green belt lean six sigma project report out michael frazee …€¦ · michael frazee. twin valley...

24
Training Compliance Process Green Belt Lean Six Sigma Project Report Out Michael Frazee Twin Valley Behavioral Healthcare January 23, 2019

Upload: others

Post on 25-May-2020

5 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

Training Compliance Process

Green Belt Lean Six Sigma Project Report OutMichael FrazeeTwin Valley Behavioral HealthcareJanuary 23, 2019

Page 2: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Top Notch Trainers

AgencyTwin Valley Behavioral

Healthcare

RoleTrain staff in a Psychiatric

Hospital for better patient care

Page 3: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Background / Scope

Problem: Annual trainers are not being completed on time

Scope:First Step: Determine requirements of the process by listening to the Voices (VOC, VOB, VOP, VOE)Last Step: Putting it to work

Page 4: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Project Goals

• Project Benefits - Staff Compliance• Goal Statement - Increase staff compliance to

100% in 90 days• Leveraging Opportunities a) Make Clear, Strategic Asksb) Set Realistic Expectationsc) Provide Progress Report

Page 5: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Baseline Data

0

20

40

60

80

100

Apr May Jun

Scor

e in

Per

cent

TVBH Compliance Report

Nursing Protective Services/CorrectionsContact Little Patient ContactOverall Score (100 pts.)

Page 6: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Data Collection Plan

TVBH 2018 Training Compliance Report By Position Apr May Jun

Nursing 41 57 83

Protective Services/Corrections 12 20 29

Contact 27 49 66

Little Patient Contact 19 43 58

Overall Score (100 pts.) 25 42 59

Page 7: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Baseline Data

0102030405060708090

100

Jul Aug Sep

Scor

e in

Per

cent

TVBH Compliance Report

Nursing Protective Services/CorrectionsContact Little Patient ContactOverall Score (100 pts.)

Page 8: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Data Collection Plan

TVBH 2018 Training Compliance Report By Position Jul Aug Sep

Nursing 86 88 92

Protective Services/Corrections 32 40 62

Contact 70 74 84

Little Patient Contact 61 69 80

Overall Score (100 pts.) 62 68 80

Page 9: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Baseline Data

0

20

40

60

80

100

Oct

Scor

e in

Per

cent

TVBH Compliance Report

Nursing Protective Services/CorrectionsContact Little Patient ContactOverall Score (100 pts.)

Page 10: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Data Collection Plan

TVBH 2018 Training Compliance Report By Position Oct

Nursing 94

Protective Services/Corrections 90

Contact 91

Little Patient Contact 92

Overall Score (100 pts.) 92

Page 11: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Other Tools – To tell your story

FMEA Operational Definitions Brainstorming Root Cause Analysis

Page 12: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Failure Mode and Effects AnalysisFunction or

Process Step

Failure Type Potential Impact

SEV Potential Causes

OCC Detection Mode

DET RPN

Briefly outline function, step or item being analyzed

Describe what has gone wrong

What is the impact on the key output variables or internal requirements?

How severe is the effect to the customer?

What causesthe key input to go wrong?

How frequently is this likely to occur?

What are the existing controls that either prevent the failure from occurring or detect it should it occur?

How easy is it to detect?

Risk priority number

Assign MLP to User

User does not check e-mail for assignment, procedure not followed

Digital trainer does not get completed

10 Out of compliance or loss of qualification

5 Staff report shows red and hospital percentages are below normal

8 400

Page 13: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Failure Mode and Effects AnalysisFunction or process step

Failure Type

Potential Impact

SEV Potential causes

OCC Detection Mode

DET RPN

Completing MLP

Past Due Date

User not qualified to work

10 Time and Space to complete trainers

9 Data Report shows delinquent

8 720

Page 14: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Operational DefinitionsWho What How Where When

Trainers Assigned

SET By Class Assign Course to User

MLP Database Users

January 2019

Data Collect

SET By Class Compliant Staff

MLP DatabaseReports

February 2019

Run Report SET By Class ComplianceReport

MLP DatabaseSupervisor

February 2019

Page 15: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Brainstorming MLP

• Recommendations –Different Space, less material, no interruptions, more time

• Barriers –Time, patients, interruption, lengthy content, noise

• Dissatisfied –No Time, Content Weak, only for compliance, not training

• Satisfied- ok, whey Sat

Best Time to complete trainers

mid morning, afternoon &

evening

Interruption times x 10

Never a good time to do

trainers

Work from home, can’t find the time to do it

at work

Page 16: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Root Cause AnalysisIdentify the

problemTraining

compliance is below

standards

Define the problem

Trainers are not being

completed on time

Understand the problemNo time and interruptions

Identify the root

causeNo space

Corrective action

Designate a space for

uninterrupted digital training

Monitor the system

Run monthly data report to monitor the process

Page 17: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Cost Savings ScorecardMeasure Projected Savings Monthly

Staff hours wasteda) Over-Time b) Mishapsc) Penalties

300 Hours $9,000/MonthDisability - $6,000/MonthSquad - $1000/Month

Not Following Policya) Legal Issuesb) Law Suits

Admin Leave - $3,000/MonthInsurance Approximately $1200/Month

Total

Page 18: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Project Benefits - Intangible

Knowledge Thinking Skills Understanding

Being compliant in our digital trainers, will improve team dynamics when dealing with culture and patient care.

Page 19: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Improvement Summary

Current Key Issues

Non-compliance

Turn-over Rate

Patient Care

How We Improved

Went from 17% Compliance rate to 92%

General Orientation classes have went from 6 new hires to

approximately 3 every two weeks

The hospital has decreased in the number of codes being called

Page 20: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Employees Separated

0

2

4

6

8

10

12

April May June July August September October

Departed Warriors

Disability Resign Retirement

Page 21: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Implementation Plan

Task Who When Status

Surveys Bill ASAP Ongoing

Input Data JoAn Weekly 100%

Run Report Mike Weekly 100%

Brief Director Mike Bi-Weekly 100%

Page 22: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

As A Result

The training compliance process is currently above ninety percent. Staff are still frustrated because they have to do annual trainers, but feel appreciated because of a designated space and time to do their digital trainers. This space takes care of patient interruptions and provide staff with a better learning environment and time needed to complete required annual trainers.

Page 23: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Special thanks to…

Senior Leadership: Veronica Lofton & Rob Nugen

Sponsor: Twin Valley Behavioral Healthcare

Team Leader: Mike Frazee

Subject Matter Expert/s: JoAn Sims & Bill Eisner

Customer/s: TVBH Staff

Page 24: Green Belt Lean Six Sigma Project Report Out Michael Frazee …€¦ · Michael Frazee. Twin Valley Behavioral Healthcare. January 23, 2019. SIMPLER. FASTER. BETTER. LESS COSTLY

SIMPLER. FASTER. BETTER. LESS COSTLY. lean.ohio.gov

Questions/Comments