group companies our activities manufacturing of : all types of bearing rings (ball, taper,...
TRANSCRIPT
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Company Profile
SUPERSONIC TURNERS
PRIVATE LIMITED
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Group Introduction
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Unit 1
Unit 2
Unit 3
Unit 4
Unit 5
Unit 6
A to Z Turners
STPL GROU
P
GROUP COMPANIES
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Our ACTIVITIES
Manufacturing of :
All types of Bearing rings (Ball, Taper, Cylindrical, Spherical and all special Types)
Thrust Bearing Components
Textile Bearing Components
Gauges, Jigs, fixtures and other special attachments
Total Production : 10 Million Rings/ Month
Total Associates : 634
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STPLSKF India
Ltd. Haridwar
SKF India Ltd., Pune
SKF India Ltd., B’lore
INA BEARINGS,
PUNE
NRB Bearings
FAG Bearings
Ltd., Baroda
TATA Bearings
Ltd.,Kharagpur
CUSTOMER BASE
Domestic
NEI Bearings
Ltd.Jaipur
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CUSTOMER BASE
overseas
STPL
Skf ITALYSkf
Bulgaria
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CUSTOMER SHARE
34%
21%10%
25%
3% 7%
TATA, Kharagpur
SKF, B’lore
NEI, Jaipur
FAG, Baroda
SKF, Italy & Bulgaria
SKF, Pune & Haridwar
A GLANCE AT
FEW OF
OUR PRODUCTS
COUR PRODUCTS : DGBB
Ball Bearing Rings
our products : special application rings
Special Application Rings
our products : crb
CRB & Other Special Purpose Rings
our products : TRB
taper Bearing Rings
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Sources – Raw material
ISMT India
Ningbo Sanji China
Ningbo Yongxin
China
Hongda China
Yichen China
Tubes
ISMT India
MUSCO India
Mukand India
SunflagIndia
Bars
Route - Wise
Tube Route(For IR / OR)
Trepanning Route (IR/OR from same Bar)
Single Bar Route(Only IR)
Routes
Turn – Over (F/Year-Wise)
Amount in MINR
2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 (Till Nov)
0
100
200
300
400
500
600 510 526 541489
593
436
Our Understanding of TEAM:
Together
Everybody
Achieves
Miracles
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ORGANIZATION STRUCTURE
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OUR QUALITY POLICY
Our Quality policy is to make our customer Associates, Suppliers and Ourselves successful. Quality and Customer Satisfaction are the driving force that guide our Empowered people to innovate Solutions. We are committed to provide best quality of Product, Processes and Systems to our Customers Quickly and efficiently.
WE BELIEVE IN : Our Customers :- Our Top Priority Our People :- Our Assets Our Integrity :- Our Strength
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OUR QUALITY SYSTEMS
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OUR ENVIRONMENTAL POLICY
We are committed for continual improvement in our Environmental , Health and Safety Performances .We shall strive to : Comply with all legal and other requirements relevant to our environmental aspects of O H S hazards Prevent pollution , Injury and ill health by operating our plant efficiently and safely Reduce wastes , optimize utilization of resources , energy and water in a sustainable manner Create OHS & E awareness by educating our employees , business associates and the community at large as a part of our corporate social responsibility
We shall set our targets and constantly monitor the progress of OHS & E objectives in all business Processes and plans .
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OUR VISION
Become a supplier known for “ZERO” defects and “NO” broken promises.
To become the most preferred supplier of our customers.
Grow with strong emphasis on business ethics
Be a responsible citizen by adopting principles of ISO 14001 and OHSAS 18001
Continue work towards achieving operational excellence using tools as Lean Manufacturing and Six Sigma
OUR BUSINESS VALUES
SATYA (HONESTY AND TRUTH) AND DHARMA
(DEDICATION TO DUTY) HAVE REMAINED OUR
CORE VALUES SINCE INCEPTION. WHILE THE
SCALE OF OUR ACTIVITY, THE VOLUME OF OUR
BUSINESS MAY UNDERGO CHANGE, WE WOULD
NOT COMPROMISE ON THE MOST BASIC AND
CORE VALUES OF SATYA AND DHARMA.THESE
CORE VALUES ARE INCULCATED IN EVERY TEAM
MEMBER OF SUPERSONIC .
awards &
Recognitions
STAR PERFORMER AWARD
We have won STAR PERFORMER AWARD for Export for the year of 2009-10. It was given in a national award ceremony in New Delhi, which given by Hon’ble Mr. Anand Sharma, Union Minister of Commerce, Industry & Textiles.
(Recognized by EEPC [formerly Engineering Export Promotion Council), Govt. of India organization.
Dainik Bhaskar MSME Award’11
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The resolve to achieve more
View of up-coming Site
View of up-coming Site
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A Journey towards
Lean – Six Sigma
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LEAN Principles
NB: 11 is Best in Class benchmark
QFD,Kano modelling
5S
VSM
Continuous flow, SMED
Kaizen
Lean Accounting
Kanban
5Why, Poka Yoke
ISO 14000
TPM
Lean Office
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Our Path for LEAN 6 Sigma
• TS 16949 / ISO14001 / OHSAS 18001 Certification• Visual Management / Visual Factory / 5S• Value Stream Analysis• Problem Solving Tools- C&E, Pareto, Why-2, Fish bone• Standardized Work & Motion Kaizen• Total Productive Maintenance• Mistake Proofing thru Layered Process Audit• Set-Up Time Reduction / SMED• Flow & Connections / Pull Systems• Leadership / Commitment / Lean Training• Inventory Control • Productivity Improvement
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Competitive Edge• We are one of the country’s Largest manufacturer of Small
DGBB Rings.
• Warehouses at all strategic locations for “Just in Time” Delivery.
• Continuous up gradation of technology.
• Strategic investment in new technologies.
• A perfect combination of automated and manual activities thereby making the product economical.
• Skilled resource availability
• Huge investment in Automation and latest turning technologies during last 6 years
• Going to be 100 % on automated lines in next 6 months
• Strong professional management team to take appropriate desired actions
• Striving to work hard with a hunger for Growth
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Best Practices in Place
Lead time for new part development is less than 3 weeks
Consistent track record of developments getting through in first go itself
A well structured contingency plan for cater to customer requirements in
In case of any contingency except in cases of acts of god and natural disasters
Flexible manufacturing set ups …
Investments in new technology after understanding product intricacies only.
Continuous effort on making the Supply Chain Lean.
Periodic evaluation of customer satisfaction to work out areas for Improvement
and take appropriate actions .
Strong customer focus based approach
The resolve to attain greater heights...
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We Can’t spell S ? ccess without
‘U’
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This is Attitude
IF AN EGG IS BROKEN BY AN OUTSIDE FORCE...A LIFE ENDS.
IF AN EGG BREAKS FROM WITHIN... A LIFE BEGINS.
GREAT THINGS ALWAYS BEGIN FROM WITHIN .
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Thanks foryour time