halfen cast-in channels · 3 halfen cast-in channels - curved solution h l l r a r i © 2012 halfen...

CONCRETE

HALFEN CAST-IN CHANNELS HTA-CS 11-US

2

cold-rolled

© 2012 HALFEN · HTA-CS 11-US · www.halfenusa.com

Cast-in Channels – Curved Solution

Besides excellent adjustability HALFEN Cast-in channels offer

enormous time saving in installation. The result: fast construction and therefore cost-eff ective.

Fast and economical

• User friendly installation; no noise; no dust; no

vibrations.

• Adjustable anchorage

• Bolting instead of welding

• Maximum efficiency when mountings in rows

• Installation with basic tools – cost savings

• Reduced construction time by pre-planning

• Wide range for different requirements

Safe and reliable

• No damage to reinforcement

• Approved for use in building components

with fire protection requirements

• Suitable for application in concrete

compressive and concrete tension zones

• High corrosion resistant steels available

• Dynamic load capability

• Building authority approved

Cast-in channels HTA-CS

The advantages at a glance

hot-rolled

suitable for dynamic loads

hot-rolled

suitable for dynamic loads

toothed

Cast-in channels HTA-CS

Cast-in channels HZA-CS

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HALFEN CAST- IN CHANNELS - CURVED SOLUTION

h

L

L

Ra

Ri


General Information

Ri = Radius inner profile slotRa = Radius outer profile slotL = Profile length after bending

Special cut lengthsHTA-CS: There is a surcharge is to cover extra production-cost for special cut-to-order lengths. For large quantities requiring special channel profiles the cut length surcharge is reduced. Prices are on request.

Curved cast-in channels are applied in various areas. Curved cast-in channels are always custom planned and pro-duced on an object-specific basis. Whether for tunnelling, utility

pipes, sewage disposal plants or other curved constructions, HALFEN Cast-in channels HTA-CS and HZA-CS are always a safe and reliable solution for all anchoring solutions.

Minimum bending radius HALFEN Cast-in channels

Application example: curved cast-in channels in utility pipes

Storing HTA-CS 52/34 on site

outer profile slot

inner profile trench

wall thickness

Smallest bending radius - all materials

Profile HTA-CS-72/48 72/49 52/34 54/33 50/30 49/30 40/22 40/25 HZA-CS HZA-CS

29/2038/23

38/17 28/15

41/22

inner profile slot:min. Ri

1.0 m on request 0.5 m on

request 0.5 m 0.5 m 0.5 m 0.5 m on request 0.5 m 0.5 m 0.5 m

outer profil slot:min. Ra

4.0 m on request 4.0 m on

request 4.0 m 8.0 m 2.0 m 4.0 m on request 2.0 m 1.5 m 1.0 m

For profiles 72/48 only minimum bending radius apply for mild steel (specification WB, FV)

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HALFEN CAST- IN CHANNELS - CURVED SOLUTIONS

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HTA-CS, Hot-rolled

HTA -CS 72/48 Cast-in channel, officially approved Z - 21.4 - 34

HTA -CS 52/34-Q

Cast-in channel, with welded anchor Q offically approved Z - 21.4 - 34also for fatigue loads

HTA -CS 52/34 Cast-in channel, offically approvedZ - 21.4 - 34 Note: Supplied with bolt anchor or welded anchor. Delivery subject to confirmation, unless otherwise specified

Application example: HTA-CS 38/17 in HCR quality used in a road tunnel

Item name Number ofanchorsLength [mm]

Specifi cation: FV = hot-dip galvanizedHTA-CS 52/34 - FV - 550 - Kf 3 HTA-CS 52/34 - FV - 1050 - Kf 5 HTA-CS 52/34 - FV - 5400 - Kf 23 Item no. 1001.099-00001


Specifi cation: FV = hot-dip galvanized HTA-CS 52/34-Q- FV - 550 - Kf 3 HTA-CS 52/34-Q- FV - 1050 - Kf 5 HTA-CS 52/34-Q- FV - 5400 - Kf 23 Item no. 1001.149-00001

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 52/34 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 52/34 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 52/34 - A4 - 5400 - Kf -Ank.A4 23 Item no. 1001.099-00002

Specifi cation: A4 = stainless steel W 1.4571/1.4401 (A4) HTA-CS 72/48 - A4 - 550 - Kf 3 HTA-CS 72/48 - A4 - 1050 - Kf 5 HTA-CS 72/48 - A4 - 5400 - Kf 23 Item no. 1001.129-00002


Specifi cation: FV = hot-dip galvanizedHTA-CS 72/48 - FV - 550 - Kf 3 HTA-CS 72/48 - FV - 1050 - Kf 5 HTA-CS 72/48 - FV - 5400 - Kf 23 Item no. 1001.129-00001

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HTA-CS, Hot-rolled



Application example: HTA-CS are used in concrete resevoir dams

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Specifi cation: FV = hot-dip galvanized HTA-CS 40/22 - FV - 550 - Kf 3 HTA-CS 40/22 - FV - 800 - Kf 4 HTA-CS 40/22 - FV - 1050 - Kf 5 HTA-CS 40/22 - FV - 1300 - Kf 6 HTA-CS 40/22 - FV - 1550 - Kf 7 HTA-CS 40/22 - FV - 1800 - Kf 8 HTA-CS 40/22 - FV - 2050 - Kf 9 HTA-CS 40/22 - FV - 2300 - Kf 10 HTA-CS 40/22 - FV - 2550 - Kf 11 HTA-CS 40/22 - FV - 3050 - Kf 13 HTA-CS 40/22 - FV - 5400 - Kf 23Item no. 1001.049-00001


Specifi cation: FV = hot-dip galvanized HTA-CS 50/30 - FV - 550 - Kf 3 HTA-CS 50/30 - FV - 800 - Kf 4 HTA-CS 50/30 - FV - 1050 - Kf 5 HTA-CS 50/30 - FV - 3050 - Kf 13 HTA-CS 50/30 - FV - 5400 - Kf 23Item no. 1001.089-00001

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 40/22 - A4 - 550 - Kf-Ank.A4 3 HTA-CS 40/22 - A4 - 1050 - Kf-Ank.A4 5 HTA-CS 40/22 - A4 - 5400 - Kf-Ank.A4 23 Item no. 1001.049-00002

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 50/30 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 50/30 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 50/30 - A4 - 5400 - Kf -Ank.A4 23 Item no. 1001.089-00002

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HTA-CS, Cold-rolled

HTA -CS 72/49 Cast-in channel, officially approvedZ - 21.4 - 34


HTA -CS 49/30 Cast-in channel,officially approvedZ - 21.4 - 34

Application example: HTA-CS on carriage mobile formwork


Specifi cation: FV = hot-dip galvanized HTA-CS 49/30 - FV - 550 - Kf 3 HTA-CS 49/30 - FV - 1050 - Kf 5 HTA-CS 49/30 - FV - 3050 - Kf 13 HTA-CS 49/30 - FV - 5400 - Kf 23 Item no. 1001.079-00001

Item name Number ofLength [mm] anchors

Specifi cation: FV = hot-dip galvanized HTA-CS 54/33 - FV - 550 - Kf 3 HTA-CS 54/33 - FV - 1050 - Kf 5 HTA-CS 54/33 - FV - 5400 - Kf 23 Item no. 1001.109-00001

Specifi cation: HCR = channel + anchors stainless steel W 1.4547/1.4529HTA-CS 49/30 - HCR- 6070- Kf - Ank.HCR 25 Other lengths on request

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 49/30 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 49/30 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 49/30 - A4 - 3050 - Kf -Ank.A4 13 HTA-CS 49/30 - A4 - 5400 - Kf -Ank.A4 23Item no. 1001.079-00002

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 54/33 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 54/33 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 54/33 - A4 - 5400 - Kf -Ank.A4 23 Other lengths on requestItem no. 1001.109-00002


Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 72/49 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 72/49 - A4 - 1050 - Kf -Ank.A4 5 Item no. 1001.139-00002

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HTA-CS, Cold-rolled

HTA -CS 40/25 Cast-in channel,officially approvedZ - 21.4 - 34

HTA -CS 38/17 Cast-in channel, officially approvedZ - 21.4 - 34

HTA -CS 28/15 Cast-in channel,officially approved Z - 21.4 - 34

Application example: HTA-CS in sewage disposal plant

001_12


Specifi cation: FV = hot-dip galvanized HTA-CS 28/15 - FV - 550 - Kf 3 HTA-CS 28/15 - FV - 1050 - Kf 5 HTA-CS 28/15 - FV - 3050 - Kf 13 HTA-CS 28/15 - FV - 5400 - Kf 23Item no. 1001.019-00001


Specifi cation: FV = hot-dip galvanized HTA-CS 38/17 - FV - 550 - Kf - 3 HTA-CS 38/17 - FV - 1050 - Kf - 5 HTA-CS 38/17 - FV - 3050 - Kf - 13 HTA-CS 38/17 - FV - 5400 - Kf - 23 Item no. 1001.029-00001


Specifi cation: FV = hot-dip galvanized HTA-CS 40/25 - FV - 550 - Kf 3 HTA-CS 40/25 - FV - 1050 - Kf 5 HTA-CS 40/25 - FV - 3050 - Kf 13 HTA-CS 40/25 - FV - 5400 - Kf 23 Item no. 1001.069-00001

Specifi cation: HCR = channel + anchors stainless steel W 1.4547/1.4529 HTA-CS 28/15 - HCR - 5400 - Kf -Ank.HCR 25 Other lengths on request

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 28/15 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 28/15 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 28/15 - A4 - 3050 - Kf -Ank.A4 13 HTA-CS 28/15 - A4 - 5400 - Kf -Ank.A4 23Item no. 1001.019-00002

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 38/17 - A4 - 550 - Kf -Ank.A4 3 HTA-CS 38/17 - A4 - 1050 - Kf -Ank.A4 5 HTA-CS 38/17 - A4 - 3050 - Kf -Ank.A4 13 HTA-CS 38/17 - A4 - 5400 - Kf -Ank.A4 23 Item no. 1001.029-00002

Specifi cation: HCR = channel + anchors stainless steel W 1.4547/1.4529 HTA-CS 38/17 - HCR - 5400- Kf -Ank.HCR 25Other lengths on request

Specifi cation: K-A4-Ank.A4 = shortend anchors distance ≤ 200 mm, channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 38/17 - K - A4 - 550 - Kf -Ank.A4 4 HTA-CS 38/17 - K - A4 - 1050 - Kf -Ank.A4 6 HTA-CS 38/17 - K - A4 - 5400 - Kf -Ank.A4 28 Item no. 1001.039-00002

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HTA-CS 40/25 - A4 - 550 - Kf-Ank.A4 3 HTA-CS 40/25 - A4 - 1050 - Kf-Ank.A4 5 HTA-CS 40/25 - A4 - 5400 - Kf-Ank.A4 23 Item no. 1001.069-00002

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Application example: HTA-CS in curved concrete building elements


HZA -CS 38/23 Cast-in channelofficially approvedZ - 21.4 - 1691

HZA -CS 29/20 Cast-in channelofficially approved Z - 21.4 - 1691

HZA -CS 41/22 Cast-in channel,officially approvedZ - 21.4 - 145

HZA-CS, Toothed


Specifi cation: FV = hot-dip galvanized HZA-CS 41/22 - FV - 550 - Kf 3 HZA-CS 41/22 - FV - 1050 - Kf 5 HZA-CS 41/22 - FV - 5400 - Kf 23 Item no. 1002.039-00001


Specifi cation: FV = hot-dip galvanized HZA-CS 29/20 - FV - 550 - Kf 4 HZA-CS 29/20 - FV - 1050 - Kf 6 HZA-CS 29/20 - FV - 3030 - Kf 16 HZA-CS 29/20 - FV - 5400 - Kf 28Item no. 1002.019-00001


Specifi cation: FV = hot-dip galvanized HZA-CS 38/23 - FV - 550 - Kf 3 HZA-CS 38/23 - FV - 800 - Kf 4 HZA-CS 38/23 - FV - 1050 - Kf 5 HZA-CS 38/23 - FV - 3030 - Kf 13 HZA-CS 38/23- FV - 5400 - Kf 23Item no. 1002.029-00001

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HZA-CS 41/22 - A4 - 550 - Kf-Ank.A4 3 HZA-CS 41/22 - A4 - 1050 - Kf-Ank.A4 5 HZA-CS 41/22 - A4 - 5400 - Kf-Ank.A4 23 Item no. 1002.039-00002

Specifi cation: A4-Ank.A4 = channel + anchors stainless steel W 1.4571/1.4401 (A4) HZA-CS 38/23 - A4 - 550 - Kf -Ank.A4 3 HZA-CS 38/23 - A4 - 800 - Kf -Ank.A4 4 HZA-CS 38/23 - A4 - 1050 - Kf -Ank.A4 5 HZA-CS 38/23 - A4 - 3030 - Kf -Ank.A4 13 HZA-CS 38/23 - A4 - 5400 - Kf -Ank.A4 23 Item no. 1002.029-00002

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Accessories

Order sample:

Material/specification:

Channel: FV = hot-dip galvanizedA4 = stainless steelHCR = stainless steel W1.4547, W1.4529

Flat steel 40 x 5 factory welded earthing bracket on the back of the channel

HALFEN Cast-in channel pair HTA-CS 38/17, l = 1050 mm, a = 200 mm, hot-dip galvanized, including filler.

Channel pairs will require a surcharge. Prices and surcharges are on request.

Spacer:Reinforcing steel BSt 500S or BSt 500NR (stainless steel)∅ 10 – 16 mm

For channel pairs in stainless steel use: Spacer in BSt 500NR.

Special designs on request!

Earthing bracket

Application example: HTA-CS in concrete utility pipe

Earthing bracket

Cast-in channel pairs

Item name Material

Specifi cation: S235

welded earthing bracket fl at steel 40x5W1.0038

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Notes

CONTACT HALFEN WORLDWIDE

HALFEN has a g lobal network of Subs id iary Companies to ass is t you. The main contact in format ion for North Amer ica , Europe and As ia i s prov ided be low. For a fu l l l i s t of of f i ces p lease v is i t www.hal fen.com

HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors.

HALFEN is also represented by distributors in Argentina, Australia, Azerbaijan, Belarus, Brazil, Bulgaria, Chile, Colombia, Croatia/Bosnia-Herzegovina/FYROM/Montenegro, Cyprus, Estonia, Greece, Hong Kong, Hungary, Indonesia, Ireland, Israel, Jordan, Kingdom of Saudi-Arabia, Latvia, Lebanon, Lithuania, Luxembourg, Malaysia, Malta, Mexico, New Zealand, Peru, Philippines, Republic of Kazakhstan, Romania, Russia, Serbia, Singapore, Slovenia, South Korea, Taiwan/ROC, Thailand, Turkey, Ukraine, United Arab Emirates, Uruguay, Vietnam

USA & Mexico HALFEN USA Inc.8521 F.M. 1976Converse, TX 78109

Phone: +1 800.423.9140 E-Mail: [email protected]: www.halfenusa.com

Fax: +1 888.277.1695

Fax: +86 - 10 5907 3218

Canada

China

UCC Industries International (Distributor)Units 12 & 13895 Sandy Beach RoadPickering, Ontario, L1W 3N7

Provinces of British Columbia and Alberta: Please contact HALFEN USA Inc.

HALFEN Construction Accessories Distribution Co.Ltd.Room 601 Tower D, Vantone CentreNo.A6 Chao Yang Men Wai StreetChaoyang District Beijing · P.R. China 100020

Phone: +1 905.831.7724E-Mail: [email protected]: www.ucci.ca

Phone: +86 - 10 5907 3200E-Mail: [email protected]: www.halfen.cn

Fax: +1 905.831.5872

Fax: +91 22.4202.4001

Fax: +49 2173 970-123

India

Germany

CRH India Management Services Pvt. Ltd.73-C, 3 North Avenue, Maker Maxity, Bandra-Kurla Complex, Bandra (East), Mumbai 400 051

HALFEN GmbHLiebigstrasse 14 40764 Langenfeld

Phone: +91 22.4202.4000E-Mail: [email protected]: www.halfen.in

Phone: +49 2173 970-0 E-Mail: [email protected]: www.halfen.de

www.halfen.com

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For further information please contact: www.halfenusa.com

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