guilford county schools lab safety and chemical hygiene training 2014-15

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Guilford County Schools Lab Safety and Chemical Hygiene Training 2014-15

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Guilford County Schools School Appointed Chemical Hygiene Officer (SACHO) Training

Guilford County Schools Lab Safety and Chemical Hygiene Training2014-15

1Purpose Why Are We Here?First & Foremost Safety & Health of:Employees (YOU & your coworkers)Students & VisitorsLegal RequirementsNC State Laws (State OSHA & General Statutes)OSHA Regulations Revised Standard!(establishes worker conditions)OSHA 1910.1200 Hazard Communication Standard (Hazcom) OSHA 1910.1450 OSHA Laboratory StandardMoral & Ethical Requirements (Safe Learning Environments for Students & Teachers)2OSHA 29 CFR 1910.1200 Hazard Communication Standard HazcomRight-to-Know Major ComponentsChemical inventory - complete and current Sharepoint siteSafety Data Sheets (SDS) (formerly MSDS)Labeling program every container (new pictograms)The HazCom program must be in writing (GCS website)Maintenance Dept.Online training modules (SafeSchools Online)Train all affected employees does not satisfy completely satisfy requirements of 29 CFR 1910.1450- site specific needs

3OSHA 29 CFR 1910.1450 Occupational Exposure to Hazardous Chemicals in LaboratoriesIn the school setting - specific to the science laboratory

Requires a chemical hygiene plan maintenance websiteRequires a Chemical Hygiene OfficerSpecifies laboratory safety equipmentSpecifies emergency equipmentMandates a chemical management programRequires posting of signs and labels for chemical hazardsEstablishes Standard Operating ProceduresRequires professional development (specific)4Site Staff Chemical HygieneTraining of ALL science teachers & responsible administrators must be completed and documentation forwarded to Beverly Cea by October 3, 2014.Training must be face to face (to allow for Q & A). This training completes the additional hour required for the 0.5 CEU for today.This is a legal requirement no exceptions no free passes. Ideally, training is completed prior to any labs being performed; this is especially critical for new teachers.Training must be initial and ongoing at a minimum an annual refresher must be given.5Update & Maintenance of Local CHPA local copy of the CHP must be maintained with local site information such as chemical hygiene officer and emergency response information.(Communicate location of sites local copy of CHP and site specific procedures.)6Personnel with Responsibilities in the GCS Chemical Hygiene PlanSuperintendentPrincipalsGuilford County Chemical Hygiene OfficerSite Appointed Chemical Hygiene OfficerScience Teachers

An effective safety program and compliance with federal and state regulations is a SITE & GCS TEAM Effort.Everyone must do their part to fulfill these requirements.

7Chemical Management System

ProcurementInventoryStorageWaste Disposal8Purpose Why Are We Here?, cont. Guilford County Chemical Hygiene PlanGCS Maintenance Health & Safety Website

Plan details responsibilities of GCS employeesSupt., County CHO, Principal, SACHO, Classroom Teacher GEMSinspection forms (eyewash, shower, fume hood)are located here9NEW Globally Harmonized System of Classification and Labeling of Chemicals (GHS)Intent - To provide employees with information to help them make knowledgeable decisions about chemical hazards in their workplaceTimelineDecember 1, 2013: Train employers on the new label elements and SDS format.December 1, 2015: Distributors may ship products labeled by manufacturers under the old system until December 1, 2015.June 1, 2016: Update alternative workplace labeling and hazard communication program as necessary. Provide additional employee training for newly identified physical or health hazards.

10Globally Harmonized System created by the United Nations

Also known as GHS

A system for standardizing chemical classification and labeling for world-wide implementationLabels: Signal words (Danger/Warning) Hazard statements Precautionary statements Pictograms (9) SDS-16 categories Training http://www.osha.gov/Publications/HazComm_QuickCard_SafetyData.html11New SDS (formerly MSDS) format:http://www.osha.gov/Publications/HazComm_QuickCard_SafetyData.htmlHazard classification of chemical hazards Revised labeling provisions that include requirements for: Standardized signal words Pictograms Hazard statements Precautionary statements

12GHS looks at:

Class-nature of hazard Category-degree of severityA chemical can pose a physical hazard or a health hazardPhysical hazards are exhibited by certain chemicals because of their physical properties (e.g. flammability, reactivity, etc.)

These chemicals fall into the following classes:

Flammable liquids or solids

Combustible liquids

Compressed gases

Explosives

Organic peroxide: May react explosively to temperature/pressure changes

Oxidizers: Chemicals that initiate or promote combustion in other materials

Pyrophoric materials: May ignite spontaneously in air temperatures of 130F or below

Unstable materials

Water reactive materials13

Health hazard - Occurs when a chemical produces an acute or chronic health effect on exposed employees14Purchasing & Procurement ProceduresWork from inventory (Do we already have some of it? How much? Where is it?)Small amounts (microchemistry) Ideally - Store no more than one years supplyNever exceed the shelf life of a chemicalCheck with the SACHO for quantities, special hazards, and regulations (Is it banned? Does it require special permission?)Must follow proper purchasing proceduresDO NOT accept donated chemicals!!

15Chemical Inventory, Storage, & AccessOSHA Hazard Communication Standard 29 CFR 1910.1200 Inventory must be complete and currentMinimize quantitiesLabel properlySeparate according to hazard category and compatibilityDate upon receiptStore away from heat and direct sunlight16Chemical Storage RoomDesignate a central place for chemical storageLIMIT ACCESSDesignate a central place for waste storageUse a uniform labeling systemCheck inventory annuallyReduce duplicationClear aisles

17Why Maintain Chemical Inventories?National Research Council (1995), Prudent Practices in the Laboratory: Handling and Disposal of Chemicalshttp://www.nap.edu/books/0309052297/htmlOSHA Lab Standard-29 CRF 1910.1450; Appendix A, Section D.2.bChemical Procurement, Distribution, and StorageStored chemicals should be examined periodically (at least annually) for replacement, deterioration, and container integrity.OSHA Lab Standard 29 CFR 1910. 1450; Appendix A, Section D.2.d; Chemical Procurement, Distribution, and StoragePeriodic inventories should be conducted, with unneeded items being discarded or returned to the storeroom / stockroom.OSHA Hazard Communication Standard 29 CFR 1910.1200Inventory must be complete and current

18Chemical Inventory ChecklistN=ONE per siteComputerizedOne person responsibleProvide list to others Science Teachers, Principals, Firemen1:1 MSDS/SDSProcesses for Inventory (CHP)knownfollowedupdatedand maintained

19Safety Data Sheets (SDSs)SDSs the foundation of chemical safety!The SDS/SDS tells you:What chemicals are contained in a productWhat the hazards areWhat precautions you need to takeWhat to do in the event of a spill or exposure

20Elements of the Material Safety Data Sheet16 Sections Review Handout with Students posted on GEMS:

How to Read an MSDS 16 sections for new SDShttp://www.osha.gov/Publications/HazComm_QuickCard_SafetyData.html

21MSDSs Household ChemicalsOnce Household chemicals are used in a lesson you MUST have an MSDS/SDS for them.Vinegar, Household Ammonia, Bleach and other household chemicals when used at schoolAny substance used in a lesson requires a MSDS/SDSObtain from the company or Internet

22MSDS Resources & ResponsibilitiesReceipt and filing of MSDSs and SDSSite and countyVendor Websites - FlinnWorker RequirementsStudent & Lesson Requirements Student safety contractsNCDPI Classroom Poster Aid23Labeling ProceduresLets Review Chemical HandlingREAD and HEEDLabel and pictograms (https://www.osha.gov/Publications/OSHA3636.pdf) MSDS and SDSSafety rules and regulationsChemical Hygiene PlanEmergency Response PlanWear Appropriate Personal Protective Equipment (PPE)!!!

24Primary Container LabelName of materialsolution concentrationName of components and mixture concentrationsAppropriate warning signagePotential hazardsImmediate first aid measures

25Labeling ChemicalsDate receivedExpiration dateWho received it?Date openedLabel with chemical name type- acid- base- oxidizerDegree of hazard

This information must correspond to SDSs.

26Labeling Secondary ContainersThe label should include:Chemical nameHazard warnings Name of manufacturerName of teacher who made itDate of transfer to vessel

27Labeling & Storage, cont.Keep in original shipping package- acids & bases in special styrofoam cubesRubber buckets and Saf-T-Coat Bottles

28GHS new labeling Chemical manufacturers and importers must provide a label that includes: Harmonized signal word Pictogram Hazard statement for each hazard class and category Precautionary statements must also be provided as well as product identifier and supplier informationhttps://www.osha.gov/dsg/hazcom/ghsguideoct05.pdf29

Signal wordPictogram30GHS classification ratings order of severity differ from NFPA and HMIS:

HMIS/NFPA 0 = Least Hazardous 4 = Most Hazardous

GHS 5 = Least Hazardous 1 = Most Hazardous

31Rules for Handling Chemicals Used in ExperimentsNever return any unused mixture to original reagent containersLabels should include chemical name, dated mixed, who made it, hazard information

32Safety Equipment Inspection & MaintenanceLab Safety Equipment & Hardware:ShowersEyewash FountainsSpill Control KitsFire ExtinguishersFire BlanketsFirst Aid KitsDishwashersRefrigeratorsUV Cabinets

33Protective Apparel and Equipment 29 CFR 1910.132For each laboratory:Protective apparel compatible with substances being handledAn easily accessible drench-type safety shower An eyewash fountainFire extinguisher / alarm system Telephone for emergency use should be available nearbyOther items designated by laboratory supervisor

34Personal Protective Equipment (PPE) - (29 CFR 1910.132)Designates kinds of PPE shall be provided, used, and maintained in a sanitary and reliable condition whenever it is necessary by reason of:Hazard of processesEnvironmentChemical hazardsBiological hazardsRadiological hazardsMechanical irritants

35Modes of ExposureSkin absorptionEyesInhalationIngestionInjection

36Exposure ControlEngineering controlsPPEHygieneExposure LimitsPEL (Permissible Exposure Limit)STEL (Short-Term Exposure Limit)TLV (Threshold Limit Value) PELs and TLVs represent levels that can be tolerated by the average worker for an 8-hr workday and a 40-hr work week without adverse health effects

37Exposure TypesAcute ExposureShort durations of exposure to high concentrations of hazardous materials in the workplace.Chronic ExposureContinuous exposure over a long period of time to low concentrations of hazardous materials in the workplace.(Often effects are not known)

38Types of PPE Eyes goggles, safety glasses Face face shield (teacher)Head Protective helmet (not needed)Extremities gloves & shoes Electrical Protection Rubber glovesProtective Clothing Protective Shields & BarriersRespiratory Devices (134) (not needed in K-12)Sanitation requirement Training requirement

39Eye and Face ProtectionOSHA 29 CFR 1910.132 and 29 CFR 1910.133

NC G.S. 115C 166, 167, 168, 169 (1969, 1981)All students, teachers, visitorsAppropriate eye protective devicesFurnished for all students, teachers, visitorsSold at cost or moderate rental fee for teachers, studentsProvided for students unable to buy or rent VocationalTechnicalIndustrial ArtsChemical, physical, biological laboratory course of instructionPrescription

40Types of EyewearChemical Splash Goggles - for any fluidSafety Glasses - ImpactUV Goggles Impact or splashImpact Goggles - ImpactVisorgogs - Impact

41ANSI Z87.1- Safety Glasses

42ANSI Z87.1 Safety Glasses

43ANSI Z87.1 - Visorgogs

44ANSI Z87.1 Safety Goggles

45ANSI Z87.1 Chemical Splash Goggles

46Lab Safety Features

47EyewashANSI Z358.1-1990 Location, Location, Location10 SECONDS RULEFlush weeklyFilters clean65-95 F3 gal potable H2O / min15 minutes supply of waterNo portable eyewashes do not deliver 15 min water supply & also danger of causing eye infection

48EyewashesPermanently installed basinHands free10-second rule (alkali)1 minute flushing before damage (acid)Acid sets up a protein barrier15 minutes water supply requiredTested Weekly Record and Document!!

49Safety ShowersShowers Z358.1 1998Shut off values (ON)Annual verificationMonthly Inspections Record and Document!!

50Eye & Face Protection and Sanitary ConditionsOSHA 29 CFR 1910.132 and 29 CFR 1910.133

SterilizationUV Cabinet (12-15 minutes)70% isopropyl alcoholSwabsWipesElastic straps on goggles allow eggs of head lice to embedUse rubber straps

51Hand ProtectionOSHA Regulation (29 CFR 1910.132, & 29 CFR 1910.138)LacerationsAbsorption-harmful substancesSevere cutsAbrasionsPuncturesChemical, heat or electrical burns

52Hand ProtectionGlovesLatex VinylNeoprene (Nitrile)RubberInsulated

Metal meshLeatherCottonHand padsHot hands

53Foot Protection 29 CFR 1910.136Falling / rolling objectsPiercing the soleElectrical HazardCorrosivesSlippery / wet floor surfacesHeat / coldStubbing / banging toes

54Types of Footwear (Inappropriate?)Flip flopsHeelsClothOpen toedSandals ENFORCE this in your classrooms

55PPE Modeling is Important!Teacher and all staff model appropriate safety behavior!Wear appropriate PPE!56RefrigeratorsExplosion proof Laboratory TypeLABEL ON DOOR!!! DO NOT Mix These!FoodChemicalsBiological specimens NO!!

57Dishwashers

Explosion-proof if required; verify use requirements58MicrowavesWarning Signs on door of room that houses microwave

59Spill Control Kits Location & AccessibilitySandVermiculiteKitty LitterPine Pellets biodegradable, no dust

60Chemical Waste Accumulation & Disposal ProceduresUse SDS and/or Flinn Catalog SDS for initial guidanceConsult with the school appointed chemical hygiene officer (SACHO) if needed

61Chemical Waste DisposalProcess and handle in compliance with OSHA and LEA policyLabel properlyMaintain compatible storage for waste disposal pickupDispose in approved containersDispose in accordance with MSDSStore in the appropriate location and notify SACHOTeachers & other personnel do not transport waste!!No personal vehicles

62Chemical Disposal IndicatorsSlightly cloudy liquidsColor change of chemicalsSpotting on solidsCaking of anhydrous materialExistence of solids in liquids and liquids in solidsEvidence of reaction with waterDamage to the containerConsult SACHO if questionable

63Items That Contain MercuryBulk elemental mercuryLaboratory chemicals - Mercury II oxide - Mercury II chloride - Mercury II sulfate - Mercury II nitrate - Mercury II iodide

Mercury containing instrumentsThermometersLab thermometersFever thermometersSling psychrometersBarometersMercury switchesFluorescent lights

64Emergency Response & Accident ReportingThere must be a written local procedure for emergency response to an accident.Who is notified? How?24 hr. contact person must be listed in the local CHP and posted.Accidents involving chemicals must be reported to the County CHO.65Classroom Teacher ResponsibilitiesNC GS 115C-307 Duties of Teachers MaintenanceTo Maintain Order and Discipline

To Provide for General WellBeing of Students

To Provide Some Medical Care to Students

Science Laboratory Safety Manual, p. 24.66Duties of TeachersAdminister prescription drugs or medications with written permission of parentsGive emergency health care if a delay would seriously endanger the studentPerform first aid in which the employee has been trained (ie. CPR)Know the First Aid policy of the LEA and the school including Blood-borne pathogen policy

S&SCS Science Laboratory Safety Manual - pgs 24-25

67Duties of Teachers, cont.NC G.S. 1115C-375.2 Special Medical Needs of StudentsStudents may carry, possess and self administer medications for the following:AsthmaDiabetes Allergic reactions

Written statements from students:Parents / guardians Medical practitionerSigned statement by parents / guardians to release school / LEA administrators / employees of liability

Science Laboratory Safety Manual pg 202-205

68What Can Teachers Do?Provide adequate supervisionUse the minimum amount of chemicals needed and insure security of chemical storage, never allow chemicals out of the lab or use prohibited chemicalsPre-teach all lab activities and explain what can happen due to horseplay etc.Use safety contractsChoose experiments of appropriate nature and age level

69What Can Teachers Do, cont.?Attend safety trainings when availableMaintain laboratory equipment and only use for its designed purposeDispose of chemicals accordinglyProvide PPE for yourself and your studentsNever leave your classroom during a labNever allow a substitute to perform a labNever perform a lab outside the lab70Teachers Need to KnowQuestions on Student Safety Contract regarding: Allergies Medical conditions Color blindness Contact lensesStudents medical problems / special needs (Guidance counselors)Teachers should know First Responders in school

Science Laboratory Safety Manual pg 3371First Aid KitsCompresses for bleedingAdhesive bandages and tapeEye padsBulk gauzeCold packsScissorsTweezersFirst Aid bookMay have Ipecac, charcoal

Science Laboratory Safety Manual pg 195

72What Must NOT Be In First Aid KitsTourniquetsMerthiolateMercurochromeOintmentsCreamsAspirin (or other medications to be taken internally

S&SCS Science Laboratory Safety Manual pgs 195

73First Aid ProceduresUsing wound coveringsCleaning, soaking, flushing of surface woundsHot or cold therapySupport bandages or immobilizationRemoving splinters Flushing of eye to remove foreign objectsUsing massageDrinking fluids for heat relief

S&SCS Science Laboratory Safety Manual pgs 196

74First Aid ProceduresCall for assistance and follow school procedures (1st Responders, Nurse, Trainer)Know LEA policiesConsult MSDS if appropriateEmergency numbersCall doctor if necessaryCall parentsFill out School Accident Reports ASAP (OSHA)

S&SCS Science Laboratory Safety Manual pg 196

75Standard Operating ProceduresPractice emergency procedures with studentsHave students involved in laboratory safetyIf student has a chemical accident, be sure the school nurse / Rescue Team / Physician has a copy of the chemical MSDSDocument! Document! Document!

76First Aid and Standard Operating ProceduresChemical burns skin and eyesSkinflush with waterEyesflush with water for 15 minutesIngestion seek medical attentionHeat burnsFireElectrical burns / accidentsCutsBroken bonesInhalation of smoke & toxic fumes - move to fresh airBiological injuries bites, scratches, ingestion of poisonous plant partsAllergic reactions to animals / plants / insectsWeather conditions

S&SCS Science Laboratory Safety Manual pgs 196-20177Safety Inspections & Being ProactiveSite Safety Tours and InspectionsDevelop Safety Committees in Science ClassesProactive Risk Analyses (What-If? Analysis) prior to starting an activity.Electrical SafetyLimit Use of Extension CordsUse only 3 prong plugs if possible

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