gostolgostol--gopan d.o.o. gopan d.o.o. - beoline for long loaf, 6000 pcs/h (vel pitar, romania)...
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20.11.2012 Last podjetja Gostol-Gopan d.o.o. 1
GOSTOLGOSTOL--GOPAN D.O.O. GOPAN D.O.O.
�� part of EX Yugoslavia part of EX Yugoslavia until 1991until 1991
�� a suvereign state from a suvereign state from 25.6.199125.6.199125.6.199125.6.1991
�� 2 mio inhabitants2 mio inhabitants
�� GDP/p.c. 18.367 EURGDP/p.c. 18.367 EUR
(91% EU average)(91% EU average)
�� 1.5.04 member of EU1.5.04 member of EU
�� 1.1.06 EURO currency1.1.06 EURO currency
�� In 2009 we preside to EUIn 2009 we preside to EU
20.11.2012 Last podjetja Gostol-Gopan d.o.o. 2
GOSTOLGOSTOL
�� GOGOriškeriške
�� SStrojnetrojne
TOTOvarnevarne
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�� TOTOvarnevarne
�� LLivarneivarne
� ENG: Machinery Factories and Foundries, Gorica
� TODAY: brand name!
MilestonesMilestones
� 1947: � Mr. Štrukelj moves his workshop from Gorica (IT) to Solkan (YU)� General machine building and foundry
� 1960: � New facility in Nova Gorica� Spiral mixers and make-up machines
� 1970’s and 1980’s:� 1800 employees, 5 programs, 3 factories� Licensee for Werner& Pfleiderer (tunnel ovens ) and Winkler (final proofers)� Licensee for Werner& Pfleiderer (tunnel ovens ) and Winkler (final proofers)� Development of thermal-oil multi-deck tunnel ovens� Complete bread production plants
� 1992:� Loss of 75% of the market, because of disintegration of ex Yugoslavia (loss of markets of ex
Yugoslavia and markets of ex Soviet Union – special agreement between Soviet Uniom andYugoslavia
� Gostol is divided into independent companies� Gostol-Gopan takes over the bakery equipment
� 2001:� First modern mechatronic bakery plant (Fischer Brot, Austria)
� 2010:� 1st complete ˝turn-key˝ project (Smart Food Solutions, Romania)
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TheThe GOSTOL GOSTOL groupgroup
GOPEK d.d.
Shareholders
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GOSTOL–GOPAN d.o.o.
GOSTOL–GOIN
(SLO)Cleaning, Reception,
Cafeteria, Services
Gostol–Gopan Lukavac
(BIH)Production of components
Gostol–Gopan Vostok
(RF)Spare parts
After-sales support
Office
Moscow
Office
Kiev
ProfileProfile
• Number of employees: • Gostol-Gopan: 170• Group Gostol: 240
• Markets:Export: 90%-95%
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• Export: 90%-95%• East Europe: 50%• West Europe: 50%
• Turnover: 18-20 mio EUR p.a.• Project engineering: 90%
Mission & Vision Mission & Vision
� Backed by a deep technological knowledge and quality equipment and plants we supply our clients complete solutions for an efficient production of bread and pastry products.
� With inovative solutions we supply technologically flexible, highly productive and energy saving plants for the production of bread and pastry products.pastry products.
� We are one of the leading suppliers of technology and equipment for dough preparation, make-up, proofing and baking.
� We are developing into a global company.� The creative environment, development possibilities and relaxed
relations make us a desirable employer.� The employees are part of a large, successful family.� We are an environment-friendly and socially-responsible company.
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Strengths
� Own R&D, production and after-sales� - 32 engineers, 80% of production ˝in-house˝, 24/7 after-sales support
� Strong references � - Over 500 bakeries across 5 continents, the oldest functioning since 1973
� Tradition- Since 1947� - Since 1947
� Good technical solutions and machines� - German roots, standards
� Client focus� - Solve the problems first, talk later
� High flexibility � - ˝We’ll go ‘round that pillar, Sir˝
� Market leader� - Russia, Ukraine, former Yugoslavia, Romania, Norway
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BakeryBakery equipmentequipmentprogram program
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Turn Turn KeyKey ConceptsConcepts
� Tin bread and toast line
� Baguette line
� Freestanding bread lines:
� Peelboard line
� Line with belt proofer
� Line with swing-tray proofer
� Rolls and buns line
� Multi product line
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DoughDough preparationpreparation_1_1
�� Spiral mixers with removable bowlSpiral mixers with removable bowl
� up to 240 kg of dough
� (130kg, 160kg, 200kg)
�� Horizontal high speed mixerHorizontal high speed mixer�� Horizontal high speed mixerHorizontal high speed mixer
160 kg of dough in 2-3 minutes
� (up to 3600kg/h)
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drawing
DoughDough preparationpreparation_2_2
�� Dough hoppersDough hoppers
�� Lifting and tilting devicesLifting and tilting devices
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DP, LP
DoughDough dividingdividing
�� Dough divider BVDS Dough divider BVDS � single/two pocket� 200–2400g,550–2800 pcs/h
�� Dough divider KRAS Dough divider KRAS
presentation dividers
Dough divider KRAS Dough divider KRAS � single/two/three pocket� 60–2800g, 525–4365 pcs/h
�� Dough divider MARKDough divider MARK� 120–5000g, <7200 pcs/h� single-four, six pocket
�� Dough divider SOČADough divider SOČA� 400-2500g, 800–2400 pcs/h
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DoughDough mouldingmoulding_1_1
�� Conical rounder Sabotin 1/2/3Conical rounder Sabotin 1/2/3� different spiral lengths
� fixed or adjustable spirals
� <5500 pcs/h
�� Belt rounder TOOS RN/TOOS 3000Belt rounder TOOS RN/TOOS 3000� 2000mm or 3000mm long belt
� <2400 pcs/h
�� First proofer IKFirst proofer IK� according to customer request
14presentation rounders, IK
�� Long mouldersLong moulders- for different dough types (wheaten,rye-wheaten,rye)
- different options: 4-pieces unit (cutting and rotating),
seeding unit, automatic pan charging device
- capacity up to 4.000 pcs/h (at 500g)
DoughDough mouldingmoulding_2_2
- capacity up to 4.000 pcs/h (at 500g)
- with moulding board or conveyor
- with prolonged moulding board (2400mm) for pan bread
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presentation
�� Proofer with wooden/plastic/cardboard basketsProofer with wooden/plastic/cardboard baskets� Oval and round loaves
� With caps or w/o caps
� Adjustable proofing time, climatic conditions
ProofingProofing_1_1
�� Proofer with hayracksProofer with hayracks� Long loaves
� Adjustable proofing time, climatic conditions
�� Tunnel belt prooferTunnel belt proofer� Various products
� Adjustable proofing time, climatic conditions16
ProofingProofing_2_2
�� Proofer for pans/traysProofer for pans/trays� Tin bread, sandwich, rusk,
tramezzino
� Buns, rolls, baguettes
� Artisan products
�� Swing tray prooferSwing tray proofer� Pizza, focaccia
� Artisan products
�� Paternoster prooferPaternoster proofer� Tin bread, sandwich, rusk,
tramezzino
� Buns, rolls, baguettes
� Artisan products
17presentation
�� Scoring deviceScoring device� Adjsutable depth, angle, number
Notching deviceNotching device
ProductProduct decorationdecoration
�� Notching deviceNotching device� Personalised pinning
�� Seeding unitSeeding unit� All kinds of seeds (top or bottom)
� Seeds recycling
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BakingBaking_1_1
�� Cyclotermic indirect heated tunnel ovenCyclotermic indirect heated tunnel oven� Width: 1,8-2,1-2,5-3,0-3,65 m
� Length: 9-45 m (or more)
� Belt: wire-mesh, granite platesBelt: wire-mesh, granite plates
� Fuel: gas, oil, combo
�� Electrically heated ovenElectrically heated oven
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TP, TPGP, nova TP
�� Thermal oil tunnel ovenThermal oil tunnel oven� Widths: 2,1-2,5-3,0 m
� Belt: metal plates, wire-mesh, granite plates
� Fully adjustable
BakingBaking_2_2
�� Thermal oil multideck tunnel ovenThermal oil multideck tunnel oven� Widths: 2,1-2,5-3,0 m
� Decks: up to 9
� Belt: metal plates, wire-mesh
� Fully adjustable
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TRIGLAV
CoolingCooling
�� Cooling cabinetCooling cabinet� Ambient or forced cooling
� Above oven or away installation
� Special hygienic conditions for priolonged shelf-lifeSpecial hygienic conditions for priolonged shelf-life
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PasteurisationPasteurisation
�� Bread pasteurising ovenBread pasteurising oven� Thermal-oil multideck tunnel oven
� Prolonged shelf-life of product
� After packingAfter packing
� Cooling after pasteurisation
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PansPans, , lidslids, , bakingbakingsheetssheets handlinghandling
�� Paternoster Paternoster systemsystem
20.11.2012 Last podjetja Gostol-Gopan d.o.o. 23
RobotsRobots
�� Robots_pans handlingRobots_pans handling� Lidding station
� Delidding station
� Depanning station
� Pans, lids, baking sheets storage� Pans, lids, baking sheets storage
�� Robots_product decorationRobots_product decoration� Scoring device, with normal or ultrasonic knife
� Notching device
� video
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TurnTurn--keykey projectsprojects
••Dough preparationDough preparation••MakeMake--upup
••Final proofingFinal proofing••Product decorationProduct decoration
••BakingBaking••CoolingCooling
••Ingridients storage, transport and Ingridients storage, transport and dosingdosing
••Cooling (spiral)Cooling (spiral)••Slicing and packingSlicing and packing••Box/crate fillingBox/crate filling
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CoolingCooling••PasteurisationPasteurisation
••Conveying and product handlingConveying and product handling••Tins/lids/sheets storageTins/lids/sheets storage
SoftwareSoftware
••Box/crate fillingBox/crate filling••PalletisingPalletising
PROJECT ENGINNERING:
•Planning
•Execution
•Integration
•Installation and
Commissioning
•After-sales support
KeyKey referencesreferences
� Line for pans/trays (Golden Harvest, Malta) - layout, video
� Combined line for round/long loaf (Brumat, Slovenia) – layout
� Combined line for round/long loaf with swing type proofer (Bakers Martin Nordby, Norway) – layout, video
� Flexible line with belt proofer (Bakers Haugesund, Norway) – layout, pictures
� Full turn-key tin bread plant from silo to pallet (Smart Food Solutions, Romania) –� Full turn-key tin bread plant from silo to pallet (Smart Food Solutions, Romania) –layout, video
� Line for long loaf, 6000 pcs/h (Vel Pitar, Romania) – video
� Tin bread line 1600 pcs/h, 830g (Meesterbakeren, Norway)- layout, video
� Line for round loafs, 3000 pcs/h, 400g,600g,800g two lines (Vermauts Boerenbrood, Belgium) – layout, video
� Videos of different lines
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