grain cleaning brochure

We manufacture equipment that sizes and separates the good, bad, and ugly in

products ranging from harvested grain to M&M’s® to plastic pellets. After one hundred years in business the world has accumulated a substantial installedbase of Carter Day equipment. As a testament to our products’ functionalityand our parts support, many of these machines keep running and running andrunning.

Our continuing success comes from the design/build of innovative, low mainte-nance machines, best evidenced today by a dozen patents in force and our noquibble two year warranty. When it comes to selling, most capital goods manu-facturers will give away applications advice; we’re no exception. However, wedistinguish ourselves from competition by offering clear-cut performance repre-sentations with every machine we sell. We mitigate the resulting business riskby knowing your industry and basing our claims on field experience and labtests.

Over the years we have standardized our product elements in the interest ofquality and cost control. Still, modular construction and numerous featurechoices allow us to configure a machine to your particular order. If that’s notenough, we have the resources (in every respect) to respond to your extraordi-nary sizing and separating challenge.

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The Carter Day facility is numberone in our industry. We performmachining, full metal constructionand machine assembly under oneroof to provide our customers withthe highest of quality and efficiencyin machine manufacturing.

Complete laboratory service is atyour disposal. Carter Day’s facili-ty, built in 1990, enables us to testyour unique product sample in ourlaboratory and in full size equip-ment to aid in determining the rightmachine for your application. Thisalso allows us to demonstrate ourunique machine designs so you cansee first hand why Carter Day is theleader in seed corn processingequipment world wide.

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PPrree--CClleeaanniinngg24” Modular Scalperators 9911” Scalperator 1100P515 1111FFiinnee CClleeaanniinnggRotary 1122Air Screen Cleaner 1133WWiiddtthh aanndd TThhiicckknneessss GGrraaddiinnggModular Precision Sizer 12” 1144--1155Modular Precision Sizer 24” 1166Precision Sizer Shells 1177Retro 12” Carter Day Precision Sizers 1188Trommel 1199LLeennggtthh GGrraaddeerrssNo.3SI 2200Modular Uni-flows 2211Uni-Flow Cylinders 2222Retro No.3 Uniflows 2233Combination Machine 2244AAssppiirraatt iioonn && TThhrreesshheerrVDMC Aspirators, Duo Aspirator 2255--2266Thresher 2277CCaarrtteerr DDaayy SSmmaall ll LLoott PPrroocceessssiinnggBulldog Tester System 2288--2299CCaarrtteerr DDaayy LLaabb TTeesstteerrss 3300

Carter Day Industries ( Canada ) Ltd.

Typical Export Wheat System Processing Flow

By : Clarence Heckert

Scalper/AspiratorModel 11” x 112” Open Circuit

Modular Uniflow4 High X 5 Wide Flow #2

Hi Capacity Aspirator Model 56”

Rotary Screen Cleaner Model 5044P11

Clean GrainScreenings

Incoming Dockage AnalysisProduct: Red Spring WheatWild Oats: 0.5%Barley: 0.5%Large & small seeds: 1.0 %Wheat heads, cracks: 0.4 %Dust & chaff: 0.3%Lumps, sticks, stones and other foreign objects: 0.3%

Aggregate Incoming ForeignMaterial Dockage: 3.0%

DirtyWheat Bin

Date: June 28, 2001

Duo Aspirator Model 28”Open Circuit

ComboSizer/Uniflow Reclaim Flow LS8

Thresher

Discharge Dockage Analysis EffeciencyWild Oats: 0.01% 98%Barley: 0.07% 86%Large & small seeds: 0.25 % 75%Wheat heads, cracks: 0.07 % 83%Dust & chaff: 0.05% 83%Lumps, sticks, stones and other foreign objects: 0.05% 83%

Aggregate Discharge Dockage: 0.5% 84%

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TTYYPPIICCAALL PPRROOCCEESSSSIINNGG SSYYSSTTEEMM

Carter Day has a wealth of knowledge in grain cleaning systems. We are willingto provide you with a process flow diagram of our equipment on all potentialprojects. We only ask that you supply us with the incoming product composition and your desired outgoing product separations.

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GGrraaiinn PPrree--CClleeaanneerr PPrriioorr TToo SSttoorraaggee

2244”” MMOODDUULLAARR SSCCAALLEEPPRRAATTOORR

We introduced our 24” ModularScalperator in 1990. This modelis a major technological advance-ment over our previous design inboth feeding and aspiration.

The Scalperator’s primary purposein grain cleaning is to removerocks, straw and large materialsobtained during transport andfines/dust removal.

The Scalperator is the preferredmachine for pre-cleaning becauseit offers efficient large impurityremoval and aspiration which ascreen machine cannot provide onits own.

Molded urethane feed roll accurately controls theprocess feed rate and provides a positive shut-off.

HTD drive provides increased reliability anddecreased downtime with minimal adjustmentand maintenance.

Rock plate ensures high capacity scalping per-formance and minimizes rock and other particu-late buildup behind the scalping reel.

Operator friendly machine controls

Performance-engineered aspiration chamber andflow-modulated air lock valves provide consistentcleaning of the product.

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GGrraaiinn PPrree--CClleeaanneerr PPrriioorr TToo LLeennggtthh GGrraaddiinngg

1111”” MMOODDUULLAARR SSCCAALLEEPPRRAATTOORR

We introduced our 11” ModularScalperator in 1990. The newmodel is a major technologicaladvancement over our previousdesign in both feeding and aspira-tion.

The Scalperator’s primary purposein grain cleaning is to removerocks, straw and large materialsobtained during transport andfines/dust removal.

The Scalperator is the preferredmachine for pre-cleaning becauseit offers efficient large impurityremoval and aspiration which ascreen machine cannot provide onits own.

Molded urethane feed roll accurately controls theprocess feed rate and provides a positive shut-off.

HTD drive provides increased reliability anddecreased downtime with minimal adjustmentand maintenance.

Rock plate ensures high capacity scalping per-formance and minimizes rock and other particu-late buildup behind the scalping reel.

Operator friendly machine controls

Performance-engineered aspiration chamber andflow-modulated air lock valves provide consistentcleaning of the product.

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We introduced P515 Pre-Cleanerin 1995. The new model is amajor technological advancementover our previous screenmachine line and offers our cus-tomers an American engineeredscreen machine.

The P515 is used as a pre-clean-er prior to storage to removestones, straw, weeds seeds/finesand dust.

The Air Screen Cleaner lineencompasses many attributes ofthe European designs while offer-ing a refined drive system whichoffers limited maintenance anddown time.

Our External HTD Drive systemprovides reliability and easy beltchanges without removing theeccentric shaft which is requiredin similar European designs. Inaddition, our Double SphericalRoller Bearings ensure low main-tenance and superior quality overother U.S manufacturers.

Our inlet aspiration with velocityand volume controls allow fineadjustment for the removal ofincoming foreign material, whileour full width air discharge screenwith adjustable hood provides avery efficient air wash for thecleaned grain.

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PP551155 PPRREE -- CCLLEEAANNEERR

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GGRRAAIINN FFIINNEE CCLLEEAANNIINNGG AAFFTTEERR SSTTOORRAAGGEE

RROOTTAARRYY SSCCRREEEENN CCLLEEAANNEERR

We introduced our New RotaryFine Cleaner Line in 1992. Themajor change was the heavy dutysingle bearing drive systemupdate. This machines drivepackage will outperform many ofits competition.

The Rotary Fine Cleaner is usedas a high capacity cleaner afterstorage to remove stones, straw,weeds seeds/fines and dust.

We offer a variety of high capaci-ty flows and a single shoe rotaryto match your cleaning require-ments.

■ Aluminum extruded screen guides provide positive product seals■ Simple heavy duty single bearing reliable drive■ Screens are easily removablefrom either end of machine withoutthe removal of ball racks■ Solid structural steel framemachine construction

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GGRRAAIINN FFIINNEE CCLLEEAANNIINNGG AAFFTTEERR SSTTOORRAAGGEE

AAIIRR SSCCRREEEENN CCLLEEAANNEERR

We introduced the Air ScreenFine Cleaner Line in 1993. Thenew model is a major technologi-cal advancement over our previ-ous screen machine line andoffers our customers anAmerican engineered screenmachine.

The Air Screen Cleaner is used asa fine cleaner after storage toremove stones, straw, weedsseeds/fines and dust.

The Air Screen Cleaner lineencompasses many attributes ofthe European designs while offer-ing a refined drive system whichoffers limited maintenance anddown time.

Our External HTD Drive systemprovides reliability and easy beltchanges without removing theeccentric shaft which is requiredin similar European designs. Inaddition, our Double SphericalRoller Bearings ensure low main-tenance and superior quality overother U.S manufacturers.

Our inlet aspiration with velocityand volume controls allow fineadjustment for the removal ofincoming foreign material, whileour full width air discharge screenwith adjustable hood provides avery efficient air wash for thecleaned grain.

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GGRRAAIINN WWIIDDTTHH && TTHHIICCKKNNEESSSS GGRRAADDIINNGG

1122”” MMOODDUULLAARR PPRREECCIISSIIOONN SSIIZZEERR

The Modular Precision Sizer drive sys-tem eliminates multiple use of belts andpulleys by using a single v-belt drivebetween each module.

Adjustable speed range to meet your sizing requirements.

We introduced our ModularPrecision Sizer in 1993. The newmodel is a major technologicaladvancement over our previous andoften imitated design.

The Precision Sizer is the width andthickness grader in the grain pro-cessing system.

Our Modular Precision Sizer designis preferred by the leading proces-sors of grain worldwide.

■ Offset sequential cylinder contact

quieter and smoother operation

■ 2-3 times longer life than other designs

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MM oo dd uu ll aa rr PP rr ee cc ii ss ii oo nn SS ii zz ee rr DD oo oo rr ss■ POSITIVE CLEAN-OUT■ NO MOVING PARTS■ QUICK LOCK DOORS■ CLEAN-OUT PORT■ ROLLER TOOL■ QUICK LOCK TOOLS

CARTER DAY INTERNATIONAL, MPLS,MN,USATel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com

EE xx cc ll uu ss ii vv ee PP rr oodd uu cc tt II nn ll ee tt FF ll oo ww SS yy ss tt ee mm::■ Gravity feeder providing equal cylinder flow

■ Heavy gauge tubular spouting

■ Positive cylinder seal

QUICK CHANGE CYLINDER

PP oo ss ii tt ii vv ee CCyy ll ii nn dd ee rr HH uu bb CC oo nn nnee cc tt ii oonn ::■ Reliable collet design

■ Cylinder removal without drive manipulation

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2244”” MMOODDUULLAARR PPRREECCIISSIIOONN SSIIZZEERR

The Modular Precision Sizer drive sys-tem eliminates multiple use of belts andpulleys by using a single v-belt drivebetween each module.

Adjustable speed range to meet yoursizing requirements.

We introduced our 24” ModularPrecision Sizer in 1995. It uses thetechnological advancements of our12” unit, but the 24” cylinder offersa higher capacity per module.


Our Modular Precision Sizer designis preferred by the leadingprocessors of grain worldwide.

■ Offset sequential cylinder contact quieter

and smoother operation■ 2-3 times longer life than other designs

Patented Molded Elastomer indexedCleaning Wheels Provide:

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PPrreecciissiioonn SSiizzeerr SShheellllss

11 22 ”” && 22 44 ”” PPee rr ff oo rr aa tt ee dd SS ll oo tt aa nn dd FF uu nn nn ee ll SS hh ee ll ll ss ::■ Specially hardened shells for long life

■ Largest number of sizes available world wide

■ Maximum number of holes for high capacity and efficiency

■ Spiraled hole configuration for high capacity and cleanout

■ Retrofittable in all Carter Day Precision Sizers and copies

■ Split shells to offer two separations in one pass

■ Urethane receiving and discharge heads

Carter Day is the pioneer in manufacturing shells with over 100varieties and sizes. We have been manufacturing width and grad-ing shells for over 60 years and sell our shells to companies in sixdifferent industries covering six different continents.Carter Day shells have been imitated but these imitations havenever offered the same quality and consistency as Carter Day.

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We introduced our Precision Graderline in 1950. This line of equipmentuses the same shells as our currentdesign but uses our 1980 version.We offer this machine today to pro-vide our customers with an eco-nomic solution without substitutingon the quality of separation.


The Precision Grader design wasthe preferred design for barleyprocessors all over the world forover 50 years. This design hasbeen imitated, but never success-fully copied.

GGRRAAIINN WWIIDDTTHH && TTHHIICCKKNNEESSSS GGRRAADDIINNGGRReettrroo 1122”” PPrreecciissiioonn SSiizzeerrss

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TTRROOMMMMEELL

We introduced our New 550 TrommelDesign in 1996. This design offereda new concept in trommel cylinderconstruction.

The Trommel is the high capacitythickness grader which is the solegrader of grain in the processingsystem.

Our Trommel is preferred by theleading processors of high capacitygrain worldwide.

Patented Segmented ScreenDesign offers optimum

structural integrity.

The modular design of the cylin-der sections maintains structuralintegrity and fatigue resistanceby using angle iron longitudinal

stringers and rods for circumfrential cross bracing.

DRIVE - depending on applica-tion; either a 5 or 7.5 hp motor(1800 rpm) with variable speedadjustment from 17 to 34 rpms.

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GGRRAAIINN LLEENNGGTTHH GGRRAADDIINNGG

NNOO..33SSII UUNNII--FFLLOOWW

We introduced our No.3SI Uni-flowin 1997. This model is a majortechnological advancement over ourprevious designs in flow arrange-ments and body design.

The No.3SI is the length gradermachine used in a reclaim systemto remove long or short material.

Our NO.3SI Uni Flow design pro-vides a variable speed drive systemwhich is unmatched in the industry.

The variable HTD Drive system providessingle cylinder adjustability, reliabilityand ease of cylinder speed changes.

Patented segmented cylindersprovide quick cylinder removal

for clean-out and cylinderreplacement.

Unique product contact wearparts replacements which

allows the ability to replacethese parts without complete

machine tear downs.

UUnniiqquuee PPrroodduucctt ff ll ooww ssyyss tteemm:: 1) High Capacity Inlet

2) High Capacity Auger

3) Adjustable Retarder 4) Easily adjustable lifting troughs

with product lifting observation

5) External Quick change spouting6) On-site flow arrangements change

capabilities. Multiple flow arrangementsto satisfy flow needs.

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MMOODDUULLAARR UUNNII--FFLLOOWW

Patented Single Motor Drive Systemwhich offers a gear drive, quick lock uni-versal coupling and HTD cylinder drive.

Patented Segmented Cylindersproviding quick cylinder removal

for clean-out and cylinderreplacement

Unique product contact wear parts replace-ments which allows the ability to replace these

parts without complete machine tear downs.

UUnn iiqquuee PPrroodduucctt ff ll ooww ss yysstteemm:: 1) High Capacity Inlet2) High Capacity Auger

3) Adjustable Retarder 4) Easily adjustable lifting troughs withproduct lifting observation 5) External Quick change spouting 6) On-site flow arrangements changecapabilities

Multiple flow arrangementsto satisfy flow needs whilestill using our standard sin-gle patented drive system.

We introduced our Modular Uni-flow in1991. It is a major technologicaladvance over our previous designs indrive, flow arrangements and bodydesign.

The Modular Uni-flow is the lengthgrader machine used in the front endof many grain facilities. This machineis used to remove the wild oats,beard-ed barley and small seeds.

Our Modular Uni Flow design providesa revolutionary drive system which isunmatched in the industry.

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UUNNII--FFLLOOWW CCYYLLIINNDDEERRSS

Carter Day is the pioneer in makingindented cylinder shells with over 25sizes. We have been manufacturinglength grading shells for over 70 years.

We sell our shells to companies in six dif-ferent industries covering six differntcontinents

Our shells have been imitated but theseimitations have never offered the samequality and consistency as Carter Day.

Our major advancement in the cylindermarket is our new, patented SegmentedCylinder.

11 77 ”” DD ii aa mm ee tt ee rr UU nn ii -- FF ll oo ww CC yy ll ii nn dd ee rr ss ::■ Specially hardened cylinders for long life

■ Largest number of sizes available world wide

■ Most pockets per-square foot for maximum capacity and efficiencyhaving 35% more pockets per square foot than our competitors

■ New patented segmented cylinder design for quick cylinder

removal

■ Retrofittable solid and segmented cylinders for Uni-flow machines

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RREETTRROO NNOO.. 33 UUNNII--FFLLOOWW

We introduced our No. 3 line in1956. This line of equipment usesthe same cylinders as our currentdesign but uses our 2001 version.We offer this machine today to pro-vide our customers with an eco-nomic solution without substitutingon the quality of separation.

The No.3SI is the length gradermachine used in a reclaim systemto remove long or short material.

The No 3. was the preferred designfor grain processors all over theworld for over 50 years. Thisdesign has been imitated, but neversuccessfully copied.

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CCOOMMBBIINNAATTIIOONN UUNNII--FFLLOOWW//SSIIZZEERR

Patented Single Motor Drive Systemwhich offers a gear drive, quick lock uni-versal coupling and HTD cylinder drive.

Patented Segmented Cylindersproviding quick cylinder removal

for clean-out and cylinderreplacement

Unique product contact wearparts replacements which

allows the ability to replacethese parts without complete

machine tear downs.

UUnn iiqquuee PPrroodduucctt ff ll ooww ss yysstteemm:: 1) High Capacity Inlet

2) High Capacity Auger3) Adjustable Retarder

4) Easily adjustable lifting troughswith product lifting observation 5) External Quick change spouting 6) On-site flow arrangements changecapabilities

Multiple flow arrangementsto satisfy flow needs whilestill using our standard sin-gle patented drive system.

We introduced our CombinationMachine in 1999. This designsoffers length grading and widthgrading within one drive package.

The combination machine is usedprimarily as a grain re-claimmachine to reclaim grains withvarious types of impurities in onepass.

Our Modular Uni Flow design pro-vides a revolutionary drive systemwhich is unmatched in theindustry.

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GGRRAAIINN AASSPPIIRRAATTIIOONN

VVDDMMCC AAssppiirraattoorr

PERFORMANCE ENGINEERED 6 PASS

ASPIRATION COLUMN

REMOVABLE COLUMN PANELS FOR EASY CLEAN DOWN

INDIVIDUALLY METERED AIR INLET VELOCITY CONTROL

DAMPER

AIR OUTLET VELOCITYCONTROL DAMPER

VARIABLE SPEED DIRECT DRIVE URETHANE COATED FEED ROLL

CONSTANT SPEED DIRECT DRIVE LIFTINGS AUGER

REMOVABLE ACRYLIC OBSERVATION WINDOWS

We introduced our Modular VDMCAspirator in 1993. This model is amajor technological advancement overour previous design in aspiration con-trol.

The VDMC Aspirator is used prior tostorage/shipping to remove any finesdeveloped in processing.

The VDMC Aspirator is the preferredmachine over the competition becauseof its cascading product flow whichopen the flow to greater aspiration andthe ability to control the air velocity ateach air pass.

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GGRRAAIINN AASSPPIIRRAATTIIOONN

DDUUOO AAssppiirraattoorr

REMOVABLE COLUMN PANELS FOR EASY CLEAN DOWN

INDIVIDUALLY METERED AIR INLET VELOCITY CONTROL

DAMPER

AIR OUTLET VELOCITYCONTROL DAMPER

VARIABLE SPEED DIRECT DRIVE URETHANE COATED FEED ROLL

CONSTANT SPEED DIRECT DRIVE LIFTINGS AUGER

REMOVABLE ACRYLIC OBSERVATION WINDOWS

We introduced our Duo Aspiratorin 1997. This model is a majortechnological advancement overour previous design in aspirationcontrol.

The Duo-Aspirator is used priorto reclaim to remove small weedseeds after thresher.

The Duo Aspirator is the pre-ferred machine over the competi-tion because of its gentle productflow. The push/pull air systemoffers an efficient air separation.

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GGrraaiinn CClleeaanniinngg // WWhheeaatt HHeeaaddss

TThhrreesshheerr

These models of the Carter Day Modular Uni-flow,Precision Sizer and Aspirator offer full-size compo-

nents in a compact configuration. When coupled as asystem or used individually they can serve a variety

of useful applications such as:

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CARTER DAY INTERNATIONAL, MPLS,MN,USATel: (612) 571-1000 Fax: (612) 571-3012 www.carterday.com

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Paddy Rice .2mt/hr White Rice .3mt/hr Seed Corn .2mt/h Wheat .3mt/hr Length 60”/1.68m 60”/1.68m 60”/1.68m 60”/1.68mWidth 48”/1.34m 48”/1.34m 48”/1.34m 48”/1.34mHeight 126”/3.52m 126”/3.52m 126”/3.52m 126”/3.52mWeight 1,000 lbs 1,000 lbs 1,000 lbs 1,000 lbsEx-Works Price PR=USD$16,000 WR=USD$16,000 SC=USD$16,500 W=USD$16,500Add Bucket Elevator USD$ 3,000 USD$ 3,000 USD$ 3,000 USD$ 3,000Add VFD Controls USD$ 5,000 USD$ 5,000 USD$ 5,000 USD$ 5,000

Bulldog Model Tester Applications Arrangements

CARTER DAY INTERNATIONAL, MPLS,MN,USA

The Advantages of The Carter Day

Bulldog Tester Models

Paddy Rice.20 Mt/Hr.

Thin immature grains, small seeds, etc. 3-5%

CleanedPaddyRice. 85-90%

Empty Hulls,chaff and dust. 1-3%

Weed SeedsBroken Grains,Etc. 3-5%

Uniflow Tester

Seed Corn.25 Mt/Hr.

Uniflow Tester

Short Kernels5-10%

Small Kernels10-15%

Large Round Kernels25-30%

Large Flat Kernels45-50%

Wheat.30 Mt/Hr.

Uniflow Tester

Large F.M.,Oats, Etc. 3-5%

Thin Oats,Shriveled wheat,Etc. 5-8%Uniflow Tester

Cleaned Wheat, 85-90%

Short F.M., WeedSeeds, Etc. 2-5%

MMooddeellss ooff FFuullll SSccaallee DDeessiiggnnss

Hands on demonstration of new full scale

machine design features and benefits.

Provides the ability to simulate continuousproduct flow in a small package.

PPrroocceessss FFllooww TTrraaiinniinngg Offers the ability to train people on a continu-ous flow of product with minimal installation.

Hands on training of how changes in productflow and shell or cylinder changes effect theseparations and techniques to manipulatethose separations.

MMaacchhiinnee TTrraaiinniinngg

Training on Mechanical Operations

Training on Maintenance

Training on Shell and Cylinder removal

AApppplliiccaattiioonnss TTeessttiinngg

Identifies the percentages of separation to

determine the best cylinder size, shell size

& CFM required for a full scale application.

PPeerrffoorrmmaannccee TTeessttiinngg

Pre-testing all new incoming product prior to

full scale processing to pre-determine the

percentages which may affect the opera-

tions in the full scale system.

SSmmaallll LLoott PPrroocceessssiinnggLow capacity continuous flow systems wherelength grading,width grading and aspirationare needed.

Specialty products with low volumessuch as: spices,vegetable seeds, andmarigolds.

CONTACT FACTORY FOR INDIVIDUAL MACHINE PRICING, Pricing valid until 12/31/99

grain cleaning brochure

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