gm fuel gauge reset module installation ......gm fuel gauge reset module installation instructions b...

GM FUEL GAUGE RESET MODULEINSTALLATION INSTRUCTIONS(E85 FLEX FUEL VEHICLES)

P14X4-9233-ABRevision: B - Dated 5/22/14Replaces: A - Dated 1/20/14

QTY112111

COMPONENT

GM FUEL GAUGE RESET MODULE OVERVIEW

HARDWARE CONTENTS

P13X4-4111-AB - GM FUEL GAUGE RESET MODULE KIT

A - FUEL GAUGE RESET MODULE ASSEMBLYB - HEAT SHRINK TUBE - 3/16" (L=6")C - SELF TAP SCREWD - 18 GA. PURPLE WIRE (L=5') E - 18 GA. BLACK WIRE (L=5')F - 1/4" CORRUGATE (L=15')

TOOLS REQUIRED

- WIRE CUTTERS- WIRE STRIPPERS- SOLDER IRON- ROSIN CORE SOLDER- ELECTRICAL TAPE- RAZOR BLADE- CORDLESS DRILL W/8mm SOCKET

A

B

C

D

E

F

10)

20)

30)

ITEM QTYA 1

REV

PAGE1 OF 14

ITEM NUMBER

OPERATION

TORQUE

RESET MODULE INTO THE JTG ENGINE WIRE HARNESS LEAD CONNECTOR

FUEL GAUGE RESET MODULE ASSY

PROCESS NUMBERP14X4-9233-AB

PROCESS NAMEGM FUEL GAUGE RESET MODULE

INSTALLATION INSTRUCTIONS

DESCRIPTION

B

PUSH / PULL CONNECTORS TO VERIFY LOCKED AND FULLY SEATED

TOOLS

ALIGN AND SEAT THE WIRE LEAD CONNECTOR ON THE FUEL GAUGE

PART NUMBER

INSPECTION

TORQUE

CRITICAL PROCESS

HARNESS WITH THE WHITE/RED, WHITE AND WHITE/BLACK WIRES

LOCATE THE (3) PIN CONNECTOR LEAD ON THE JTG ENGINE WIRE

OBTAIN THE FUEL GAUGE RESET MODULE (A)

?

10 A

2030

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

RED

40)

50)

60)

ITEM QTY

REV

PAGE2 OF 14


GM FUEL GAUGE RESET MODULE INSTALLATION INSTRUCTIONS B

PROCESS NAME

WIRE STRIPPERSRAZOR BLADE

CAREFULLY REMOVE APPROXIMATELY 1/2" OF WIRE INSULATION FROM

THE RED 14 GAUGE WIRE (DO NOT CUT WIRE)

PART NUMBER DESCRIPTION TORQUE TOOLS

USING WIRE STRIPPERS, CAREFULLY REMOVE APPROXIMATELY 1/2" OF

WIRE INSULATION FROM THE END OF THE RED WIRE ATTACHED TO THE

FUEL GAUGE RESET MODULE CONNECTOR (POSITION B)

OPEN THE WIRE HARNESS BETWEEN THE CONNECTOR LEAD FOR THE

FUEL GAUGE RESET MODULE AND THE FUSE CONNECTOR; LOCATE THE

RED 14 GAUGE WIRE AS SHOWN

INSPECTION ITEM NUMBER

TORQUE OPERATION

CRITICAL PROCESS

?

40

50

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

RED

60

70)

ITEM QTY

REV

PAGE3 OF 14



PROCESS NAME

ELECTRICAL TAPE

SOLDER IRONROSEN CORE SOLDER


ATTACH THE RED WIRE LEAD TO THE STRIPPED PORTION OF THE

14 GAUGE RED WIRE; SOLDER CONNECTION AND SEAL WITH

ELECTRICAL TAPE


TORQUE OPERATION

CRITICAL PROCESS

?

70

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

RED

80)

90)

ITEM QTY

REV

PAGE4 OF 14



PROCESS NAME

WIRE STRIPPERSRAZOR BLADE

(DO NOT CUT WIRE)


REMOVE 1/2" OF WIRE INSULATION FROM THE BLACK WIRE

USING WIRE STRIPPERS, CAREFULLY REMOVE APPROXIMATELY 1/2" OF

WIRE INSULATION FROM THE END OF THE BROWN WIRE ATTACHED

TO THE FUEL GAUGE RESET MODULE

LOCATE THE BLACK WIRE AT THE OPEN WIRE HARNESS; CAREFULLY


TORQUE OPERATION

CRITICAL PROCESS

?

80

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

RED

90

100)

ITEM QTY

REV

PAGE5 OF 14



PROCESS NAME

ELECTRICAL TAPE

SOLDER IRONROSEN CORE SOLDER


ATTACH THE BROWN WIRE LEAD TO THE STRIPPED PORTION OF THE

BLACK WIRE; SOLDER CONNECTION AND SEAL WITH ELECTRICAL TAPE


TORQUE OPERATION

CRITICAL PROCESS

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

RED

100

110)

120)

ITEM QTY

REV

PAGE6 OF 14



PROCESS NAME

WIRE CUTTERSPART NUMBER DESCRIPTION TORQUE TOOLS

LOCATE THE VIOLET WIRE COMING FROM THE FUEL PUMP MODULE

IN THE GASOLINE TANK GOING TO PIN #16 IN THE OEM ECM CONNECTOR

USING A PAIR OF WIRE CUTTERS, CUT THE VIOLET WIRE IN CLOSE

PROXIMITY TO THE FUEL GAUGE RESET MODULE


TORQUE OPERATION

CRITICAL PROCESS

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

110

PIN #16

120

130)

140)

ITEM QTY

REV

PAGE7 OF 14



PROCESS NAME

WIRE CUTTERSWIRE STRIPPERS


WIRE ATTACHED TO THE FUEL GAUGE RESET MODULE

USING WIRE STRIPPERS, CAREFULLY REMOVE APPROXIMATELY 1/2"

OF WIRE INSULATION FROM EACH END OF THE CUT VIOLET WIRE


OF WIRE INSULATION FROM THE VIOLET WIRE AND THE VILOET / BLACK


TORQUE OPERATION

CRITICAL PROCESS

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

PIN #16

130

140

150)

160)

170)

ITEM QTYB 1E 1

REV

PAGE8 OF 14



PROCESS NAME

HEAT SHRINK TUBE - 3/16" (L=6") WIRE STRIPPERSBLACK 18 GA. WIRE (L=5')


WIRE ATTACHED TO THE FUEL GAUGE RESET MODULE

OBTAIN THE BLACK 18 GA. WIRE ( E)


OF WIRE INSULATION FROM ONE END OF THE BLACK 18 GA. WIRE ( E)

OBTAIN THE HEAT SHRINK TUBE (B); CUT 1-1/2" SECTION OF SHRINK

TUBE; INSTALL CUT PORTION OF SHRINK TUBE ONTO THE VIOLET / BLACK


TORQUE OPERATION

CRITICAL PROCESS

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

PIN #16

170

150 E

B

180)

190)

ITEM QTYB 1

REV

PAGE9 OF 14



PROCESS NAME

HEAT SHRINK TUBE - 3/16" (L=6") SOLDER IRONROSEN CORE SOLDER

WIRE GOING TO PIN #16 ON THE OEM CONNECTOR


TUBE; INSTALL CUT PORTION ONTO THE CUT SECTION OF THE VIOLET

ATTACH STRIPPED END OF THE BLACK 18 GA. WIRE TO THE

VIOLET / BLACK WIRE ATTACHED TO THE FUEL GAUGE RESET MODULE;

SOLDER CONNECTION AND SEAL WITH HEAT SHRINK TUBE (B)

OBTAIN THE HEAT SHRINK TUBE (B); CUT 1-1/2" SECTION OF HEAT SHRINK


TORQUE OPERATION

CRITICAL PROCESS

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

PIN #16

180

B

BLACK

190

200)

210)

ITEM QTY

REV

PAGE10 OF 14


TORQUE OPERATION

CRITICAL PROCESS

WIRE GOING TO PIN #16 ON THE OEM ECM CONNECTOR; SOLDER

ROUTE THE OPPOSITE END OF THE BLACK WIRE TO THE PORTION OF THE

VIOLET CUT WIRE GOING TO PIN #16 ON THE OEM ECM CONNECTOR; CUT

THE BLACK WIRE TO DESIRED LENGTH; USING WIRE STRIPPERS, REMOVE

APPROXIMATELY 1/2" OF INSULATION

ATTACH THE BLACK WIRE ONTO THE PORTION OF THE VIOLET CUT

CONNECTION AND SEAL WITH HEAT SHRINK TUBE

PART NUMBER DESCRIPTION TORQUE TOOLSWIRE CUTTERSWIRE STRIPPERSSOLDER IRONROSEN CORE SOLDER


INSTALLATION INSTRUCTIONS B


?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

PIN #16

BLACK

200

210

220)

230)

240)

ITEM QTYB 1D 1

REV

PAGE11 OF 14


TORQUE OPERATION

CRITICAL PROCESS

TUBE; INSTALL CUT PORTION OF SHRINK TUBE ONTO THE VIOLET WIRE

OBTAIN THE PURPLE 18 GA. WIRE (D)


OF WIRE INSULATION FROM ONE END OF THE PURPLE 18 GA. WIRE (D)

OBTAIN THE HEAT SHRINK TUBE (B); CUT 1-1/2" SECTION OF SHRINK

ATTACHED TO THE FUEL GAUGE RESET MODULE

PART NUMBER DESCRIPTION TORQUE TOOLSHEAT SHRINK TUBE - 3/16" (L=6") WIRE STRIPPERS

PURPLE 18 GA. WIRE (L=5')




?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

BLACK

D220

B

240

250)

260)

ITEM QTYB 1

REV

PAGE12 OF 14


TORQUE OPERATION

CRITICAL PROCESS

TUBE; INSTALL CUT PORTION ONTO THE CUT SECTION OF THE VIOLET

ATTACH STRIPPED END OF THE PURPLE 18 GA. WIRE TO THE VIOLET

WIRE ATTACHED TO THE FUEL GAUGE RESET MODULE; SOLDER

CONNECTION AND SEAL WITH HEAT SHRINK TUBE (B)

OBTAIN THE HEAT SHRINK TUBE (B); CUT 1-1/2" SECTION OF HEAT SHRINK

WIRE GOING TO THE FUEL PUMP MODULE IN THE GASOLINE TANK

PART NUMBER DESCRIPTION TORQUE TOOLSHEAT SHRINK TUBE - 3/16" (L=6") SOLDER IRON

ROSEN CORE SOLDER




?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

BLACK

PURPLE

B

250

260

270)

280)

ITEM QTY

ROSEN CORE SOLDER

REV

PAGE13 OF 14


TORQUE OPERATION

CRITICAL PROCESS

WIRE GOING TO THE FUEL PUMP MODULE; SOLDER CONNECTION AND

ROUTE THE OPPOSITE END OF THE PURPLE WIRE TO THE PORTION OF THE

VIOLET CUT WIRE GOING TO THE FUEL PUMP MODULE IN THE GASOLINE

TANK; CUT THE PURPLE WIRE TO DESIRED LENGTH; USING WIRE

STRIPPERS, REMOVE APPROXIMATELY 1/2" OF INSULATION

ATTACH THE PURPLE WIRE ONTO THE PORTION OF THE VIOLET CUT

SEAL WITH HEAT SHRINK TUBE

PART NUMBER DESCRIPTION TORQUE TOOLSWIRE CUTTERSWIRE STRIPPERSSOLDER IRON




?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

BLACK

PURPLE

270 280

290)

300)

310)

ITEM QTYC 2F 1

REV

PAGE14 OF 14


TORQUE OPERATION

CRITICAL PROCESS

OBTAIN THE (2) SELF TAP SCREWS (C ); SECURE MODULE AWAY FROM

INSERT WIRES BACK INTO WIRE LOOM AND SEAL AROUND THE WIRE

LOOM WITH ELECTRICAL TAPE

INSTALL 1/4" CORRUGATE (F) ONTO ALL OF THE EXPOSED FUEL GAUGE

RESET MODULE WIRES

IGNITION, HEAT AND WATER SOURCES


8mm SOCKET

SELF TAP SCREW ELECTRICAL TAPE1/4" CORRUGATE (L=15') CORDLESS DRILL


INSTALLATION INSTRUCTIONS

P14X4-9233-AB

B

PROCESS NUMBER

?

GRAY

RED/

WHITE

BROWN

VIOLET

VILOET/BLACK

BLACK

PURPLE

C

290

F

310

gm fuel gauge reset module installation ......gm fuel gauge reset module installation instructions b...

Documents