gm catalog gear box
DESCRIPTION
GM CatalogTRANSCRIPT
Ó¢Ú·†‰Ò„‰Ï†ÔÂÙ˘È¯‚†ÈÏÚÙÓ
GREENSHPON
Gear MotorsGear Units
˙ÂÚÂÓÓ†˘¢‚‚†˙¯ÒÓÓÌÈÈ˘ÙÂÁ†ÌÈÏ‚†˘¢‚‚†˙¯ÒÓÓ
ENGINEERING WORKS LTD.
3000-11-98
GM†˙ÚÂÓӆς¯†˙¯ÒÓÓ
Foot Mounted Gear Motor GM
Contents
1 Technical data5 Selection example5 Mounting positions6 – 10 Reducer's selection tables11 – 20 Reducer's dimensions drawings
Symbols of type designation
GM Gear-motorsGR Gear unitsAg Agitator typeS Single reductionD Double reductionT Triple reduction
ÌÈÈÚ†ÔÎÂ˙
±ÈΈ˯ÙÓµ‰¯ÈÁ·†˙ӂ„µ˙·ˆ‰
±∞≠∂‰¯ÈÁ·†˙‡ϷË≤∞≠±±˙„ÈÓ†ÈËÂ˯˘
˙ÂÚÂÓÓ†˙¯ÒÓÓÌÈÈ˘ÙÂÁ†ÌÈÏ‚†˙¯ÒÓÓ
Ï·¯Úӆ̂„˙Á‡†‰˙ÁÙ‰†˙‚¯„‰˙ÁÙ‰†˙‚¯„†È˙˘
‰˙ÁÙ‰†˙‚¯„†˘ÂÏ˘
ÌÈÓ‚„†˙¯„‚‰Ï†ÌÈÏÓÒ
GMGRAg
SDT
Technical DataGeneral Description"Greenshpon" Gear Motors are supplied in planetary spur geardesign (unit 60) and conventional helical gear design (units 70,80, 100, 225). The range of ratio is 2,24÷1600. The range of flangemounted electric motors is 0,18÷22 KW. Standard IEC B5 motorsare suitable for direct assembly on reducers.
HousingProduced of vibration damping cast iron. The lower part of thehousing provides an ample oil reservoir in which the gears areimmersed.
GearsMachined from 15 Cr Ni6 nickel-chromium steel casehardened to60 Rc surface hardness. They are precisely ground to ISO 6,AGMA 11 quality class, which ensures longlife, noiseless runningof reducers.
Shaft EndsAll shaft ends are ground to k6 limits for diameters up to 50 mmand m6 for larger diameters. Keyways are according to DIN 6885/1.
BearingsThe input and output shafts are supported by generouslydimensioned normal clearance ball or taper roller bearings, capableof carrying combined thrust and radial loads.
EfficiencyDue to an advanced design and precise machining, efficienciesare very high, in the range of 97% to 95%, depending on ratioand speed. The correct efficiency will be reached only after runningthe first 10 hours under full load.
Overload and Starting Torque"Greenshpon" Gear Motors are designed to withstand a 200%starting torque for 15 seconds, 150% for 1 minute and 125% for1 hour operation per day.
Electric MotorsStandard IEC B5 flange mounted motors including oil seal, aresuitable for mounting.
Optional• Backstop device to prevent the unit from running backwards
after the motor has stopped. When ordered, the direction ofoutput rotation must be stated.
• Electromagnetic spring loaded fail-safe brake. The brake isautomatically operated when motor current is switched off.
• Special input or output shaft extensions, center holes, stainlesssteel output shafts.
• Special motors: Servo, DC, Single phase, Explosion proof,pneumatic and hydraulic motors.
ÈΈ˯ÙÓÈÏÏΆ¯Â‡˙
˙¯˘È†ÌÈÈÈ˘†ÌچȯËÏÙ†‰·Ó·†˙˜ÙÂÒÓ†¢ÔÂÙ˘È¯‚¢†˙ÂÚÂÓÓ†˙¯ÒÓÓ¨±∞∞†¨∏∞†¨∑∞†˙„ÈÁÈ©†˙ÂÚÙ¢ӆÌÈÈÈ˘†ÌÚ†ÈÏÂȈ·Â˜†‰·Ó·Â†®∂∞†‰„ÈÁÈ©ÌÈÈÏÓ˘Á‰†ÌÈÚÂÓ‰†ÌÂÁ˙†Æ≤¨≤¥≠±∂∞∞†Âȉ†‰¯ÈÒÓ‰†ÈÒÁȆÌÂÁ˙†Æ®≤≤µÌÈȘ˙†Ô‚‡†ÈÚÂÓ††0,18÷22KW †Âȉ†˙¯ÒÓÓ‰†ÏÚ†˙Â¯È˘È†ÌȷίÂÓ‰
Æ˙¯ÒÓÓ‰†ÏÚ†‰¯È˘È†‰·Î¯‰Ï†ÌÈ˙ȆB5 IEC
‰¯ÒÓÓ‰†Û‚ÔÓ˘†ÏÎÈÓ†‰Â‰Ó†ÔÂ˙Á˙‰†˜ÏÁ‰†ÆÌÈÚÂÊÚʆÌÏ·†¯ÂÙ‡†‰˜ÈˆÈ†Ïʯ·Ó†¯ˆÂÈÓ
ÆÌÈÈÈ˘‰†ÈÏ‚Ï‚†ÌÈÚ˜˘†ÂÎÂ˙·
ÌÈÈÈ˘†ÈÏ‚Ï‚ÈÙ†˙ÂÈ˘Â˜Ï†˙ÓÒÂÁÓ†˙ËÓˆӆ15 Cr Ni6†Ì¯Î≠ϘȆ˙„ÏÙÓ†ÌȯˆÂÈÓ
,AGMA 11 ,ISO†∂†‰Ó¯·†·¯†˜ÂÈ„·†ÌÈÊÁ˘ÂÓ†Æ60Rc††Ï˘†Áˢ
Æ˙¯ÒÓÓ‰†Ï˘†‰Ë˜˘Â†‰Î¯‡†‰ÏÂÚÙ†ÌÈÁÈË·Ó‰
ÌÈÏ‚‰†˙ˆ˜m6–†Ӣӆµ∞†„Ú†Ìȯ˘†¯Â·Ú††k6†˙Ï·ÈÒ·†ÌÈÊÁ˘ÂÓ†ÌÈÏ‚‰†˙ˆ˜†ÏÎ
ÆDIN 6885/1†Ô˜˙†ÈÙφ̉†ÌÈÓ‚˘‰†Æ¯˙ÂȆÌÈÏ„‚†Ìȯ˘†¯Â·Ú
ÌÈ·ÒÈÓÆÏÈ‚¯†˘ÙÂÁ†ÈÏÚ·†ÌÈȯ„ΆÌÈȘ†ÌÈ·ÒÈӆȢچÌÈÎÓ˙†ÚÂÓ‰†Ï‚†ÚÈÓ‰†Ï‚
Æ·ÂÏÈ˘·†ÌÈȯȈ†ÌÈÈχȄ¯†ÌÈÒÓÂÚ†˙‡˘Ï†ÌÈÏ‚ÂÒӆ̉
˙ÂÏȈԉ†¯˙ÂÈ·†˙‰·‚†Ô‰†˙ÂÈÂÏȈ‰†˜È„ӆ„·ÈÚ†̄˜˙Ó†ÔÂÎ˙Ó†‰‡ˆÂ˙Î
‰ÂΉ†˙ψȉ†Æ˙¯ÂÒÓ˙‰†ÒÁȆ·Â·ÈÒ‰†˙¯ȉÓφ̇˙‰·†π∑•†„Ú†˙ÂÚÈ‚ÓƇÏÓ†ÒÓÂÚ·†‰„·چ˙ÂÚ˘†±∞†¯Á‡Ï†‚˘Â˙
‰Ú˙‰·†¯˙ȆÒÓÂÚ±µ†Í˘Ó·†≤∞∞•†Ï˘†‰Ú˙‰†ËÓÂÓ·†„ÂÓÚφ˙ÂÎÂ˙Ó†˙¯ÒÓÓ‰†ÏÎ
˙Á‡†ÌÚÙ†ÚÈÙÂÓ‰†±≤µ•†Ï˘†¯˙ȆËÓÂÓ†˙ÂÈ˘†∂∞†Í˘Ó·†±µ∞•†¨˙ÂÈ˘Æ‰Ú˘†±†Í˘Ó·†‰ÓÓÈ·
ÌÈÈÏÓ˘Á†ÌÈÚÂÓÏÚ†‰¯È˘È†‰·Î¯‰Ï†ÌÈ˙†¨†ÔÓ˘†Ìˇ†ÏÏÂΆIEC†ÈÙφÌÈȘ˙†B5†Ô‚‡†ÈÚÂÓ
Æ˙¯ÒÓÓ‰
‰˘È¯„††ÈÙφÌÈÈÂÈ˘Â†˙ÂÙÒÂ˙˙Á˙†ÍÂÙ‰‰†ÔÂÂη†˙¯ÒÓÓ‰†·Â·ÈÒ†˙ÚÈÓφÈÓÈÙ†¯ÊÂÁ†Ï‡†ÌÏ·†˙·Î¯‰ •
ƉÓʉ‰†˙Ú·†·Â·ÈÒ‰†ÔÂÂÈΆ˙‡†ÔÈȈφ˘È†ÆȈÈÁ‰†ÒÓÂÚ‰
ÌÏ·‰†ÆË‚Ó¯˘χ†Áη†¯¯Á¢Ó†ıÈÙ˜†ÏÚÙÂÓ†˙ÂÁÈË·†ÌÏ·†˙·Î¯‰††•ÆÈÏÓ˘Á‰†ÚÂÓ‰†˙ÏÂÚÙ†˙˜ÒÙ‰†ÌÚ†˙ÈÓʆ·†ÏÚÙÂÓ
Ï‚†¨DIN†≥≥≤†Ô˜˙†ÈÙφÌÈÈÊίӆÌÈÁ„˜†¨˙„ÁÂÈÓ†˙„ÈÓ·†ÌÈÏ‚†˙ÂËÈÏ·††•ÆÌ¢·ÏÙÓ†‰‡ÈˆÈ
¨˙Á‡†‰ÊÙ†¨¯˘È†Ì¯Ê†¨Â¯҆ÈÚÂÓ†∫ÌÈ„ÁÂÈÓ†ÌÈÈÏÓ˘Á†ÌÈÚÂÓ†˙·Î¯‰††•ÆÌÈÈχ¯„ȉ†ÌÈÚÂÓ†¨¯È‡†ÈÚÂÓ†¨˙ˆˆÂÙ˙‰†ÈÙ·†ÌÈ‚ÂÓ
GREENSHPON – 3000-11-98 • 1
InstallationEnsure by means of feeler gauge that all four feet are in contactwith the base plate, and fit a suitable shim when necessary. Beforemounting coupling, sprocket etc. on shaft extensions clean theanticorrosion coating, using any solvent except kerosine.
LubricationSplash lubrication ensures adequate lubrication of all rotatingparts. Oil seals are fitted in the input and output bearing coversto prevent any oil leakage.
Maintenance and Storage– All units are supplied with oil filling, oil level and oil drain plugs.– To fill the gear with oil, remove the oil level plug and fill through
oil filling plug until lubricant overflows the oil level plug hole.– For long period storage, fill the unit completely with oil.
OperationFor initial operation we recommend progressive or intermittentloading (full load for 10 min and rest for 20 min) during 4 hours.Operating temperatures up to 90°C are permitted.
ÒÈÒ·†ÏÚ†‰˜˙‰˘È†˙¯˘È†¯ÒÂÁ†Ï˘†‰¯˜Ó·†Æ˙ÚÂÓ‰†‰ÂÎÓ‰†ÒÈÒ·†˙¯˘È†ÁÈË·‰Ï†˘È
ÌÈÏ‚‰†˙‡†ÆÒÈҷφ‰¯ÒÓÓ‰†ÈÏ‚¯†ÏΆ˙„Óˆ‰†ÁÈË·‰Ï†Á¯ӆ˙ÂÈÁÙ†ÛÈÒ‰ÏÆÌÈςς†ÌÈ„ÓˆÓ†˙·Î¯‰†ÈÙφ¨ËÙφ˯ن¨ÒÈÓÓ·†˙ÂÎφ˘È
‰ÎÈÒÆÌÈ··ÂÒ‰†ÌȘÏÁ‰†ÏÎφ˙Óω†‰ÎÈÒ†ÁÈË·Ó†‰Ê˙‰·†ÔÂÓÈ˘
ÆÔÓ˘†˙ÂÙÈÏ„†ÌÈÚÂÓ†ÔÓ˘†ÈÓˇ
ÔÂÒÁ‡Â††‰˜ÊÁ‡ÆÔÓ˘‰†ÒÏÙÓ†‰·Â‚†˜˜Ù†Ô˜ȯ†˜˜Ù†¨ÈÂÏÈÓ≠Ì˘†˜˜Ù†‰¯ÒÓÓ†ÏÎφ≠
ÔÓ˘‰†ÒÏÙÓ†‰·Â‚†˜˜Ù†˙‡†¯È҉φ˘¯„†¨ÔÓ˘·†‰¯ÒÓÓ‰†ÈÂÏÈÓ†˙Ú·†≠ƉˆÂÁ‰†Âί„†ÔÓ˘‰†˙ÓȯÊφÔÈ˙Ó‰ÏÂ
Ɖ¯ÒÓÓ‰†ÏÏÁ†Ïη†ÔÓ˘†ÈÂÏÈÓ†˘¯„†‰Î¯‡†‰Ù˜˙φÔÂÒÁ‡†Ï˘†‰¯˜Ó·†≠
‰ÏÚÙ‰‰¯Âˆ·†‰˙‡†ÒÈÓډφıÏÓÂÓ†‰˘„Á†‰¯ÒÓÓ†Ï˘†˙È¢‡¯†‰ÏÚÙ‰†˙Ú·¥†Í˘Ó·†®‰ÁÂÓ†˙˜„†≤∞†¨‡ÏÓ†ÒÓÂÚ†˙˜„†±∞©†ÔȂ¯Òφ‡†˙È˙‚¯„‰Æ˙¯˙ÂÓ†¨‰¯ÒÓÓ‰†Û‚†ÏÚ†‰„„ӆ90°C†„Ú†‰„·چ˙¯Â˯ÙÓˆÆ˙ÂÚ˘
The units are supplied without oil.First oil change is recommended after 200 hours. Subsequent oilchanges should be after 2000-3000 hours according to workingconditions. Oil draining must be carried out while the oil is stillwarm, and after flushing the unit.
Oil RecommendationProducer MineralEsso Spartan EP 320
Mobil Oil Co. Mobil gear 632
Shell Omala Oil 320
Delek Delpen EP 320; Moly Gear 300
Sonol Compound 60
Paz Pazamal 320; Optigear 5180
ÆÔÓ˘†‡Ïφ˙˜ÙÂÒÓ†˙¯ÒÓÓ‰†ÏÎ
˙ÂÙÒ†¨‰„·چ˙ÂÚ˘†≤∞∞†¯Á‡Ï†‰Â˘‡¯†ÔÓ˘†˙ÙÏÁ‰†Úˆ·Ï†ıÏÓÂÓȄΆƉ·È·Ò‰Â†‰„·ډ†È‡˙φ̇˙‰·†‰„·چ˙ÂÚ˘†≤∞∞∞≠≥∞∞∞†ÏΆ¯Á‡ÏƉÓÁ†‰¯ÒÓÓ‰†¯˘‡Î†Â˜Â¯Ï†˘È†ÔÓ˘‰†ÏÎÈÓ†Ï˘†‰·Âˆ‰ÙÈˢ†ÁÈË·‰Ï
ÌȈÏÓÂÓ†ÌÈÓ˘
‰¯·Á‰†Ì˘ÈϯÈÓ†ÔÓ˘
˜Ï„≥∞∞†¯È‚ÈÏÂÓ†¨EP≥≤∞††ÔÙÏ„
ÏÂÂÒ∂∞†„‡ÙÓ˜
ÊÙµ±∏∞†¯È‚ÈËÙ‡†¨≥≤∞†ÏÓÚÊÙ
Unit‰„ÈÁÈ
Oil quantity (Liter) ®¯ËÈÏ©†ÔÓ˘†˙ÂÈÂÓÎ
B3, B5
0.5
1.3
1.5
3.5
6.5
60
70
80
100
225
Mounting position
B6, B7, B8
0.8
1.8
2.3
4.3
8.4
V1, V3, V5, V6
0.9
2.3
3.0
7.0
12.0
˙·ˆ‰
2 • GREENSHPON – 3000-11-98
FR [KN] =P2 x C x 9550
n2 x R
‰‡ÈˆÈ‰†Ï‚†ÏÚ†ÌÈȈÈÁ†ÌÈÒÓÂÚÆÔωφ‰Ï·Ë·†ÌÈ˯ÂÙÓ†FA†Ìȯ˙ÂÓ‰†ÌÈȯȈ‰Â†FR†ÌÈÈχȄ¯‰†ÌÈÒÓÂÚ‰
Ô˙È˘†ÏÎΆ·Â¯˜†ÈˆÈÁ‰†ÈχȄ¯‰†ÁΉ†˙ÏÂÚÙ†Êίӆ˙‡†Ì˜Óφ„‡Ó†ıÏÓÂÓ∫ÔÓ˜„ÏΆ‰‡Â¢ӷ†˘ÂÓÈ˘†È¢Ú†‰˘ÚȆÈχȄ¯‰†ÁΉ†·Â˘ÈÁ†Æ‰¯ÒÓÓ‰†˙·È˙Ï
- P2[KW]- C- n2[RPM]- R[mm]
˙ÚÂÓ‰†‰ÂÎÓ‰†È¢Ú†˘¯„†ÈÏÈÓ†˜ÙÒ‰®‰Ï·Ë†‰‡¯©†ÒÓÂچ̯‚
‰¯ÒÓÓ‰†Ï˘†‰‡ÈˆÈ‰†Ï‚†·Â·ÈÒ†˙¯ȉÓÏ‚Ï‚†¨˙¯˘¯˘†Ï‚Ï‚†Ï˘†‰˜ÂÏÁ†ÒÂÈ„¯
‰‡ÈˆÈ‰†Ï‚†ÏÚ†·Î¯ÂÓ‰†ßÂΆÌÈÈÈ˘
Overhung Loads on Output ShaftThe allowable radial loads FR refering to the center of the outputshaft extensions and thrust loads FA are given in the table below.It is strongly recommended to locate the center of the radial load(chain wheel, gear, pulley etc.) as close as possible to the gearhousing. To calculate the radial load use the following formula:
P2 = Kilowatts of driven machineC = Load factor (see table)n2 = RPM of output shaftR = Pitch radius of chain sprocket, gear etc. (mm)
on the output shaft
Load Factor CChain wheel 1.0Gear wheel 1.25V belt pulley 1.5Flat belt pulley 2.0
GREENSHPON – 3000-11-98 • 3
C†ÒÓÂچ̯‚˙¯˘¯˘†Ï‚Ï‚±Æ∞
ÌÈÈÈ˘†Ï‚Ï‚±Æ≤µV†‰Úˆ¯†Ï‚Ï‚±Æµ∞
‰ÁÂˢ†‰Úˆ¯†Ï‚Ï‚≤Æ∞
Fx[KN]
FR
3.0
4.3
8.4
12.0
21.6
n2 ≤ 24
60
70
80
100
225
FA
1.5
2.1
4.2
6.0
10.8
FRAg
5.0
7.1
13.9
19.8
35.6
FR
2.9
4.2
8.1
11.6
20.9
FA
1.4
2.1
4.0
5.8
10.4
FRAg
4.8
6.9
13.4
19.1
34.5
FR
2.7
3.9
7.6
10.8
19.4
FA
1.3
1.9
3.8
5.4
9.7
FRAg
4.5
6.4
12.5
17.8
32.0
FR
2.5
3.6
7.0
10.0
18.0
FA
1.2
1.8
3.5
5.0
9.0
FRAg
4.1
5.9
11.6
16.5
29.7
FR
2.2
3.2
6.2
8.8
15.8
FA
1.1
1.6
3.1
4.4
7.9
FRAg
3.6
5.3
10.2
14.5
26.0
FR
2.0
2.9
5.6
8.0
14.4
FA
1.0
1.4
2.8
4.0
7.2
FRAg
3.3
4.8
9.2
13.2
23.7
n2 ≤ 48 n2 ≤ 72 n2 ≤ 95 n2 ≤ 145 n2 ≤ 200
Allowed overhung loads [KN] at n2 (RPM)˙¯ȉӷ†[KN]†Ìȯ˙ÂÓ†ÌÈȈÈÁ†˙ÂÁÂÎ
Unit‰„ÈÁÈ
FxAg[KN]
FR x97
72 + x- FA
FRAg x358
328 + x- FA
FRAg x441
401 + x- FA
FRAg x551
496 + x- FA
FRAg x571
511 + x- FA
FR x138
108 + x- FA
FR x147
107 + x- FA
FR x182
127 + x- FA
FR x262
202 + x- FA
Power and Torque Calculations
P1 [Kw] – Nominal input power of reducerP2 [Kw] – Nominal power absorbed by driven machineT2 [Nm] – Nominal torque absorbed by driven machineT [Nm] – Output torque of reducer
K – Combined service factor (K = K1 x K2 x K3 x K4)η – Gear reducer efficiency=0.97(i≤10) ; 0.95(10<i<90)n2 – Output RPM of reducer
Service Factor K
FACTOR K1prime mover K1
Electric motors, gas turbines, combustion engineswith more than 6 cylinders 1
Internal combustion engines with 4-6 cylindershydraulic motors 1.12
Internal combustion engines with 1-3 cylinders 1.25
FACTOR K2driven machine K2
uniform running, slight mass acceleration 1pumps for liquid materials, dynamos
uniform running, medium mass acceleration 1.2elevators, belt conveyors for bulk materials,screwconveyors, goods lifts, rotary ovens, generators, mixers,chain conveyors, agitators and pumps for semi-liquidmaterials
moderate shock loads, medium mass acceleration 1.4blowers, concrete mixers, cranes, ball mills,grinding mills, pressure pumps, pulpers, agitators,centrifuges, rotary ovens
heavy shock loads, high mass acceleration 1.6rubber rolling mills, wire drawing, benches, hammers,wood grinders, calenders, reciprocating pumps andcompressors, presses, paper making machinery, textile machinery,plastic machinery
very heavy shock loads, very high mass acceleration 1.8rolling mills, presses, cement mills, stone crushers,welding generators, reciprocating compressors and pumpswithout flywheel, brick presses
ËÓÂÓ†˜ÙÒ‰†È·Â˘ÈÁ
K†·Ï¢ӆ˙¯˘†Ì„˜Ó
∫K1†Ì„˜Ó‰Ú‰†˙„ÈÁÈK1
ÌÈÈÓÈÙ†‰Ùȯ˘†ÈÚÂÓ†¨Ê‚†˙ÂÈ·¯Âˆ¨ÌÈÈÏÓ˘Á†ÌÈÚÂÓÌȯ„ÈÏȈ†∂≠Ó†¯˙ÂȆÌÚ±
ÌÈχ¯„ȉ†ÌÈÚÂÓ†¨Ìȯ„ÈÏȈ†¥≠∂†ÌÚ†˙ÈÓÈÙ†‰Ùȯ˘†ÈÚÂӱƱ≤
Ìȯ„ÈÏȈ†±≠≥†ÌÚ†˙ÈÓÈÙ†‰Ùȯ˘†ÈÚÂÓ±Æ≤µ
∫K2†Ì„˜Ó˙ÚÂÓ†‰ÂÎÓ†≠†ÒÓÂډ†‰ÏÂÚÙ‰†ÈÙ‡K2
˙¢†˙ˆ‡ÂÓ†˙ÂÒÓ†¨‰„ÈÁ‡†‰ÏÂÚٱ̯ʆÈÏÏÂÁÓ†¨ÌÈÏʆ˙·‡˘Ó
˙ÂÈÂÈ·†˙ˆ‡ÂÓ†˙ÂÒÓ†¨‰„ÈÁ‡†‰ÏÂÚÙ±Æ≤¨˙¯ÂÁÒφ˙ÂÈÏÚÓ†¨˙¯ÂÊÙ˙·†ÌȯÓÂÁφ˯҆ÈÚÂÒÓ†¨˙ÂÈÏÚÓ
ÌÈÏ·¯ÚÓ†¨˙¯˘¯˘†ÈÚÂÒÓ†¨ÌÈÏ·¯ÚÓ†¨ÌȯÂ˯‚†¨ÌȯÂ˙ÌÈÈÏʆȈÁ†ÌȯÓÂÁφ˙·‡˘ÓÂ
˙ÂÈÂÈ·†˙ˆ‡ÂÓ†˙ÂÒÓ†¨ÌÈÂ˙Ó†ÌÈÚÂÊÚʆÌÚ†ÒÓÂڱƥ¨˘ÂËÈφ˙ÂÁˆ¨Ìȯ„Ά˙ÂÁˆ¨Ìȯ‚چ¨ÔÂË·†ÈÏ·¯Ú̆¨ÌÈÁÂÙÓ
ÛÂ˙†È¯Â˙†¨˙‚ÂÙȯˈ†¨ÌÈÏ·¯ÚÓ†¨ıÁφ˙·‡˘Ó
˙ÂÏ„‚†˙ˆ‡ÂÓ†˙ÂÒÓ†¨ÌÈÏ„‚†ÌÈÚÂÊÚʆÌÚ†ÒÓÂÚ±Æ∂¨Ìȯ„Ϙ†¨ıÚ†˙˜үӆ¨ÌÈ˘ÈËÙ†¨ÏÈ˙†È΢ÂÓ†¨ÈÓ‚†˙ÂÁ˨¯È‰†˙È˘Ú˙φ˙ÂÂÎÓ†¨ÌÈ˘·ÎÓ†¨‰Î·†ÈÒÁ„Ó†˙·‡˘Ó
˜ÈËÒÏÙ†˙È˘Ú˙φ˙ÂÂÎÓ†¨ÏÈËÒΈ˙È˘Ú˙φ˙ÂÂÎÓ
˙ˆ‡ÂÓ†˙ÂÒÓ†¨„ÁÂÈÓ·†ÌÈÏ„‚†ÌÈÚÂÊÚʆÌÚ†ÒÓÂڄ‡ӆ˙ÂÏ„‚±Æ∏
¨Ô·‡†˜ÂÒȯφ˙ÂÂÎÓ†¨ËÏÓ†˙ÂÁˆ¨ÌÈ˘·ÎÓ†¨ÌÈÏÈÏ‚†˙ÂÁ˨‰ÙÂ˙†Ï‚†‡Ïφ‰Î·†ÈÒÁ„Ó†˙·‡˘Ó†¨ÍÂ˙ȯ†˙ÂÂÎÓ
‰È·‰†˙È˘Ú˙φ˙ÂÂÎÓ
FACTOR K3Operating hoursper day K3
up to 2 0.9
up to 8 1
up to 16 1.15
up to 24 1.25
FACTOR K4Frequency of startsper hour K4
up to 1 1
up to 20 1.12
up to 40 1.25
up to 100 1.35
∫K3†Ì„˜Ó‰ÓÓÈ·†‰„·چ˙ÂÚ˘K3
≤†„Ú∞Æπ
∏†„Ú±
±∂†„ڱƱµ
≤¥†„Ú±Æ≤µ
∫K4†Ì„˜Ó‰Ú˘·†˙ÂÏÚÙ‰†˙¯Ȅ˙K4
±†„Ú±
≤∞†„ڱƱ≤
¥∞†„Ú±Æ≤µ
±∞∞†„Ú±Æ≥µ
P1 =P2
η ; T2 = 9550P2
n2
‰¯ÒÓÓ‰†Ï˘†ÈÏÈÓ†‰ÒÈΆ˜ÙÒ‰˙ÚÂÓ‰†‰ÂÎÓ‰†È¢Ú†˘¯„†ÈÏÈÓ†˜ÙÒ‰˙ÚÂÓ‰†‰ÂÎÓ‰†È¢Ú†˘¯„†ÈÏÈÓ†ËÓÂÓ
‰¯ÒÓÓ‰†Ï˘†‰‡ÈˆÈ†ËÓÂÓ
·Ï¢ӆ˙¯˘†Ì„˜Ó‰¯ÒÓÓ‰†˙ÂÏȈ
‰¯ÒÓÓ‰†Ï˘†‰‡ÈˆÈ‰†Ï‚†·Â·ÈÒ†˙¯ȉÓ
- P1 [Kw]- P2 [Kw]- T2 [Nm]- T [Nm]
- K = K1 x K2 x K3 x K4- η=0.97(i≤10) ; 0.95(10<i<90)- n2
4 • GREENSHPON – 3000-11-98
Selection ExampleM.G.L. horizontal foot mounted gearmotor is required to drive aconveyor handling bulk for continuous operation of 16 hours perday. The required nominal power rating of the driven machine isP2 = 4.5 KW at a speed of 75 r.p.m. A standard 1500 r.p.m.electrical motor is to be used.
Step 1. Calculate the combined service factor.K = K1 x K2 x K3 x K4=1x1.2x1.15x1=1.38
Where: K1=1 (For prime mover)K2=1.2 (For driven machine)K3=1.15 (For operating hours per day)K4=1 (For frequency of starts)
Step 2. Calculate the required power of gearmotor:
Step 3. Calculate the motor (input) power:
0.95
‰¯ÈÁ·†˙ӂ„˯҆ÚÂÒÓ†˙ډφ˙˘¯„†ÆÏÆ‚ÆÓ†˙¯ˆÂ˙Ó†˙ȘÙ‡†˙ÚÂÓÓ†˘¢‚‚†‰¯ÒÓÓ
Âȉ†ÚÂÒÓ‰†È¢Ú†˘¯„‰†ÈÏÈÓ‰†˜ÙÒ‰‰†Æ‰ÓÓÈ·†˙ÂÚ˘†±∂†ÏÚÂÙ‰ÚÂӆȢچ‰˘Ú˙†‰Ú‰‰†Æ„¢ÏÒ†∑µ†Ï˘†·Â·ÈÒ†˙¯ȉӷ††P2 = 4.5 KW
Æ„¢ÏÒ†±µ∞∞†Ï˘†˙ȯÎÈÒ†·Â·ÈÒ†˙¯ȉӆÌچȘ˙†ÈÏÓ˘Á
Ʊ†„Úˆ∫·Ï¢Ӊ†˙¯˘‰†Ì„˜Ó†˙‡†·˘ÁK = K1 x K2 x K3 x K4=1x1.2x1.15x1=1.38
K1=1K2=1.2K3=1.15K4=1
∫¯˘‡Î®‰Ú‰†˙„ÈÁȆ¯Â·Ú©®˙ÚÂÓ†‰ÂÎÓ†¯Â·Ú©
®‰ÓÓÈ·†‰„·چ˙ÂÚ˘†ßÒÓ†¯Â·Ú©®‰Ú˘·†˙ÂÏÚÙ‰†¯ÙÒÓ†¯Â·Ú©
Æ≤†„Úˆ∫‰¯ÒÓÓ‰Ó†˘¯„‰†˜ÙÒ‰‰†˙‡†·˘Á
Æ≥†„Úˆ∫®‰ÒÈΉ©†ÚÂÓ‰†˜ÙÒ‰†˙‡†·˘Á
Ƶ†„Úˆ‰„ÈÁȉ†˙‡†¨‰¯ÒÓÓ≠ÈÚÂÓ†Ï˘†‰¯ÈÁ·‰†˙‡ϷˆÍÂ˙Ó†¯Á·Ì„˜Ó†‰Ï†˘È††5.5 KW †Ï˘†ÚÂÓ†„¢ÏÒ†∑µ–φ†‰·Â¯˜†˙¯ȉӷ˘
Ư˙ÂȆÏ„‚†Â‡†S.f. = 1.19††˙¯˘
˙ÏÚ·†5.5 KW ÚÂÓ†ÌÚ†100T ‰„ÈÁȆ‡ˆÓ†π†ßÒÓ†„ÂÓÚ·
Æ78.86 RPM†Ï˘†‰‡ÈˆÈ†˙¯ȉӷ†±Æ∂±†˙¯˘†Ì„˜Ó
®¯˙ÂȆÏ„‚†Í‡©†¯˙ÂÈ·†·Â¯˜‰†ÚÂÓ‰†˜ÙÒ‰†ICE†Ô˜˙†ÈÙφ∫ÚÂÓ†˙¯ÈÁ·Æ„¢ÏÒ†±µ∞∞†∫ÚÂÓ‰†˙¯ȉӆÆ5.5 Kw Âȉ†††††
Æ∂†„ڈȷ‚φ¯˙ÂÓ‰Ó†‚¯ÂÁ†Âȇ†‰‡ÈˆÈ‰†Ï‚†ÏچȈÈÁ‰†ÒÓÂÚ‰†Ì‡†˜Â„·Æ®≥†ßÓÚ†‰‡¯©†Æ˙¯Á·‰†‰„ÈÁȉ
Mounting Positions ˙·ˆ‰
= 4.74 KW4.5
0.95Min.
P2
η = =Pmot
P2 x KP1 = η
4.5 x 1.38= = 6.54 KW P2 x K
P1 = η4.5 x 1.38
= = 6.54 KW
= 4.74 KW4.5
0.95Min.
P2
η = =Pmot
= 1.196.54
5.5s.f.
P2 = =
Pmot
= 1.196.54
5.5s.f.
P2 = =
Pmot
Æ¥†„ÚˆÆÚÂÓ‰†˜Ù҉φÒÁÈ·†˘¯„‰†˙¯˘‰†Ì„˜Ó†˙‡†·˘Á
Step 5. Select from Gearmotor selection tables the unit havingan approximate output speed of 75 RPM, motor of5.5 KW and S.f. = 1.19 or higher.On page 9 we find unit 100T with 5.5 KW motor havingservice factor 1.61 at 78.86 RPM output speed.
Step 6. Check if overhung load is not exeeding the permissibleload (refer to page 3).
Step 4. Calculate the required service factor relative to motorpower:
Motor selection: The next bigger size of standard ICE el. motoris 5.5 Kw at 1500 RPM
GREENSHPON – 3000-11-98 • 5
0.95
B3 B5 B6 B7 B8
V1 V3 V5 V6
Gear MotorsSelection table
˙ÂÚÂÓÓ†˙¯ÒÓÓ‰¯ÈÁ·†˙Ï·Ë
* Max output torque at s.f. =1 ±†Ω†˙Â¯È˘†Ì„˜Ó·†ÈÏÓÈÒ˜Ó†‰‡ÈˆÈ†ËÓÂÓ†™
Unit
‰„ÈÁÈ
2200
ServiceFactorÌ„˜Ó˙¯˘s.f.
1.071.321.572.052.352.90
0.961.151.421.63
1.992.98
0.911.30
1.862.80
1.001.43
2.152.45
0.871.271.862.653.79
3.895.718.3711.9617.71
25.6937.6853.83
1.001.191.551.782.202.50
3.06
0.871.081.23
1.512.263.19
0.981.41
2.122.54
3.55
1.08
1.631.86
2.492.79
RatioÒÁÈ
‰¯ÈÒÓi
15941295.11075.2
866719584
884.8734.6596.7519.4
425.3284.4
465.2325.6
228151.6
307.3215.1
143.1125.7
196.02133.6591.1363.8644.71
43.5629.7020.2514.189.92
6.604.503.15
1295.11075.2
866719584
512.3
419.5
734.6596.7519.4
425.3284.4201.1
325.6228
151.6126
90.47
215.1
143.1125.7
93.5883.75
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
0.871.071.281.671.922.36
1.561.882.312.66
3.244.85
2.974.24
6.059.10
4.496.42
9.6410.98
7.0410.3315.1421.6
30.87
31.6846.4668.1597.32
144.15
209.09306.67438.10
1.071.281.671.922.362.69
3.29
1.882.312.66
3.244.856.86
4.246.05
5.1011.00
15.25
6.42
9.6410.98
14.7516.48
MotorPower˜ÙÒ‰ÚÂÓ
0.18Kw0.25 HP
r.p.m.1380„¢ÏÒ
Frame71
‰·Ó
225T-70T
1100100T-70T
55080T-60D
40070T-60D
220 60T
220 60D
220 60S
2200 225T-70T
1100
100T-70T
550 80T-60D
550 80T
40070T-60S
400 70T
Unit
‰„ÈÁÈ
220
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.961.412.012.87
2.954.326.349.0613.42
19.4628.5540.78
1.031.181.451.65
2.023.02
0.991.492.213.30
0.93
1.401.68
2.342.663.32
1.081.23
1.651.842.312.583.15
0.931.331.90
1.952.854.195.988.86
12.8518.8426.92
0.971.10
1.352.022.852.99
0.991.472.21
3.133.45
RatioÒÁÈ
‰¯ÈÒÓi
133.6591.1363.8644.71
43.5629.7020.2514.189.92
6.604.503.15
866719584
512.3
419.5280.5
425.3284.4191.8128.1
228
151.6126.2
90.4779.3663.86
143.1125.7
93.5883.7566.7059.6948.90
91.1363.8644.71
43.5629.7020.2514.189.92
6.604.503.15
584512.3
419.5280.5198.4189.2
284.4191.8128.1
90.3081.78
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
10.3315.1421.6
30.87
31.6846.4668.1597.32
144.15
209.09306.67438.10
1.671.922.362.69
3.294.92
3.244.857.19
10.77
6.05
9.1010.94
15.2517.3921.61
9.6410.98
14.7516.4820.6923.1228.22
15.1421.6
30.87
31.6846.4668.1597.32
144.15
209.09306.67438.10
2.362.69
3.294.926.967.29
4.857.19
10.77
15.2816.87
MotorPower˜ÙÒ‰ÚÂÓ
0.25Kw60T
220 60D
220 60S
2200
225T-70T
1100 100T-70D
550 80T
400 70T-60S
400 70T
0.37Kw0.5 HP
r.p.m.1380„¢ÏÒ
Frame71
‰·Ó
55080T-60D
220 60T
220 60D
220 60S
0.55Kw0.75 HP
r.p.m.1380„¢ÏÒ
Frame80
‰·Ó
2200225T-70D
1100 100T-70D
1100 100T
6 • GREENSHPON – 3000-11-98
TorqueËÓÂÓTmax *
Nm
TorqueËÓÂÓTmax *
Nm
100T-70D
80T-60S
70T-60S
0.25Kw0.33 HP
r.p.m.1380„¢ÏÒ
Frame71
‰·Ó
225T-70D
100T-70D
80T-60S
70T-60D
225T-70D
80T-60S
225T-70T
Gear MotorsSelection table
˙ÂÚÂÓÓ†˙¯ÒÓÓ‰¯ÈÁ·†˙Ï·Ë
* Max output torque at s.f. = 1** Motor frame 71*** Type GR only
±Ω†˙Â¯È˘†Ì„˜Ó·†ÈÏÓÈÒ˜Ó†‰‡ÈˆÈ†ËÓÂÓ†™∑±†ÚÂÓ†‰·Ó†™™„·Ï·†GR†Ì‚„†™™™
Unit
‰„ÈÁÈ
550
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.931.12
1.561.782.212.523.08
1.101.231.541.722.102.583.17
0.891.26
1.301.902.793.995.90
8.5612.5617.94
1.031.552.182.293.42
1.131.69
2.392.643.40
1.201.361.691.932.362.713.36
0.941.181.321.611.972.432.93
0.991.462.143.054.37
6.569.6213.75
RatioÒÁÈ
‰¯ÈÒÓi
151.6126.2
90.4779.3663.8656.0245.86
93.5883.7566.7059.6948.9039.9132.42
63.8644.71
43.5629.7020.2514.189.92
6.604.503.15
419.5280.5198.4189.2126.5
191.8128.1
90.3081.7863.54
90.4779.3663.8656.0245.8640.0132.16
83.7566.7059.6948.9039.9132.4226.92
43.5629.7020.2514.189.92
6.604.503.15
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
9.1010.94
15.2517.3921.6124.6330.09
14.7516.4820.6923.1228.2234.5842.57
21.630.87
31.68**46.4668.1597.32
144.15
209.09**306.67438.10
3.365.037.117.4511.14
7.3511.00
15.6117.2922.19
15.5817.7522.0825.1730.7535.2443.84
16.8421.1423.6228.8335.3343.4952.38
32.37**47.4769.6399.44
142.14
213.64313.33447.62
MotorPower˜ÙÒ‰ÚÂÓ
0.55Kw
80T
400 70T
220 60T
220 60D
220 60S
2200 225T-70D
1100 100T-70D
550 80T
400 70T
400 60D
400 60S
Unit
‰„ÈÁÈ
2200
ServiceFactorÌ„˜Ó˙¯˘s.f.
1.031.451.532.28
3.203.53
1.13
1.591.762.272.513.10
0.911.131.291.571.812.242.883.14
0.881.071.311.621.952.382.422.92
0.971.432.032.91
4.376.419.17
1.091.151.71
2.402.653.41
1.191.321.701.882.322.653.34
0.971.181.361.682.162.362.643.02
RatioÒÁÈ
‰¯ÈÒÓi
280.5198.4189.2126.5
90.3081.78
128.1
90.3081.7863.5457.5546.53
79.3663.8656.0245.8640.0132.1625.0622.97
59.6948.9039.9132.4226.9222.0521.6818.00
29.7020.2514.189.92
6.604.503.15
198.4189.2126.5
90.3081.7863.54
90.3081.7863.5457.5546.5340.8032.40
56.0245.8640.0132.1625.0622.9720.5217.90
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
5.037.117.4511.14
15.6117.24
11.00
15.6117.2422.1924.5030.30
17.7622.0825.1730.7535.2443.8456.2661.38
23.6228.8335.3343.4952.3863.9565.0478.33
47.4769.6399.44
142.14
213.64***313.33447.62
7.117.4511.14
15.6117.2422.19
15.6117.2422.1924.5030.3034.5643.52
25.1730.7535.2443.8456.2661.3868.7178.77
MotorPower˜ÙÒ‰ÚÂÓ
225T-70D
2200 225T
1100 100T
550 80T
220 60D
220 60S
400 70T
2200 225T-70D
2200 225T
1100 100T
550 80T
550 80T-60S
0.75Kw1.0 HP
r.p.m.1410„¢ÏÒ
Frame80
‰·Ó
1100 100T
1.5Kw2.0 HP
r.p.m.1410„¢ÏÒ
Frame90L‰·Ó
1.1Kw1.5 HP
r.p.m.1410„¢ÏÒ
Frame90S‰·Ó
1100 100T-70D
GREENSHPON – 3000-11-98 • 7
TorqueËÓÂÓTmax *
Nm
TorqueËÓÂÓTmax *
Nm
Gear MotorsSelection table
˙ÂÚÂÓÓ†˙¯ÒÓÓ‰¯ÈÁ·†˙Ï·Ë
* Max output torque at s.f. = 1** Type GR only
±Ω†˙Â¯È˘†Ì„˜Ó·†ÈÏÓÈÒ˜Ó†‰‡ÈˆÈ†ËÓÂÓ†™„·Ï·†GR†Ì‚„†™™
Unit
‰„ÈÁÈ
RatioÒÁÈ
‰¯ÈÒÓi
39.9132.4226.9222.0521.6818.0014.6212.73
20.2514.189.92
6.604.503.15
126.5
90.3081.7863.5457.5546.53
81.7863.5457.5546.5340.8032.4025.7523.00
40.0132.1625.0622.9720.5217.9014.3912.37
10.12
26.9222.0521.6818.0014.6212.73
10.426.974.934.703.142.22
90.3081.7863.5457.5546.5339.9432.40
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
35.3343.4952.3863.9565.0478.3396.44111.76
69.6399.44
142.14
213.64**313.33447.62
11.14
15.6117.2422.1924.5030.30
17.2422.1924.5030.3034.5643.5254.7661.30
35.2443.8456.2661.3868.7178.7797.98113.99
139.32
52.3863.9665.0478.3396.44111.76
135.32202.30286.00300.00449.04635.14
15.6117.2422.1924.5030.3035.3043.52
MotorPower˜ÙÒ‰ÚÂÓ
1.5 Kw
220 60D
220 60S
2200 225T-70D
2200 225T
1100 100T
550 80T
400 70T
400 70D
2200 225T
Unit
‰„ÈÁÈ
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.941.161.321.672.102.362.602.96
1.081.181.321.511.882.19
2.673.74
1.101.351.55
1.892.833.994.196.278.87
0.880.981.261.391.722.002.463.10
0.971.231.551.741.922.192.763.18
0.870.971.111.391.61
1.972.76
1.001.14
1.392.092.953.094.626.54
RatioÒÁÈ
‰¯ÈÒÓi
57.5546.5340.8032.4025.7523.0020.8218.26
25.0622.9720.5217.9014.3912.37
10.127.23
18.0014.6212.73
10.426.974.934.703.142.22
90.3081.7863.5457.5546.5339.9432.4025.75
40.8032.4025.7523.0020.8218.2614.4912.57
22.9720.5217.9014.3912.37
10.127.23
14.6212.73
10.426.974.934.703.142.22
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
24.5030.3034.5643.5254.7661.3067.7277.22
56.2661.3868.7178.7797.98113.99
139.32195.02
78.3356.44111.76
135.32202.30286.00300.00449.04635.14
15.8417.4922.5124.8530.7335.8044.1455.53
35.0544.1455.5362.1768.6878.3198.69113.76
62.2669.6979.8999.37115.60
141.30197.79
97.81112.33
137.24205.16290.06304.26455.41644.14
MotorPower˜ÙÒ‰ÚÂÓ
1100 100T
550 80T
400 70T
400 70D
550 80D
2200 225T
1100 100T
550 80T
400 70T
2.2 Kw3.0 HP
r.p.m.1410„¢ÏÒ
Frame100L‰·Ó
550 80D
4 Kw5.5 HP
r.p.m.1430„¢ÏÒ
Frame112M‰·Ó
3 Kw
3 Kw4.0 HP
r.p.m.1410„¢ÏÒ
Frame100L‰·Ó
550 80D
400 70T
400 70D
8 • GREENSHPON – 3000-11-98
TorqueËÓÂÓTmax *
Nm
TorqueËÓÂÓTmax *
Nm
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.981.221.461.791.822.192.693.12
1.071.522.18
3.284.816.87
1.14
1.601.772.272.513.10
0.881.131.251.551.772.232.813.14
0.911.121.441.571.762.012.512.92
3.57
0.971.191.211.461.802.08
2.523.775.325.598.3611.82
1.201.331.701.882.332.713.34
Gear MotorsSelection table
˙ÂÚÂÓÓ†˙¯ÒÓÓ‰¯ÈÁ·†˙Ï·Ë
* Max output torque at s.f. = 1** Non stock unit*** Type GR only
±†Ω†˙Â¯È˘†Ì„˜Ó·†ÈÏÓÈÒ˜Ó†‰‡ÈˆÈ†ËÓÂÓ†™È‡ÏÓ·†‰È‡˘†‰„ÈÁȆ™™
„·Ï·†GR†Ì‚„†™™™
Unit
‰„ÈÁÈ
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.931.031.271.481.812.292.622.833.30
0.911.151.281.421.612.032.35
2.84
1.021.19
1.462.042.953.25
1.031.542.182.283.41
0.951.101.361.721.972.132.473.053.46
0.860.961.071.211.521.76
2.132.98
1.101.532.212.443.41
1.161.641.712.563.62
RatioÒÁÈ
‰¯ÈÒÓi
63.5457.5546.5339.9432.4025.7522.4820.8217.87
32.4025.7523.0020.8218.2614.4912.57
10.39
14.3912.37
10.127.235.004.53
10.436.974.934.703.14
46.5339.9432.4025.7522.4820.8217.8714.4912.77
25.7523.0020.8218.2614.4912.57
10.397.41
10.127.235.004.533.24
6.974.934.703.142.22
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
22.6625.0230.9536.0544.4455.9264.0669.1680.58
44.4455.9262.6169.1678.8699.38114.56
138.59
100.07**116.41**
142.29199.17288.00317.88
138.20***206.60***292.09***306.38***458.60***
30.9536.0544.4455.9264.0669.1680.5899.38112.76
55.9262.6169.1678.8699.38114.56
138.59194.33
142.29199.17
288317.88444.44
206.60***292.09***306.38***458.60***648.65***
MotorPower˜ÙÒ‰ÚÂÓ
1100 100T
1100 100D
550 80T
550 80D
400 70D
1100 100T
400 70D
Unit
‰„ÈÁÈ
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.881.091.381.581.701.982.442.77
3.40
0.860.971.221.41
1.702.393.49
1.221.771.952.733.95
1.311.372.052.90
1.161.441.672.062.34
2.884.15
1.031.19
1.442.022.953.28
1.031.431.652.313.34
1.101.161.732.45
RatioÒÁÈ
‰¯ÈÒÓi
39.9432.4025.7522.4820.8217.8714.4912.77
10.39
20.8218.2614.4912.57
10.397.415.07
7.235.004.533.242.24
4.934.703.142.22
25.7520.8217.8714.4912.77
10.397.21
14.4912.57
10.397.415.074.56
7.235.004.533.242.24
4.934.703.142.22
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
36.0544.4455.9264.0669.1680.5899.38112.76
138.59
69.1678.8699.38114.56
138.59194.33284.02
199.17288.00317.88444.44642.86
292.09***306.38***458.60***648.65***
56.7070.1281.70
100.76114.33
140.52202.50
100.76116.15
140.52197.03287.97320.18
201.94***292.00***322.30***450.62***651.79***
296.15***310.64***464.97***657.66***
MotorPower˜ÙÒ‰ÚÂÓ
2200 225T
1100 100T
550 80D
400 70D
1100 100D
2200 225T
1100 100T
1100 100D
2200 225T
5.5 Kw7.5 HP
r.p.m.1440„¢ÏÒ
Frame132S‰·Ó
2200 225T
11 Kw15 HP
r.p.m.1460„¢ÏÒ
Frame160M‰·Ó
550 80D
400 70D
7.5 Kw10 HP
r.p.m.1440„¢ÏÒ
Frame132M‰·Ó
1100 100D
550 80D
9.5 Kw12.5 HP
r.p.m.1440„¢ÏÒ
Frame132M‰·Ó
2200 225D
2200 225D
GREENSHPON – 3000-11-98 • 9
TorqueËÓÂÓTmax *
Nm
TorqueËÓÂÓTmax *
Nm
Gear MotorsSelection table
˙ÂÚÂÓÓ†˙¯ÒÓÓ‰¯ÈÁ·†˙Ï·Ë
* max output torque at s.f. = 1** Type GR only
±†Ω†˙Â¯È˘†Ì„˜Ó·†ÈÏÓÈÒ˜Ó†‰‡ÈˆÈ†ËÓÂÓ†™„·Ï·†GR†Ì‚„†™™
Unit
‰„ÈÁÈ
ServiceFactorÌ„˜Ó˙¯˘s.f.
0.871.081.251.551.76
2.163.11
1.081.512.212.463.46
1.121.241.732.50
1.301.84
0.861.001.231.40
1.732.493.45
0.861.211.771.972.774.02
0.900.991.382.00
1.041.47
0.841.031.17
1.442.072.903.284.726.61
1.011.481.642.313.35
0.831.151.67
0.871.23
RatioÒÁÈ
‰¯ÈÒÓI
25.7520.8217.8714.4912.77
10.397.21
10.397.415.074.563.24
5.004.533.242.24
3.142.22
20.8217.8714.4912.77
10.397.215.16
10.397.415.074.563.242.23
5.004.533.242.24
3.142.22
17.8714.4912.77
10.397.215.164.563.172.26
7.415.074.563.242.23
4.533.242.24
3.142.22
OutputSpeed˙¯ȉӉ‡ÈˆÈ1/min
56.7270.1281.70
100.76114.33
140.52202.50
140.52197.03287.97320.18450.61
292.00**322.30**450.62**651.79**
464.97**657.66**
70.1281.70
100.76114.33
140.52202.50280.77
140.52**197.03**287.97**320.18**450.61**654.71**
292.00**322.30**450.62**651.79**
464.97**657.66**
81.70100.76114.33
140.52202.50282.95320.18460.57646.02
197.03**287.97**320.18**450.61**654.71**
322.30**450.62**651.79**
464.97**657.66**
MotorPower˜ÙÒ‰ÚÂÓ
2200 225D
1100 100D
550 80D
400 70D
550 80D
2200 225T
1100 100D
400 70D
2200 225T
15 Kw20 HP
r.p.m.1460„¢ÏÒ
Frame160L‰·Ó
2200 225T
2200 225D
550 80D
18.7 Kw25 HP
r.p.m.1460„¢ÏÒ
Frame180M‰·Ó
22 Kw30 HP
r.p.m.1460„¢ÏÒ
Frame180M‰·Ó
2200 225D
1100 100D
400 70D
10 • GREENSHPON – 3000-11-98
TorqueËÓÂÓTmax *
Nm
GREENSHPON – 3000-11-98 • 11
Planetary Unit 60 ∂∞†Ì‚„†˙ȯËÏÙ†‰¯ÒÓÓ
S
D
T
c
141153163
286296
231
c1
155165175
198208
243
x
213237282
213237
213
y
160200200
160200
160
z
142160180
142160
142
Reduction‰˙ÁÙ‰
Weight kg Ϙ˘Ó
718090
7180
71
MotorÚÂÓ
Ratio‰¯ÈÒÓ†ÒÁÈ
3.15 - 6.6
9.9 - 43.5
44.7 - 287
GM GVM GR GVR
182124
2023
22
202326
2225
24
15
17
19
17
19
21
60 GM
60 GVM
60 GR
60 GVR
x
x
x
x
Foot Mounted Gear Motor GM GM†˙ÚÂÓӆς¯†˙¯ÒÓÓ
12 • GREENSHPON – 3000-11-98
Unit‰„ÈÁÈ
70
m okigfe
718090100112
718090100112132
90100112132160
112132160180
d*ba l p x zy
100
225
80
c nhÚÂÓ
Motor WeightϘ˘Ó
kg
130
160
200
225
210
285
350
375
30
38
48
60
60
80
110
120
196
177
203
365
195
280
320
340
55
50
80
90
25
22
30
50
165
125
155
310
135
240
280
250
90
113
136
160
4x14
4x15
4x18
4x22
8
10
14
18
33
41
51.5
64
213237282313334
213237282313334432
282313334432544
334432544597
160200200250250
160200200250250300
200250250300350
250300350350
142160180195222
142160180195222248
180195222248317
222248317360
187201201217217
202207207212212232
239239239269269
328320350350
2629324150
444750596880
8291100112158
123135181214
* Shafts tolerance up to 50 mm = k6, over 50 mm = m6
Flange Mounted Gear Motor GVM GVM†˙ÚÂÓӆԂ‡†˙¯ÒÓÓ
GREENSHPON – 3000-11-98 • 13
* Shaft tolerance up to 50 mm = k6, over 50mm = m6** k1 tolerance = h7
Unit‰„ÈÁÈ
70
m1 ok1**i1ge
718090100112
718090100112132
90100112132160
112132160180
d*b1a l1 p x zy
100
225
80
c1 n1h1ÚÂÓMotor Weight
Ϙ˘Ókg
130
158
201
225
250
300
350
450
30
38
48
60
60
80
110
120
195
244
320
340
4
4
5
5
12
18
18
20
180
230
250
350
215
265
300
400
60
80
110
120
4x13
4x14
4x18
8x18
8
10
14
18
33
41
51.5
64
213237282313334
213237282313334432
282313334432544
334432544597
160200200250250
160200200250250300
200250250300350
250300350350
142160180195222
142160180195222248
180195222248317
222248317360
187201201217217
201206206211211231
238238238258268
340332362362
3033364554
505356657486
92101110122168
123135181214
8 x
14 • GREENSHPON – 3000-11-98
Foot Mounted Gear Unit GR GR†ÌÈÈ˘ÙÂÁ†ÌÈÏ‚†Ï‚¯†˙¯ÒÓÓ
Unit‰„ÈÁÈ
70
l nihge3ed3*
130
160
200
225
d*ba k o o3 p3p
100
225
80
c3c mfWeightϘ˘Ó
kg††y
210
285
350
375
187
207
239
320
83
87
111
142
30
38
48
60
19
24
28
38
60
80
110
120
40
50
60
80
196
177
203
365
195
280
330
340
55
50
80
90
25
22
30
50
165
125
155
310
135
240
280
250
90
113
136
160
4x14
4x15
4x18
4x22
8
10
14
18
6
8
8
10
33
41
51.5
64
21.5
27
31
41
160
200
250
300
24
43
77
103
* Shafts tolerance up to 50 mm = k6, over 50 mm = m6
GREENSHPON – 3000-11-98 • 15
Flange Mounted Gear Unit GVR GVR†ÌÈÈ˘ÙÂÁ†ÌÈÏ‚†Ô‚‡†˙¯ÒÓÓ
Unit‰„ÈÁÈ
70
l1 n1i1h1ge3ed3*
130
158
201
250
d*b1a k1** o o3 p3p
100
225
80
c3c1 m1
WeightϘ˘Ó
kgy
250
300
350
450
187
206
238
332
83
87
111
142
30
38
48
60
19
24
28
38
60
80
110
120
40
50
60
80
195
244
320
340
4
4
5
5
12
18
18
20
180
230
250
350
215
265
300
400
60
80
110
120
4x13
4x14
4x18
8x18
8
10
14
18
6
8
8
10
33
41
51.5
64
21.5
27
31
41
160
200
250
300
28
49
87
117
* Shaft tolerance up to 50 mm = k6, over 50mm = m6** k1 tolerance = h7
8 x
16 • GREENSHPON – 3000-11-98
Agitator Gear Motor GAVM GAVM†˙ÚÂÓӆϷ¯ÚÓ†˙¯ÒÓÓ
Unit‰„ÈÁÈ
70
m2 ok1**i2g2ge
718090100112
718090100112132
90100112132160
112132160180
d*b1a l1 p x zy
100
225
80
c2 n1h1ÚÂÓMotor Weight
Ϙ˘Ókg
130
140
180
225
250
300
350
450
30
40
50
60
65
80
95
110
195
246
302
340
105
120
140
210
3
5
5
3
10
15
15
17
180
230
250
350
215
265
300
400
260
345
385
415
4x13
4x14
4x18
8x18
8
12
14
18
33
43
53.5
64
213237282313334
213237282313334432
282313342402536
334432544597
160200200250250
160200200250250300
200250250300350
250300350350
142160180195222
142160180195222248
180198198237316
222248317360
187201201217217
224229229234234254
290290290310340
340332362362
3538415059
596265748395
105114123135181
151163209242
* Shaft tolerance up to 50 mm = k6, over 50mm = m6** k1 tolerance = h7
8 x
Tandem Foot Mounted Gear Motor GGM ˙ÚÂÓÓ†˙·ÏÂ˘Ó†Ï‚¯†‰¯ÒÓÓ
GREENSHPON – 3000-11-98 • 17
Unit‰„ÈÁÈ
70/60S
70/60D
m okj1iged*
71
71
7180
71
718090
71
718090100
7180
c1ba
130
160
200
225
l p x zyf
100/70D
225/70D
80/60S
cb1 nhÚÂÓ
Motor WeightϘ˘Ó
kg
80/60D
100/70T
225/70T
210
285
350
375
200
200
250
250
201
206
239
328
133
177
133143
177
187201201
187
201201201217
187201
30
38
48
60
196
177
203
365
55
50
80
90
60
80
110
120
195
280
330
340
25
22
30
50
12
12
12
12
165
125
155
310
135
240
280
250
90
113
136
160
4x14
4x15
4x18
4x22
8
10
14
18
33
41
51.5
64
213
213237
213
213237282
213
213237282313
213237
40
42
5860
62
100103106
102
123126129138
125128
160
160200
160
160200200
160
160200200250
160200
142
142160
142
142160180
142
142160180195
142160
* Shaft tolerance up to 50 mm = k6, over 50mm = m6
18 • GREENSHPON – 3000-11-98
Tandem Flange Gear Motor GGVM GGVM†˙ÚÂÓÓ†˙·Ï¢ӆԂ‡†˙¯ÒÓÓ
Unit‰„ÈÁÈ
70/60S
70/60D
ol1k1**i4h1ed*
71
71
7180
71
718090
71
718090100
7180
c4b1a
130
158
201
225
m1 p x zyg
100/70D
225/70D
80/60S
c1b4 n1i1ÚÂÓMotor Weight
Ϙ˘Ókg
80/60D
100/70T
225/70T
250
300
350
450
200
200
250
250
201
206
238
340
133
177
133143
177
187201201
187
201201201217
187201
30
38
48
60
195
244
320
340
12
18
18
20
60
80
110
120
4
4
5
5
12
12
12
12
180
230
250
350
215
265
300
400
60
80
110
120
4x13
4x14
4x18
8x18
8
10
14
18
33
41
51.5
64
213
213237
213
213237282
213
213237282313
213237
44
46
6466
68
110113116
112
137140143152
139142
160
160200
160
160200200
160
160200200250
160200
142
142160
142
142160180
142
142160180195
142160
* Shaft tolerance up to 50 mm = k6, over 50mm = m6** k1 tolerance = h7
∏
GREENSHPON – 3000-11-98 • 19
Tandem Foot Mounted Gear Unit GGR ÌÈÈ˘ÙÂÁ†ÌÈÏ‚†˙·ÏÂ˘Ó†Ï‚¯†‰¯ÒÓÓ
Unit‰„ÈÁÈ
70/60S
70/60D
k mihge3d3*d*c1ba
130
160
200
225
j1 n p yp3ecb1 lfWeightϘ˘Ó
kgc3 o o3
80/60S
80/60D
100/70D
100/70T
225/70D
225/70T
210
285
350
375
200
200
250
250
210
206
239
328
133
177
133
177
187
187
187
187
83
83
83
83
30
38
48
60
60
80
110
120
40
40
40
40
196
177
203
365
195
280
330
340
55
50
80
90
25
22
30
50
12
12
12
12
165
125
155
310
135
240
280
250
90
113
136
160
4x14
4x15
4x18
4x22
19
19
19
19
8
10
14
18
6
6
6
6
33
41
51,5
64
21.5
21.5
21.5
21.5
160
160
160
160
43
45
61
65
98
100
121
123
* Shaft tolerance up to 50 mm = k6, over 50mm = m6
∏
20 • GREENSHPON – 3000-11-98
Tandem Flange Gear Unit GGVR GGVR†ÌÈÈ˘ÙÂÁ†ÌÈÏ‚†˙·Ï¢ӆԂ‡†˙¯ÒÓÓ
Unit‰„ÈÁÈ
70/60S
70/60D
l1 n1i4i1h1e3d3*d*c3b1a
130
158
201
225
k1** p yp3ec1b4 m1gWeightϘ˘Ó
kgc4 o o3
80/60S
80/60D
100/70D
100/70T
225/70D
225/70T
250
300
350
450
200
200
250
250
201
206
238
340
133
177
133
177
187
187
187
187
83
83
83
83
30
38
48
60
60
80
110
120
40
40
40
40
195
224
320
340
12
18
18
20
12
12
12
12
180
230
250
350
215
265
300
400
60
80
110
120
4x13
4x14
4x18
8x18
19
19
19
19
8
10
14
18
6
6
6
6
33
41
51.5
64
21.5
21.5
21.5
21.5
160
160
160
160
47
49
67
69
108
110
135
137
4
4
4
4
* Shaft tolerance up to 50 mm = k6, over 50mm = m6** k1 tolerance = h7
Flange Mounted Gear Motor GVM
GVM†˙ÚÂÓӆԂ‡†˙¯ÒÓÓ
Foot Mounted Gear Motor GM 60
GM 60†˙ÚÂÓӆς¯†˙¯ÒÓÓ
Foot Mounted Gear Unit GR
GR†ÌÈÈ˘ÙÂÁ†ÌÈÏ‚†Ï‚¯†˙¯ÒÓÓ
ÌÈÈÈ˘†ÈÏ‚Ï‚†˙·‡˘ÓGear Pumps
ÌÈÈË‚Ó¯˘χ†ÌȯˆÚÓ†ÌÈ„ÓˆÓElectromagnetic Clutches & Brakes
ÚÂÓ†˙„ÂÓˆ†˙ÈÂÊÏÁ†‰¯ÒÓÓWorm Gearmotor
ÌÈÏÈ·˜Ó†ÌȯȈ†˙¯ÒÓÓParallel Shaft Gear Reducers
–Â
Ï‚–ÏÚ†˙¯ÒÓÓShaft Mounted Gear Reducers
Ìȯ˘˜ÓCouplings
Á˜ω†˙Â˘È¯„φ˙„ÁÂÈÓ†˙¯ÒÓÓCustom Made Gear Reducers†
˙Âȯ˘χ†˙¯ȉӆÈÂÈ˘†˙ÂίÚÓServo DC, AC ÈÚÂÓÂ
Electronic Power TransmissionAC, DC and Brusless Servo
˜ÒÈ„†ÈÎÓ†˙¯ȉӆ‰˘ÓDisco Variable Speed Drives
GREENSHPONENGINEERING WORKS LTD. Ó¢Ú·†‰Ò„‰Ï†ÔÂÙ˘È¯‚†ÈÏÚÙÓ
∞¥≠∏∑≤∂≤≥±†ßÒ˜Ù†¨∞¥≠∏∑≤±±∏∑†ßψª≤∂±±∞†‰ÙÈÁ†ı¯ÙÓ†¨±∞±∞∏†„¢˙
P.O.B. 10108, 26110 Haifa Bay, Israel; Phone 972-4-8721187, Fax 972-4-8726231http://www.greenshpon.com e-mail: [email protected]