8 8

bar 3 3

ºC 90 90

ºC 110 110

3/4" M 3/4" M

mm 835 700

Kg 57 53

13 TECHNICAL CHARACTERISTICS

kW 4.5-9 10.5-15 18 21 4.5-9 10.5-15 18 21

MODEL

kW 6x1.5 6x2.5 6x3 6x1.75 6x1.5 6x2.5 6x3 6x1.75

Ohm 35.2 21.1 17.6 30.2 35.2 21.1 17.6 30.2

mca 0.02 0.08 0.1 0.2 0.3 0.4 0.03 0.1 0.13 0.25 0.35 0.47

Litres 80 50

Litres 8 7,5

HDCS: Pump Curve HDCSM: Pump Curve

bar 0.6 0.6

mm 600 600

3/4" M 1" M

mm 590 395

oem
Typewritten text
Power
oem
Typewritten text
Main Supply Voltage
oem
Typewritten text
Number of heating elements
oem
Typewritten text
Number of resistors (heating)
oem
Typewritten text
Water charge loss
oem
Typewritten text
Heating element for DHW
oem
Typewritten text
Number of resistors (DHW)
oem
Typewritten text
Ohmic value heating element of DHW
oem
Typewritten text
DHW Tank volume
oem
Typewritten text
Ohmic value of the heating element
oem
Typewritten text
Expansion vessel volume
oem
Typewritten text
Operating pressure (max)
oem
Typewritten text
Minimum operating pressure (heating)
oem
Typewritten text
Heating Temperature (max)
oem
Typewritten text
Safety Temperature
oem
Typewritten text
Connection of heating
oem
Typewritten text
Flow
oem
Typewritten text
Return
oem
Typewritten text
Height
oem
Typewritten text
Width
oem
Typewritten text
Depth
oem
Typewritten text
Weight (Dry)
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HDCS / HDCSM

12

HDCS-HDCSM 45/90, HDCS-HDCSM 10/15

0 1 L1 L2 L3 O O O O

BC TA

TC1

IACS

P1/2

TS1

C

2

C1 C2 P1/2

I1/2

P

C

2

TC

C

1

TS

C

2

PACSC3

PC

F

7

2

3

9

81

5 6

4

I1/2

IC

C

2

9 10

11

12

5

6

7 8

1

2

3 4

X12

I I

P:

14 ELECTRICAL DIAGRAM

14.1 Control diagram

BC: Heating pump. TA: Room thermostat. F: Fuse. X12: 12-way connector for timer (Optional).

C1,C2: Heating contactors.

Pressure switch.

TS: Heating safety thermostat. TC: Heating control thermostat.

C3: DHW contactors

TS1: DHW Safety thermal TC1: DHW Regulation Thermostat

IC: General Heating Switch ACS: DHW switch 1/2: Medium Power Switch

PC: Power Light PACS: DHW Light

P1/2: Light of 1/2 power.

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HDCS-HDCSM 180, HDCS-HDCSM 210

0 1 L1 L2 L3 O O O O

BC TA

TC1

IACS

P1/2

TS1

C

2

C1 C2 P1/2

I1/2

P

C

2

TC

C

1

TS

C

2

PACSC3

PC

F

7

2

3

9

81

5 6

4

I1/2

IC

C

2

9 10

11

12

5

6

7 8

1

2

3 4

X12

I I

P:

BC: Heating Pump. TA: Ambient Thermostat. F: Fuse X12: C12 way connector for programmer (Optional). IC: General Heating Switch.

1/2: Medium Power switch

TS: Thermal security heating

Pressure switch

ACS: DHW switch

PACS: DHW Pilot Light

TC1: DHW Regulation thermostat TS1: DHW safety thermostat TC: Heating control thermostat

C1,C2: Heating contactors C3: DHW Contactors

PC: Power Light

P1/2: Light of 1/2 Power

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HDCS / HDCSM

14

HDCS-HDCSM 45/90, HDCS-HDCSM 10/15

O 1 L1 L2 L3

R1

R3

R5

R2

R4

R6

B

C

A

C1 C2

P1 P2

R

R

R

R

R

R

C3

HDCS-HDCSM 180, HDCS-HDCSM 210

N L1 L2 L3

R1

R3

R5

R2

R4

R6

C1 C2

P1 P2

R

R

R

R

R

R

C3

C1,C2:

14.2 Power diagram

C1,C2: Heating contactors. P1,P2: Heating element units. A, B, C: Bridges for heating power selection.

Heating contactors. P1,P2: Heating element units.

A.C.S.: DHW Resistance group

A.C.S.: DHW Resistance Group

HEATING

DHW

HEATING

DHW

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4 32

6 40

10 63

16 80

O 1 L1 L2 L3

N L1 L2 L3

400 V 3N~

O 1 L1 L2 L3

L2 L1 L3

230 V 3~

O 1 L1 L2 L3

N L

230 V~

(kW)

45/90 10/15

A

14.3 Power cable dimensions

The size of the power cables should correspond to the type and calibre of the fuse, which should bechosen according to the boiler’s nominal current. The installation must comply with applicablelegislation in all cases.The permissible current for the electric cabling depends on the room temperature, the diameter,length and insulation of the conductors, the type of conduit and the conduit fitting andenvironment. The table below shows the approximate values for a room temperature of 30 ºC and a maximum length of 5 metres. The installation must comply with applicable legislation in all cases.

14.4 Changing the voltageIf the main supply voltage is different from the voltage the boiler is designed for, the boiler must beadapted to the new voltage. To do this, before connecting the boiler to the main supply, changethe position of the terminal strip bridges as shown in the figures below

To remove a bridge, loosen the screws holding it in place and then pull it out of its housing. Repeat the above procedure in reverse order to replace it.

the corresponding figure. Remember to make an earth connection.When the bridges are correctly positioned, connect the electrical supply to the boiler as shown in

14.5 Changing the boiler power

HDCS-HDCSM 45/90 and HDC-HDCSM 10/15 boilers allow the maximum boiler heating power to be altered to suit your requirements. To do this, simply remove some of the heat exchangerelement bridges as shown in the table below.

Bridges Total power according to models

9 15 Leave in place

7.5 12.5 Remove

6 10 Remove A & B

4.5 - Remove A, B & C

Models - HDCS-HDCSM 45/90 & HDCS-HDCSM 10/15).

Nominal Section (mm2) Rated current of the circuit breaker (A)

1.5 16

2.5 25

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HDCS / HDCSM

16

HDCS/HDCSM 45/90

O 1 L1 L2 L3

N L

C

B

A

O 1 L1 L2 L3

N L

C

B

O 1 L1 L2 L3

N L

C

O 1 L1 L2 L3

N L

O 1 L1 L2 L3

N L1 L2 L3

C

B

A

O 1 L1 L2 L3

N L1 L2 L3

C

B

O 1 L1 L2 L3

N L1 L2 L3

C

O 1 L1 L2 L3

N L1 L2 L3

Single Phase 230 V~, 9 kW

Terminal L3 L (A) 19,5 19,5 39,1

Terminal 0 N (A) 19,5 19,5 39,1

Power kW 4,5 4,5 9

Single Phase 230 V~, 7,5 kW

Single Phase 230 V~, 6 kW

Single Phase 230 V~, 4,5 kW

Three Phase 400 V 3N~, 9 kW

Three Phase 400 V 3N~, 7,5 kW

Three Phase 400 V 3N~, 6 kW

Three Phase 400 V 3N~, 4,5 kW

Terminal L3 L (A) 19,5 13 32,5

Terminal 0 N (A) 19,5 13 32,5

Power kW 4,5 3 7,5

Terminal L3 L (A) 13 13 26

Terminal 0 N (A) 13 13 26

Power kW 3 3 6

Terminal L3 L (A) 13 6,5 19,5

Terminal 0 N (A) 13 6,5 19,5

Power kW 3 1,5 4,5

Heating Circuit Stage 1 Stage 2 Total Terminal Strip Power Selection

Terminal L1 L1 (A) 6,5 6,5 13

Terminal L2 L2 (A) 6,5 6,5 13

Termnal L3 L3 (A) 6,5 6,5 13

Terminal 0 N (A) 0 0 0

Power kW 4,5 4,5 9

Terminal L1 L1 (A) 6,5 6,5 13

Terminal L2 L2 (A) 6,5 6,5 13

Terminal L3 L3 (A) 6,5 0 6,5

Terminal 0 N (A) 0 6,5 6,5

Power kW 4,5 3 7,5

Terminal L1 L1 (A) 0 6,5 6,5

Terminal L2 L2 (A) 6,5 6,5 13

Terminal L3 L3 (A) 6,5 0 6,5

Terminal 0 N (A) 6,5 6,5 6,5

Power kW 3 3 6

Terminal L1 L1 (A) 0 6,5 6,5

Terminal L2 L2 (A) 6,5 0 6,5

Terminal L3 L3 (A) 6,5 0 6,5

Termnal 0 N (A) 6,5 6,5 0

Power kW 3 1,5 4,5

15. ELECTRICAL CHARACTERISTICS

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17

O 1 L1 L2 L3

N L

C

B

A

O 1 L1 L2 L3

N L

C

B

O 1 L1 L2 L3

N L

C

O 1 L1 L2 L3

N L1 L2 L3

C

B

A

O 1 L1 L2 L3

N L1 L2 L3

C

B

O 1 L1 L2 L3

N L1 L2 L3

C

Terminal 0 N (A) 32,6 32,6 65,2

Terminal L3 L (A) 32,6 21,7 54,3

Terminal L3 L (A) 32,6 32,6 65,2

Terminal 0 N (A) 32,6 21,7 54,3

Terminal L3 L (A) 21,7 21,7 43,4

Terminal 0 N (A) 21,7 21,7 43,4

Terminal L1 L1 (A) 10,85 10,85 21,7

Terminal L2 L2 (A) 10,85 10,85 21,7

Terminal L3 L3 (A) 10,85 10,85 21,7

Terminal 0 N (A) 0 0 0

TerminalL1 L1 (A) 10,85 10,85 21,7

Terminal L2 L2 (A) 10,85 10,85 21,7

Terminal L3 L3 (A) 10,85 0 10,85

Terminal 0 N (A) 0 10,85 10,85

Terminal L1 L1 (A) 0 10,85 10,85

Terminal L2 L2 (A) 10,85 10,85 21,7

Terminal L3 L3 (A) 10,85 0 10,85

Terminal 0 N (A) 10,85 10,85 10,85

Power kW 5 5 10

Power kW 7,5 5 12,5

Power kW 7,5 7,5 15

Power kW 5 5 10

Power kW 7,5 5 12,5

Power kW 7,5 7,5 15

Single Phase 230 V~, 15 kW

Single Phase 230 V~, 10 kW

Three Phase 400 V 3N~, 15 kW

Three Phase 400 V 3N~, 10 kW

Heating Circuit Stage 1 Stage 2 Total Terminal Strip Power Selection

Single Phase 230 V~, 12.5 kW

Three Phase 400 V 3N~, 12.5 kW

HDCS/HDCSM 10/15

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HDCS/HDCSM 1860

O 1 L1 L2 L3

N L1 L2 L3

O 1 L1 L2 L3

N L1 L2 L3

O 1 L1 L2 L3

N L

O 1 L1 L2 L3

N L1 L2 L3

Three Phase 400 V 3N~, 6 kW

Single Phase 230 V~, 6 kW

For models HDCS/HDCSM

Three Phase 400 V 3N~, 18 kW

Three Phase 400 V 3N~, 21 kW

Terminal L1 L1 (A) 13 13 26

TerminalL2 L2 (A) 13 13 26

Terminal L3 L3 (A) 13 13 26

Terminal 0 N (A) 0 0 0

Terminal L1 L1 (A) 15,2 15,2 30,4

Terminal L2 L2 (A) 15,2 15,2 30,4

Terminal L3 L3 (A) 15,2 15,2 30,4

Terminal 0 N (A) 0 0 0

Power kW 10,5 10,5 21

Power kW 9 9 18

Heating Circuit Stage 1 Stage 2 Total Terminal Strip

Heating Circuit Stage 1 Stage 2 Total Terminal Strip

Terminal L3 L3 (A) 26

Terminal 0 N (A) 26

Power kW 6

Terminal L1 L1 (A) 8,6

Terminal L2 L2 (A) 8,6

Terminal L3 L3 (A) 8,6

Terminal 0 N (A) 0

Power kW 6

HDCS/HDCSM 2160

HDCS / HDCSM

D.H.W. Terminal Strip

Consumption of the Domestic Hot Water Tank

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16.1 HDCS

Pos, Code Description Pos, Code Description

2 CFER000048 Spring closure

7 GFOV000002 Automatic drain

12 CFOV000145 Pump RKC 25/6

1 SEPO000012 Right side cover 13 CVAL000001 Drain wrench GMANDCS100 Modular maneuver (45/90GMANDCS101 Modular maneuver (10/15

4 CTOE000012 Pivot anchor clip GMANDCS006 Modular Maneuver (180) 5 SEPO000017 Top cover GMANDCS005 Modular Maneuver (210)6 CELC000078 Pressure switch 15 CRES000002 6 kW resistor

9 CVAL000004 Safety valve 21 SCON000041 Heating boiler10 CFOV000025 Expansion vessel 8 L. 22 SEPO000912 Rear Cover 11 CELC000058 Safety thermostat 80 ºC 23 SEPO000013 Left Side cover

16 GDEPDCS001 Tank S/S 80 L.

16 SPARE PARTS LIST

3 GFOV000000 Dielectric nipple

CRES000008 Heating element 15 kW (10/15) 18 SELEDCS000 Electric front CRES000009 Heating element 18 kW (180) 19 SEPO000033 Door CRES000010 Heating element 21 kW (210) 20 CFER000026 Lock

CRES000004 Heating element 9 kW (45/90) 17 SEPO001205 Plinth

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16.2 HDCSM

Pos, Code Description Pos, Code Deescription

10 GFOV000002 Drain GMANDCS006 Modular Maneuver (180)11 CELC000078 Pressure switch GMANDCS005 Modular Maneuver (210) 12 SCON000042 Heating Boiler 18 CFOV000145 Pump Yonos RKC 25/6

19 CRES000002 Resistance 6 kW

7 SEPO000032 Top Cover 16 CVAL000004 Safety Valve

9 CFOV000032 Expansion Vessel 7.5 L. GMANDCS101 Modular maneuver (10/15)

front 1 CFER000026 Lock 13 CFER000048 Spring closure 2 SELEDCS000 Electric 14 SEPO000356 Right Cover 3 SEPO000023 Door 15 CRES000004 Heating element 9 kW (45/90) 4 SEPO000357 Left Side CRES000008 Heating element 15 kW (10/15) 5 CELC000058 Safety thermal 80 ºC CRES000009 Heating element 18 kW (180) 6 GDEPDCS000 Tank S/S 50 L. CRES000010 Heating element 21 kW (210)

8 SEPO000358 back cover 17 GMANDCS100 Modular maneuver (45/90)

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Pos, Code Description

7 CELC000177 Extension without timer

9 CELC000014 1m Capillary Thermometer

6 CELC000060 Power Switch

1 CELC000007 1m capillary control thermostat2 CELC000022 Safety thermostat 110 ºC 1.5m

8 CELC000004 Signaling handle

10 CELC000061 DHW Switch

16.3 Main Board

5 CELC000005 Knob 90 ºC

panel 3 CEXT000053 Frront 4 CELC000002 1m thermohydrometer

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The boiler has two types of safety blockings:

18 BOILER SECURITY SYSTEMS

18.2 Safety lock due to boiler temperature

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17 Fault Finding

In this section we list common faults and solutions

18.1 Safety lock for DHW tank temperature

18.3 Failure due to lack of system pressure

NOTE: If any of the faults are repetitive, please call your installer .

- Air in the heating circuit of the boiler

- The tank is empty Fill the tank - The pump does not turn Unblock the pump

- The pump does not turn Unblock the pump

RADIATORS DO NOTHEAT UP

DHW IS NOT WORKING

- Heating elements defective Change elements

FAULT CAUSE REPAIR

HDCS / HDCSM

oem
Typewritten text
Purge the installation and the boiler (The plug of the automatic air eliminator must always remain loose.)
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Typewritten text
It activates when the tank exceeds 80ºC. To unlock, it is necessary to press the button installed on the safety thermostat after removing the cap that covers this button
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Typewritten text
It activates when the heating tank exceeds 110ºC. To unlock, it is it is necessary to press the button installed on the safety thermostat after removing the cap that covers this button.
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This failure occurs when the water pressure drops below 0.6 bar. To reset the boiler, fill the system until the pressure gauge (9) indicates a pressure of 1 to 1.5 bar.
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Typewritten text
Change Heating Elements
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Heating elements defective
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19 WARRANTY CONDITION

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The commercial guarantee of Flexiheat UK ensures the normal functioning of the products manufactured , in accordance with the following conditions and deadlines: This commercial guarantee is valid within the following deadlines from the date of commissioning: 2 Years for electrical and hydraulic elements pumps, valves, etc. 5 years for the boiler bodies. 5 Years for the DHW tank For the period of 2 years from the date of commissioning, This warranty is parts only. 2. Annual maintenance is not included in the terms of this warranty. 3. Commissioning and annual maintenance must be done by qualified personnel 4. The commercial guarantee would be voided when:The boiler has not been installed respecting the laws and regulations in force in the matter.The commissioning of these electric boilers was not carried out immediately after the installation of the boiler,by fully qualified personnel.Annual maintenance has not been performed by qualified personnel. Failures caused by misuse or improper installation, power or energy are excluded from this warranty e.g power suppply not suitable, breakdowns produced by feed water with physical characteristics- chemicals such as embedding or corroding, improper handling of the device and in general by any reason beyond Flexiheat UK control .This guarantee does not affect the rights available to the consumer in accordance with the provisions of the law
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NOTES: