grundig · 2019. 7. 17. · grundig repair manual tk 1 tk 1 e all -transistor tape recorder grundig...

18
GRUNDIG TK 1 Repair Manual TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER PACK Printed in W. -Germany

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Page 1: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

GRUNDIGTK 1Repair Manual

TK 1 E

ALL -TRANSISTOR TAPE RECORDER

GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205

AND

POWER

PACK

Printed in W. -Germany

Page 2: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

DE

SC

RIP

TIO

N O

F F

UN

CT

ION

S A

ND

ME

CH

AN

ICA

L TE

ST

S

EX

PLO

DE

D V

IEW

OF

CLU

TC

HE

S

By turning part b the friction torque

between the upper clutch half a and

the lower clutch half c can be adjusted.

When turning part b clockw

ise the fric-tion

is reduced, turning anticlockwise

the frictionis increased. T

he adjustedposition

islocated by m

eans of thescrew

s d.

b

C- -

d

2

16161 Ze

Page 3: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Measuring V

alues and Adjustm

ents

In General

Clean rubber surfaces contribute rem

arkable to the operating reliability of the tape drive mechanism

. For

cleaning use dilution 10007.W

hen reassembling the chassis pay attention please, the contacts K

on the printed circuit panel may w

orkunobjectionably.A

fter having finished repairs safety -varnish again the parts which have been secured by varnish before.

Som

etimes, it happens, that G

lue for every purpose" ist used to repairplastic

parts,but G

rundig Tape

Recorders do not like

it very much. F

or polystyrol and other plastics, Methylchloride, B

enzol and Aceton are

most suitable for gluing. B

ut attention please, apply with a fine brush and in very

small quantities. S

ur-faces, on w

hich one of these chemicals are spilled, look horrifying. F

or gluing plastic parts on metal use

adhesion glue B 206 (produced by M

essrs. Henkel).

Measurem

ent of the mechanical unit should be done w

ith Spring B

alances and Spring B

lade Adjusters.

Som

e addresses from w

here they can be ordered:

Spring B

lade Adjusters:

Spring B

alances (all -metal)

Spring B

alances of cardboard(for sm

all values)

Messrs. G

eorg Karsters G

. m. b. H

.(14a) S

tuttgart - SW

. - Germ

any

Messrs. R

obert Krups

(22a) Solingen - W

aldW

. - Germ

any

Lehrmittelbau P

rof. Dr. M

aey(22c) B

onnW

. - Germ

any

LubricationB

efore oiling the self-lubricating bearings, note the following: B

earings of sintered iron permit long periods

of operating without service, (approx. 3,000 operating hours, several years at norm

al conditions).

Use for:

self-lubricating bearingssim

rit washers

friction marks

remaining bearings

Description of F

unctions

Teresso 47

Depotfett F

2S

ovarexV

oltol-Oil 0

The tiltable m

otor assy. pos. 1is m

ounted in its bracket pos. 2 which is equipped w

ith the components for

speed stabilizing. The m

otor bracket is to be adjusted by means of the screw

s pos. 3 until the shaft of them

otor pulley pos. 4 is directed to the shaft of the flywheel pos. 5. T

his adjustment is necessary to obtain

a correct friction between m

otor pulley and rubber rim of the

flywheel position 6 at a loss as sm

all aspossible. O

n replacement of the m

otor assy. take care that the rubber rim of flyw

heel is engaged at thefirst third part of the m

otor pulley surface (seen from the m

otor assy.). The shaft of the flyw

heelis sup-

ported in oilite bearings (upper and lower). T

he lower bearing pos. 7 is adjustable m

ounted on slider pos. 8w

hich can be adjusted itself a small am

ount.T

he free play of the shaft of the flywheel m

ay not exceed 0.2 mm

; adjustable by means of screw

s pos. 9.D

uring operation the motor pulley m

ay press against the rubber rim of the flyw

heel with 120-150 gr. A

djus-table by m

eans of screw c/w

tension spring pos. 10 (covered).It m

ay be necessary to adjust the locking positions of the selector switch regarding to the sym

bols of theoperating indication foil; to do it turn the click -stop arrangem

ent radially by means of the bearing bolts of

both stop levers pos. 12 (accessible underneath the chassis). Adjust in the sam

e way if the selector sw

itchdoes not rest accentuated any m

ore.

Leff -Hand C

lutch and Brake

Left-hand spindle pos. 13 and brake pos. 14 are mounted w

ith an axial free play ofT

he brake torque of the left-hand clutch spindle in the position stop and start readsm

easured with tape on the tape reel having a diam

eter of 60 rnm (r =

3 cm). T

hetable by bending horizontally the hang -in tongue for tension spring pos. 15.In rew

ind position idlerwheel pos. 16 m

ay undercut 1... 2 m

mthe friction surface

clutch (remove grip ring pos. 17), see fig. 3. F

or adjustment set the slidable bearing

pos. 18.T

he friction torque between idler w

heel and left-hand clutch reads L. 100 cmgr. w

ith an engaged Spring

Blade A

djuster (engaged in a tape loop).

0.2 mm

.45... 55 cmgr.,

brake torque is adjus-

of the lifted left-handof the

rewind

lever3

Page 4: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

The screw

pos. 19 effects the lifting action of the brake lever. When adjusted correctly shoulds be a distance

of 0.3 - 0.5 mm

between the head of the screw

and the tongue of the brake lever in stop position.

The brake lever should be slidable in direction of the slot (i. e. to suit the diam

eter of the brake drum). P

ayattention please, that the connection lead of the m

agic eye does not lock the moving action of the brake

lever.

Right -H

and Clutch and B

rake

The right-hand spindle pos. 20 is m

ounted with an axial free play of 0.2 m

m. T

he friction torque of theright-hand spindle reads in position stop 90-140 cm

gr. and in position rewind 18 cm

gr. (tape pulled clock-w

ise).

As soon as the flat drive belt pos. 21

is stretched the lower clutch half gets a torque of >

65 cmgr. In posi-

tions playback or recording with the running m

otor, itis m

easured by means of a S

pring Blade A

djusterw

hich is hanged -in into a tape loop and which should follow

the tape pull action. (Lock lower and top

clutch halves by means of a pin w

hich should be inserted inao the1

mm

0 hole of the right-handspindle, it can also be done by m

eans of an adhesive tape by putting it onto the outer edges of both clutchhalves).

The flat drive belt should be fitted w

ithits fabric side inside. T

he adjustable belt stretcher position 22should stretch the belt by m

eans of its roller with a pressure of 75 gr. in direction to the recording head.

Itis m

easured with running m

otor. After adjustm

ent tighten screw pos. 28 on the stretcher lever. T

he frictiontorque of the upper clutch half in positions recording or playback reads 30-45 cm

gr. with running m

otor,m

easured by means of a S

pring Blade A

djuster which follow

s the tape pull action. Adjust as described on

page 2. The lever pos. 25 can be adjusted by setting the lock nuts on tie rod pos. 24. C

orrect adjustment is

obtained in pos. stop if the motor pulley is free of the rubber rim

of the flywheel and a brake action of the fly-

wheel takes place sim

ultaneously.

In positions recording, playback and rewind the lever pos. 25 m

ight lift the brake pos. 26 0.5 mm

max. It

is

adjusted by bending the free end of the brake lever.

Tape D

rive (figures 1 and 2)

The center of tape should have a distance of 22.25 m

m from

the top edge of the chassis with the tape

running in the center of the tape reels, thereby the distance between top edge of chassis and low

er edgeof tape guide post pos. 27 m

ay be approx. 19.12 mm

.

The recording head pos. 28 is m

ounted in a distance of 2.5 + 0.1 m

m before the connection line betw

eenthe tw

o outer tape guide posts. After adjustm

ent tighten grub screw pos. 29 w

hich is tightened by a coun-ter nut. T

he gap of the recording head may overlap the top edge of the tape 0-0.1 m

m. S

mall corrections

can be done by means of the tape guide posts.

The gap of the erase head pos. 30 should be m

ounted 0.3 - 0.5 mm

over the tape center. This m

easureis

referred to the tape center to avoid erasing on track 2 which could be caused by the stray field of the

magnet.

For adjustm

ent use a gauge made by yourself. T

his gauge is made of a thin strip of hard paper 6.25 m

mbroad or a sim

ilar material w

hich does not damage the gap of the head. O

nplace of the erase head make

a suitable cutout, the lower edge of w

hich may be 0.3 m

m over the center. A

djust the erase head in record-ing position that it

is moved ±

2° max. referred to the adjustm

ent of 12° as per fig. 1 which can be caused

by moving air w

hen stopping. The erase head is located in

its adjusted position by means of counter nuts

pos. 31.

The driving chain can be stretched a sm

all amount by setting the adjustable boss buffer pos. 32.

The stop bolt pos. 34 on the slider pos. 33 serves for lifting the pressure roller lever pos. 35 in position

stop and rewind. A

djust the stop bolt in positions playback or recordinguntil the distance betw

een stopbolt and the pressure roller lever reads 0.2 - 0.3 m

m. S

o adjusted the pressure of the pressure roller pos. 36to the capstan of the flyw

heel reads 450 - 500 gr.,it

is measured by m

eans of a Spring B

alance at the springhang -in hole m

arked "M".

The tape pull reads in positions playback or recording ?.

100 gr.

The screw

s pos. 37 can be used to set the pressure roller absolutely vertically in accordance to the pos. ofthe capstan of the flyw

heel. The screw

with pressure spring sreves for stabilizing and should be secured after

the adjustment has been finished.

The screw

pos. 38 serves for the vertical adjustment of the gap of the recording head w

hen adjusting thehead electrically. T

he opposite screw w

ith pressure spring serves for stabilizing and should be secured afterthe adjustm

ent has been finished.

4

Page 5: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

TOP VIEW OF CASSIS

13 14

FIG. 1 p

HOW TO PLACE THE GAUGE FALTITUDE ADJUSTMENT

ERASE HEAD AND RECORDING HE

15 16 24 38 3 25 26

35 37 36

20

HOLE

19

17

COVERED

BOTTOM VIEW OF CHASSISPLUG-IN CONNECTIONS 1

SOLDER CONNECTIONS

12 13 14 15

FIGURES, HOW TO ADJUST THE TAPE DRIVE MECHANISM

CAPSTAN OF FLYWHEEL

FIG. 2

TAPE REEL

R 35 C1 2 CHOKE BV 90 515

UNDERNEATH COVERED C 27 C 28 I 10 (COVERED)

AND T 7FERRITE BADSINSIDE TUBING(BV 7484 -519)

ERASE F?'EAD RECORDING

;,;.1

HEAD

C 22UNDERNEA I HC 24

HOW TO ADJUST THE REWIND IDLER WHEEL

CLUTCH

TOP EDGE OF CHASSIS

r-

wi

FIG 3

IDLER WHEEL

L. H. CLUTCH LJ1 2 mm

VIEWS OF THE

MECHANIC CHASSIS

P. T. O.

ELECTRONIC

CHASSIS

5

Page 6: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

PRINTED CIRCUIT

WIRING

TRANSFORMERS

TEST CIRCUITS

ALTERATION

P. T. O.

VIEWS OF THE

MECHANIC CHASSIS

6

ELECTRONIC TEST INFORMATIONPRINTED CIRCUIT SOLDER SIDE

I

I

( ,,,oao

it t,,_

10 OkII

1P-R 28

LY6 T6

BV 9281- 065

2.00pi

a)(N

C19Ic....cr 560- -\

uci130--

ci (-4\! cric)

.1-c''

7.,...C.)cs,

II°1 C'"--C 23 \

...]--,

I

GI 104 70 c)-"R--31' - - - 22kR32

i12131415

TRANSFORMERS

CHOKE BV 9030-515

5rdg0250r r.

OUTPUT TRANSFORMER BV 9038-515

84.

68 Wdsr 2,0,350 0311

WINDINGSARE CONNtCTEDPARALLELY125 Wdg 4/70

;en

O250Welp. 41116

1211

O125 WO 4170

4511

0

DRIVING TRANSFORMER BV 9030-514

rYdg!,

00

0-

535,5w:0,0I 6611

PARALLEL COILWINDING OF TWO WIRES

OSCILLATOR COIL BV 9281-065

PLAYBACK

K2 K1

0

CO

RECORDING (DRAWN POSITION)

K3K4K5

lk R20.,0

PLUG-IN CONNECTION

10 kRe

33k R1650p 3V_ C7100 R131-00-1""4111I1- 4,7 k-R 14

224.._71.4R

11T2

20r4k-1°115614=-_e Ft10.72c

c\68

11)k1

-17_11111n' 1,8k R9

1.1

6V_L.r)

co+

C6

152 g

5p 12VC15

33kR19/Li 6 80 R 22

000p 3V_C14T3r

WIRING

BV 9030- 515

1001JC22

SELECTOR SWITCH

BATTERY 3V (2x1.5V)

750pC 24

R35

TEST CIRCUITS

Ms 1

Ms 4

10011

Ms2SOCKET IN PUT/OUTPUT

HEAD LEAD DISCONNECTEDFROM POINT 10

air

HEAD LEAD DISCONNECTED FROM POINT 10

=COLLECTOR

=+ (GROUND)

=REMAINING CONNECTIONS

DIAGRAM OF THE SELECTOR SWITCH

Ms 51k

Ms 3

HEAD LEAL) DISCONNECTEDFROM POINT 11

HEAD LEAD DISCONNECTED FROM POINT 11

1/22/33/45/66/721/2221/23REWIND///////////////STOP///////, /1PLAYBACK/////i//////////////RECORDING// // ///////////

ALTERATION

SWITCHING ANGLE 30.

RECORDING

REWINDOPLAYBACK

OFF

(DRAWN POSITION)

Sets from the serial no. 10,500 (approx.) are equipped with a differentlyassembled motor assy. Please, observe carefully on replacement. With motor

assemblies up to serial no. 10,500 the motor roller is situated on the side ofthe terminals for the speed control unit. With motor assemblies from serial

T7no. 10,500 the motor roller is situated on the side of the terminals for batteryconnection.

MOTOR

SOCKET FOR6V CAR BATTERY

-2-

Please, observe the colour coding and the figures below:red = battery connection

green = speed control unit connection

OLD

TERMINAL FORBATTERY CONNECTION

TERMINAL FORSPEED CONTROL UNIT

NEWTERMINAL FORBATTERY CONNECTION

TERMINAL FORSPEED CONTROL UNIT

16161Ze

Page 7: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Measuring V

aluesF

ollowing m

easuring values are taken from test inform

ation given for manufacturing purposes. W

hen mea-

suring you can find out easily whether the set w

orks under the terms requested from

the factory or not.

Measurem

ent of AF

and RF

voltages and currents should be carried out with V

alve Voltm

eter RV

54. For

oscillographic tests we recom

mend O

scilloscope G 4. F

requency response, amplifier and frequency correct-

ion network should be m

easured with G

RU

ND

IG R

adio Signal G

enerator 295. Direct voltages should be m

ea-sured w

ith one of the GR

UN

DIG

Valve V

olmeters R

V 2, 3, or 11 and direct currents w

ith a multi -purpose

appliance (Multavi 5).

Input voltages are measured before a potential divider as per M

s 1 and 5. Head currents are m

easured asa potential drop in m

V at a resistor of 100 Q

in the head return lead as per Ms 4. O

utput voltages arem

easured parallel to a load resistor of 5.5 Q or directly as per M

s 2 and 3.

Transistors

The m

easuring values are referred to an amplifier direct current of 9 volts. T

o obtain the demanded values

of the test information it

is necessary in all circumstances to equip the am

plifier of the set with transistors

of one of the four groups as follows:

group 1group 2

group 31st

stage T 1

TF

65

2nd stage T 2

TF

65

3rd stage T 3

TF

65

4thstage T

4 + 5 O

C 72

oscillatorT

65 O

C 74

with w

hite collar (of low noise level) for all colour groups

blue1

I g ree n1

'yellow1

blue( violet

Igray

current amplification 45 ... 120 at U

c. 5.4 V /J 6 10 m

Acurrent am

plification as per data sheet

Index of adjustable Controls

For positions see m

echanical views.

Recording level control and volum

e control on playbackR

810 k Q

Spacing current control of the output stage

R 24

2 k QB

ias -magnetizing control

R 28

100 k QC

ontrol for recording indicatorR

30500 k Q

Monitoring control on recording and tone control on playback

R 36

50Q

Pow

er Consum

ption

or

group 4

(orangebrow

n

Measure w

ith tape, with a full tape reel on the left-hand clutch by m

eans of a currentmeter, disconnect

battery at mark "+

".

Recording

250 mA

max.

Playback

285 mA

max.

Rew

ind310 m

A m

ax.

How

to adjust the Spacing C

urrent for the Output S

tage

For m

easuring purpose connect a currentmeter to the negative lead o: the output transform

er (measuring

point M). F

or adjustment serves control R

24, itis adjusted in position playback w

ithout signal at the inputto 6 m

A.

Attention: W

hen disconnecting the negative lead be sure to switch off the set otherw

ise the transistors aredestroyed, because the collectors of the output stages are w

ithout connection.

RF

-Generator

For m

easurement as per M

s 4 disconnect at point 10. Adjust by m

eans of control R 28.

The bias -m

agnetizing reads1.15 m

A (=

115 mV

at 100 Q)

Frequency

38 ..

. 42 kcT

he (RF

) anode voltage for tube DM

71 reads>

70 V

7

Page 8: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Recording C

hannel

The input voltage is indicated before a potential divider of 50 k Q

/ 500 Q as per M

s 1, the connection ism

ade to the points 6 - 4 of the input / output socket. The output voltage is m

easured in recording position aspotential drop as per M

s 4 at an 100 Q resistor w

hich should be inserted into the head return lead. Dis-

connect the oscillator by removing valve D

M 71. S

et R 8 to its full level and close R

36 completely.

Am

plification

At a constant input voltage of

the potential drop at 100 Q and 1,000 cps reads

10 mV

5.5 mV

± 2 db.

Frequency R

esponse

Referred to a m

easurement at 1,000 cps you get at an allow

able deviation of ± 2 db at

333 cps at5.65 m

V =

+ 0.2 db

4,000 cps at9

mV

= +

4.3 db8,000 cps at 15.1

mV

= +

8.8 db

External V

oltage

Disconnect the audio generator as per M

s 1, by that the input is terminated by a resistor of 500 Q

. Measure

parallel to the recording head as per Ms 3.

Volum

e control at full levelV

olume control com

pletely closed

Magic Level Indicator

14 mV

3 mV

Insert tube DM

71. Increase input voltage at 1,000 cps until you get at 100 Q 15 m

V, thereby at the grid of

the tube DM

71 a negative direct current should be measurable by a V

alve Voltm

eter. For re -adjustm

entuse control R

30.

Playback C

hannel

The input voltage is m

easured before a potential divider of 1,000/ 10 Q +

recording head as per Ms 5, feed

into the head lead which is negative on playback. T

he output voltage is measured parallel to a resistor of

5.5 Q w

hich should be connected as per Ms 2 at the input / output socket (2 - 4). D

isconnect one connect-ion lead of the loudspeaker during this m

easurement, it can also be done by using a special plug w

ith acenter pin. S

et the volume control to its

full level and the tone control to the position "treble boost".

Am

plification

At a constant input voltage of

10 mV

are at 5.5 Qat

1,000 cps68 m

V ±

2 db

Frequency R

esponse

Referred to a m

easurement at 1,000 cps you get at an allow

able deviation of ± 2 db at

333 cps 120 mV

= +

5db

4,000 cps71 m

V =

+ 0.4 db

8,000 cps 180 mV

= +

4db

At the sam

e measurem

ent as already described but with the tone control set to "low

notes" you get at1,000 cps 27 m

V =

+ 11

db

Referred to a m

easurement at 1,000 cps you get at an allow

able deviation of ± 3 db at

333 cps 96 mV

= +

11db

4,000 cps 14 mV

= - 5.7 db

8,000 cps 15 mV

= - 5

db

External voltage

Short circuit the recording head and set the tone control to "trebles notes". N

ow, the m

ax. interference vol-tage m

ay read:w

ith the volume control set to full

level2.1 m

V

with the com

pletely closed volume control 0.6 m

V

8

Page 9: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Measurem

ent with T

ape

Feed as per M

s 1as described in section R

ecording Channel, input voltage 5 m

V. M

easuring frequencies1,000 cps, 333 cps, 4,000 cps, and 8,000 cps.

The output voltage is m

easured at the input/output socket (2 - 4) parallel to the loudspeaker as per Ms 3.

Monitoring C

ontrol

During a recording are at the loudspeaker 19 m

V -1-

3 db.

Am

plification

The output voltage of a correctly levelled recording m

ay read at 1,000 cps 295 mV

minim

um, the volum

econtrol is set to full level and the tone control is set to "trebles notes".

Frequency R

esponse

Turn the volum

e control back until you get 245 mV

at a 1,000 cps playback.1,000 cps follow

ing deviations should be obtained

External V

oltage

Reads at an adjustm

ent as already described 3.5 mV

.

Tape R

un

Referred to the m

easurement at

at333 cps ±

3 dbat 4,000 cps ±

3 dbat 8,000 cps ±

5 db

Tape speed on playback and recording in the m

iddle of the tape,

at 6 V constantly

9.53 cm/sec. ±

2.5 0/0

at over voltage of 7.5 V9.53 cm

/sec. ± 3 - 2.5 °/o

at undervolting of 4.3 V9.53 cm

/sec. ± 2 -3 °/o

With less than 4.3 volts the autom

atic speed control unit for the motor assy. fails.

The loaded m

otor makes at 6 volts 3,000 revolutions per m

inute. It can be measured by m

eans of a strobo-scopic disk w

ith one bright and one dark field. The stroboscopic d sk should be illum

inated by a glow lam

por a fluorescent lam

p which is connected to a 50 cps m

ains supply. So you can find out w

hether the motor

makes 3,000 revolutions or not. A

t correct revolutions the stroboscopic disk seems to stop. If the fields are

moving in direction of rotation the m

otor is running to fast and to slow if the fields are m

oving in oppo-site direction.

Departure from

synchronism m

ay not increase more than ±

0.5 0/0, valued acoustically.

9

Page 10: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Notes:

25261 Hsu

Printed in W

. -Germ

any

10

Page 11: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

w.

n.

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171"2.

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CIR

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IT

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TK

1E39-5061-1000

ind. 03

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PA

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K 1

TK

1 E

11

Page 12: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

CIR

CU

IT D

IAG

RA

M

PO

WE

R

PA

CK

FO

R T

K 1

TK

1 E

35 mA

S. -S

.R

ES

IST

.

(220V)

80 mA

5.-S.

RE

SIS

T.

(110V)

1CA

.M

AIN

S

SU

PP

LYB

V 9003-504B

LK.

B 30 C

600B

V 9030-517

WH

T.

WH

T.B

30 C 600

1000pF12/15V

C2

2500pFrf

IC3

* 2500pF12/15V

12/15V

- 0 AM

PLIF

IER

(9R

180114W- C

MO

TO

Rcp,

4:3 GR

OU

ND

0

ME

AS

UR

ING

VA

LUE

SF

ollowing m

easurements are referred to 220V

± 2%

at 50 cps. During m

easurement both

outputs are terminated by equivalent resistors sim

ultaneously.By that you get the sam

e ratioof load as w

ith a connected TK

1.

Equivalent R

esistors

for the motor assy.

for the amplifier

30Q2 W

, interconnect connectors a dnd b220 Q

1/2 W, interconnect connectors a and

c

Follow

ing measuring values should be obtained:

power consum

ption29.5 m

A ±

100/0

voltage of motor

at3052

6.17V

±7 5 0/0

voltage of amplifier

at 220 Q9.3

V ±

7.50/0

The hum

voltages (remaining ripple)

may read m

easured by means of a A

udio -Frequency

Valve V

oltmeter:

at3052

140 mV

at 220525.5 m

V

TO

P V

IEW

OF

PO

WE

R P

AC

KA

I a

TR

AN

SF

OR

ME

RS

MA

INS

TR

AN

SF

OR

ME

R B

V 9003-504

0

1980 Wdg 0,120

21011

aw B

IR

II0V

1980 Wdg. 0,0130

600(1

rt PO

220V9,

GP

at 0I158 W

dg0,280

<(1

6' ' 0 6,2V»sw

ool0 0

I250Wdg 0,280

6,811b.. w

i+10 11V

CH

OK

E 9030-517

12

Page 13: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

CG

RU

F1D

1GP

art ListT

K 1 Luxus - T

K 1 Luxus E

Pos.-N

r.B

ild-Nr.

Benennung

Bestell-N

r.C

ode -No

Fig. N

o.N

omenclature

Part -N

umber

12

Chassis kpl.

chassis assy5061-021

23

Batteriehalter kpl.

battery -holder assy5061-029

33

Batteriehalter kpl.

battery -holder assy5061-033

3B

atteriehalter kpl.battery -holder assy

5061-199

3S

childlabel

5050-296

3S

childlabel

5061-193

2S

pulenteller kpl.spool carrier assy

5061-210.01

Arretierungsring

reel retaining ring5050-061

Scheibe

washer

9604-533

Brem

shebel kpl.brake lever assy

5061-035

Scheibe

washer

9604-598

2Z

ugfedertension spring

5061-037

2K

upplung kpLclutch assy

5061-038.01

Scheibe

washer

9604-349

2K

upplung kpl.clutch assy

5061-043

Einstellring

adjusting ring5061-050

Blattfeder kpl.

leaf spring5061-052

Filzklotz

felt pad5061-054

3S

chwungscheibe kpl.

flywheel

5061-182

3S

cheibe kpl.w

asher5061-060

3Lager kpl.bearing assy

5061-062

Klem

mscheibe

clamping disk

5061-065

Kalottenlager

bearing9613-025

Halbrundkerbnagel

semicircular pin

2 x 6 DIN

1476

3Lagerschraubebearing screw

5061-066

Kugel

ball bearing3 K

I.III

Scheibe

washer

9604-802

3S

chiene kpl.bar assy

5061-067

2F

lachriemen

flatbelt

5061-070

3R

undriemen

drive belt9631-828

2R

iemenspanner kpl.

stretcher assy5061-071

2R

olle kpl.roller assy

5061-072

2H

ebel kpl.lever assy

5061-074

2R

ollenbolzenroller bolt

5061-077

2H

ebel kpl.lever assy

5061-078

Scheibe

washer

9604-716

Rolle

roller5050-046

2Z

ugstangepull rod

5061-080

2S

chwenkhebel

lever5061-081

2Z

ugfedertension spring

5061-142

2B

remshebel kpl.

brake lever5061-082

2F

ilzklotzfelt pad

5061-007

Bem

erkungenR

emarks

grafilargekleinsm

all

links elfenbeinleft-hand, ivory2X

4x(4.2 x 8.5 x 0.5) H

p.

(3.2 x 7 x0.5) Hp.

Oberteil elfenbein

upper part, ivory3X

(4.2x9x0.5)sim

ritlinterte,1low

er partfor N

r.15

2X m

it Filzklotz

2X c/w

felt pad2X

for Nr.17

2X for N

r.17m

it Antrieb

with drive

fur Nr.21

for No. 21

frit. Nr. 21

for No. 21

2X fur N

r.212X

for No.21

2X4.1 x 7.5 x 0.3F

ederbandstahl

3.2x7.5xi)

13

Page 14: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Pos.-N

r.B

ild-Nr.

Benennung

Bestel I -N

r.C

ode -No.

Fig. N

oN

omenclature

Part -N

umber

432

Drehfeder

torsion spring5061-084

442

Brucke kpl.

bracket assy5061-085

452

Wippe

whip, recording safety

5061-087

462

Blattfeder

leaf spring5061-088

472

Zapfen

recording safety button5061-097.01

48B

olzenbolt

5061-089

492

Rolle

roller5061-189

503

Schaltw

elleselector sw

itch spindle5061-090

512

Kettenrad

sprocket wheel

5050-097

52R

astscheibeengaging disk

5061-091

53A

bstandsrohrspacer

5061-092

54A

bstandsrohrspacer

5061-093

552

Doppelkurve

cam, double -

5061-094

56K

urvecam

, fast rewind

5061-095

573

Schaltnocke

switching cam

5061-096

58A

bstandsrohrspacer

9606-702

593

Schaltebene kpl.

switch w

afer assy7690-058

602

Schieber

slider5061-098

612

Druckfeder

compression spring

5061-099

621

Taste

press button5061-102.01

632

Zugfeder

tension spring5061-103

64Z

ugfedertension spring

5061-104

652

Funktionsschieber kpl.

selector slide5061-105

66A

nschlagbolzenstop bolt

5061-107

672

Rasthebel kpl.

lock lever assy5061-108

682

Rasthebel kpl.

lock lever assy5061-110

692

Zugfeder

tension spring5061-112

70B

olzenbolt

5061-113

713

RO

cklaufhebel kpl.fast rew

ind lever assy5061-114

722

Scheibe kpl.

washer assy

5061-118

733

Riem

enscheibedrive pulley (idler w

heel)5061-122

74B

undbolzentape guide

5061-123

75Z

ugfedertension spring

5061-124

762

Halter

bracket (DM

71)5061-125

772

Spannfeder

torsion spring5061-126

782

Rohrenfassung 8-pol.

tube socket, 8 -prong -4689

802

Anschluf3platte kpl.

socket panel assy9610-798

812

Bandfuhrungsbolzen

tape guide5061-132

82B

olzenbolt

5061-133

832

Hebei kpl.

lever5061-188

842

Kettenrad

sprocket wheel

5050-112

85K

opfauflagehead fulcrum

5014-094

Bem

erkungenR

emarks

elfenbeinivoryfur N

r. 44for N

o. 44

22,5 0

6 mm

stark

3.5 mm

stark

RO

cklauf

2X (P

olystrol)

elfenbeinivory40 W

dg.

48 Wdg.

fur Nr. 65

for No. 65

2X fur N

r.67 and 682X

for No.67 and 68

mit R

eibring

25.5 mm

lang

43 Wdg. fur N

r. 65

3xauf der Kopftragerplatte

33.2 mm

lang

auf der Kopftragerplatte

14

Page 15: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Pos.-N

r.C

ode -No.

Fig. N

o.

Benennung

Nom

enclatureB

est. Nr.

Part -N

umber

86D

ruckfedercom

pression spring5061-141

872

Kopfhalter kpl.

head mounting assy

5061-207

88D

ruckfedercom

pression spring9619-520

892

Halbspur-K

ombikopf

rec. / playback head assy7489-040

902

Loschkopf-Halter kpl.

erase head assy5060-042

912

Andruckrolle

pressure roller assy5061-180

922

Platte

panel5061-138

93B

olzenbolt

5061-139

94S

cheibew

asher9604-618

95D

rudcfedercom

pression spring9619-528

962

Bandkette

chain5061-140

98M

otorhalter kpl.m

otor bracket assy5061-147

993

Motorbrocke kpl.

motor bridge assy

5061-149

100G

umm

iringrubber ring

5061-176

101Z

ugfedertension spring

5061-146

1023

SchiebebO

gelsliding bracket

5050-130

1033

Platte

panel5061-152

1043

Abschirm

ungscreening

7882-575

105K

leinmotor kpl.

motor assy

7882-082

1063

Abschirm

kappescreening cap

7882-614

107K

Ohlschelle

clamp

9602-107

1082

Buchsenw

inkel kpl.socket bracket assy

5061-153

1092

Flanschsteckdose 2-pol.

61642 -pin socket

1102

Flanschdose 3-pol.

T 3270

3 -pin socket111

Scheibe

washer

9604-553

1122

Noval-S

teckernova! plug

9622-162

113A

bschirmplatte

screening panel5061-181

1142

Platte

panel5050-271

1152

Lautsprecherloudspeaker

7012-001

116K

rampe

clamp

9602-041

1172

Abstandsrohr

spacer5050-172

1181

Abdeckplatte kpl.

top deck5061-159.01

1191

Schriftzug

nameplate

5061-217.01

1211

Abdeckung

head cover5061-162.01

1221

Koffer kpl.

cabinet assy7682-110.01

1251

Steckscharnier kpl.

open hinge assy126

Schlief3blech

lock panel17682-651

1271

Schliefiplatte

lock plate7682-679.01

128Laschelashing

7682-739

1291

Handgriff

handle7682-764.01

1301

Kappe

cap7682-655

1311

Maske

plastic escutchrom for sockets

7682-811.01

Bem

erkurgenR

emarks

6.5 Wdg.; auf der K

opftragerplatte

auf der Kopftragerplatte. 7 W

indg.on head m

ounting panel(S

prechkopf)

17.3 mm

longauf der K

opftrdgerplatte2x

(4.1 x7 5 x0.5) Hp.

5 Wdg. fur N

r. 93

fur Nr.105

56 Wgd. fur N

r. 105

Moosgum

mi

fur Transistoren am

Motor

for transistorm

. Flanschdose 2pol. u. 3pol.

with socket

fur Nr.108

fur Nr.108

8x(3.2 x 9 x1.5) H

p

Hartpap er unter D

ruckplatte

Rh. N

r. 15for N

o.1153Xm

it Schriftzug, elfenbein

with nam

eplate, ivory

elfenbe nivory

2x Messing, poliert

brass, polishedunten 2Xbeloweierschalenfarbig

Halterung zw

ischen Zarge and

eierschalenfarbig

2x Messing, poliert

brass, polishedelfenbeinivory

Boden15

Page 16: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Pos.-N

r.B

ild-Nr.

Benennung

Bestell-N

r.C

ode -No.

Fig. N

o.N

omenclature

Port -N

umber

132B

odennagelbottom

nail134

Gum

mipuffer

rubber buffer9631-034.01

135Linsenschraubedeck screw

7682-742.01

136K

appecap

7682-743.01

137S

cheibew

asher7682-744

138K

issenfram

e rubber pad7682-760

139K

issenfram

e rubber pad7682-761

140K

issenfram

e rubber pad7682-771

142G

ittergrid

7682-895.01

143S

chwert

lock piece7682-749.01

1441

Griffleiste

handle bar7632-738

145W

appen, Krone

crown

9628-693.01

146S

childnam

eplate5061-216.01

148K

rampe

cramp

5060-019

149B

olzenmutter

bolt nut5050-160

150S

cheibew

asher9604-764

151S

cheibew

asher9604-755

1522

Tulle

gromm

et5050-132

1531

Foliendruckbild

operating instruction label5061-164

153F

oliendruckbildoperating instruction label

5061-215

154H

ebelgriff kpl.lever handle assy, selector sw

itch5061-168.01

156S

cheibew

asher5050-171

157D

rehknopf kpl.knob, sm

all (sensitivity control)5061-172.01

1582

Zahnsegm

entgear segm

ent5050-121

1592

Zahnrad

gear wheel

5050-120

1601

Hebelgriff kpl.

lever handle assy, volume control

5061-171.01

161K

arton mit E

inlagecarton w

ith fittings5061-014

162M

ikrofon Dose

microphone container

0608-187

163T

ransistortransistor

OC

602

164E

lkoelectrolytic capacitor

165E

lkoelectrolytic capacitor

166E

lkoelectrolytic capacitor

167E

lkoelectrolytic capacitor

168E

lkoelectrolytic capacitor

1693

Potentiom

etervolum

e control7885-018

1703

Regler

min. pre-set

7885-019

171D

rosselspulechoke coil

BV

9030-515

Zum

Verstarkerchassis 7281-015

for amplifier chassis 7281-015

1733

Verstdrkerchassis kpl.

amplifier chassis

7281-015

1743

Pico-9-R

ohrenfassungtube socket, pico-9

6787

175S

ubminiatur-T

ransistorfassungm

in. transistor -socket6891

1763

Schiebeschalter - sw

itch7281-530

Bem

erkungenR

emarks

2X m

essingbrass4X

beige

messing poliert

brass, polishedim

Boden, M

essing

fur Nr.136

for No.136

im B

oden, groBin bottomim

Boden, klein

in bottomim

Boden, rechteckig

in bottomim

Boden

in bottomm

essingbrass

weinrot, m

essingred, brassw

einrotred8X3X4X4x (4.3x10x1)

4Xdeutsche Beschriftung

german lettering

englische Beschriftung

english letteringlinks elfenbeinL. H

. ivory2 x F

ilz 11 x 17

rechts, elfenbeinR

. H., ivory

rechtsR

. H.

100 [IF 12/15V

100 [if 15/18 V

100 [LF6/8 V

750 [tF 12/15 V

1000 [IF 12/15 V

KN

5018 10 kg?

KN

5019 50 kg2

ohne Transistoren

without transistors

6X

16

Page 17: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

Pos.-N

r.C

ode -No.

Bild-N

r.

Fig. N

o.

Benennung

Nom

enclatureB

estell-Nr.

Part -N

umber

Bem

erkurgenR

emarks

177O

szillator kpl. - oszillator assy5061-194

178B

ugelhalter - bracket for oszillatorB

655 65R

e 1B

Siem

ens179

Zugfeder - tension spring

7281-53292 W

dg.180

3H

ebel - lever5050-135

1813

Kiihlschelle - clam

p9602-118

1823

Transistorbett - transistor socket

9614-265stehend

4standing

4183

Scheibe - w

asher9604-547

184G

ermanium

diode - germanium

diodeO

A 70

185E

lko - electrolytic capacitor2 !IF

30 35 V186

Elko - electrolytic capacitor

5!tF 12

15 V187

Elko - electrolytic capacitor

5!(F 15

18 V188

Elko - electrolytic capacitor

10 !iF6 8 V

189E

lko - electrolytic capacitor10 !iF

12

15 V190

Elko - electrolytic capacitor

10!IF

30 35 V191

Elko - electrolytic capacitor

25!tF

3'4 V192

Elko - electrolytic capacitor

25!tF 12

15 V193

Elko - electrolytic capacitor

25!tF 15

18 V194

Elko - electrolytic capacitor

50!IF

3 4 V195

Elko - electrolytic capacitor

50 ilF

6 8 V196

Elko - electrolytic capacitor

100!(F

3 4 V197

Elko - electrolytic capacitor

100!tF 12'15 V

198E

lko - electrolytic capacitor100

itF 15

18 V199

Widerstandstrim

mer

trimm

er restistorP

762 kg (R

24)

200W

iderstandstrimm

ertrim

mer restistor

P 76

100 kg (R 28)

201W

iderstandstrimm

ertrim

mer restistor

P 76

500

kg (R 30)

202H

eiBleiter - therm

istor5050-073

130 kg (R 25)

203T

reibertrafo - driving transformer

BV

9030-514204

AusgangsiT

hertrageroutput transform

erB

V 9038-515

205O

szillatorspule - oscillator coilB

V 9281-065

ohne Kern - w

o core205

Oszillatorspule - ocsillator

BV

9281-065m

it Kern - w

ith core206

Transistor - transistor

TF

65m

it weiB

em R

ind-

with w

hite collar207

Transistor - transistor

TF

65W

ahlweise:

gelb, griin, blau, violett, orange,braun,

grauyellow

, green, blue, violet, orange,brow

n, Grey

209T

ransistor - transistorO

C 72

paarweise bestellen - order in pairs

210T

ransistor - transistorO

C 74

143

119

118///%

/1/...

154

Figure

1

144145

146

130127

129122

62130

IND

ICA

TE

D N

UM

BE

RS

AR

E C

OD

E N

OS

OF

TH

E P

AR

T LIS

T

125

121

157

153

131

160

17

Page 18: GRUNDIG · 2019. 7. 17. · GRUNDIG Repair Manual TK 1 TK 1 E ALL -TRANSISTOR TAPE RECORDER GRUNDIG WERKE FURTH/BAY. W. -GERMANY P. O. BOX 205 AND POWER ... of operating without service,

115

4547

114

117

112

3557

;

51

96 38 87 172 7

6755

4669

90681

8344

10

12 8°

78763977

9265

61I

E3

9133

8449

174176

18259

180173

I50

e5-,

1814ti

182

a:. -.10ce,76.-

I,P

182

40

4143

42

*15213

jL 29/

15

/'

32-m

e

ro3181

- 34-89

109-108

it-1;110

-158

*el>169

wriP

or---itr-7,-,..,

4 7,gr---

170

"420

4.,."

..."17-'*.

-q.,_% .

ww

,110le

VII i

25-17

:-111.---

..121

-111

44.- LirT

--------ffy106

,,.,.._7.1__

ir r119' 1

V

7130

473

98104

99 103102

5

Figure 2

Figure 3

ND

ICA

TE

D N

UM

BE

RS

AR

E C

OD

E N

OS

OF

TH

E P

AR

T LIS

T

18