harting customised solutions · identify and document the necessary project steps based on your...

Applications and solutions

HARTING Customised Solutions

HARTING Customised Solutions GmbH & Co.KG

HCS complexity levels 5Set packaging 6Potting 8Modified connectors 9Modified hoods and housings 10Fibre optic assemblies 12Overmoulding 14Data cables 16Sensor actuator boxes 18M23 servo motor and feedback cables 19Jumper cables 20Fibre optic accessories 22Potting in developed box 23Injection moulding 24Die-casting 26Power connection 28Screw adaptor 29Slipring coupling 30SIEMENS solution partner 31Multiphase test connector 32PCB connectivity 33Security 34Machine manufacturing 35LED lights for railway 36Fibre optic networking solutions 38Wiring of hybrid busses 39

Growing and complex markets demand more specific components. With HARTING Customised Solutions we respond to this growing demand with individualised solutions that bring you forward. Based on this collected expertise we realise individual solutions, that also convince economically. Whether cable assembly or complex integrated systems: for each project we have one target - to offer a solution with real value.

Working together with you, we analyse your problem and develop the best possible solution. We identify and document the necessary project steps based on your requirements. Working together with you and our production specialists we plan the actual implementation. Based on decades of manufacturing expertise, we are able to implement solutions complying with the highest quality standards.

Table of content

54 HARTING Customised Solutions GmbH & Co.KG 5

Set Packaging Custom kitting service for multiple parts, including assembly instructions

Modified SolutionModification of standard HARTING

components

Cable AssemblyWide range of standardised and

customised cable assemblies

Cable HarnessDesign and manufacture sets of cable

assemblies for OEM applications

Designed Solution Design, development and production of

tailor-made component solutions

Total SolutionDevelopment and manufacturing of

sub-systems and box builds

Integrated ProjectDesign, production, installation and

management of complex projects, based on HARTING technologies

HCS complexity levels

76 HARTING Customised Solutions GmbH & Co.KG

Set packaging

Set based on customer combinationsIncluding non-standard componentsOne part number to handle, also customer specific part numberSpecific mounting instructions

Set packaging


Potting

Solid solution for wire fixationAvailable for electric and electronic connectorsPossible for small quantities

Modified connectors

Extensions on cable entriesLarge cable diameters possibleHan-Quintax® and Han-Modular®


Modified hoods and housings

Standard components, modified to customised solutionsAdditional holes for multiple cable entriesPrinted informationSpecial colours Customised brackets for shielding and grounding

Modified hoods and housings


Fibre optic assemblies

Fibre glass and POF handlingPolishing multiple fibres simultaneouslyIntegrated part of hybrid cablesVarious applications

Fibre optic assemblies

Expanded beam cable assembliesPushPull xs SFP cable assembliesPushPull cable assembliesFibre optic and copper hybrid cable assembliesFibre optic cable assemblies


Overmoulding

Solid solution for Han® cable assembliesCompact solution for double cable entry assembliesFixed wire guidancePossible for small quantities

Overmoulding


Data cables

Overmoulded cable assemblies for data applicationsM12 and RJ45 connectorsPushPull cablesModified cable entries

Data cables


Sensor actuator boxes

M8 and M12 connections4, 8, 10 portsCable connections and M23/M16/M12 connectorsSpecial versions on demand

Different power inserts: 6, 8 or 9 poles hybrid, 30 A, 690 V ACDifferent data inserts: 12,17 or 19 polesDifferent encoder connections: D-Sub, RJ45, M12 or M8

M23 servo motor and feedback cables


Jumper cables Jumper cables

Cable sets based on customer requirementsComplying with railway specificationsEndurance testing possibleMechanical constructions and modified connectorsCustomised box for transportation


Fibre optic accessories

Function boxes based on customer requestCustomised protective solutionsCustomised distribution solutions

Potting in developed box

Customised box with integrated connector housingsFixed wires and connectionsSeals connectors internallyFlexible for small seriesIP rated, based on requirements


Injection moulding

Based on customer requirementsInjection moulding MOQ starting at 1.000 pcs., depending on the complexityChoice of technology depending on requested quantitiesPrototyping possible

Injection moulding


Die-casting

Based on customer requirementsDie-casting parts MOQ 200 pcsChoice of technology depending on requested quantitiesPrototyping possible

Die-casting


Power connection

Enlargement for standard hoodEntry for power cableOffers space inside connector hood for connection of single wires

Screw adaptor

Han-Compact® screw-in adapter M25Assembly of Han-Compact® in M25 cable gland Suitable for Han® Q 4/2, Han® Q 8/0 and Han® Q 17 inserts


Slipring coupling

For wind turbine applicationIntegration of 2 modular connectorsCustomer specific hood and housing

SIEMENS solution partner

Power cablesPower distribution boxesRange of daisy chaining boxesShielded motor cables 7/8” cables for 24 volt M12 cables


Multiphase test connector

For 10 B motor connectorStar or delta connectionPhase connectionRotating fields

PCB connectivity

Power and signal on PCBBoxes with integrated PCB’s


Interconnection box for surveillance camerasConnections for power and networkMountable in various waysFast connections based on PushPull connectivity

Security Machine manufacturing

Development and manufacture of sub-systemsFully functional and tested application boxesJunction boxes


LED lights for railway

Application for harsh environmentsCompact and robust LED lightsComplete system including cables, distribution box and switchSuitable for rolling stocks

LED lights for railway


Fibre optic networking solutions Wiring of hybrid busses

Power cable assembliesBox building and testingIntegration of components of various suppliersInstallation on the busses

Optical connection into a rotating propellor Bi-directional communication over single fibre

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HARTING Technology [email protected]

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