gpal automotive grippers · sensing accessory kit gpal−100 5 0. 0 0 [1. 9 6 9 i n] 78.00 [3.071...
TRANSCRIPT
ZAYTRAN, Incorporated Phone 440-324-2814 www.grippers.com ©2007 ZAYTRAN, Incorporated, All Rights Reserved. MAGNUM is a trademark of ZAYTRAN, Inc. Specifications Subject to Change. Rev. 5
Page 1
GPAL Automotive Grippers Twice the Force – Harsh Environment Ready – Half the Weight
The GPAL Series of parallel grippers represents a pinnacle in parallel gripper development. This 5th generation ZAYTRAN product uses patented (US4591199) double helix technology. The double helix allows long strokes and high centering precision (±0.001 inches, ±0.025mm). Tough materials and treatments are employed to assure long life in the harshest environments. The slides are heat treated and tempered to assure that they will continue to operate where typical grippers fail. Borrowing from the Magnum™ Series the GPAL employs a purge system that allows a chamber under the slides to be pressurized. This positive pressure ejects foreign materials such as grinding dust and welding slag. To further “harden” the GPAL for harsh environments the cylinder shafts are heat treated and run though double bronze wipers in the larger units and polyurethane wipers in the smaller units. This combination will remove debris from the shaft without damaging the gripper. To make plumbing easy the grippers have open and close ports at either end as well as on the mounting side. To facilitate the application of the grippers all key dimensions are “hard metric” and the jaw mounting pattern complies with NAAMS standards so that standard automotive shims may be used. Sensors are easily added via an accessory kit and are easily positioned via a standard slot. This allows the grippers to be easily set up in complex automation applications. To facilitate the common requirement of Fail Safe operation a Fail Safe accessory is available. This device works the full length of the GPAL’s stroke and can be mounted to be fail safe in a grip closed or grip open application.
MaF2F1 Mc
Mb
GPAL−40HARSH ENVIRONMENT GRIPPERStroke: 2.00 in. (50.8 mm) Stroke limit options availableGripping Force Per Jaw (Close) @ 100PSI (6.8bar): 132 lbs. (59.83 kgf)Gripping Force Per Jaw (Open) @ 100PSI (6.8bar): 176 lbs. (79.83 kgf)Approximate Weight: 2.8 lbs. (1270 g)Operating Displacement: 3.534 cu. in. (57.91 cu. cm)Maximum Operating Pressure: 120 PSI (8.3 bar)Recommended Purge Pressure: 1/2 of operating pressure − All mounting holes 1−1/2 diameter mininum thread depth and equipped with stainless steel thread inserts. − Piston rods equipped with polyurethane wipers. − Ports labeled "O" for open, "C" for close and "P" for purge.
© 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED. PAGE 2
Ma = 295 in*lbs (340 kgf*cm)
Mb = 432 in*lbs (500 kgf*cm)
Mc = 302 in*lbs (350 kgf*cm)
F1 = 62 lbs (28.0 kgf)
F2 = 42 lbs (19.2 kgf)
37.50 [1.476 in]
75.00 [2.953 in]
46.00 [1.811 in]
M8 x 1.25
S.F. M8 DOWEL8.
50 [0
.335
in]
50.0
0 [1
.969
in]
146.06 [5.750 in] CLOSE196.85 [7.750 in] OPEN
53.50 [2.106 in]
61.00 [2.402 in]
50.00 [1.969 in]
19.00 [0.748 in]
7.50
[0.2
95 in
]
82.0
0 [3
.228
in]
8.25
[0.3
25 in
]
16.75 [0.659 in]
7.50 [0.295 in]
22.50 [0.886 in]
45.00 [1.772 in]
15.00 [0.591 in]
M8x1.25 - 6H THR'D FOR JAW MOUNTING
S.F. M8 DOWEL
T-SLOT FOR SENSOR MOUNTING
POLYURETHANE WIPER
10-32 UNFPURGE
1/8 NPTCLOSE
1/8 NPT OPEN
1/8 NPT CLOSETYP. BOTH SIDES
1/8 NPT OPENTYP. BOTH SIDES
150.00 [5.906 in]
35.0
0 [1
.378
in]
17.5
0 [0
.689
in]
BN
BU
L1
NN
BU
BNL1
FAILSAFE ACCESSORY KIT
− FAILSAFE IS SHOWN HOLDING IN THE OPEN DIRECTION, HOWEVER THE FAILSAFE CAN BE ROTATED 180~ TO HOLD IN THE CLOSE DIRECTION
SENSING ACCESSORY KIT GPAL−40
NORMALLY CLOSED NORMALLY OPEN
PAGE 3 © 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED.
37.50 [1.476 in] 37.50 [1.476 in]
35.00 [1.378 in]
50.00 [1.969 in]
63.00 [2.480 in]
60.75 [2.392 in]
162.00 [6.378 in] CLOSE212.00 [8.378 in] OPEN
CORD 2.0M LENGTH TYP.
40.5
0 [1
.594
in]
9.53
[0.3
75 in
]
4X CLEARANCE FOR M8 BOLT2X S.F. M8 DOWEL
11.00 [0.433 in]24.00 [0.945 in]
123.25 [4.852 in]
25.0
0 [0
.984
in]
12.50 [0.492 in]1/8 NPT CLOSE 1/8 NPT OPEN
FAILSAFE DIRECTION INDICATORSHOWN HOLDING IN THE OPEN POSITION
FAILSAFE CAN BE ROTATED 180~TO HOLD IN THE CLOSE POSITION
MaF2F1 Mc
Mb
GPAL−100HARSH ENVIRONMENT GRIPPERStroke: 3.00 in. (76.2mm) Stroke limit options availableGripping Force Per Jaw (Close) @ 100PSI (6.8bar): 196 lbs. (89 kgf)Gripping Force Per Jaw (Open) @ 100PSI (6.8bar): 230 lbs. (104 kgf)Approximate Weight: 5.3 lbs. (2404 g)Operating Displacement: 7.216 cu. in. (118.24 cu. cm)Maximum Operating Pressure: 120 PSI (8.3 bar)Recommended Purge Pressure: 1/2 of operating pressure − All mounting holes 1−1/2 diameter mininum thread depth and equipped with stainless steel thread inserts. − Piston rods equipped with dual bronze wipers. − Ports labeled "O" for open, "C" for close and "P" for purge.
63.50 [2.500 in]
7.61 [0.300 in]
7.50 [0.295 in]
45.00 [1.772 in]
15.00 [0.591 in]
22.50 [0.886 in] M8 X 1.25 THR'D FORJAW MOUNTING
S.F. M8 DOWEL
85.50 [3.366 in]
30.00 [1.181 in]
60.00 [2.362 in]
22.5
0 [0
.886
in]
45.0
0 [1
.772
in]
M8 X 1.25
S.F. M8 DOWEL
11.0
0 [0
.433
in]
68.25 [2.687 in]
1/8 NPT OPEN TYP. BOTH SIDES
T-SLOT FOR SENSORMOUNTING
23.00 [0.906 in]
13.0
0 [0
.512
in]
95.0
0 [3
.740
in]
22.00 [0.866 in]
7.69
[0.3
03 in
]
198.23 [7.804 in] CLOSED274.43 [10.804 in] OPEN
1/4 NPT CLOSE
1/8 NPT PURGE
57.00 [2.244 in]
50.0
0 [1
.969
in]
1/4 NPT OPEN
1/8 NPT CLOSE TYP. BOTH SIDES
Ma = 658 in*lbs (750 kgf*cm)
Mb = 1080 in*lbs (1250 kgf*cm)
Mc = 1231 in*lbs (1400 kgf*cm)
F1 = 246 lbs (111.8 kgf)
F2 = 169 lbs (77.0 kgf)
230.00 [9.055 in]
DUAL BRONZE WIPER
© 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED. PAGE 4
BN
BU
L1
NN
BU
BNL1
30.0
0 [1
.181
in]
57.00 [2.244 in]
30.00 [1.181 in]30.00 [1.181 in]
45.00 [1.772 in]
64.17 [2.526 in] 42.51 [1.674 in]
15.00 [0.591 in]
4x CLEARANCE FOR M8 BOLT
2x S.F. M8 DOWEL
1/4 NPTOPEN
219.23 [8.631 in] CLOSED295.42 [11.631] OPEN
FAILSAFE ACCESSORY KIT
− FAILSAFE IS SHOWN HOLDING IN THE OPEN DIRECTION, HOWEVER THE FAILSAFE CAN BE ROTATED 180~ TO HOLD IN THE CLOSE DIRECTION
SENSING ACCESSORY KIT GPAL−100
50.0
0 [1
.969
in]
78.00 [3.071 in]
FAILSAFE DIRECTION INDICATORSHOWN HOLDING IN THE OPEN POSITION.FAILSAFE CAN BE ROTATED 180~ TO HOLD IN THE CLOSE POSITION
1/4 NPTCLOSE
166.00 [6.535 in]
75.62 [2.977 in]CORD 2.0 METER LENGTH TYP.
NORMALLY CLOSED NORMALLY OPEN
PAGE 5 © 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED.
MaF2F1 Mc
Mb
GPAL−200HARSH ENVIRONMENT GRIPPERStroke: 4.00 in. (101.6 mm) Stroke limit options availableGripping Force Per Jaw (Close) @ 100PSI (6.8bar): 364.0 lbs. (165.1 kgf)Gripping Force Per Jaw (Open) @ 100PSI (6.8bar): 443.0 lbs. (200.9 kgf)Approximate Weight: 9.8 lbs. (4445 g)Operating Displacement: 17.7 cu. in. (290.1 cu. cm)Maximum Operating Pressure: 120 PSI (8.3 bar)Recommended Purge Pressure: 1/2 of operating pressure − All mounting holes 1−1/2 diameter mininum thread depth and equipped with stainless steel thread inserts. − Piston rods equipped with dual bronze wipers. − Ports labeled "O" for open, "C" for close and "P" for purge.
© 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED. PAGE 6
Ma = 1095 in*lbs (1250 kgf*cm)
Mb = 1825 in*lbs (2100 kgf*cm)
Mc = 2020 in*lbs (2300 kgf*cm)
F1 = 750 lbs (340.9 kgf)
F2 = 556 lbs (252.5 kgf)
12.55 [0.494 in]
25.00 [0.984 in]
37.50 [1.476 in]
75.00 [2.953 in]
M10x1.5 - 6H FORJAW MOUNTING
S.F. M10 DOWEL
112.00 [4.409 in]
69.50 [2.736 in]
120.
00 [4
.724
in]
12.7
0 [0
.500
in]
12.5
0 [0
.492
in]25.35 [0.998 in]
25.40 [1.000 in]
35.00 [1.378 in]
70.00 [2.756 in]
70.00 [2.756 in]
140.00 [5.512 in]
50.0
0 [1
.969
in]
12.6
8 [0
.499
in]
85.60 [3.370 in]
M8 X 1.25 1/4 NPT OPEN
1/4 NPT CLOSE
S.F. M8 DOWEL
T-SLOT FOR SENSOR MOUNTING
DUAL BRONZE WIPER
1/8 NPT OPENBOTH SIDES
1/8 NPT CLOSETYP. BOTH SIDES
76.0
0 [2
.992
in]
276.00 [10.866 in]
261.11 [10.280 in] CLOSE362.71 [14.280 in] OPEN
87.00 [3.425 in]
1/8 NPTPURGE
BN
BU
L1
NN
BU
BNL1
FAILSAFE ACCESSORY KIT
− FAILSAFE IS SHOWN HOLDING IN THE OPEN DIRECTION, HOWEVER THE FAILSAFE CAN BE ROTATED 180~ TO HOLD IN THE CLOSE DIRECTION
SENSING ACCESSORY KITGPAL−200
NORMALLY CLOSED NORMALLY OPEN
PAGE 7 © 2007 ZAYTRAN, INC. ALL RIGHTS RESERVED.
35.00 [1.378 in]
70.00 [2.756 in]
35.00 [1.378 in]
70.00 [2.756 in]
50.00 [1.969 in]
2X S.F. M8 DOWEL 8X CLEARANCE FOR M8 BOLT
213.61 [8.410 in]
49.75 [1.959 in]56.00 [2.205 in]
30.0
0 [1
.181
in]
15.00 [0.591 in]69.50 [2.736 in]
88.00 [3.465 in]88.75 [3.494 in]
51.0
0 [2
.008
in]278.80 [10.977 in] CLOSED
380.39 [14.976 in] OPEN
CORD 2.0 METER LENGTH TYP.
FAILSAFE DIRECTION INDICATORSHOWN HOLDING IN THE OPEN POSITION.
FAILSAFE CAN BE ROTATED 180~TO HOLD IN THE CLOSE POSITION
3/8 NPT CLOSE3/8 NPT OPEN
GPAL B
Example: GPAL−40−V
GPAL Gripper w/ NPT Ports, 40 Size with Viton Seals
A
GPAL Ordering InformationGPAL Ordering Information
- -
Size:
40, 100 or 200
Seals:
Blank = Buna−N
V = Viton (High Temp.)
Grippers
Sensing Kits Fail Safe Kits
AFSL -
Size:
40, 100 or 200
B-
Seals:
Blank = Buna−N
V = Viton (High Temp.)AG−KIT - B-
Size:
40, 100 or 200
Sensor Type:12mm HWO = Hardware Only for 12mm barrel prox. sensor.
6.5mm HWO = Hardware Only for 6.5mm barrel prox. sensor.
DC SINK = DC Sinking Sensor
DC SOUR = DC Sourcing Sensor
AC NO = AC Normally Open Sensor
AC NC = AC Normally Closed Sensor
Example: FSL−200
Fail Safe Kit w/ NPT Ports, for a GPAL−200, with Buna−N Seals
Example: G−KIT−200−DC SOUR
Sensor Kit for a GPAL−200, with a DC Sourcing Sensor
Port Style:
GPAL = NPT
GPALG = G Class
Port Style:
FSL = NPT
FSLG = G Class