gqw1400v twingen product guide - renteca.com.au · pramac twingen system designed and engineered to...

03/2018

POWER ENGINEERING TWINGEN

GQW1400V

Product Guide

The Pramac project for:

One-Megawatt in compact container 20’ HC

POWER ENGINEERING

• TWINGEN 2 GQW1400V

GQW1400V

Pramac TWINGEN system designed and engineered to work in a wide variety of applications where high power, modular and safe supply is needed. Compact, versatile, high efficiency, high structural resistance and degree of protection, ready-to-use and with easy access for maintenance, key points that make the system TWINGEN the high power solution ideal for multiple applications.

POWER ENGINEERING


INDEX

GQW1400W Page

Main features 4

KEY DRIVER FOR TWINGEN SERIES:

Long Lasting 5

Easy and fast Service and Maintenance 6

Easy and fast Installation and Commissioning 7

Modular parallel Power 8

CONTROL PANELS 9

INDEX EQUIPMENT/SUPPLEMENT 11

POWER ENGINEERING


MAIN FEATURES

Standard configuration (50Hz, 400/231V or 60Hz, 480/277V switchable)

Reference conditions Standard ISO 8528: 100m (100kPA) a.s.l., T 25°C, 30% H.R.

TWINGEN SYSTEM designed and tested to work 100% of Power PRP with 40°C TBA without derating @1500 rpm

Available special version "TROPICAL": designed and tested to work with 53°C TBA (See supplement page 15).

A. 20’ HQ SOUNDPROOF CONTAINER: Soundproof and weatherproof 20 feet High Cube container with proper insulation and openings for twingen service and maintenance

B. GENSETS: Two gensets placed inside the container assembled on a skid base without radiator

C. COOLING SYSTEM: Complete with two remote electrical radiators (one for each genset)

D. FUEL SYSTEM: Complete with double wall metal fuel tank (for both gensets)

E. AIR FILTER: Heavy-duty air filters

F. COMMAND AND CONTROL PANEL: Single automatic synchronizing control panel to run one or both gensets according to power demand

G. EXAUST SILENCERS: integrated with high insulation

TWINGEN POWER RATING

MODEL

50Hz 400/231V Three Phases 60Hz 480/277V Three Phases

Standby Power LTP

Prime Power PRP

Standby Power LTP

Prime Power PRP ENGINES ALTERNATORS

kVA kW kVA kW kVA kW kVA kW

GQW1400V 1394 1114 1252 1000 1562 1250 1436 1140 Brand Models Brand Models

Gen-set

(2)

697 557 626 500 781 625 718 570 Volvo TWD

1643GE MeccAlte

ECO40 2L/4

697 557 626 500 781 625 718 570 Volvo TWD

1643GE MeccAlte

ECO40 2L/4

A

B

C

D

E

F

G

POWER ENGINEERING


LONG LASTING:

Structure as monoblock type. Soundproof and weatherproof 20’ HQ Container designed to fit n°2 genset. Air inlet/outlet with top protection Color standard: Green PRAMAC orange peel Different colours available on request with supplement DCC

Walls and roof coated by using rock wool layer of proper density and quantity. Soundproofing material firmly secured and protected by perforated sheet.

Internal airflow design to control internal temperature, reduced noise and water inlet and guarantee optimal condition for both engines and alternators.

The cooling system includes n°2 electro-fans mounted on a common monobloc support, main features of the system:

• N°2 Electrical Motors Siemens with PTC thermal sensor and oversized shaft bearing • (2x30kW, 26KW certificated up to 55°C) • Double water circuit (LT and HT) • Fan profile optimized for greater efficiency • Metal water piping with draining valves • Thermal sensor on engine hot water outlet • Easy control and refiling from roof access panels • The cooling system fans speed can be controlled by inverter (optional)

It allow have a flexible system with optimized power consumption and consequently lower fuel consumption.

The high degree of protection both of the mechanical part and for electrical parts (IP degree comparable to IP54) are further features against the deterioration of the machine enlarging the lifetime.

Double exhaust thermal insulation: each silencers is equipped of a double insulation to limit the increase of temperature inside the container.

Twingen system approval tests: The performance tests are passed successfully, even with difficult environmental conditions (tested with n.70 temperature sensor)

POWER ENGINEERING


EASY AND FAST SERVICE & MAINTENANCE: Easy inspection, service and maintenance through inspection doors and panels. Each macro element (generators, fuel tank, cooling system, control panel) is easily removable for extraordinary maintenance if needed.

TWINGEN designed to allow easy access to all the components for a quick check and routine maintenance operations. For detailed see example technical drawing code SF132XWAD00

Each genset mounted on separated basement easily removable if needed.

Fuel tank integrated with a total capacity of 1800l • Double wall • Metal (weld sealing certificated) • RAL9005B Painted • Leak detection system (LAG) • External refiling cap under lockable panel • Quick fuel connectors for external fuel tank • Easy extraction from container without disassembly of other element • With extraction and lifting point

Fuel tank positioned under the cooling system on the rear side of the package with easy access for extraordinary maintenance such as substitution and/or repair.

The exhaust air exit is on the roof trough a dedicated air duct properly segregated. Hot air expulsion area inspection: compartment separated with internal panel (removable) for the engines airflow separation and this is easily accessible through dedicated external door with key opening. It is also possible to extract the radiators for extraordinary maintenance.

Control Panel Single and use-friendly Commands and controls positioned in one side Possibility of extracting the control panel from the roof

• Internal canopy lighting system with manual switch for easy operation even with low ambient light conditions

• Hot part and rotating part protection

• Water Separator Filter RACOR (n.1 common filter for two gensets) The fuel filter/water separator protects the components of your engine from dirt, rust, algae, asphaltines, varnishes and especially water, which is prevalent in low distillate fuels.

• Heavy-Duty air Filters Donalson (N.2 - One for each genset).

This equipment make possible enlarge service intervals and reduce the operational cost for servicing.

POWER ENGINEERING


EASY AND FAST INSTALLATION AND COMISSIONING

Container 20 feet High Cube • High structural resistance • ISO lifting hooks • CSC SAFETY APPROVAL • Double seal gaskets • Roof access ladder – roof security anchorage points • Leak proof basement with double leak detection system • Double draining • Silencers inside the container with stainless rain caps external

(removable) • Aspiration: available with standard aspiration or with sand trap filter • Hot air evacuation design to minimize loss of pressure • Each radiator have a separator hot air expulsion area to guarantee

perfect efficiency during the use of a single generator • Noise level: 75db a 7m.

Fuel tank: The Twingen unit is equipped with a double wall metal fuel tank with a total capacity of 1800l placed inside a leak proof tray able to retain any fuel leakage. External fuel filler cap through segregated in a separate compartment accessible from the door with key. Each genset fuel system is connected to the fuel tank, which can be refilled trough the filling neck placed internally close to the lateral service door. Quick connection to the 6-way valve for rapidly increase the autonomy of the generator through an external tank.

Roof access staircase Simple and fast control and service operations

Battery: 4 Optima battery 75Ah/12V/975A with manual battery switch (single battery switch or common for both generators available).

Control Panel • Monobloc control panel with generators parallel synchronization • Easy access from rear side of container • Easily removable from top of container if needed • Ventilated for lower internal temperature

The Twingen unit is equipped with an automatic synchronizing control panel that allow work with one or two gensets according to the load demand.

POWER ENGINEERING


MODULAR PARALLEL POWER:

TWINGEN designed to meet the power demand in every situation with the optimization of fuel consumption.

Power Applications:

<1000KW: Production – Emergency – Parallel

Management and distribution of the load, by means of two generators according to the power required

With low loads can work only one generator with optimization of consumption and the operation conditions of the engine.

Safety Power: in case of problem at one genset is still available 50% of the power

<500kW For applications Safety Power Essential for shows events where the power safety is paramount

Total Modular for Higher Power It is also possible to connect more generators in parallel to increase the available power and / or the power supply of the load in safety (up to 16 TWINGEN), these can be set to start and stop automatically according to the load request.

POWER ENGINEERING


COMAND AND CONTROL PANEL Monobloc control panel with various operating mode: single generator A, single Generator B or Generator A+B in parallel. Various configuration of control panel and socket kit available as optional

The Twingen unit is equipped with an automatic synchronizing control panel that allow work with one or two gensets according to the load demand. The control panel is set on a rear side with dedicated access doors to each section, which are:

1. CONTROL SECTION

2. POWER SECTION

3. OUTPUT POWER SECTION

Each section is segregated to comply with the more strict normative in terms of operator safety and electrical parts protection and giving high flexibility to the customer requirements if standard power output panel combination being easily dismounted and replaced.

1

2

3

POWER ENGINEERING


1. CONTROL SECTION

It integrates all control and command devices such as: • ON/OFF selector switch • Comap Inteligen BaseBox control unit + InteliVision 5 Display (one

for each genset) • Master genset selector switch (G1 – G2) • Power Management selector switch (On-Off), in order to start/stop

the gensets according to load demand with set parameters on the control units

• Mechanical hour counter (one for each genset) • Fuel level gauge • 5A Battery charger (one for each genset) • Emergency push-button • Eart fault current with selector switch Possible to synchronize up to n°16 Twingen units.

2. POWER SECTION It includes: • N°2 four poles motorized moulded case circuit breaker suitably

rated with thermal and magnetic overloads (one for each genset).

3. OUTPUT POWER SECTION:

• OUTPUT POWER Common bus bar suitably rate

• Multi-pin connector IN and OUT for parallel with other gensets

• INPUT Plug for auxiliary power supply

Supplements available on request:

• Socket Kit

• Power lock

POWER ENGINEERING


EQUIPMET/SUPPLEMENTS:

ACRONYM Description STANDARD SUPPLEMENT PAGE

(Specifications)

GENSET EQUIPMENT:

WSP Water separator Filter � 12

HDF Heavy-Duty Air Filter � 12

HPP Hot Parts Protections � 13

ICL Internal Canopy Lighting system with manual switch � 13

DBS Dual Battery Switch � 13

QFC Quick Fit Fuel connectors � 13

LPR Leak proof tray � 14

TRV TWINGEN Tropical version (with variable speed fans) TRV 15

PHS Pre-heating system PHS 16

AFP Automatic fuel pump AFP 16

SAF Sand Trap (Air Inlet Filter) SAF 16

RWS Kit with n.3 Water Separator Filter (Racor) and valves switch RWS 17

DCC Different canopy color DCC 17

CONTROL PANEL

DFS Dual Frequency Switch (50/60Hz) � 14

CLS Control section internal lighting (automatic with door switch) CLS 17

EAG Engine analogue gauges (water temp / oil pressure) EAG 17

ADI-B Differential Protection type B ADI-B 18

IMD Insulation Monitoring Device (Replace standard differential protection with ABB RD2)

IMD 19

TLPM Free Voltage Contacts with module IGS-PTM + IR-B8 relay board TLMP 20

RCG13 Remote control trough with Internet Bridge-NT (only with MPP) RCG13 20

AGC4 Controller DEIF DEIF 21

OUTPUT POWER SECTION

ETB External terminal board (Common bus bar suitably rate) � 14

PWL - A Power lock 5x400A Without Breakers PWL - A 21

PWL - B Power lock 5x400A With Breakers PWL - B 21

SKT 1 SKT 1 22

SKT 2 SKT 2 22

POWER ENGINEERING


The water separator fuel filter kit allows to remove particulates and water from the fuel for a better working of the engine. It is particularly useful when the fuel quality is not ensured.

Type - description Technical specifications Image

WSP 681 LPH The WSP 681 LPH filter protect the engine components from dirt, rust, algae, asphaltines, varnishes, and especially water, which is prevalent in engine fuels. They remove contaminants from fuel using the three-stage process: Stage 1 - Separation As fuel enters the assembly, it moves through the centrifuge and spins off large solids and water droplets, which are heavier than fuel, and fall to the bottom of the collection bowl. Stage 2 - Coalescing Small water droplets bead-up on the surface of the conical baffle and cartridge filter. When heavy enough, they too fall to the bottom of the collection bowl. Stage 3 - Filtration Proprietary Aquabloc®II cartridge filters repel water and remove contaminants from fuel down to 2 micron (nominal). Aquabloc®II cartridge filters are waterproof and effective longer than water absorbing filters.

Maximum Flow Rate 681 LPH (180 GPH)

Filter rating 10 Micron

Port Size 7/8"-14 UNF (SAE

J1926)

Bowl Style Transparent Bowl

Water in Bowl Capacity 305 ml (10.3 oz)

Height 55.9 cm (22.0 in.)

Width 15.2 cm (6.0 in.)

Depth 17.8 cm (7.0 in.)

Water Removal Efficiency 99%

Ambient Temp. Range -40° to +124° C (-40° to

+255° F

Max. Fuel Temperature 88°C (190°F)

The heavy-duty air filter allows working in dusty environments and allows a lengthening of maintenance intervals


D140079 AIR CLEANER, PSD POWERCORE (x2)

The PSD air cleaner family offers two-stage filtration in a single, compact unit that delivers superior filtration performance using Donaldson PowerCore® Filtration Technology.This non-metal air cleaner (except for cover clamps) is ideal for equipment operating in medium to heavy dust environments PowerCore® Features & Benefits: • Axial Flow • High Media Area & High efficiency • Low Restriction • Highly efficient Ultra-Web® Media • Environmentally Friendly Non-Metal • RadialSeal™ Sealing Technology • Easy to Service • Better Compressor & Engine Protection • Rugged Structure • System Design Flexibility • Design Differentiation • Compact and Leightweight • Sealing Design Proven

Outlet Diameter: 177.8 MM

Body Length: 361.1 MM

Overall Length: 670 MM

Rated Flow LR: 21.5 CMM

Rated Flow MR: 26.9 CMM

Rated Flow HR: 31.5 CMM

Restriction LR: 101.6 MM H2O

Restriction MR: 152.4 MM H2O

Restriction HR: 203.2 MM H2O

WSP Water Separator Filter (Racor) GENSET STANDARD EQUIPMENT

HDF Heavy-Duty Air Filter GENSET STANDARD EQUIPMENT

Primary Filter with PowerCore

Filtration technology

High efficiency

pre-cleaner tubes

Safety Filter

Filter Service

indicator port

Pre-cleaner drop tube

INLET END

OUTLET END

Injection molded body

POWER ENGINEERING


Type - description Image

HPP - METAL GRID PROTECTION The hot parts protection consist of metal grids to protect the hot parts (exhaust line) of the engine. This protection is useful to prevent the accidental contact with the hot parts of the engines.


ICL - Internal container lighting system with manual switch for easy operation even with low ambient light conditions


DSB - Dual pole manual battery master switch with fixed/removable handle

Nominal tension 24V

Max. continuous operating current

250 A

Highest load 1000 A

Operating temperature.

40°C / +85°C

Contacts silver plated copper


QFC - Quick connection to the 6-way valve for rapidly increase the autonomy of the generator through an external tank.

• Inlet Male (half Inch) • Outlet female (half inch) Industry Standards ISO 7241-1 series A Maximum Working Pressure (psi) 4000 Body Size (inch) 1/2 Flow Rate (GPM) 12 Minimum Working Temperature (F) -40 Maximum Working Temperature (F) 250

HPP Hot Parts Protections STANDARD GENSET EQUIPMENT

ICL Internal Container Lighting system STANDARD GENSET EQUIPMENT

MBS Manual Battery Switch STANDARD GENSET EQUIPMENT

QFC Quick Fit Fuel connectors STANDARD GENSET EQUIPMENT

POWER ENGINEERING



LPT - Leak proof Tray basement with double leak detection system and double draining


DFS selector mounted in the control panel

Power Rating Available: see pages: 4 (and 13) When DFS is combined with the socket kit: The sockets can only be used at 400/230V voltage output.


OUTPUT POWER Common bus bar suitably rate

Suitable to connect up to 6x240sqmm power cbales each phase and 3x240sqmm cables for neutral

LPT Leak proof Tray STANDARD GENSET EQUIPMENT

DFS Dual Frequency Switch (50/60Hz) STANDARD CONTROL PANEL

ETB External Terminal Board STANDARD OUTPUT POWER SECTION

POWER ENGINEERING


Designed for particularly heavy ambient conditions with sand and Power Testing for 53°C TBA

TWINGEN

MODEL

50Hz 400/231V Three Phases

60Hz 480/277V Three Phases

Standby Power LTP

Prime Power PRP

Standby Power LTP

Prime Power PRP

ENGINES ALTERNATORS kVA kW kVA kW kVA kW kVA kW

GQW1400V 1394 1114 1252 1000 1562 1250 1436 1140

Power available 53°C TBA Brand Models Brand Models

Gen-set

(2)

697 557 626 500 781 625 718 570 Volvo TWD 1643GE MeccAlte ECO40

2L/4

697 557 626 500 781 625 718 570 Volvo TWD 1643GE MeccAlte ECO40

2L/4

A. 20’ HQ SOUNDPROOF CONTAINER Soundproof and weatherproof 20 feet High Cube container with proper insulation and openings for twingen service and maintenance

B. GENSETS Two gensets placed inside the container assembled on a skid base without radiator

C. COOLING SYSTEM (ELECTRICAL RADIATORS WITH INVERTERS CONTROL) Complete with two electrical radiators and two inverters (one independent system for each genset)

D. FUEL SYSTEM Complete with double wall metal fuel tank (for both gensets)

E. AIR FILTER Heavy-duty air filters

F. COMMAND AND CONTROL PANEL Single automatic synchronizing control panel to run one or both gensets according to power demand

G. INVERTER (CONTROL COOLING SYSTEM) Two inverters systems integrated in the control panel

TRV TWINGEN TROPICAL VERSION SUPPLEMENT GENSET EQUIPMENT

A

B

C

D

E

F

G

POWER ENGINEERING


Engine preheating system for start-up at low temperatures External power supply required via • Plug for auxiliary power supply (supplied standard - see “output power sections” page 9)


PHS Water heater mounted and connected to the engine. The kit includes 2 systems independently connected to the generators

n.2 X Nominal Voltage: 230V (208-277Volt) Power:1500W


The Automatic Fuel Pump is supplement allows the generator to run for a longer period of time than standard, since it will refill the built-in tank by transferring fuel from an external storage tank. This external tank does not need to be installed in the proximity of the generating set. The kit includes:

• N°1 automatic volumetric-type self-priming rotary vane pump designed for diesel fuel

• N°1 income-line filter • N°1 manual pump in parallel to the electric one for

an emergency tank refilling in case of failure of the automatic system

• Ball valves to facilitate maintenance operations and bypass

Working operation The system operation is managed by the control card on electrical panel through the capacitive fuel level sensor installed on the daily tank fixing the following main steps: • Minimum level - immediate shut-off of the engine in

order to avoid an empty fuel line. • Pump start - activates the automatic start of the

refueling pump. • Pump stop - the fuel tank is completely filled so

pumping stops. • Maximum level - this level is reached only in case of

failure in the pump’s electronic control. In this case an audible alarm is emitted by the control panel. A correct efficiency of the overflow piping is then required.

Maximum flow-rate

56 l/min. [50Hz]

68 l/min. [60Hz]

Maximum pressure

1.7 bar

Maximum suction head

3 m

Priming Self

Mechanical protection degree

IP55

Pump Casing Cast-iron treated against corrosion and paint-finished.

Pump rotor Sintered steel rotor and acetylic resin blades.

Filtering In-built 100-micron filter, easily accessible for cleaning

Motor Induction motor with aluminum casing


SAF – Sand Trap Air inlet Filter Specific air intake system and doors equipped with special gaskets to obtain an effective anti-sand

PHS Pre-heating system SUPPLEMENT GENSET EQUIPMENT

AFP Automatic fuel pump SUPPLEMENT GENSET EQUIPMENT

SAF Sand Trap (Air Inlet Filter) SUPPLEMENT GENSET EQUIPMENT

POWER ENGINEERING


The redundant water separator fuel filter kit allows to remove particulates and water from the fuel for a better working of the engine. It is particularly useful when the fuel quality is not ensured and when it is necessary replace filter elements without stop genset running.


RWS 681 LPH The WSP 681 LPH filter protect the engine components from dirt, rust, algae, asphaltines, varnishes, and especially water, which is prevalent in engine fuels. They remove contaminants from fuel using the three-stage process: Stage 1 - Separation As fuel enters the assembly, it moves through the centrifuge and spins off large solids and water droplets, which are heavier than fuel, and fall to the bottom of the collection bowl. Stage 2 - Coalescing Small water droplets bead-up on the surface of the conical baffle and cartridge filter. When heavy enough, they too fall to the bottom of the collection bowl. Stage 3 - Filtration Proprietary Aquabloc®II cartridge filters repel water and remove contaminants from fuel down to 2 micron (nominal). Aquabloc®II cartridge filters are waterproof and effective longer than water absorbing filters.

Maximum Flow Rate 681 L/H

Filter rating 30 Micron

Bowl Style Transparent

Bowl

Water in Bowl Capacity 305 ml (10.3 oz)

Height 55.9 cm (22.0

in.)

Width 15.2 cm (6.0 in.)

Depth 17.8 cm (7.0 in.)

Water Removal Efficiency

99%

Ambient Temp. Range -40° to +124° C (-40° to +255° F

Max. Fuel Temperature 88°C (190°F)


DCC

Different canopy color • Different RAL to be define with the

customer.


CLS

Internal control section lighting system with automatic switch for easy operation even with low ambient light conditions

• Lamp type: LED • Voltage DC: 24V • Automatic Switch (door opening)


EAG Additional analogue instrumentation for the values: • low oil pressure X2 • high engine temperature X2 Also remain available the values of the measures listed in the digital display.

• Type instrumentation: VDO

RWS Redundant Water Separator Filter (Racor) (triple filtration with by-pass)

SUPPLEMENT GENSET EQUIPMENT

DCC Different Canopy Color SUPPLEMENT GENSET EQUIPMENT

CLS Control section internal lighting SUPPLEMENT CONTROL PANEL

EAG Engine analogue gauges SUPPLEMENT CONTROL PANEL

POWER ENGINEERING


The ADI-B supplement is an adjustable differential protection type B, external to the control board. It is a residual current relay with external toroidal transformer. It provide a protection against indirect contacts, and prevent leakage currents. The relay also monitors electrical installations when used directly as signaling relay. The advantage of this type of differential protection is that is possible to set sensitivity and intervention time.


ADI-B � Conformity to Standard:

• IEC 60755 • IEC 60947-2 • IEC 62020 • IEC 60364 � Relay with 2 alarm relays:

• Either 2 alarm relays • Either 1 alarm relays or 1 pre-alarm (50 % to 100% IΔn) relay.

� Adjustment sensitivity from 30mA up to 3A. � Intervention time delay from 0 s (instantaneous) up to 10 s. � Measurement accuracy by TRMS. � Positive or negative security configurable by the user � Automatic permanent relay-toroid connection test � Sealed cover

Operating: 1. LCD Display 2. “TEST” pushbutton: select to activate auto-test function or to scroll up in menu mode. 3. “RESET” pushbutton: reset fault alarm charge parameter. 4. “MENU” pushbutton: select to activate menu mode and to confirm setting in menu mode. 5. Alarm Led: activated in case of alarm and blinking in case of faults. AL1 e AL2 are activate when the threshold set in ALLARM1 and ALLARM2 is exceed Applications: A fast recognition of an insulation fault increases the availability of the distribution network by preventing accidental power cuts and the resulting loss of production. The TRMS measurement avoids repeated random tripping. Examples of conventional applications: � AC Low Voltage networks: TT, TNS, IT. � Protection:

• against indirect contact • against fire risk • against explosion risk • of earth and protection conductors � Preventive signalling; � Monitoring installations where periodic insulation measurements with power off are impossible

Auxiliary power supply Us

Frequency 42 … 460 Hz

AC/DC 72V A.C./ 9,6V 94V D.C.

Max.consumption 3 VA

Insulation (according to IEC 60664-1 standard)

Rated insulation voltage 250 VAC

Rated impulse voltage 2.5 kV

Degree of pollution Class 3

Threshold values

Setting IΔn 30 mA – 3 A

Accuracy of tripping - 35 … 100% IΔn

Domain of network frequency

0 … 2000 Hz

Specified time setting 0 - 10 s

PRE-ALARM relay tripping

50 - 100 % IΔn

Hysteresis of the PRE-ALARM relay

15% IΔn

Alarm

Alarm configuration mode

Memory / automatic reset

Alarm factory setting Memory

RESET manual by pushbutton or using the terminals

Output contacts

Number of contacts 2

Type of ALARM 1 contact

230 VAC - 5 A - 1150 VA

Type of ALARM 2 or PRE-ALARM contact

230 VAC - 5 A - 1150 VA

Operating conditions

Operating temperature - 25 … + 55 °C

Storage temperature - 30 … + 70 °C

ADI-B Differential Protection type B SUPPLEMENT CONTROL PANEL

POWER ENGINEERING


The IMD supplement replace the standard differential protection ABB RD2. The IMD supplements is an insulation monitoring for mobile generators. It monitors the insulation resistance RF of an unearthed AC system of 0V up to 300 V to earth that is supplied by a mobile generator. The currently measured insulation resistance is indicated on the LC display. In this way, any changes, for example, when circuits of loads are connected to the system, can be recognized easily. The maximum permissible system leakage capacitance Cemax is 5 μF..


IMD The IMD is useful to comply with the German legislation. It is use in many kind of applications: � IEC 60364-7-717, DIN VDE 0100-717 (2005) Electrical

installations in mobile or transportable units � DIN VDE 0100-551 (VDE 0100-551), IEC 60364-5-551 Low-

voltage generating sets (mobile generators) � GW 308 “Mobile Stromerzeuger für Rohrleitungsbaustellen 8/00”

(Mobile auxiliary power generators on pipeline site”) (DVGW) � BGI 867 (German Berufsgenossenschaft Information) Auswahl

und Betrieb von Ersatzstromerzeugern auf Bau- und Montagestellen (Selecting and operating standby generators on construction and installation sites)

Operating elements: 1- Power On LED “ON”, flashes in case of interruption of the connecting leads E/KE or L1/L2 2- Alarm LED “AL1”, lights when the value falls below the set response value Alarm 1 and flashes in case of interruption of the connecting leads E/KE or L1/L2 3- Alarm LED “AL2”, lights when the value falls below the set response value Alarm 2 and flashes in case of interruption of the connecting leads E/KE or L1/L2 4- LC display 5- Test button “T”: to call up the self-test. Arrow up button: parameter change, to move up in the menu 6- Reset button “R”: to delete stored insulation fault alarms parameter change, to move down in the menu 7- “MENU” button: to call up the menu system. Enter button: to confirm parameter changes.

• Protection by electrical separation with insulation monitoring and disconnection

• Two separately adjustable response values • Connection monitoring system/earth • Power On LED, alarm LEDs: Alarm 1, Alarm 2 • Internal/external test/reset button • Two separate alarm relays (one changeover

contact each) • N/O or N/C operation, selectable • Fault memory behavior selectable • Self-monitoring with automatic alarm • Multi-functional LC display • Adjustable response delay • Two-module enclosure (36 mm) • Push-wire terminal (two terminals per connection)

IMD Insulation Monitoring Device SUPPLEMENT CONTROL PANEL

POWER ENGINEERING


The TLP4 supplement is an extension module with additional inputs and outputs (8 Digital I/O configurable) with Software and with 12/24V relay board with 8 outputs. This supplement is available with MPP control panel Type - description Technical specifications Image

IGS-PTM ANALOG/BINARY INPUT/OUTPUT MODUL � 8 configurable binary inputs and 8 configurable binary open

collector outputs � 4 configurable analog inputs and 1 analog output � LEDs indicate the state of binary input/output � Measures the values from Pt100 and Ni100 sensors � Analog inputs have the resistance range 0–250 Ohm, voltage

range 0–100 mV, current range 0–20 mA – selectable via jumper

� Analog output 0–20 mA � Connection via CAN bus IR-B8 12 / 24V INTERFACE CARD 8 RELAY

INTERFACE CARD 8 RELAY:

• 12VCC / 24VCC (according to the genset control panel’s voltage)

• 1NC + 1NO • Maximum current per pin 8 A

The RCG category supplements allows the supervision of the genset via PC. The RCG13 consist of a remote control genset, with internet/Ethernet communication module + antenna. This supplement is available only with MPP control panel. Type - description Technical specifications Image

InternetBridge-NT COMMUNICATION MODULE WITH CELLULAR/ETHERNET CONNECTION The Internet Bridge-NT module allows efficient connection to the Internet for one or more ComAp controllers, either by Ethernet cable or by built in 3.75G Cellular modem.

� Wireless high speed GPRS/UMTS modem built in � Supports all cellular packet data systems from

GPRS to HSPA (2.5G to 3.75G) � Full Multiband support – modem works globally � Ethernet wired connection for local LAN

connection � Single module can be used for multiple controllers

on the same site (connected via CAN or RS485) � MODBUS/TCP, SNMP protocol support – direct

connection to building management and other systems

� Includes ComAp AirGate technology – easy plug-and-play connection anywhere (no fixed IP needed)

� Designed for WebSupervisor – fully supported by ComAp’s cloud-based remote monitoring system

� Global positioning system built in – keep track of your equipment

� Durable metal housing with DIN rail mount � SIM card holder access without disassembly � Web server for monitoring and adjustment of

attached controllers � Wide range 8–36 VDC supply voltage � Works with ComAp monitoring software in either

direct connection or via AirGate technology

TLPM Free Voltage Contacts with module IGS-PTM+IR-B8 relay board

SUPPLEMENT CONTROL PANEL

RCG13 Remote control trough with Internet Bridge-NT SUPPLEMENT CONTROL PANEL

POWER ENGINEERING



Genset Controllers DEIF, AGC-4

� Up to 32 gensets in one plant (16 Twingen) � Synchronisation of up to 56 breakers in one plant � Multiple operating modes in one software � Multi-master power management � Load-dependent start and stop � Load management � Emulation for fast training and I/O test � Automatic Mains Failure sequence � Approved by TÜV and UL � Hot standby for full system redundancy � – change to backup genset controller on the fly � Redundant CANbus for power management � Close Before Excitation � – synchronisation from 6 seconds � Fully compatible with AGC 200 controllers

Type Description Technical specifications Image

PWL A Power lock 400A n.5 lines X 400A (3P+N+T) Without Circuit Breakers

A PowerLock Box is a 3 phase (3P+N+T) high power-connecting unit, used as a termination point for power cables. The boxes include a number of safety features to prevent incorrect connection and disconnection. All PowerLock devices are ‘keyed’ to eliminate the possibility of connecting with the wrong line, and color coded to suit international 3 phase standards Features: � Connect with standard PowerLock

connectors � Sequential connecting ensures

Ground/Earth is connected before � Color coded to suit European,

North American and Australian 3 phase standards

� All ports are keyed to prevent incorrect connection

� Finger protected � Lock to prevent interference � Environmentally sealed connector

ports to protection level IP65

� N° 5 lines, each with following features

� Current rating: 400A � Contact material: Brass, silver

plated � Operating Voltage:

1000Vac/1500Vdc � Housing material: PBT High

temperature thermoplastic � Operating temperature: -30ºC to

+85ºC � Flammability rating: UL94-V0

PWL B Power lock 400A n.5 lines X 400A (3P+N+T) With Circuit Breakers 400A (one for each line)

�

DEIF Controller DEIF SUPPLEMENT CONTROL PANEL

PWL Power lock SUPPLEMENT OUTPUT POWER SECTION

POWER ENGINEERING


SKQ Socket kit:

SKQ1

• N°1 400V CEE 125A 3P+N+T IP67 • N°1 400V CEE 63A 3P+N+T IP67 • N°1 400V CEE 32A 3P+N+T IP67 • N°2 230V CEE 16A 2P+T IP67 • N°1 230V Schuko IP68

• Each socket with its own circuit breaker • Common differential protection for three phase sockets • Each single phase provided with earth fault protection

POWER ENGINEERING


gqw1400v twingen product guide - renteca.com.au · pramac twingen system designed and engineered to...

Documents