hallenger index alve - challenger butterfly valves and ... · om1 wiring diagram on-off 110/1/60...
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DESCRIPTION BULLETIN NO.
Cover Page - Electric Actuators & Accessories OME-100
Standard & Optional Features OME-101
OM Actuator Standard Features OME-102
OM Actuator Optional Features OME-103
Valve / Actuator Selection Chart OME-104
OM1 Actuator Specifications OME-105R1
OM2 & OM3 Actuator Specifications OME-106R1
OM4, OM5 & OM6 Actuator Specifications OME-107R1
OM7 & OM8 Actuator Specifications OME-108R1
OM9, OM10, OM11, & OM12 Actuator Specifications OME-109R1
OM2-OM6 Actuator with Integral Local Control OME-110
OM1 Wiring Diagram On-Off 110/1/60 OME-111
OM2-OM12 Wiring Diagram On-Off 110/1/60 OME-112
OM1 Wiring Diagram Modulating 110/1/60 OME-113
OM2-OM12 Wiring Diagram Modulating 110/1/60 OME-114
Travel Cam & Limit Switch Adjustment OM1 OME-115
Travel Cam & Limit Switch Adjustment OM2-OM12 OME-116
Mechanical Stop Adjustment OME-117
Modulating Control Board OM1 Diagram OME-118R2
Modulating Control Board OM2-OM13 Diagram OME-119R2
Modulating Control Board- Adjustment OME-120R1
Modulating Control Board- Adjustment Continued OME-121R1
Modulating Control Board- Adjustment Continued OME-122R1
Modulating Control Board- Adjustment Continued OME-123R1
Troubleshooting OME-124
Troubleshooting OME-125
Wiring Diagram-Quarter Turn Actuator OM1 - OM13 110V 220V AC 1-Phase OME-126
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SECTION 5INDEX
3” SERIES 10 C/W OM1MODULATING ACTUATOR
BULLETIN NO.OME-100
ELECTRIC ACTUATORSELECTRIC ACTUATORSELECTRIC ACTUATORSELECTRIC ACTUATORS
& ACCESSORIES& ACCESSORIES& ACCESSORIES& ACCESSORIES
8” SERIES 20 C/W OM-4MODULATING ACTUATOR
8” 3-WAY VALVE ASSEMBLYC/W OM3 MODULATING
ACTUATOR
NON-CLUTCH DESIGN
ELECTRIC ACTUATORS STANDARD FEATURES
• CERTIFICATES Manufactured to ISO 9001 CSA and CE approved
• GEAR TRAIN Self-Locking, eliminates the need for a motor brake.
• OUTPUT TORQUE Twelve models available, output torques from 310”lbs to 31,150”lbs
• MANUAL OVERRIDE Non-clutch design, override can be operated without engaging or dis-engaging a clutch. Manual override remains stationary while motor is running
• ENCLOSURE: Nema 4X, Powder coated aluminum housing. IP67: Waterproof and Dust-proof
• POSITION INDICATOR All models have a high visibility indicator on top of the actuator cover.
• MOTOR: 110/1/60 Extended duty cycle induction motor. Built-In thermal protection (135°C) (275°F)
• HEATER All models have a Heater and Thermostat.
• WORKING CONDITIONS: Ambient Temperature: Heater Not Energized (-5°C)(23°F)(+60°C)(140°F) Heater Energized (-40°C)(-40°F)
• SWITCHES: All models have four colour coded switches. Two for travel adjustment, and two for auxiliary switches.
OPTIONAL FEATURES
• MODULATING CONTROL BOARD The input and output signals can be selected by adjusting the DIP switches on the control board. Input Selection - 4-20MA, 1-5V, 2-10V Output Selection - 2-10V, 4-20MA Valve fail position can be selected by adjusting the dip switches on the control board to fail on loss of signal to: (A) FAIL CLOSE (B) FAIL OPEN (C) FAIL IN LAST PLACE
• FEEDBACK POTENTIOMETER: 1K or 5K OHM feedback signal.
• CURRENT POSITION TRANSMITTER: 4-20MA output signal for position indication
• LOCAL CONTROL UNIT: Local/Remote selection switches, OPEN/OFF/CLOSE selection.
• VOLTAGE OPTIONS
• TORQUE SWITCHES: Adjustable cam activated torque switches to provide over-load protection.
Actuators are available in various voltages: 12 and 24VDC 12 and 24VAC 220 AC Single Phase 220, 380 and 440 VAC 3 Phase.
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BULLETIN NO.OME-101
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BULLETIN NO.OME-102
OM ELECTRIC STANDARD FEATURES
A space heater keeps the component parts of theactuator dry and prevents condensation for lowtemperature and humidity.
AUXILIARY
VALVE DISC TYPE WET SERVICE ACTUATOR MODEL NUMBER
SIZE FR=FULL RATED CLOSE OFF 2-WAY 3-WAY
U/C=UNDERCUT PRESSURE P.S.I. ASSEMBLY ASSEMBLY
2” F.R. 225 OM-1 OM-1
2.5” F.R. 225 OM-1 OM-1
3” F.R. 225 OM-2 OM-2
3” U/C 100 OM-1 OM-1
4” F.R. 225 OM-2 OM-2
4” U/C 100 OM-1 OM-2
4” U/C 50 OM-1 OM-1
5” F.R. 225 OM-3 OM-3
5” U/C 100 OM-2 OM-2
5” U/C 50 OM-1 OM-2
6” F.R. 225 OM-3 OM-3
6” U/C 100 OM-2 OM-3
6” U/C 50 OM-2 OM-2
8” F.R. 225 OM-4 OM-4
8” U/C 100 OM-3 OM-3
8” U/C 50 OM-2 OM-3
10” F.R. 225 OM-6 OM-6
10” U/C 100 OM-4 OM-4
10” U/C 50 OM-3 OM-4
12” F.R. 225 OM-7 OM-7
12” U/C 100 OM-4 OM-4
12” U/C 50 OM-4 OM-4
14” F.R. 150 OM-7 OM-7
14” F.R. 100 OM-6 OM-6
14” F.R. 50 OM-5 OM-6
16” F.R. 150 OM-7 OM-8
16” F.R. 100 OM-7 OM-7
16” F.R. 50 OM-6 OM-7
18” F.R. 150 OM-8 OM-8
18” F.R. 100 OM-7 OM-7
20” F.R. 150 OM-9 OM-10
20” F.R. 100 OM-9 OM-9
20” F.R. 50 OM-8 OM-8
24” F.R. 150 OM-11 OM-12
24” F.R. 100 OM-10 OM-11
24” F.R. 50 OM-9 OM-10
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BULLETIN NO.OME-104
VALVE/ACTUATOR SELECTION CHARTOM ELECTRIC ACTUATOR/CHALLENGER BUTTERFLY VALVE
Note: Allow 5.00” for Cover Removal.
Dimensions: Mounting Flange ISO 5211 F03/F05
A B C D E F G H I J K L M N S
4.25” .315” 45° 6.10” .590” 1.41” M5 4 M6 4 1.97” 5.51” .748” 1 1/2”NPT
OUTPUT TORQUE: 310 LB-INCH.
CYCLE TIME: 12 SEC / 90° ROTATION
DUTY CYCLE: 30% ON-OFF
75% MODULATING
MOTOR: 110/1/60 (OPTIONAL VOLTAGES AVAILABLE)
THERMAL OVERLOAD: STANDARD
CURRENT 110V: RUN 0.6A
START 0.6A
LOCK 0.7A
ENCLOSURE: NEMA 4X (ALUMINUM POWDER COATED)
HEATER & THERMOSTAT: STANDARD
AUXILIARY SWITCHES: TWO STANDARD
MANUAL OVERRIDE: STANDARD - (NON-CLUTCH DESIGN)
WEIGHT 6 LB
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BULLETIN NO.OME-105R1
OM1 ELECTRIC ACTUATOR
A
D
BN-S
øM
øF
øK
øI*JL
øG*H
E
C
* With modulating card D=7.28”
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BULLETIN NO.OME-106R1
OM2-3 ELECTRIC ACTUATOR
A
B
D
F
EøHG
N-SøI-M
Cø
*With Modulating Card D=11.42
Note: Allow 8.00” for Cover Removal.
Dimensions: Mounting Flange ISO 5211 F07
A B C D E F G H I M N S
7.88” 12.99” 7.88” 10.04” 1.18” 4.92” .866” 2.76” M8 4 2 1/2”NPT
OUTPUT TORQUE: OM2 - 800 LB-INCH
OM3 - 1330 LB-INCH
CYCLE TIME: OM2 - 15 SEC / 90° ROTATION
OM3 - 22 SEC / 90° ROTATION
DUTY CYCLE: 30% ON-OFF
75% MODULATING
MOTOR: 110/1/60 (OPTIONAL VOLTAGES AVAILABLE)
THERMAL OVERLOAD: STANDARD
CURRENT 110V: OM 2 OM 3
RUN 1.0A 1.2A
START 1.8A 1.8A
LOCK 1.6A 1.6A
ENCLOSURE: NEMA 4X (ALUMINUM POWDER COATED)
HEATER & THERMOSTAT: STANDARD
AUXILIARY SWITCHES: TWO STANDARD
MANUAL OVERRIDE: STANDARD - (NON-CLUTCH DESIGN)
WEIGHT 25 LB
A
BøC
F
D
E
øH
øI-M
G
N-S
Note: Allow 9.00” for Cover Removal.
Dimensions: Mounting Flange ISO 5211 F10
A B C D E F G H I M N S
11.81” 14.96” 9.21” 12.40” 1.57” 7.68” 1.37” 4.01” M10 4 2 1/2”NPT
OUTPUT TORQUE: OM4 - 3540 LB-INCH
OM5 - 4425 LB-INCH
OM6 - 5753 LB-INCH
CYCLE TIME: OM4 - 16 SEC / 90° ROTATION
OM5 - 22 SEC / 90° ROTATION
OM6 - 28 SEC / 90° ROTATION
DUTY CYCLE: 30% ON-OFF
75% MODULATING
MOTOR: 110/1/60 (OPTIONAL VOLTAGES AVAILABLE)
THERMAL OVERLOAD: STANDARD
CURRENT 110V: OM4 OM5 OM6
RUN 1.9A 2.0A 2.1A
START 3.8A 3.8A 3.8A
LOCK 3.6A 3.6A 3.6A
ENCLOSURE: NEMA 4X (ALUMINUM POWDER COATED)
HEATER & THERMOSTAT: STANDARD
AUXILIARY SWITCHES: TWO STANDARD
MANUAL OVERRIDE: STANDARD - (NON-CLUTCH DESIGN)
WEIGHT 49 LB
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BULLETIN NO.OME-107R1
OM4-5-6 ELECTRIC ACTUATOR
Note: Allow 11.00” for Cover RemovalDimensions: Mounting Flange ISO 5211 F14
A B C D E F G H I J K L Mø N S
17.72” 13.39” 9.21” 16.54” 2.36” 11.61” 5.51” 45° M16 4 7.09” .394” 1.37” 2 1/2”NPT
OUTPUT TORQUE: OM7 - 8850 LB-INCH
OM8 - 13275 LB-INCH
CYCLE TIME: 46 SEC / 90° ROTATION
DUTY CYCLE: 30% ON-OFF
75% MODULATING
MOTOR: 110/1/60 (OPTIONAL VOLTAGES AVAILABLE)
THERMAL OVERLOAD: STANDARD
CURRENT 110V: OM7 OM8
RUN 3.1A 3.3A
START 8.5A 9.0A
LOCK 9.0A 9.0A
ENCLOSURE: NEMA 4X (ALUMINUM POWDER COATED)
HEATER & THERMOSTAT: STANDARD
AUXILIARY SWITCHES: TWO STANDARD
MANUAL OVERRIDE: STANDARD - (NON-CLUTCH DESIGN)
WEIGHT 80 LB
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BULLETIN NO.OME-108R1
OM7-8 ELECTRIC ACTUATOR
øA
B
N-S
øC
D
øF
E
øM
øI*JøK
H
øG
L
Note: Allow 11.00” for Cover Removal.
Dimensions: Mounting Flange ISO 5211 F16
A B C D E F G H I J K L M P N S
18.50” 13.78” 10.24” 23.23” 3.93” 15.50” 45° .472” M20 4 2.95 ” 6.50” 8.70” 14.17 2 1/2”NPT
OUTPUT TORQUE: OM9 - 17,700 LB-INCH
OM10 - 22,125 LB-INCH
OM11 - 26,550 LB-INCH
OM12 - 30,100 LB-INCH
CYCLE TIME: 58 SEC / 90° ROTATION
DUTY CYCLE: 30% ON-OFF
75% MODULATING
MOTOR: 110/1/60 (OPTIONAL VOLTAGES AVAILABLE)
THERMAL OVERLOAD: STANDARD
CURRENT 110V: OM9 OM10 OM11 OM12
RUN 3.3A 4.0A 4.5A 4.0A
START 5.8A 6.5A 6.5A 8.0A
LOCK 5.9A 5.9A 5.9A 7.5A
ENCLOSURE: NEMA 4X (ALUMINUM POWDER COATED)
HEATER & THERMOSTAT: STANDARD
AUXILIARY SWITCHES: TWO STANDARD
MANUAL OVERRIDE: STANDARD - (NON-CLUTCH DESIGN)
WEIGHT 125 LB
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BULLETIN NO.OME-109R1
OM9-10-11-12 ELECTRIC ACTUATORA
B P
N-S
øC
øFD
E
øI*J
øM
øL
øK
H
G
OM2-OM3 ( ALLOW 8.00” FOR COVER REMOVAL)
A B C D E F G H I M N S
15.94” 8.07” 10.83” 13.78” 1.18” 4.92” .866” 2.76” 4 M8 2 1/2” NPT
OM4-OM6 ( ALLOW 9.00” FOR COVER REMOVAL)
A B C D E F G H I M N S
17.91” 12.00” 12.20” 16.14” 1.57” 7.68” 1.37” 4.01” 4 M10 2 1/2” NPT
NOTE: SEE BULLETIN OME-106 & OME-107 FOR ACTUATOR SPECIFICATIONS
B
A
C
D
F
E
øH
N-S
øI-M
G
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BULLETIN NO.OME-110
OM2-6 ELECTRIC ACTUATOR WITH INTEGRAL LOCAL CONTROL
WIRING DIAGRAMOM-1 & OM-A 110V/220V AC1-PH 30% DUTY CYCLE
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BULLETIN NO.OME-111
NOTE:(1). “N” CONNECTS TO 1.(2). “L” CONNECTS TO 3 FOR “OPEN”.(3). “L” CONNECTS TO 4 FOR “CLOSE”.(4). LS - - LIMIT SWITCH.(5). USING LESS THAN 3A CURRENT FORSWITCHES “A,B,C,E,F”.(6) “L” CONNECTS TO 7 FOR HEATER.(7) ABBREVIATIONS N.F.B.: NO FUSE BREAKER C.S.: CONTROL SWITCH O.L.: OVER LOAD
WIRING DIAGRAMOM2-OM12 ON-OFF 110/1/60 30% DUTY CYCLE
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BULLETIN NO.OME-112
NOTE:(1). “N” CONNECTS TO 1.(2). “L” CONNECTS TO 3 FOR “OPEN”.(3). “L” CONNECTS TO 4 FOR “CLOSE”.(4). LS - - LIMIT SWITCH.(5). USING LESS THAN 3A CURRENT FORSWITCHES “A,B,C,E,F”.(6) “L” CONNECTS TO 7 FOR HEATER.(7) ABBREVIATIONS N.F.B.: NO FUSE BREAKER C.S.: CONTROL SWITCH O.L.: OVER LOAD
(SEE BULLETIN NO. OME-118 FOR CONTROL BOARD ADJUSTM ENT)
WIRING DIAGRAMOM-1 & OM-A MODULATING 110/1/60
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BULLETIN NO.OME-113
(SEE BULLETIN NO OME-119 FOR CONTROL BOARD ADJUSTME NT)
WIRING DIAGRAMOM-2-OM-12 MODULATING 110/1/60
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BULLETIN NO.OME-114
THE TRAVEL CAMS ARE SET TO CONTROL THE OPEN AND CLOSED POSITION OF THE VALVE. THEPOSITION IS SET TO STOP THE TRAVEL OF THE ACTUATOR WHEN THE TRAVEL CAMS ACTIVATETHE LIMIT SWITCH.
STANDARD IS TWO LIMIT SWITCHES, ONE FOR OPEN, ONE FOR CLOSED. THE BOTTOM LIMITSWITCH IS NORMALLY THE OPEN POSITION (FULL CCW). THE TOP LIMIT SWITCH IS NORMALLYTHE CLOSED POSITION (FULL CW).
2-AUXILIARY SWITCHES ARE STANDARD AND ARE SET INDEPENDENT OF THE TWO PRIMARYCONTROL LIMIT SWITCHES.
THE TRAVEL CAMS CAN BE ADJUSTED BY 2.5mm HEX SPANNER.
TRAVEL CAM AND LIMIT SWITCH ADJUSTMENT OM1
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BULLETIN NO.OME-115
Counter-clockwise decrease openingdegree.
THE TRAVEL CAMS ARE SET TO CONTROL THE OPEN AND CLOSED POSITION OF THE VALVE. THEPOSITION IS SET TO STOP THE TRAVEL OF THE ACTUATOR WHEN THE TRAVEL CAMS ACTIVATETHE LIMIT SWITCH.
STANDARD IS TWO LIMIT SWITCHES, ONE FOR OPEN, ONE FOR CLOSED. THE BOTTOM LIMITSWITCH IS NORMALLY THE OPEN POSITION (FULL CCW). THE TOP LIMIT SWITCH IS NORMALLYTHE CLOSED POSITION (FULL CW).
2-AUXILIARY SWITCHES ARE STANDARD AND ARE SET INDEPENDENT OF THE TWO PRIMARYCONTROL LIMIT SWITCHES.
THE TRAVEL CAMS CAN BE ADJUSTED BY 2.5mm HEX SPANNER.
TRAVEL CAM AND LIMIT SWITCH ADJUSTMENT OM2-OM12
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BULLETIN NO.OME-116
NOTE: MECHANICAL STOPS HAVE BEEN FACTORY SET AND DO NOT REQUIRE FURTHERADJUSTMENT.
IF ADJUSTMENT IS REQUIRED, IT MUST BE DONE IN THE FOLLOWING ORDER:
1 TURN THE OPEN AND CLOSE STOPS COUNTERCLOCKWISE APPROXIMATELY ONE FULL TURN.
2 MANUALLY CLOSE THE ACTUATOR TO THE DESIRED POSITION AND SET THE CLOSE TRAVELCAM (REFER TO BULLETIN OME-115 FOR MODEL OM-1 AND BULLETIN OME-116 FOR MODELOM-2 THROUGH 12)
3 TURN THE CLOSE MECHANICAL TRAVEL STOP CLOCKWISE UNTIL IT CONTACTS THE GEARSEGMENT. REVERSE THE TRAVEL STOP ONE FULL TURN AND SET THE JAM NUT.
4 FOLLOW STEPS 2 & 3 FOR SETTING THE OPEN STOP.
CAUTION: THE ELECTRIC TRAVEL STOPS MUST BE SET AHEAD OF THE MECHANICAL STOPS ORDAMAGE TO THE GEARS WILL OCCUR.
MECHANICAL STOP ADJUSTMENT
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BULLETIN NO.OME-117
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BULLETIN NO.OME-118R2
OM 1
The Diagram is based on the actuator in 110 / 220v voltage.
ADJUSTMENT - MODULATING CONTROL BOARD
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BULLETIN NO.OME-119R2
ADJUSTMENT - MODULATING CONTROL BOARDOM 2 13
The are nine LED lights. And their functions
are listed on Bulletin NO. OME-123R1
DIP-SWITCH SETTING (S 1 - S 8)CAUTION: DO NOT ALTER SWITCH POSITIONS WHILE ACTUAT OR IS TURNED ON
8 7 6 5 4 3 2 1
ON OFF OFF OFF ON OFF OFF ON Factory Setting
OFF ON 4-20mA input
OFF OFF 1-5V input
ON OFF 2-10V input
OFF ON OFF 4-20mA output
ON OFF ON 2-10V output
OFF 20 mA / 5V / 10V increase signal to open
ON 20 mA / 5V / 10V decrease signal to open
ON OFF Fail close on loss of signal when S6 is off
OFF ON Fail open on loss of signal when S6 is off
ONON
ONON
Fail in last position on loss of signal when S6 is offFail in last position on loss of signal when S6 is oN
Comparison Control Part Control Object
Feedback Sig-
Input Signal:
4-20mA
2-10V DC
1-5V DC
Output Signal:
4-20mA
2-10V DC
Control Volume
Valve 90°
270°
SUPPLIED VOLTAGE: 24 DC / AC, 110V / 220V AC 1 - PHASE
WORKING TEMPERATURE: -5 - + 60°C
WITH HEATER -40°C
ADJUSTMENT - MODULATING CONTROL BOARD
PROCEDURE
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BULLETIN NO.OME-120R1
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BULLETIN NO.OME-121R1
FUNCTION SETTING
S1, 2INPUT SIGNAL SELECT
“4-20mA” SET 1- ON / 2- OFF
“1-5V “ SET 1-OFF / 2-OFF
“2-10V SET 1-OFF / 2-ON
S3, 4, 5 OUTPUT SIGNAL SELECT “4-20mA SET 3-OFF / 4-ON / 5-OFF
“2-10V SET 3-ON / 4-OFF / 5-ON
ADJUSTMENT - MODULATING CONTROL BOARD
WHEN S6 SETS “ ON “
S 6 INPUT SINGNAL SELECT4 mA, 2V, 1V valve fully closed
20mA, 10V, 5V valve fully-closed
SET 6 - ON
S 7, 8 POSITION SELECT
( When feedback signal fails )
“Fail-Closed” set 7-ON / 8-OFF
“Fail-Open set 7-OFF / 8-ON
“Fail in last position” SET 7-ON / 8-ON
WHEN S6 SETS “OFF”
S 6 INPUT SIGNAL SELECT
4 mA, 2V, 1V valve fully closed
20mA, 10V, 5V valve fully-closed
set 6-OFF
S 7, 8 POSITION SELECT( When the feedback signal fails )
“Fail-Closed” set 7-OFF / 8-ON“Fail-Open” set 7-ON / 8-OFF“Fail in last position” set 7-OFF / 8-OFF
NOTE: THE STANDARD FACTORY PRESETTING IS 1,4,8 FOR ON AND 2,3,5,6,7 FOR OFF.
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BULLETIN NO.OME-122R1
ADJUSTMENT - MODULATING CONTROL BOARD
Sensitivity Switch Setting
SW 2
SW 2: 1, 2, 3 - 0 Sensitivity switch:
When to switch to “1” : The highest sensitivity and the 0-90° can be divided up to around 50 times movement.
When switch to “0” : The lowest sensitivity and the 0-90° can be divided up to around 10 times movement.
The sensitivity decreases 7 times movement by sectors from SW 1 to SW 2, SW2 to SW 3,SW 3 to
SW 4 and so on.
SETTINGS FOR OPEN AND CLOSE ( FOR 0M 2 - OM 13 )
The settings are set in factory, though in some cases re-set may be requred when a particular rate of
signal is requested
OPEN SETTING
a) Keep pressing “SET” for 2 seconds, until LED 9 comes on, it will enter the manual mode.
b) Keep pressing “UP” and let the actuator run to fully-open position, LED 2 comes on, then apply
input signal ( 5V or 10V or 20mA)
c) Press “MODE” once. The “OPEN” setting is complete.
CLOSE SETTING
a) Keep pressing “DOWN” let the actuator run to fully-closed position, LED 1 comes on, then apply
input signal ( 1V or 2V or 4mA).
b) Press “MODE” once. The CLOSE” setting is complete.
After completing the above settings, press “SET” once.
0
9
8
76
5
3
4
2
1
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BULLETIN NO.OME-123R1
ADJUSTMENT - MODULATING CONTROL BOARD
LAMP SIGNAL ( FOR OM 2 - OM 13 )
LED1: When actuator is fully-closed, LED1 comes ON.LED2: When actuator is fully-open, LED2 comes ON.
LED3: When you open the power of the actuator, LED3 comes ON.LED4: When the wrong power supply is applied to the actuator, LED4 comes ON.LED5: When the wrong signal type is applied to the actuator, LED5 comes ON.LED6: When the motor thermostat opens (over-heating), LED6 comes ON.LED7: When the output signal is short-circuited, LED7 comes ON.LED8: When the motor current is excessive, LED8 comes ON.LED9: When the actuator is operated manually, LED9 comes ON
If the LED is flashing after the operating check is complete, refer to the following.
Lamp Possibilities Solution
NO LAMP a) No power supply
b) The voltage is over 260V and caused the
board to burn out.
c) Wrong connection for the # 8, #9 of the
VR.
a) Check the power supply.
b) Check the voltage.
c) Check the wiring.
LED 5 a) Setting in 2-10V input signal but supply 4-
20mA. ( LED 5 —- ON )
b) Setting in 2-10V input signal and the sig-
nal is over 13.5V ( LED 5 —-ON )** Setting in 4-20mA but supply 2-10V signal. Theactuator will operate by 2-7V. But if the signal over7.2V the LED 5 will turn on.
Confirm the input signal.
LED 6 Motor thermostat turned off. Too high frequency for rated duty cycle.
LED 7 Output signal short circuit a) Confirm the wiring of output signal # 11(-)-#12 (+).
b) Whether # 11 & # 12 output signal short circuit
LED 2, LED 7 Incorrect wiring for 2-10V output signal. Confirm the wiring of output signal # 6 (-) - # 7 (+).
LED 8 Motor current is excessive. Too high frequency for rated duty cycle.
LED 9 Manual mode- Setting position for open &
close.
After completing the settings, press “SET” once.
MODULATING BOARD TROUBLESHOOTING
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BULLETIN NO.OME-124
TROUBLESHOOTING
ON-OFF CONTROLLER
MOTOR DOES NOT OPERATE ANDOVERHEATS
POSSIBLILITIES SOLUTION
Supply power for # 3 - # 4 simultaneously
( Parallel Connection)
Check the wiring
The capacitor failed. (Check to see if the surface of the
capacitor is deformed)
Replace with new part
Valve’s seat is depressed ( valve has been set at
fully closed position for a long period)
Use hand - wheel for test or replace valve seat
Check if any foreign objects in flow stream Check for obstructions
Broken motor stem or bearing Replace with new parts
THE ACTUATOR IS OPERATINGBUT MOTOR IS HOT
POSSIBLILITIES SOLUTION
Starting the actuator too frequently. ( too high frequency
for rated duty cycle)
Change system bandwidth or replace to a higher duty
cycle actuator.
Overload This situation often happens after operating for a long
time. It is suggested to replace the valve.
Under or over requested voltage. Check the supply circuit.
The gear jams the mechanical stops in fully-open or
closed position.
Reset the mechanical stops and limit switches
OPERATING TWO OR MORE ACTUATORSSIMULTANEOUSLY. THE ACTUATOR WORKS
ABNORMALLY SOMETIMES AND THE MOTOR ISHOT
POSSIBLILITIES SOLUTION
Parallel connection Check circuits, install relay for separation.
Refer to wiring diagram onBulletin No. OME-126
THE VALVE CAN’T FULLY OPEN OR CLOSEDURING TEST BY EITHER POWER SUPPLY OR
HAND-WHEEL
POSSIBLILITIES SOLUTION
Check for flange misalignment. Check with the installer to resolve the problem.
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BULLETIN NO.OME-125
TROUBLESHOOTING
ON-OFF CONTROLLER
THE CAPACITOR HAS FAILED
POSSIBLILITIES SOLUTION
a) Overload (exceeds the rated torque of the actuator Replace with new part.
b) Cycling over the rated duty cycle. Check motor duty rating
THE LED IS FLASHING AFTER OPERATINGCHECK IS COMPLETE
POSSIBLILITIES SOLUTION
Refer to Bulletin No. OME-123R1
THE LAMP ON THE MODULATING BOARDIS ON BUT THE ACTUATOR DOESN’T WORK
( OR IT CAN ONLY TURN TO FULLY OPEN/CLOSEPOSITION
POSSIBLILITIES SOLUTION
The signal is connected opposed: ( equal to signal
failure)
Confirm if the input signal and the wiring are correct.
CAN’T OPERATE BY MODULATINGCONTROLLER
POSSIBLILITIES SOLUTION
a) Fault VR
b) The sector gear of the VR is loose.
a) Replace a new VR.
b) Switching the dip switches #7 to OFF, # 8 to ON and
remove the input signal. The actuator will operate to
fully close then set the sector gear again. Put all the
parts back after all adjustment and setting
MODULATING CONTROLLER
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BULLETIN NO.OME-126
WIRING DIAGRAM- QUARTER TURN ACTUATOR
OM 1 - OM 13 110 V 220 V AC 1- PHASE
Same Switch Coupling Wiring
NOTE:
1) The wiring is based on the 3 sets of motor for one switch - 2 sets is open
and 1 set is closed. ( if more sets, the rest can be done by the same logic)
2) When a set of control wire or switch needs to control two or more actuators
at the same time, please refer to the wiring diagram.
3) Add 1 pc. contactor for separation to prevent interference from condenser
coupling.
4) C1=3a3b contactor.