hardinge gs ms series

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www.hardinge.com TURNING HARDINGE GS MS Series Performance Turning Centers Sub-Spindle / Live Tooling

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The Hardinge GS MS series of horizontalturning centers provide an exceptionalcombination of features for accuracy,flexibility and durability in a compactdesign. These machines are available inthree configurations including LiveTooling & Sub-Spindle (MS), Live Tooling &Servo Tailstock (MT) and Sub Spindle (S).GS 42 / GS 51 models feature Hardinge’sunique collet-ready main spindle toincreases part accuracy and surface finishquality.

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www.hardinge.comTURNINGHARDINGE GS MS SeriesPerformance Turning CentersSub-Spindle / Live Tooling2The Hardinge GS MS series of horizontal turning centers provide an exceptional combination of features for accuracy,fexibility and durability in a compact design. These machines are available in three confgurations including Live Tooling & Sub-Spindle (MS), Live Tooling & Servo Tailstock (MT) and Sub Spindle (S).GS 42 / GS 51 models feature Hardinges unique collet-ready main spindle to increases part accuracy and surface fnish quality.Chuck-style lathes are also available in the GS 150 / GS 200 models.These machines feature a robust one-piece cast iron base, heavy-duty linear roller guideways and ballscrews.Equipped with Fanucs Oi-TD control these machines are ideal for job shops or OEMs looking to increase productivity and performance with an affordable solution.The Hardinge GS MS turning centers provide you the level of quality you would expect with any Hardinge product.Exceptional combination of performance and price- A2-5, 16C main spindle - A2-5, 16C sub spindle collet adapter- 24.7HP (18.5kW) main - 6,000 RPM max speed - main- 93 ft-lbs torque- mainGS 42 - MS, MT, S- A2-6, 20C main spindle - A2-5, 16C sub collet adapter- 24.7HP (18.5kW) main- 5,000 RPM max speed - main- 93 ft-lbs torque- mainGS 51 - MS, MT, SGS 150 -MS, MT, S- 6 Chuck, A2-5 main spindle- 6 Chuck, A2-5 sub spindle- 24.7HP (18.5kW) main- 6,000 RPM max speed - main- 93 ft-lbs torque- mainGS 200 - MS, MT, S- 8 Chuck, A2-5 main spindle- 6 Chuck, A2-5 sub spindle- 24.7HP (18.5kW) main - 5,000 RPM max speed - main- 93 ft-lbs torque- mainCompact and Large FrameCollet-Ready Spindle3-Jaw Chuck Spindle3- Collet seats directly in the Hardinge spindle- Minimum overhang from the spindle bearings assures that spindle accuracy is transferred directly to the workpiece- Maximum rigidity and gripping power is transferredto the part- Minimum weight on spindle- Maximum utilization of RPM- Optimum T.I.R.- Gripping force directly over the workpiece- Superior tolerances and fnishes- Capable of using maximum machine stroke capacity- Quick changeover collet draw tube is easily and accurately adjusted from the back of the spindle- Longer tool life- Ability to use a wide variety of workholding devices: Sure-Grip 3-jaw chucks, collets, FlexC quick-change collets, step chucks, Sure-Grip expanding collets, Dead-Length systems, fxture plates and othersHardinge Spindleshown with Colletminimal overhangfrom spindle bearingsThe Hardinge GS 42 and GS 51 main spindle design is both collet and jaw chuck-ready and does NOT require a spindle adapter. Hardinge Collet-Ready SpindleThe Hardinge GS 150 and GS 200 are chuck-style CNC lathes that do not have collet-ready spindles. Collet chucks can be mounted to adapt for collet use. (sub spindles on all models are not collet ready spindles)large overhang from spindle bearingsSpindle runoutcan occurHardinge Spindle shown with Collet Chuck* Spindle pictured above is not GS 51 or GS 424Servo Tailstock provides operator convenience, faster cycle times, precise positioning, reduced set-up times, and superior part to part accuracies due toconsistent repeatable applied force compared to hydraulic tailstock systems.High class double-nut ball screws provide superior machine accuracy andrepeatability.Strategically ribbed 45-degree slant bed design of one piece construction.High quality linear roller guideways provide greater positioning accuracy, faster traverse rates, less machine wear, longer machine life and overall machining consistency.Robust12-Station static BMT 45 top plate as standard. Optional BMT 45 top plate with live tooling.Machine ConstructionGS 150/42 - 6,000rpmRPMRPMGS 200/51 - 5,000rpm GS MS - 6,000rpm Sub SpindleKey FeaturesFully-programmable #4 MT servo tailstock option eliminates human intervention compared to competitive designs.5Minimal tool interference Bidirectional turret indexing allows shortest path indexing for reduced non-cut time.The non-lift turret indexing ensures contaminant-free operationindexing is by a brushless servomotor with positive hydraulic clamping on a 3-piece curvic coupling.The turret pivot (safety shear) feature helps prevent damage to the machine. Coolant is fed through tool holders via turret ports, allowing coolant to be precisely directed to the machiningoperation. Rigid tapping Synchronization between the main spindle and the Z-axis motion provides precise and fast rigid tapping operations.12-Station BMT-45 Top PlateLarge machining area (workholding not included)GS 42, GS 51GS 150, GS 20032182177135131136135143135185172178130 136 135177Distance to watcover1151771722473671714

420504263MAX. TURNING DIA.6Standard/Optional FeaturesParts catchers The arm-type parts catcher option allow the operator to conveniently retrieve fnished workpieces from outside the machining area during the machining cycle from both the main and sub spindle.Automatic tool touch probeThe retractable probe arm provides quick setup and easy use, enabling automaticinsertion of tool offsets.The four-direction probe makes it possible to touch off both internal and external working tools.The machine can also be programmed toautomatically touch off tools and be used for in-cycle tool wear and breakagedetection. The probe arm swings up to storage position on the headwall.Thermal Stabilization PackageIncludes a spindle chiller, circulation fan and, X & Z-axis scales. This option will improve the overal thermal stabilityand minimize the warm up period. This productivity option makes the machine more thermally stable, requiring lesshuman intervention for offset changes during the warm up period. Servo Driven TailstockThe Hardinge Servo Tailstock provides operator convenience, faster cycle times, precise positioning, reduced set-up times, and superior part to part accuracies due to consistent repeatable applied force compared to hydraulic tailstock systems. The servo driven tailstock is fully programmable thru the part program for rapid to feed, part engagement and retraction positions so there is no need to manually set these positions.This also has fully programmable axis speed control through the part program allowing fast approach/retract speed and provides precise part engagement and applied force.The result is reduced overall operating time when compared to hydraulic tailstock systems by over 20 % while increasing part quality.GS 150/GS 200 Standard Package- 3-Jaw Chuck (main and sub)- Chip Conveyor - Hinge Type- Tri-Color Stack Light- Air-hose and Air-gun- Barfeed Interface- Ridig TappingLive tooling/C-Axis contouringThe 5,000-rpm live tooling option eliminates the need for manysecondary milling machine operations,reducing additional part handling andsetup cost.All stations of the top plate are live-tool ready with only one station actively driven at one time. Separateservomotors are used for turret index-ing and live tool operations.A disc-type hydraulic spindle brake provides positive locking during static machining operations.C-axis provides positioning in increments of .001 degree. Three-dimensional contouring, complex round and prismatic machining, square shoulder and lettering are accomplished by synchronizing the spindle with the X and Z axes. Rigid tapping can be done with both cross-and end-working functions.20-Bar (280-psi) thru-tool coolantThis high capacity coolant option provides direct fow of cooant to the active tool cutting operation, providing enhanced chip management, higher permissible feeds and speeds, cooler machining conditions for longer tool life and optimum surface fnishes.Part probeThe part probe with macros allows in-process workpiece size verifcationsand automatic CNC adjustment of workoffsets. The probe is capable of performing rapid frst-off inspection, in-process reporting and allows lights out machining.GS 42/GS 51 Standard Package- Hardinge Collet Ready Spindle- 16C Sub Spindle Collet Adapter- Chip Conveyor - Hinge Type- Parts Catcher - Arm Type with Conveyor- Sub-Spindle Part Ejector- Tri-Color Stack Light- Air-hose and Air-gun- Barfeed Interface- Rigid Tapping Collet-Ready Spindle3-Jaw Chuck Spindle7GS SpecifcationsSwing DiameterMaximum Swing Over Way Covers 18" (457mm) Work CapacitiesMaximum Bar CapacityGS 42/15015/8" (42mm) GS 51/200 2" (51mm) Maximum Machining Diameter (BMT45) 10.35" (263mm)Maximum Machining Length 16" (406mm) Main SpindleMaximum Speed GS 42/1506,000 RPMGS 51/2005,000 RPMMaximum Power Rating (Dual Wound Motor) 24.7-hp (18.5kW) Torque at Spindle (15min) 93 ft-lb (126 Nm)Spindle Nose GS 42/150 16C/A2-5GS 51/200 20C/A2-6Spindle Center Height 39.40" (1000mm) Spindle Reach 11" (279mm)Travels and Feed RatesMaximum X-Axis Travel Live Tooling BMTMaximum X-Axis Travel Static BMT5.74" (146mm) 5.66" (144mm)15.98" (406mm)1,695 lb (7,540N)1,181-ipm (30m/min)1,181-ipm (30m/min)Maximum Z-Axis Travel Maximum Z-Axis Thrust- Fanuc (1 min.)X-Axis Rapid Traverse Rates Z-Axis Rapid Traverse Rates Sub SpindleMaximum Speed 6,000 RPM10-hp (7.5kW) 59 ft-lb (80 Nm)A2-5Maximum Power Rating Torque at Spindle (15min)Spindle NoseBMT45 Turret Tooling Top PlateBMT45 bidirectional 12-station .750" (20mm) 1.250" (32mm) .25 / 1 Second Square ShankRound Shank ToolingRotation / Index TimeLive ToolingMaximum Speed 5,000 RPM33.2 ft-lb (45 Nm) Maximum Torque Rating Servo Tailstock, #4 Morse taperMorse Taper (no quill needed) MT # 4 15.98" (406mm)1131 lbs (5027N)1181 ipm (30m/min)18.32" (465.5mm)14.1" (359mm)Sub Base TravelThrust MaximumRapid Feed Rate MaximumMaximum Part Length with ColletMaximum Part Length with ChuckCoolant FacilitiesCoolant Capacity 33 gallon (125 liter)40 psi (2.8 bar)1.1 HP 6.8 Gal (26L)Maximum PressurePump SizePump Rating per min.Accuracy Specifcations (ISO 230-2)Overall Axis Repeatability (X, Z) .0002" / .005mmAccuracy SpecifcationsVolts/Full Load Amps 75A3 Phase / 60HzPhase/HertzMiscellaneousProgrammable Resolution 0.0001" (0.001mm)Machine LubricationGrease Machine Communication RS-232-C/PCMCIA/USBMachine Length (w/chip conveyor) 134.92" (3,427mm) Machine Depth 62.25" (1,581mm) Machine Height 69.1" (1,755mm) Approx. Machine Weight8,465 lb (3,840 kg) Approx. Shipping Weight8,884 lb (4,030 kg) GS 150/GS 200 Standard Package- 3-Jaw Chuck (main and sub)- Chip Conveyor - Hinge Type- Tri-Color Stack Light- Air-hose and Air-gun- Barfeed Interface- Ridig TappingGS SpecifcationsGeneral213mm (8.4")Color LCD Display Two Interpolating AxesProgrammable Resolution 0.001mm (0.0001") Tool Offset Capability 0.001mm (0.0001")Tool Geometry and Tool Wear Offsets (64 pair each) Inch/Metric Data Selection by G-Code1280 Meters (512 KB) Part Program Storage Flash Card Slot Capability (up to 128 MB) Data Input/OutputMDI (Manual Data Input) OperationReader/Punch Interface Connection(RS-232 Software/Hardware)DNC (Remote Buffer) Embedded Ethernet Single USB PortProgramming FunctionsAbsolute/Incremental ProgrammingAdditional Tool Offsets (64 pair total) Additional Custom Macro Variables Background EditingBlueprint Programming Canned Cycles (Drilling)Chamfer/Corner Rounding Constant Surface Speed ProgrammingContinual Thread Cutting Coordinate System Setting (G50)Custom Macro B Diameter/Radius ProgrammingExtended Part Program Edit (Copy/Replace) Graphic Display Hardinge Safe Start FormatInput of Offset Value by Programming (G10)Interpolation (Linear and Circular)Manual Guide (G-Code Assist) Multiple Repetitive Canned Cycles I (Turning) Multiple Repetitive Canned Cycles II (Pockets) Nano IntoplationRegistered Part Programs (200 total) Rigid Tapping Single Block OperationSpare M-Codes (3) Thread, Synchronous CuttingTool Life Management Tool Nose Radius CompensationVariable Lead Thread Cutting OperationBlock Delete Clamp/Unclamp Indicator Light Switch Coolant ControlDry Run Dwell TimeEmergency Stop FeedholdFeedrate Override (0 to 150%)Incremental JogJog Feed Override (0 to 1260 mm/min)Machine LockManual Pulse Generator (MPG Handwheel)On-Screen Spindle & Axis Load MetersOption StopRapid Traverse Override (Low-25-50-100%)Single Block Spindle Speed and T-Code Displays on All Screens Spindle Speed Override (50 to 120%) Fanuc Oi-TD All specifcations subject to change without notice.All marks indicated by and are trademarks of their respective owners.Brochure #1379C Litho in USA Hardinge Inc. 2009 5MOctober 2013North AmericaHardinge Inc. One Hardinge Drive Elmira, NY 14902-1507 USA General Information: 607-734-2281 Sales Fax: 607.734.8819Workholding Fax: 607.734.3886Service: 800.424.2440 web site: www.hardinge.comIn Canada: Canadian HardingeMachine Tools Ltd. Phone: 800.468.5946Fax: 607.734.8819 China Hardinge Machine(Shanghai) Co. Ltd.Hardinge China LimitedNo.1388 East Kang Qiao RoadPudong , Shanghai 201319Tel : 0086 21 38108686Fax:0086 21 38108681Germany Hardinge GmbHSaalestrasse 2047800 KrefeldGermanyPhone: (49) 2151 496490Fax: (49) 2151 4964999Taiwan Hardinge Machine Tools B.V.4 Tzu Chiang 3rd RoadNan Tou City540 Taiwan, R.O.C.Phone: 886 49 2260536Fax: 886 49 2252203e-mail: [email protected] Switzerland L. Kellenberger & Co. AGHeiligkreuzstrasse 28PostfachCh-9008 St. GallenSwitzerlandPhone: +41 (0) 71 242 91 11Fax: +41 (0) 71 242 92 22e-mail: [email protected] web site: www.kellenberger.netL. Kellenberger & Co. AGLngfeldweg 107CH-2500 Biel-Bienne 8SwitzerlandPhone: +41 (0)32 344 11 52Fax: +41 (0)32 341 13 93e-mail: [email protected] web site: www.kellenberger.netUnited KingdomJones & Shipman Hardinge Ltd.Murrayfeld RoadLeicester, LE3 1UW, UKTel: +44 (0) 116 2013000Fax: +44 (0) 116 2013002www.hardinge.co.ukOver the years, The Hardinge Group steadily diversifed both its product offerings and operations.Today, the company has grown into a globally diversifed player with manufacturing operations in North America, Europe and Asia. In addition to designing and building turning centers and collets, Hardinge is a world leader in grinding solutions with the addition of theKellenberger,Jones & Shipman, Hauser , Tschudin and Usach brands to the Hardinge family.The company also manufactures Bridgeport machining centers and other industrial products for a wide range of material cutting, turnkey automation and workholding needs.Expect more from your Hardinge products. Choose Hardinge precisionand reliability for increased productivity and value!Call us today, weve got your answer.Competence and worldwide partnership