hattersley product catalogue | · pdf filecertified by british gas. 04.06 fig. 100 ball valves...

04.06

Ball Valves

SECTION5a

Tel: +44 (0)1695 712800 Fax: +44 (0)1695 712820Email: [email protected]

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Hattersley-Section 5a 25/4/06 9:45 am

2 04.06

Contents PageFigure Number Index 2Ball Valves Introduction 3Ball Valves Data Sheets 4 - 12

Fig No Page

100 4100LS 4100T 4100EXT 4100HU 4100YL 4110 5113 6100C 7100CLS 7100CT 7100CEXT 7100CYL 7108C 8105 9105T 9105EXT 9107MU 101807 111807C 12

In this catalogue we have endeavoured to make the information as accurate aspossible, but we cannot accept any responsibility should it be found that in anyrespect the information is inaccurate or incomplete or becomes so as result offurther developments.

Ball Valves

Contents


3

The Hattersley Series 100 ball valve is ruggedly constructed from highintegrity forged dezincificationresistant copper alloy

Quarter turn operation provides fast,positive isolation in conjunction withvirgin PTFE seats and stem seals.

Full bore construction minimisesheadloss and the hard chrome platedball offers excellent wear resistance.

Flow characteristics available on request

Features■ Dezincification resistant

copper alloy■ Hard chrome plated solid DZR ball■ Full bore■ Tight shut-off■ Asbestos free■ Virgin PTFE seats and EPDM ‘O’ ring■ Suitable for vapour sealing with

lockshield valves■ Yellow wrenches available for

gas service■ Locking device available for figure

100 and 100C■ Flow charts available■ WRAS Approved Product■ Figure 100 and 100C tested and

certified by British Gas.

04.06

Fig. 100 Ball Valves

Dezincification Resistant Ball Valves

Figure 100 Dezincification resistant copper alloyball valve. PTFE seats and seals. Blow-out proofstem. Ends threaded to BS EN 10266 (ISO 7).Wrench operated. Tested and certified by BritishGas to BS1552:1989. Sizes 1/4 - 2in.

Figure 100EXT Dezincification resistant copper alloy ball valve. PTFE seats and seals. Blow-outproof stem. Ends threaded to BS EN 10266 (ISO 7). Fitted with extension stem. Wrenchoperated. Sizes 1/2 - 2in.

Figure 100LS Dezincification resistant copper alloy ball valve. PTFE seats and seals. Blow-outproof stem. Fitted with lockshield. Ends threaded to BS EN 10266 (ISO 7). Sizes 1/4 - 2in.

Figure 100T Dezincification resistant copper alloyball valve. PTFE seats and seals. Blow-out proofstem. Ends threaded to BS EN 10266 (ISO 7).T-handle operated. Sizes 1/2 - 1in.

Figure 100HU Dezincification resistant copper alloyball valve. PTFE seats and seals. Blow-out proofstem. Fitted with hose union and captive cap.Lockshield operation. Ends threaded to BS EN 10266 (ISO 7). Sizes 1/2 - 1in.

Figure 100CT Dezincification resistant copper alloyball valve. PTFE seats and seals. Blow-out proofstem. Compression ends to BS EN 1254-2.T-handle operated. Pressure/Temperature rating:5 bar at 120ºC 16 bar at 30ºC. Sizes 15 - 28mm.

Figure 110 Dezincification resistant copper alloy 3-way (T-port) vent valve. PTFE seats and seals.Blow-out proof stem. Ends threaded to BS EN 10266 (ISO 7). Wrench operated. Portspermanently marked. Sizes 1 to 2in.

Figure 100CEXT Dezincification resistant copperalloy ball valve. PTFE seats and seals. Blow-outproof stem. Compression ends to BS EN 1254-2.Fitted with extension stem. Wrench operated.Pressure/Temperature rating: 5 bar at 120ºC16 bar at 30ºC Sizes 15 - 54mm.

Figure 100C Dezincification resistant copper alloyball valve. PTFE seats and seals. Blow-out proofstem. Compression ends to BS EN 1254-2.Wrench operated. Tested and certified by BritishGas to BS1552:1989.Pressure/Temperature rating:5 bar at 120ºC 16 bar at 30ºC Sizes 15 - 54mm.

Figure 100CLS Dezincification resistant copper alloy ball valve. PTFE seats and seals.Blow-out proof stem. Compression ends to BS EN1254-2. Lockshield operation.Pressure/Temperature rating:5 bar at 120ºC 16 bar at 30ºCSizes 15 - 54mm.

Figure 100YL and 100CYL with yellow levers have beentested and certified by British Gas to the relevantrequirements of BS1552 for 1st and 2nd Family Gasesup to 200mbar


Material Specification

Specification

Component Material BS EN

Lever (100) Steel

Tee Handle (100T) Aluminium

Lever (100EXT) Aluminium

Stem Extension (100EXT) Brass

Extension Sleeve (100EXT) Aluminium

Lockshield Cap Plastic

Stem DZR Copper Alloy 12164 CW602N

Stem Seals EPDM

‘O’ Ring EPDM

Ball (hard chrome plated) DZR Copper Alloy 12164 CW602N

Seat Rings Virgin PTFE

Body DZR Copper Alloy 12165 CW602N

Dimensions

Nominal Size in 1/4 3/8 1/2 3/4 1 11/4 11/2 2

A (100 Series) mm 49 50 61 70 84 98 108 130

A (100HU) mm - - 86 111 132 - - -

B (100, 100YL) mm 37 37 40 48 52 63 69 84

B (100T) mm 31 31 34 43 47 - - -

B (100EXT) mm 102 102 105 119 123 136 142 158

B (100HU & 100LS) mm 44 44 48 53 57 75 81 93

C (100, 100YL ) mm 85 85 85 105 105 130 130 165

C (100T) mm 47 47 47 56 56 - - -

C (100EXT) mm 105 105 105 105 130 130 165 165

Weight (100, 100YL) kg 0.19 0.19 0.25 0.41 0.67 1.12 1.64 2.83

Weight (100LS) kg - - 0.27 0.41 0.65 1.12 1.70 2.95

Weight (100T) kg 0.17 0.17 0.22 0.37 0.60 - - -

Weight (100EXT) kg 0.26 0.26 0.30 0.50 0.72 1.25 1.76 2.92

Weight (100HU) kg - - 0.23 0.29 0.45 - - -

0 20 40 60 80 100 140120Temperature ˚C

28

24

20

16

12

4

0

Pre

ssur

e ba

r

8

1/4 to 1 1/

2 in2in

04.064

Pressure/Temperature RatingAs shown in pressure/temperaturegraph

Test Pressures (Hydraulic)25 bar pneumatic

SpecificationDZR constructionBlow-out proof stemFull bore hard chrome plated DZR ballEPDM ‘O’ ring PTFE seats and stemsealsBS EN 10266 (ISO 7) Taper internallythreaded end connectionsWRAS Approved ProductOptional internal threaded ends to ANSI B2.1(NPT)Figure 100YL fitted with yellow lever,tested and certified by British Gas.

Fig. 100, 100LS, 100T, 100EXT, 100HU, 100YL

Dezincification Resistant Ball Valves with Threaded Ends

B

B

B

C

B

C

C

A(100EXT)

B

A(100T)

A(100)

A(100LS)

A (100HU)



Specification


Lever Aluminium


Stem Seal PTFE

Body Seal EPDM


Seat Rings PTFE

Body Ends DZR Copper Alloy 12165 CW602N


0 20 40 60 80 100 140120Temperature ˚C

28

24

20

16

12

4

0

Pre

ssur

e ba

r

8

1in

11/4 & 11/2 in

Dimensions

Nominal Size in 1 11/4 11/2 2

A mm 113 130 147 169

B mm 82 99 103 116

C mm 120 150 150 175

E (=A/2) mm 57 65 74 85

Weight (approx) kg 1.7 2.5 3.6 5.7

5



Specification90º operationHard chrome plated DZR ballValve ports permanently markedFixed leverInternally threaded ends to BS EN 10266 (ISO 7)Blow-out proof stemPTFE seats and stem seals

04.06

Fig. 110

Dezincification Resistant 3-way (T-port) Vent Valve

Position 1 Position 2

FLO

W

DRAIN

FLO

W

A

C

B

Position 1

Position 2

E


04.06


Specification

Component Material BS EN ASTM

Lever Steel A107 1020

Stem Copper Alloy 12164 CW603N B16 C36000

Stem Seals PTFE

Ball (hard chrome plated) Copper Alloy 12164 CW603N B16 C36000

Seat Rings PTFE

Seat Retainer Bronze 1982 CC490K B584 C84400

Body Bronze 1982 CC490K B584 C84400

Dimensions

Nominal Size in 1/2 3/4 1 11/4 11/2 2 21/2 3

A mm 55 62 73 83 92 107 144 172

B mm 46 55 62 70 75 82 82 115

C mm 82 103 106 106 150 160 162 212

Weight kgs 0.25 0.45 0.70 1.15 1.70 2.95

0 40 80 120 160

36

32

28

24

20

16

12

8

4

0

Pre

ssur

e ba

r

40

44

Temperature C

21/2" & 3"

1/2" to 2"

6

A

B

Pressure/Temperature Rating1/2” to 2” Sizes

40 bar from -10ºC to 100ºC18 bar at 140ºC

21/2” and 3” Sizes25 bar from -10 to 100ºC18 bar at 140ºC

SpecificationBlow-out proof stemFull bore hard chrome plated ballVirgin PTFE seats and stem sealsBS EN 10266 (ISO 7) Taper internallythreaded end connections

Fig. 113

Full Bore Bronze Ball ValvePN40

C


0 20 40 60 80 100 120 140Temperature ˚C

14

12

10

8

6

2

0

Pre

ssur

e ba

r

4

16

18

7

Pressure/Temperature RatingPN165 bar at 120ºC6 bar 110ºC10 bar at 65ºC16 bar 30ºC


SpecificationBlow-out proof stemFull bore hard chrome plated DZR ballVirgin PTFE seats and EPDM ‘O’ ringCompression ends to BSEN 1254-2WRAS Approved ProductFigure 100CYL fitted with yellow lever,tested and certified by British Gas.

04.06

Fig. 100C, 100CLS, 100CT, 100CEXT, 100CYL

Dezincification Resistant Ball Valves with Compression Ends PN16

B

B

B

C

C

A (100CEXT)

B

A(100CLS)

A (100C)

A (100CT)

C


Specification


Lever (100C) Steel

Tee Handle Aluminium

Lever (100CEXT) Aluminium

Stem Extension (100CEXT) Brass

Extension Sleeve (100CEXT) Aluminium

Lockshield Cap Plastic


Stem Seals EPDM

‘O’ Ring EPDM

Ball(hard chrome plated) DZR Copper Alloy 12164 CW602N



Compression Ring Brass

Compression Nut Brass 12164 CW602N

Dimensions

Nominal Size mm 15 22 28 35 42 54

A (100 CSeries) mm 79 91 98 120 132 156

B (100C, 100CYL) mm 40 48 52 63 69 84

B (100CLS) mm 48 48 55 68 73 86

B (100CT) mm 34 43 47 - - -

B (100CEXT) mm 105 119 123 136 142 158

C (100C, 100CYL ) mm 85 105 105 130 130 165

C (100CT) mm 47 56 56 - - -

C (100CEXT) mm 105 105 130 130 165 165

Weight (100C, 100CYL) kg 0.25 0.41 0.67 1.10 1.50 2.90

Weight (100CLS) kg 0.25 0.41 0.67 1.10 1.58 2.80

Weight (100CT) kg 0.25 0.40 0.65 - - -

Weight (100CEXT) kg 0.30 0.50 0.72 1.25 1.76 2.92


04.06


Specification


Lever Nylon 66


Stem Seals EPDM



Body (chrome plated) DZR Copper Alloy 12164 CW602N

Body Seal (22mm only) EPDM


Compression Nut Brass 12164 CW614N B455-385

Dimensions

Nominal Size mm 15 22

A mm 66 68

B mm 30 32

C mm 13 18

Weight kg 0.16 0.23

0 20 40 60 80 100 120 140Temperature ˚C

14

12

10

8

6

2

0

Pre

ssur

e ba

r

4

16

18

8

A

B

C

Pressure/Temperature RatingPN165 bar at 120ºC6 bar at 110ºC10 bar at 65ºC16 bar at 30ºC


SpecificationChrome plated DZR body Blow-out proof stemHard chrome plated DZR ballVirgin PTFE seatsRetained leverOptional screw driver operation (afterlever removed)Compression ends to BS EN 1254-2Use with R250 (half hard) copper tubeWRAS approved product

Fig 108C

DZR Service Ball Valve PN16


0 20 40 60 80 100 140120Temperature ˚C

28

24

20

16

12

4

0

Pre

ssur

e ba

r

8

1/2 to 1in1 1/

4 to 1 1/2 in2in

9



SpecificationWRAS Approved ProductNickel Plated bodyBlow-out proof stemFull bore hard chrome plated ballVirgin PTFE seatsEPDM Stem sealsInternally threaded end connections to(ISO7-Rp parallel)

For chilled water service use Series100 DZR ball valves

04.06

Fig. 105, 105T, 105EXT

Full Bore Brass Ball Valveswith Threaded Ends


Specification


Lever (105) Steel

Tee Handle (105T) Aluminium

Lever (105EXT) Aluminium

Extension Adapter (105EXT) Brass 2872-CZ122 B124 Alloy 2

Extension Sleeve (105EXT) Aluminium

Stem Brass 2872-CZ122 B124 Alloy 2

Stem Seals EPDM

Ball (hard chrome plated) Brass 12165 CW617N B124 Alloy 2


Body - Nickel Plated Brass 2872-CZ122 B124 Alloy 2

Dimensions

Nominal Size in 1/2 3/4 1 11/4 11/2 2

A (105 Series) mm 60 69 83 96 106 129

B (105) mm 40 48 52 63 69 83

B (105T) mm 34 43 47

B (105EXT) mm 108 122 125 135 141 157

C (105) mm 85 105 105 130 130 165

C (105T) mm 47 56 56

C (105EXT) mm 85 105 105 130 130 165

Weight (105) kg 0.19 0.33 0.51 0.92 1.40 2.36

Weight (105T) kg 0.18 0.30 0.48

Weight (105EXT) kg 0.26 0.41 0.59 1.04 1.53 2.53

A(105T)

A(105EXT)

A(105)

B

C

B

C

B

C



Specification


Tee Handle Aluminium

Stem Brass 12164 CW617N B124 Alloy 2

Stem Seals PTFE

Ball Brass 12164 CW617N B124 Alloy 2

(hard chrome plated)


Tail Brass 12165 CW617N B124 Alloy 2

Tail ‘O’ Ring Nitrile

Union Nut Brass 12165 CW617N B124 Alloy 2

Body End Brass 12165 CW617N B124 Alloy 2

Body Brass 12165 CW617N B124 Alloy 2

Dimensions

Nominal Size in 1/2 3/4A mm 25 29

B mm 59 68

C mm 33 43

D mm 47 56

Weight kgs 0.28 0.48

04.06

0 20 40 60 80 100 120 140Temperature ˚C

28

24

20

16

12

4

0

Pre

ssur

e ba

r

8

32

36

10

Pressure/Temperature Rating32 bar from -10 to 120ºC


SpecificationNickel Plated bodyBlow-out proof stemFull bore hard chrome plated ballVirgin PTFE seats and stem sealTee handleUnion nut with male tail threaded BS EN 10266 (ISO 7)Internal threaded end to BS EN 2779(ISO 228/1)

For chilled water services useSeries 100 DZR ball valves.

Fig. 107MU

Brass Ball Valve with Male UnionPN32

BA

D

C



Specification


Handle Aluminium


Stem Seal EPDM

Gland Seals Virgin PTFE

Ball DZR Copper Alloy 12164 CW602N

Hard chrome plated



Screen Stainless Steel AISI 304

Cap Gasket Asbestos Free

Cap DZR Copper Alloy 12165 CW602N

1/2" to 1 1/2" Sizes

2" Size

0 20 40 60 80 100 120140Temperature ˚C

28

24

20

16

12

4

0

Pre

ssur

e ba

r

8

Dimensions

Nominal Size in 1/2 3/4 1

A mm 110 129 151

B mm 31 35 42

C mm 48 60 59

D mm 38 46 50

E mm 47 56 56

Drain Plug BSP 1/4 1/4 1/4

Weight kg 0.54 0.80 1.23

11

A

B

Pressure/Temperature RatingPN25 - 1/2” to 11/2” Sizes25 bar -0ºC to 20ºC7 bar at 120ºC

PN20 - 2” Size20 bar -0ºC to 20ºC6 bar at 120ºC

Test Pressure25 bar pneumatic

SpecificationDZR body Blow-out proof stemHard chrome plated ballVirgin PTFE seatsT - handle operated0.8mm diameter perforated 304stainless steel screenDrain plugBS EN 10266 (ISO R7) Taper threadedWRAS Approved Product

Optional FeaturesLeverExtension stemFig 103 hose outlet blowdown valve

04.06

Fig 1807

Dezincification Resistant Strainer Ball Valve PN25

C

D

E


04.06

0 20 40 60 80 100 120 140Temperature ˚C

14

12

10

8

6

2

0

Pre

ssur

e ba

r

4

16

18

12

Pressure/Temperature RatingPN165 bar at 120ºC6 bar at 110ºC10 bar at 65ºC16 bar at 30ºC

Test Pressure25 bar pneumatic

SpecificationDZR body Blow-out proof stemHard chrome plated ballVirgin PTFE seatsT - handle operated0.8mm diameter perforated 304stainless steel screenDrain plugCompression ends to BS EN 1254-2Use with R250 (half hard) copper tubeWRAS Approved Product

Optional FeaturesLeverExtension stemFig 103 hose outlet blowdown valve

Fig 1807C

Dezincification Resistant Strainer Ball Valve PN16

AB

C

D

E


Specification


Handle Aluminium


Stem Seal EPDM

Gland Seals Virgin PTFE

Ball DZR Copper Alloy 12164 CW602N

Hard chrome plated



Screen Stainless Steel AISI 304

Cap Gasket Asbestos Free

Cap DZR Copper Alloy 12165 CW602N


Compression Nut Brass 12165 CW617N B124 C37700

Dimensions

Nominal Size in 15 22 28

A mm 137 159 175

B mm 45 50 53

C mm 48 60 59

D mm 38 46 50

E mm 47 56 56

Drain Plug BSP 1/4 1/4 1/4Weight kg 0.6 0.9 1.3


hattersley product catalogue | · pdf filecertified by british gas. 04.06 fig. 100 ball valves...

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