hd12 013 10 st re 3022 1 a 10 cathodic protection design report

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  • 8/10/2019 HD12 013 10 ST RE 3022 1 a 10 Cathodic Protection Design Report

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    Petroamazonas

    Amistad 10 Cathodic Protection Design Report

    Document Number HD12-013-10-ST-RE-3022

    Document Revision 1

    Document Status Approval

    Document Type Analysis & Design Report

    Originator / Author M&H/T-Rex Engineering & Construction, L.C.

    Issued Date April 29, 2013

    Security ClassificationCONFIDENTIALThe document is T-Rex ConfidentialUnauthorized disclosure or redistribution is not permitted

    Disclosure

    Texas Engineering FirmNumber

    F - 11318

    Revision History as shown

    next page

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 2 of 10

    Revision History

    Rev Date Issued Description Revised By Approved By

    0 4/22/2013 Final Report GRL/M&H Gary A. Sidwell, P.E.

    1 4/29/2013 Final Report with OFFGOSAcomments

    FM Melquis Rivas

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 3 of 10

    TABLE OF CONTENTS

    1.0 GENERAL..................................................................................................................... 4

    2.0

    DESIGN CRITERIA....................................................................................................... 4

    2.1

    Design Life...................................................................................................................... 4

    2.2

    Design Current Densities................................................................................................. 4

    2.3 Anode Data..................................................................................................................... 4

    2.4

    Surface Area................................................................................................................... 5

    2.5

    Initial Anode Current Output.......................................................................................... 7

    2.6

    Final Anode Current Output........................................................................................... 8

    2.7

    Anode Current Requirement........................................................................................... 9

    2.8 Anode Quantity..............................................................................................................10

    2.9

    Anode Placement............................................................................................................10

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 4 of 10

    1.0 GENERAL

    Supplementary to the design basis report for Amistad-10, this report details the design ofthe cathodic protection system using 725 pound (net) Galvalum III Aluminum anodes.

    2.0 DESIGN CRITERIA

    The design criteria used to determine the anode requirements are presented below.

    2.1 Design Life

    The design life for the offshore platform is 30 years.

    2.2 Design Current Densities

    Current Density(mA/ft2)

    Initial (mA/ft2) Mean (mA/ft2) Final (mA/ft2) Basis

    Seawater 14 8 9 Table A1,NACE RP0176for U.S. West

    Coast

    Mud 2 2 2 Typically Used

    2.3 Anode Data

    The design of the cathodic protection system was based in the use of 725 pound (net)Galvalum III Aluminum anodes. Product Data is shown herein.

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 5 of 10

    2.4 Surface Area

    The design of the cathodic protection system is based on the surface area of the jacketstructure and conductors, including appurtenances, above the mudline and the surfacearea of the piles and conductors below the mudline. The combination of these surfaceareas determines the anode requirement for the platform.

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 6 of 10

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 7 of 10

    2.5 Initial Anode Current Output

    The initial anode current output was calculated using the following formulas:

    Edriving_force 0.25V

    resitivity 9. 449ohm in (Reference NACE Table A1 for U.S. West Coas

    k 0 .159 0 (Dimensional constant)

    Linitial_anode 98in

    Canode_perimeter 38. 01 3in

    rinitial_anode

    Canode_perimeter

    2 6.05in

    Rresistance

    resitivityk ln4 Linitial_anode

    rinitial_anode

    1

    Linitial_anode

    0.049ohm

    Iinitial_current

    Edriving_force

    Rresistance

    5.142A

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 8 of 10

    2.6 Final Anode Current Output

    The final anode current output was calculated using the following formulas:

    futilization 0.90 utilization factor

    Minitial_anode 725lb initial anode weight (mass)

    Mfinal_anode Minitial_anode 1 futilization 72.5lb final anode weight

    Lfinal_anode

    Linitial_anode

    1futilization

    10

    89.18in

    Adensity 0.0998lb

    in3

    density of anode

    Dpipe_core 4.5in outside diameter of a 4-in schedule pipe

    Apc

    Dpipe_core2

    415.904in

    2 cross sectional area of pipe core

    Acs_final

    Mfinal_anode

    Adensity Lfinal_anode 8.146in2

    Atotal_cs_anode Acs_final Apc 24.05in2

    wanode Atotal_cs_anode 4.904in final anode width

    rfinal_anode 4wanode

    2 3.122in final anode radius

    Rrequired_resistance

    resitivityk ln4 Lfinal_anode

    rfinal_anode

    1

    Lfinal_anode

    0.063ohm

    Irequired_current

    Edriving_force

    Rrequired_resistance

    3.969A

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 9 of 10

    2.7 Anode Current Requirement

    The anode current requirement was calculated using the following formulas:

    Iinitial 14mA

    ft2

    Imean 8m A

    ft2

    Ifinal 9m A

    ft2

    Imud 2m A

    ft2

    Iwells 3.00A

    nwells 4

    Aabove_mudline 14977ft2

    Abelow_mudline 128 01ft2

    Irequired_initial

    Aabove_mudlineIinitial Abelow_mud line Imud 1000

    235.28mA

    Irequired_mean

    Aabove_mudlineImean Abelow_mudli ne Imud 1000

    145.418mA

    Irequired_final

    Aabove_mudlineIfinal Abelow_mud line Imud 1000

    160.395mA

    Irequired_wells Iwellsnwells 12A

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    Amistad 10

    Cathodic Protection

    Design ReportDoc. No.: HD12-013-10-ST-RE-3022-R 1 Date: April 29, 2013

    File Name: HD12-013-10-ST-RE-3022-1-Amistad 10 Cathodic Protection Design Report Page 10 of 10

    2.8 Anode Quantity

    The total anode quantity of 49 was calculated using the following formulas:

    manode 725lb

    tdesign 30yr

    Urate 1150A hr

    lb

    Q1

    Irequired_initial1000

    Iinitial_current

    45.754

    Q2

    Irequired_mean tdesign 1000

    Urate manode 45.867

    Q3

    Irequired_final 1000

    Irequired_current

    40.416

    Qwells

    Irequired_wells tdesign

    Urate manode 3.785

    Qtotal trunc Q2 round Qwells 49

    2.9 Anode Placement

    The placement of the anodes on the jacket structure was determined by minimizing theglobal effect on the center of gravity of the jacket structure and an even distribution overthe height of the jacket structure.