global motor roller technologies literature...13.2 3.2 2×φ5.3 17 hexagon nut with flange (m6)...
TRANSCRIPT
MOTOR ROLLERS
GEAR DRIVES
ASSEMBLIES
CONTROLLERS
ACCESSORIES
WWW.PULSEROLLER.COM
PRODUCT CATALOG
Drives Drives Overview 2 SENERGY Introduction 3 Product Information General Information 4 Technical Data 4 Available Minimum Roller Length 4 Weight Table 5 Wall Thickness 5 Center Point Load Capacity 5 Dimensions 6-7 Bracket 8 Part Number Definition 9 Available Speed Codes with Performance Data 10-11 Optional Model Built-in Brake 12 Optional Model Belted Zone 13 Optional Model Dual Drive 14 Optional Model Freezer Rated 16 Optional Model Wash-Down Rated 17 Optional Model NSF Certified Wash-Down Rated 18 Optional Accessories Wash-Down Rated Idler Roller 19 PGD Product Information General Information 20 Technical Data 20 Weight Table 20 Characteristics Data 21 Dimensions 21 Part Number Definition 22 Wash-Down Rated PGD-Ai 24-25 Pallet Product information General Information 26 Technical Data 26 Roller Weight Table 26 Wall Thickness 27 Static Load Capacity 27 Dimensions 28 Installation Caution of Pallet Handling 29 Part Number Definition 30 Characteristics Data 31 Selecting Motor Roller Speed Code Required Tangential Force 32 Force for the Load 32 Force for the Idlers 33Assemblies PDU-90 Product Information Features 34 Technical Data 34 Dimensions 35 Installation Image 35 How to Order a PDU-90 36-37 PPU Product Information Features 38 Technical Data 38 Dimensions 38 Part Number Definition 39 Installation Image 39 How to Order a PPU Unit 40-41
Table of Contents
Controls Controls Overview 42 - 43 E-Qube Features 44 Technical Data 44 Applicable Environment 44 Dimensions and Parts 44 DIP Switch Setting 45 Wiring 45 Speed Setting Via Signal Input 45 EZQube Features 46 Technical Data 46 Applicable Environment 46 Dimensions 46 DIP Switch Setting 47 Wiring 47 Removable I/O Terminal Block 47 Speed Setting Via Signal Input 47 ConveyLinx Features 48 Technical Data 48 Applicable Environment 48 Dimensions 48 Hardware Overview 49 ConveyLinx-Ai2 Features 50 Technical Data 50 Applicable Environment 50 Dimensions 50 Hardware Overview 51 EasyRoll Features 52 Discover ConveyLinx Devices on the Network 53 View Network Topology 53 Access to ConveyLinx Advanced Features 53 MotionLinx-Ai Features 54 Technical Data 54 Applicable Environment 54 Dimensions 54 Hardware Overview 55 ConveyLinx-IO Features 56 Technical Data 56 Applicable Environment 56 Dimensions 56 MotionLinx-IO Features 57 Technical Data 57 Applicable Environment 57 Dimensions 57Accessories Accessories Overview 58 - 59Ordering Information 60 - 65
Drives Overview
Drives
2
Product type
Rated voltage
Output
Conveyor speed
Motor Roller
DC24V
50W (Max)
1.9 – 295.1 m/min (48.6 mm diameter)
SENERGY / SENERGY-Ai
Product type
Rated voltage
Output
Rotational speed
Geared Drive
DC24V
50W (Max)
8.5 - 645.3 rpm (Output shaft)
PGD / PGD-Ai
Product type
Rated voltage
Output
Conveyor speed
Motor Roller
DC24V
50W (Max)
1.3 – 25.4 m/min (63.5 mm diameter)
Pallet / Pallet-Ai
SENERGY
3
Introduction
SENERGY
The unique SENERGY gearbox design and powerful brushless DC motor provides an extremely
efficient means of delivering an amazing amount of torque and speed with the smallest amount of
energy. Typically used in conveyors for Zero Pressure Accumulation or roller transportation;
SENERGY’s range and performance characteristics are suitable for speeds between 1.83 m/min
(6 ft/min) to 295 m/min (969 ft./min) and starting torque up to an amazing 215 in/lbs. SENERGY
Roller speed code selection contains only 11 gearbox combinations to make ordering and keeping
an inventory simple and manageable. Because of our advanced Pulseroller control modules, a
wide range of performance can be achieved with the same speed code selection without requiring
many different roller models on your jobsite.
Regardless of the project, type of conveyor or the weight/speed of the load you really only need
one type of roller – SENERGY.
SENERGY-Ai
SENERGY-Ai is the world’s first motor roller using a robust M8-4pin connector. The SENERGY-Ai
motor utilizes a patented method to power and digitally encode the Hall-effect signals within the
motor to a single communications wire to the external controller. Included with these encoded
signals is motor roller specific data available for use and display by the external Pulseroller
controller. Individual roller data such as part number, serial number, speed code, tube diameter,
etc. are encoded into the motor at the time of manufacture. The external control can read and
analyze all this data for multiple functions such as precise speed and positioning control, full
diagnostics such as over-temperature, over-current, over-voltage and much more to help with
predictive maintenance.
SENERGY / SENERGY-Ai
Product Information
1 Contact Pulseroller for available non-standard lengths2 See Ordering Information on page 61 for Motor Extension Cables
Drives
Technical Data
Voltage
Nominal Output
Rated Current
Starting Current
Ambient Temperature
Ambient Humidity
ECO Mode BOOST Mode BOOST-8 Mode
DC24V
10~ 90% RH (No condensation)
40W
2.5A
3.0A
50W
3.5A
5.0A
50W
3.5A
8.0A
-10 ~ 40°C (14 ~ 104°F)
General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length1: Refer to Available Minimum Roller Length table- Max. Roller Length1: 1000 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
SENERGY - AiSENERGY
Compatible Control Technologies
SENERGY
48.6 / 50.0
Available Minimum Roller Length1 (mm)
Motor Type Speed Code
Interlocking Option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
325
301
274
MicroV-Pulley
318
294
267
RoundGroove Pulley
325
301
274
RoundGroove
357
333
306
SENERGY-Ai
48.6 / 50.0
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
330
306
279
323
299
272
330
306
279
362
338
311
4
Approximate Roller Weight (kg)
Wall Thickness (mm)Diameter
Thickness
48.6
1.4
50.0
1.5
57.0
1.5
60.5
3.25
Center Point Load Capacity (kg)
Connector VersionsSENERGY
Cable length: 600 mm
SENERGY-Ai (M8-4pin)
Cable length: 1000 mm
RollerDiameter
Speed CodeRoller Length (mm)
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
48.6 mm
50 mm
57 mm
60.5 mm
300
2.0
1.8
1.7
2.0
1.8
1.7
2.4
2.2
2.1
3.1
2.9
2.8
400
2.1
2.0
1.8
2.2
2.0
1.9
2.6
2.4
2.3
3.6
3.4
3.2
500
2.3
2.1
2.0
2.4
2.2
2.0
2.8
2.6
2.5
4.0
3.8
3.7
600
2.5
2.3
2.1
2.5
2.4
2.2
3.0
2.8
2.7
4.5
4.3
4.1
700
2.6
2.4
2.3
2.7
2.5
2.4
3.2
3.0
2.8
4.9
4.7
4.6
800
2.8
2.6
2.5
2.9
2.7
2.6
3.4
3.2
3.0
5.3
5.2
5.0
900
2.9
2.7
2.6
3.0
2.9
2.7
3.6
3.4
3.2
5.8
5.6
5.5
1000
3.1
2.9
2.8
3.2
3.0
2.9
3.8
3.6
3.4
6.2
6.1
5.9
DiameterLength (mm) 300
70
80
100
160
400
60
70
100
160
500
50
60
80
130
600
40
55
80
130
700
35
50
60
100
800
30
45
60
100
900
25
40
50
80
1000
20
35
50
80
48.6
50.0
57.0
60.5
5
SENERGY / SENERGY-Ai
Plain Straight
Round Groove
Drives
6
23
0
33
L=RL+39
RL
32
Frame Frame
0
SE
NE
RG
Y
A
A
11.1 0-0.1
L=RL+39
4
RL
33
Zero Clearance RL = BF - 8
11.1 0-0.1
4
Frame FrameStandard Clearance RL = BF - 8 - Customer Required Clearance
SE
NE
RG
Y
A
A
SE
NE
RG
Y -A
i(M8-4pin)
Cable length:1000m
m
Dimensions (mm)
Micro-V Pulley
Round Groove Pulley
7
11.1 0-0.1
L=RL+66
4
RL
Frame
11.1 0-0.1
4
40°
Frame
SE
NE
RG
YC
able length:600mm
Cable length:1000m
m
A
A
11.1 0-0.1
L=RL+60
4
Frame
16
4
RL
Frame
11.1 0-0.1
SE
NE
RG
YC
able length:600mm
Cable length:1000m
m
A
A
8
SENERGY / SENERGY-Ai
46
34
60
945
11.1
27
22
14.7
13.2
3.2
2×φ5.3
17
Hexagon nut with flange (M6)
Slide block
Slide block
Base plate
Base plate
Base block
Base block
Hexagon nut (M5)
Upset bolt (Hexagon, M5×14)
Hexagon nut (M5)
Upset bolt (Hexagon, M5×14)
45
34
4560
3.2
2×φ5.3
∅12.2
6
Base Plate
11.1
46
36
45
930
11.1
27
22
14.7
13.2
3.2
2×φ5.317Hexagon nuts (M5)
Hexagon nuts with flange(M6)
Upset bolt (Hexagon, M5×14)
Short Profile
PR-D-30H-PU-N-ST(Point-up)
PR-D-30H-FU-N-ST(Flat-up)
MR-DC-30P
Motor End Fixing Bracket- Included with each roller as standard- Bracket type must be specified at time of order
Idler End Fixing Bracket- Optional accessory not included with each roller- Must be purchased separately- Available in Point-up configuration only
Drives
Tightening torque (M6) : 70.8 - 88.5 in-lbf
Tightening torque (M5) : 20.4 - 30.9 in-lbf Point-up shown
Point-up shownTightening torque (M6) : 70.8 - 88.5 in-lbf
Tightening torque (M5) : 20.4 - 30.9 in-lbf
Tightening torque (M5) : 20.4 - 30.9 in-lbf
Standard Profile
PR-D-30H-PU-N(Point-up)
PR-D-30H-FU-N(Flat-up)
9
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
Part Number Definition
PULSEROLLERFamily
Model
DC24V
Roller Diameter Roller Length Speed Code CustomOption
Motor Type
Tube Material& Lagging Options
InterlockingOptions
P R - A D - 4 8 - 5 0 0 - 4 5 Z S G Q
④ Roller Diameter 48 --- 48.6 mm (1.9") --- 50.0 mm (1.97")
57 --- 57.0 mm (2.24") --- 60.5 mm (2.38")
⑤ Roller Length (mm) – Available in 1 mm increments
Formulas for Roller Length (RL) based upon Between Frame (BF) dimension for proper clearance
For Interlocking Options A and G : RL = BF - 8mm - Customer Required Clearance
For Interlocking Options H and F : RL = BF - 35mm - Customer Required Clearance
For most conveyor applications, Customer Required Clearance = 2mm
⑥ Speed code
Select Speed Code from “Available Speed Codes with Performance Data” table on page 10
⑦ Tube Material and Lagging Options1
Z --- Steel, Zinc Plating, No Lagging (Standard for Roller Diameters 48 and 50)
A --- Steel Unichrome Plating, No Lagging (Standard for Model V , W and Roller Diameters 57 and 60)
J --- Stainless tube
B --- 3 mm Black rubber lagging Q ---2 mm PVC Grey sleeve
W --- 3 mm Urethane lagging Y ---Special
K --- 3 mm Kastalon sleeve (orange)
⑧ Motor Type2
S --- SENERGY (JST Connector) M --- SENERGY-Ai (4 Pin M8 Connector)
⑨ Interlocking Options1
A --- Plain Straight, No Interlocking
Y --- Special
⑩ Custom Option
Q --- Standard B --- Double Bearing Pinned Construction
Y --- Special
② Model A --- Standard B --- Built-in Brake
V --- NSF Certified Wash-down Rated (IP-66) D --- Dual Drive
W --- Wash-down Rated (IP-66)
G --- Round Groove
H --- Micro V-Pulley F --- Round Groove Pulley
D --- Dual Sprockets
Z --- Freezer Rated
1 Contact Pulseroller for available non-standard lagging and interlocking options2 Model B not available with SENERGY-Ai Motor Type M
50
60
SENERGY / SENERGY-Ai
Available Speed Codes with Performance DataRoller Dia: 48.6
15
20
25
35
45
60
75
95
125
175
215
122.2
89.4
73.3
49.7
40.7
29.8
24.4
18.5
13.5
9.9
8.1
674.6
493.8
404.7
274.3
224.8
164.6
134.9
102.2
74.9
54.8
44.9
2.5 3.0
2.0
2.7
3.3
4.8
5.9
8.0
9.8
12.9
17.6
24.0
29.3
~
~
~
~
~
~
~
~
~
~
~
19.7
26.9
32.8
48.5
59.1
80.8
98.5
130.1
177.4
242.3
295.6
2.0
2.7
3.3
4.8
5.9
8.1
9.8
12.9
17.6
24.0
29.3
~
~
~
~
~
~
~
~
~
~
~
Speed
CodeGearBox Speed
ECO-Mode
Torque(N-m)
(m/min)Rated Starting
Current(A)
StartingRated Starting
Speed
BOOST & BOOST-8 Mode1, 2
Torque(N-m)
(m/min)RatedRated
(max)
3stage
2stage
1 stage
Tangential Force(N)
222.2
162.6
133.3
90.3
74.0
54.2
44.4
33.6
24.6
18.0
14.8
879.6
643.8
527.7
357.7
293.2
214.6
175.9
133.2
97.7
71.5
58.6
1000.0
732.0
600.0
406.6
333.3
244.0
200.0
151.5
111.1
81.3
66.6
3.5 5.0 8.0
Current(A)
BOOSTStarting
Rated(max)Rated
Tangential Force(N)
StartingBOOST-8
StartingBOOST
StartingBOOST-8
StartingBOOST
StartingBOOST-8
14.3
19.5
23.8
35.0
42.8
58.4
71.3
94.1
128.3
175.2
213.8
1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with EZ-24HTB, ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers
Drives
Reduction
Ratio
45
33
27
18.3
15
11
9
6.81
5
3.6
3
Useful Conversion Formulas
Ft/min = m/min X 3.28in-lbf = N-m X 8.85lbf = N X 0.225
2.9
2.1
1.7
1.2
0.9
0.7
0.5
0.4
0.3
0.2
0.1
16.3
12.0
9.8
6.6
5.4
4.0
3.2
2.4
1.8
1.3
1.0
5.4
3.9
3.2
2.1
1.8
1.3
1.0
0.8
0.6
0.4
0.3
21.3
15.6
12.8
8.6
7.1
5.2
4.2
3.2
2.3
1.7
1.4
24.3
17.7
14.5
9.8
8.1
5.9
4.8
3.6
2.7
1.9
1.6
10
100% speed
Speed and Torque Curves
ECO mode BOOST & BOOST-8 mode
0.0
0.5
1 .0
1 .5
2 .0
2 .5
3 .0
0%
20%
40%
60%
80%
100%
120%
0% 33% 67% 100% 133% 167% 200% 233% 267% 300%
Cur
rent
on
boar
d (A
)
Spee
d(%
)
Load Factor(% )
10% speed
30% speed
50% speed
75% speed
35% speed
0.0
0.5
1 .0
1 .5
2 .0
2 .5
3 .0
3 .5
4 .0
0%
20%
40%
60%
80%
100%
120%
0% 20% 40% 60% 80% 100% 120% 140% 160% 180% 200% 220%
Cur
rent
on
boar
d (A
)
Spee
d (%
)
Load Factor(% )
15% speed
77% speed
100% speed
55% speed
Rated range Rated range
11
SENERGY / SENERGY-Ai
Drives
Optional Model
Built-in Brake- Description: Includes electro-mechanical holding brake, failsafe operation, energize to release- Availability: Not available for SENRGY-Ai models
- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm- Motor Connection: 9-Pin JST- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
B for Built-in Brake Model
P R - B D - 4 8 - 5 0 0 - 4 5 Z S A Q
Part Number Definition
Speed Code
Holding Torque (N-m)15
11.2
20
8.2
25
6.7
35
4.5
45
3.7
60
2.7
75
2.2
95
1.7
125
1.2
175
0.9
215
0.7Holding Torque
Compatible Control Technologies 1
1 For EZ-24 Family controls, Built-in Brake function only available on EZ-24HTB and EZ-24HTBs2 Contact Pulseroller for available non-standard lengths3 See Ordering Information on page 61 for Motor Extension Cables
SENERGY
48.6 / 50.0
Available Minimum Roller Length2 (mm)
Motor Type Speed Code
Interlocking Option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
394
371
343
MicroV-Pulley
387
364
336
RoundGroove Pulley
394
371
343
RoundGroove
426
403
376
12
Belted Zone- Description: Roller End Bearings are double width to handle belt tension loads End Bearings and Intermediate Plate are pinned in place for extra support
- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
Optional Model
B for Double Bearing Pinned Construction Custom Option
P R - A D - 4 8 - 5 0 0 - 4 5 Z S A B
Part Number Definition
Available Minimum Roller Length2 (mm)
SENERGY
48.6 / 50.0
SENERGY-Ai
48.6 / 50.0
Motor Type Speed Code
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
302
279
252
307
284
257
RoundGroove
346
322
295
351
327
300
Interlocking Option
SENERGY - AiSENERGY
Compatible Control Technologies
13
SENERGY / SENERGY-Ai
Drives
Optional Model
Compatible Control Technologies
D for Dual Drive Model
P R - D D - 4 8 - 5 0 0 - 4 5 Z S A Q
Part Number Definition
Available Minimum Roller Length1 (mm)
SENERGY
48.6 / 50.0
SENERGY-Ai
48.6 / 50.0
Motor Type Speed Code
15, 20, 25
35, 45, 60, 75
15, 20, 25
35, 45, 60, 75
Plain Straight
483
438
493
448
Dual Drive- Description: Includes 2 motors in single roller tube
- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length1: Refer to Available Minimum Roller Length table- Max. Roller Length1: 1200 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating- Requirements: ConveyLinx Master/Slave control mode- Exclusions: Not to be controlled by individual Simple Drive Controls (E-Qube, EZ-Qube, EZ-24)
1 Contact Pulseroller for available non-standard lengths2 See Ordering Information on page 61 for Motor Extension Cables
SENERGY - AiSENERGY
Compatible Control Technologies
14
Characteristics Data1
Roller Dia: 48.6
15
20
25
35
45
60
75
2.5Per
motor
2.0
2.7
3.3
4.8
5.9
8.0
9.8
~
~
~
~
~
~
~
19.7
26.9
32.8
48.5
59.1
80.8
98.5
2.0
2.7
3.3
4.8
5.9
8.0
9.8
~
~
~
~
~
~
~
SpeedCode
GearBox
Speed
ECO-Mode
Torque(N-m)
(m/min)Rated Starting
Current(A)
Starting
Speed
BOOST & BOOST-8 Mode2,3
Torque(N-m)
(m/min)RatedRated
(max)
3stage
2stage
Tangential Force(N) Current(A)
BOOSTStarting
Rated(max)Rated
Tangential Force(lN)
StartingBOOST-8
StartingBOOST
StartingBOOST-8
StartingBOOST
StartingBOOST-8
14.3
19.5
23.8
35.0
42.8
58.4
71.3
3.0Per
motor
3.5Per
motor
5.0Per
motor
8.0Per
motor
1 Data based upon Master/Slave Mode of ConveyLinx module 2 Rated Torque and Tangential Force values are the same for BOOST and BOOST-83 BOOST-8 performance only available with ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers
Dimensions
45
33
27
18.3
15
11
9
GearRatio
4.6
3.3
2.7
1.9
1.4
1.1
0.8
26.2
19.3
15.7
10.6
8.6
6.4
5.1
196.7
143.9
118.0
80.0
65.5
47.9
39.2
1086.1
795.0
651.5
441.6
361.9
265.0
217.1
Rated Starting
8.6
6.2
5.1
3.3
2.8
2.0
1.6
34.2
25.1
20.6
13.8
11.4
8.3
6.7
39.1
28.4
23.3
15.7
13.0
9.4
7.7
Rated
357.7
261.7
214.6
145.3
119.1
87.2
71.4
1416.1
1036.5
849.5
575.8
472.0
345.5
283.1
Rated
1610.0
1178.5
966.0
654.6
536.6
392.8
322.0
15
11.1 0-0.1
L=RL+46
4
RL
Zero Clearance RL = BF - 8
11.1 0-0.1
4
Frame FrameStandard Clearance RL = BF - 8 - Customer Required Clearance
SE
NE
RG
YC
able length:600mm
A
A
SE
NE
RG
Y -A
i(M8-4pin)
Cable length:1000m
m
SE
NE
RG
YC
able length:600mm
SE
NE
RG
Y -A
i(M8-4pin)
Cable length:1000m
m
SENERGY / SENERGY-Ai
Drives
Optional Model
1 Only ConveyLinx-HTF and ConveyLinx-Ai2-F available for freezer control2 Contact Pulseroller for available non-standard lengths3 See Ordering Information on page 61 for Motor Extension Cables4 Controls must be mounted in an appropriate enclosure to achieve IP66 rating
Freezer Rated - Temperature Range : From 0°C (32°F) to -30°C (-22°F)- Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options: Zinc Plated Mild Steel, Stainless (SUS304)- Side Plate Material: Aluminum- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
Z for Freezer Rated Model
P R - Z D - 4 8 - 5 0 0 - 4 5 Z S A Q
Part Number Definition
Compatible Control Technologies 1
SENERGY
48.6 / 50.0
Available Minimum Roller Length2 (mm)
Motor Type Speed Code
Interlocking Option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
326
302
275
MicroV-Pulley
311
287
260
RoundGroove Pulley
311
287
260
RoundGroove
357
333
306
SENERGY-Ai
48.6 / 50.0
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
332
308
281
317
293
266
317
293
266
363
339
312
16
Optional Model
W for Wash-down Rated Model
P R - W D - 4 8 - 5 0 0 - 4 5 A S A Q
Part Number Definition
A for Wash-Down Rated Model
Wash-Down Rated - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- IP Rating: IP66 Environmental Rating- Material: All Stainless Construction for Tube (SUS304) and Bearings & Shaft (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Min. Roller Length2: Refer to Available Minimum Roller Length table- Max. Roller Length2: 1000 mm- Cable Length3: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
4Compatible Control Technologies
SENERGY - AiSENERGY
Compatible Control Technologies
SENERGY
48.6 / 50.0
Available Minimum Roller Length2 (mm)
Motor Type Speed Code
Interlocking Option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
368
344
317
MicroV-Pulley
352
328
301
RoundGroove Pulley
359
335
308
RoundGroove
382
358
331
SENERGY-Ai
48.6 / 50.0
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
348
324
297
332
308
281
339
315
288
362
338
311
17
SENERGY / SENERGY-Ai
Drives
Optional Model
V for NSF Wash-Down Model
P R - V D - 4 8 - 5 0 0 - 4 5 A S A Q
Part Number Definition
A for NSF Wash-Down Model
SENERGY
48.6 / 50.0
SENERGY-Ai
48.6 / 50.0
Available Minimum Roller Length (mm)
Motor Type Speed Code
Interlocking Option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain Straight
368
344
317
348
324
297
382
358
331
362
338
311
RoundGroove
NSF Certified Wash-Down Rated - Conformance: CE, RoHS, IP66- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material: Stainless (SUS304)- Bearing & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97")- Available Interlocking Options: Plain Straight A and Round Groove G- Min. Roller Length: Refer to Available Minimum Roller Length table- Max. Roller Length: 800 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum
1 Controls must be mounted in an appropriate enclosure to achieve IP66 rating2 See Ordering Information on page 61 for Motor Extension Cables
1
SENERGY - AiSENERGY
Compatible Control Technologies
18
Optional Accessories
Wash-Down Rated Idler Roller- Conformance: IP66- Tube Material: Stainless (SUS304)- Bearings & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9"), 50.0 mm (1.97") 57.0 mm (2.24"), 60.5 mm (2.38")- Available Interlocking Options: Plain Straight A, Round Groove G, and Micro-V H- Min. Roller Length: 200 mm- Max. Roller Length: 1000 mm
NSF Certified Wash-Down Rated Idler Roller- Conformance: IP66- Tube Material: Stainless (SUS304)- Bearings & Shaft: Stainless (SUS303)- Available Roller Diameters: 48.6 mm (1.9”), 50.0 mm (1.97”)- Available Interlocking Options: Plain Straight A and Round Groove G- Min. Roller Length: 200 mm- Max. Roller Length: 800 mm
V for NSF Wash-Down Idler Model
F R - V 0 - 4 8 - 5 0 0 A S A Q
Part Number Definition
A for Wash-Down Model
W for Wash-Down Idler Model
F R - W 0 - 4 8 - 5 0 0 A S A Q
Part Number Definition
A for Wash-Down Model
19
PGD / PGD-Ai -Pulse Geared Dr ive-
Product Information
General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Mounting: M5 x 7 mm- Shaft Diameter: 16 mm- Key: 5 x 5 x 25 mm- Cable Length1: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
Technical Data
Voltage
Nominal Output
Rated Current
Starting Current
Ambient Temperature
Ambient Humidity
ECO Mode BOOST Mode BOOST-8 Mode
DC24V
-10 ~ 40°C (14 ~ 104°F) (No condensation)
10~ 90% RH (No condensation)
40W
2.5A
3.0A
50W
3.5A
5.0A
50W
3.5A
8.0A
Weight Table (kg)Gear Box Reduction Ratio
67, 45, 33, 27
18, 15, 11, 9
1.5
1.2
Weight
3 stage
2 stage
Drives
1 See Ordering Information on page 61 for Motor Extension Cables
SENERGY - AiSENERGY
Compatible Control Technologies
20
67
45
33
27
18
15
11
9
4.4
2.9
2.1
1.7
1.2
0.9
0.7
0.5
24.4
16.3
12.0
9.8
6.6
5.4
4.0
3.2
8.5
12.8
17.4
21.3
31.4
38.4
52.4
64.0
8.5
12.8
17.4
21.3
31.4
38.4
52.4
64.0
~
~
~
~
~
~
~
~
86.7
129.0
176.3
215.1
317.3
387.2
528.9
645.3
Nominal
Gear RatioGearBox
ECO Mode
Torque(N-m)Output Shaft Speed(rpm)
Output Shaft Speed(rpm)Rated Starting
Current(A)
Starting
BOOST & BOOST-8 Mode1, 2
Rated(max)
8.0
5.4
3.9
3.2
2.1
1.8
1.3
1.0
31.8
21.3
15.6
12.8
8.6
7.1
5.2
4.2
~
~
~
~
~
~
~
~
Torque(N-m)
Rated
36.1
24.3
17.7
14.5
9.8
8.1
5.9
4.8
Current(A)
BOOSTStarting
Rated(max)Starting
BOOST-8StartingBOOST
StartingBOOST-8
62.7
93.3
127.5
155.5
229.5
280.0
382.5
466.6
2.5
3stage
2stage
3.0 3.5 5.0 8.0
Characteristics Data
1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with EZ-24HTB, ConveyLinx-HTF, ConveyLinx-Ai2, and MotionLinx-Ai controllers
Dimensions (mm)
“L” dimension
25 5
5
KEY 5 x 5 x 25 mm2-stage 93.5 mm
3-stage 116.9 mm
M6 P1.0Depth10
20
“L”90.5
φ44
L + 98.2
27
Name plate
7.7
L + 126.2
16
φ42 48
48
φ58
4×M5P0.8 Depth 7 10
0.5
282 26
φ20
φ16(
h7) 5
Connector Versions
SENERGYJST
SENERGY-AiM8-4pin
Cable length: 1000 mm
Cable length: 600 mm
+0.20
25 +0.20
12 0-0.2
-0.0
20
Actual
Gear Ratio
67.2
45
33
27
18.3
15
11
9
21
P G D 0 2 4 - S E 1 - 1 8 A A A
PGD / PGD-Ai -Pulse Geared Dr ive-
Part Number Definition
Pulse Geared Drive Family Reduction Ratio Motor Type
CustomOption
Brake Option
Output Shaft Finish
22
① ② ③ ④ ⑤
② Motor Type
SE1 --- PGD (JST connector) SE2 --- PGD-Ai (M8-4pin connector, ETL)
③ Reduction Ratio
Selection of gear ratio *See Characteristics data table for available gear ratios.
④ Brake Option
A --- Standard
B --- Brake
⑤ Output Shaft Finish
A --- Standard key-way shaft (No attachment)
⑥ Custom Option
A --- Standard Y --- Special
⑥
Drives
23
P G D - 0 6 - 001Part Number Definition
Micro V-Pulley Kit for PGD Output ShaftAccessory
1
Ø39
.65±
0.1
3 31
34
(7.8) 18.72 4.48
8-2.34
Ø43
±0.1
Ø25 18
.3
5
432
C0.5
C 0.5
C 0.5
C 0.5 Ø25
Ø16 R1
8
Dimensions (mm)
PGD-06-001 KIT ITEMSITEM DRAWING DESCRIPTION QTY
1 PGD-6-MVP-SNG-M MICRO-V PULLEY HUB
2 PWB-20-6.5-2.3 PLAIN WASHER
3 SWB-M6 SPRING WASHER
4 LHB-M6-12 LOW HEAD HEXAGON SOCKET CAP SCREW
1
1
1
1
Wash-Down Rated PGD-Ai
24
Product Information
Technical Data
Voltage
Nominal Output
Rated Current
Starting Current
Ambient Temperature
Ambient Humidity
ECO Mode BOOST Mode BOOST-8 Mode
DC24V
-10 ~ 40°C (14 ~ 104°F) (No condensation)
10~ 90% RH (No condensation)
40W
2.5A
3.0A
50W
3.5A
5.0A
50W
3.5A
8.0A
Compatible Control Technologies
General Information - Conformance: CE, RoHS, IP66- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Material: - Mounting: M6 x 5 mm- Shaft Diameter: 16 mm- Key: 5 x 5 x 25 mm- Cable Length1: 1000 mm - Motor Connection: 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 0.5 sec ON / 0.5 sec OFF minimum- Operation: Continuous at rated load/current without overheating
All stainless made: (Tube: SUS304, Shaft: SUS303)
SENERGY - Ai
Part number definition
P G D 0 2 4 - S E 2 - 1 8 W A AIdentification of Pulse Geared Drive
Reduction ratio Motor type
Customspec.
Spec.
Output shaft finish
① ② ③ ④ ⑤ ⑥
② Motor type SE2 --- PGD-Ai (M8-4pin connector, ETL)③ Reduction ratio Selection of gear ratio *See Characteristics data table for available gear ratios.
④ Spec. W --- Wash-down rated⑤ Output shaft finish A --- Standard key-way shaft (No attachment) ⑥ Custom spec. A --- Standard
H --- Micro V pulley
Y --- Special A --- Standard
1 See Ordering Information on page 61 for Motor Extension Cables
Drives
25
Dimensions (mm)
2.9
2.1
1.7
1.2
0.9
0.7
0.5
16.3
12.0
9.8
6.6
5.4
4.0
3.2
12.8
17.4
21.3
31.4
38.4
52.4
64.0
12.8
17.4
21.3
31.4
38.4
52.4
64.0
~
~
~
~
~
~
~
129.0
176.3
215.1
317.3
387.2
528.9
645.3
Nominal
Gear RatioGearBox
ECO Mode
Torque(N-m)Output Shaft Speed(rpm)
Output Shaft Speed(rpm)Rated Starting
Current(A)
Starting
BOOST & BOOST-8 Mode1, 2
Rated(max)
5.4
3.9
3.2
2.1
1.8
1.3
1.0
21.3
15.6
12.8
8.6
7.1
5.2
4.2
~
~
~
~
~
~
~
Torque(N-m)
Rated
24.3
17.7
14.5
9.8
8.1
5.9
4.8
Current(A)
BOOSTStarting
Rated(max)Starting
BOOST-8StartingBOOST
StartingBOOST-8
93.3
127.5
155.5
229.5
280.0
382.5
466.6
2.5
3stage
2stage
3.0 3.5 5.0 8.0
Characteristics Data
Actual
Gear Ratio
45
33
27
18
15
11
9
45
33
27
18.3
15
11
9
1 Rated Torque and Tangential Force values are the same for BOOST and BOOST-82 BOOST-8 performance only available with ConveyLinx-Ai2, and MotionLinx-Ai controllers
L 5 31
-0 0.018
3
L+36
25 +0.30
Cable length:1000mm
13 - 00.2
60
4- C 545 ±0.1
60 45±0
.1
5 -0 0.0
5
4 x M6P1.0 Depth 5
φ50
φ16
KEY 5 x 5 x 25 mm25 5
5
“L” dimension
2-stage 223 mm
3-stage 245 mm
Pal let / Pal let-Ai
26
Product Information
Drives
Technical DataVoltage
Nominal Output
Rated Current
Starting Current
Ambient Temperature
Ambient Humidity
DC24V
50W
3.5A (Boost and Boost-8)
5.0A (Boost), 8.0A (Boost-8)
-10 ~ 40°C (14 ~ 104°F) (No condensation)
10 ~ 90% RH (No condensation)
Roller Weight Table4 (kg)
Diameter (mm)
63.5
60.5
Roller Length (mm)
500
8.1
8.6
600
8.6
9.1
700
9.0
9.6
800
9.5
10.1
900
9.9
10.7
1000
10.4
11.2
1100
10.8
11.7
1200
11.2
12.2
1300
11.7
12.7
1400
12.1
13.2
1500
12.6
13.8
General Information - Conformance: CE, RoHS, IP54- Certifications: ETL Listed to UL 1004-1 & UL 1004-6- Tube Material Options1: Zinc Plated Mild Steel, Stainless (SUS304)- Available Roller Diameters: 60.5 mm (2.38"), 63.5 mm (2.5")- Min. Tube Length: 450 mm- Max. Tube Length: 1800 mm- Cable Length2: 600 mm (SENERGY) / 1000 mm (SENERGY-Ai)- Motor Connection: 9-Pin JST (SENERGY) / 4-Pin M8 (SENERGY-Ai)- Duty Cycle: 1.0 sec ON / 1.0 sec OFF minimum- Operation: Continuous at rated load/current without overheating Boost-8 Mode Recommended
1 Stainless option not available for 63.5 mm Roller Diameter2 See Ordering Information on page 61 for Motor Extension Cables3 For Standard SENERGY (JST Connector), Boost-8 Mode only available on EZ-24HTB, EZ-24HTBs, and ConveyLinx-HTF4 Weights shown are for plain straight roller only. The weight of sprockets, cams, etc. must be added5 To estimate even load distribution: kg value shown in table x 3.5
3Compatible Control Technologies
SENERGY - AiSENERGY
Compatible Control Technologies
27
Tube Wall Thickness (mm)Diameter
Thickness
60.5
3.25
63.5
3.00
Static Load Capacity5 (kg)
Diameter (mm)
63.5
60.5
Roller Length (mm)
500
300
300
600
280
300
700
250
270
800
220
240
900
190
210
1000
150
170
1100
120
130
1200
90
100
1300
60
80
1400
50
60
1500
40
50
Pal let / Pal let-Ai
Drives
28
Straight
Dual Sprockets
Dimensions (mm)
Protective tube(color : black)
RL43
2
3
14
25
5
3
L=RL+68
Ø63
.517.3 17.3
Ø20
Ø25
Ø25
Frame Frame
No grinding
1
2
1 2
AZero Clearance RL = BF- 21
Standard Clearance RL = BF - 21 - Customer Required Clearance A
SE
NE
RG
YC
able length:600mm
SE
NE
RG
Y -A
i(M8-4pin)
Cable length:1000m
m
Protective tube(color : black)
RL43
2
3
14
25
5
3
L=RL+68
Ø63
.5
17.3 17.3
Ø20
Ø25
Ø25
Frame Frame
No grinding
1
2
1 2
25.428.6
O Ø
92
#40-21TSPROCKETS 7.2
(Min) (Min)
C Ø
78
P Ø
85.2
1
Zero Clearance RL = BF- 21
Standard Clearance RL = BF - 21 - Customer Required Clearance A
A
SE
NE
RG
YC
able length:600mm
SE
NE
RG
Y -A
i(M8-4pin)
Cable length:1000m
m
Tighten both outside nut and inside nut/washerto between 75-80 N-m (55-59 ft-lbs) torque
WarningBoth nuts must be tightened properly to the torque specifications. Failure to properly tighten both nuts can result in permanent and unrepairable damage to the motor cable.
29
Pal let / Pal let-Ai
Part Number Definition
PULSE ROLLERFamily
Model
DC24V
Roller Diameter Roller Length Speed Code OptionMotor Type
Tube Material& Lagging
Option
InterlockingOption
30
P R - P D - 6 3 - 5 0 0 - 1 5 A S A Q
1 Stainless option not available for 63.5 mm Roller Diameter2 For Standard SENERGY (JST Connector), Boost-8 Mode only available on EZ-24HTB, EZ-24HTBs, and ConveyLinx-HTF
② Model
P --- Pallet Handling M --- Pallet Handling + Wash down rated (IP-66)1
④ Roller Diameter
60 --- 60.5 mm (2.38") 63 --- 63.5 mm (2.5")
⑤ Roller Length (mm) – Available in 1 mm increments
Formula for Roller Length (RL) is based upon Between Frame (BF) dimension for proper clearance
RL = BF - 21mm - Customer Required Clearance
For most conveyor applications, Customer Required Clearance = 2mm
⑥ Speed Code
Selection of speed range *See Characteristics data table for available speed codes.
⑦ Tube Material & Lagging Option
A --- Standard, Mild steel, Zinc plating
J --- Stainless1
B --- 3 mm Black rubber lagging
W --- 3 mm Urethane lagging
⑧ Motor Type
S --- Pallet (JST connector)
M --- Pallet-Ai (M8-4pin connector)
⑨ Interlocking Option
A --- Plain straight, No interlocking
D --- Dual sprockets
⑩ Custom Option
Q --- Standard
Y --- Special
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
31
Roller Dia: 60.5 (2.38")
~
~
~
~
8.7
11.9
17.7
24.2
1.2
1.6
2.4
3.3
Speed(m/min)Gearbox
Reinforced
3 stage
SpeedCode
8
10
15
20
Torque (N-m)
Rated BoostStarting
Boost-8Starting Rated Boost
StartingBoost-8Starting
Tangential Force (N) Current (A)
BoostStarting
Boost-8Starting2
Rated(max)
10.9
8.0
5.4
3.9
43.3
31.8
21.3
15.6
49.3
36.1
24.3
17.7
362.3
265.6
178.5
130.6
1434.1
1051.7
706.6
517.2
1630.3
1195.6
803.3
588.0
3.5 8.05.0
Roller Dia: 63.5 (2.5")
~
~
~
~
Speed(m/min)Gearbox
Reinforced
3 stage
SpeedCode
8
10
15
20
Torque (N-m)
Rated BoostStarting
Boost-8Starting Rated Boost
StartingBoost-8Starting
Tangential Force (N) Current (A)
BoostStarting
Boost-8Starting2
Rated(max)
10.9
8.0
5.4
3.9
43.3
31.8
21.3
15.6
49.3
36.1
24.3
17.7
1366.3
1002.0
673.2
492.8
3.5 8.05.0
345.1
253.1
170.0
124.4
1553.3
1139.1
765.3
560.2
1.3
1.7
2.6
3.5
9.2
12.5
18.6
25.4
Gear Ratio
91.6
67.2
45
33
Characteristics Data
Gear Ratio
91.6
67.2
45
33
Useful Conversion Formulas
Ft/min = m/min X 3.28in-lbf = N-m X 8.85lbf = N X 0.225
Wood
0.02 ~ 0.05
Steel
0.01 ~ 0.02
Cardboard
0.05 ~ 0.1
Plastic
0.02 ~ 0.04
Rubber
0.1
You can always contact Pulseroller for assistance in properly selecting the right motor roller for your application, but here are some basic guidelines and calculations you can make to get good idea of what roller speed code to select.
You need to know the following about your application: • Load Weight • Load Material • Conveyor Speed • Number of idler rollers in your conveyor zone • Interlocking method between motor roller and idlers
Required Tangential Force
We will use the Required Tangential Force method to calculate the force needed based upon your data.
The basic equation is:
So, the total force is equal to the sum of the force required to move the load plus the force required to drive the idler rollers
Force for the Load
To calculate in Newtons (N):
Wherem = Mass of Load in Kgg = Gravitational Constant = 9.8 m / s2
μr = Coefficient of Rolling Resistance of Load Material
Coefficient of Rolling Resistance (μr) for materials are typically ranges of values that vary depending on the particular quality of the material. The greater the value, the more force required, so using the higher value in the range is “worst case” scenario and should be used. Common materials and their values are:
FTotal IdlersLoadF F+=
FLoad = m x g x μr
LoadF
32
Selecting Motor RollerSpeed Code
Force for the Idlers
Interlocking Method
Two Groove with standard O-Bands1
Micro-V with 2-Rib Belts2
Micro-V with 3-Rib Belts2
Calculation
= Qty of Idlers x 0.85
= Qty of Idlers x 1.2
= Qty of Idlers x 1.8
IdlersF
IdlersF
IdlersF
IdlersF
Load Weight
Load Material
Conveyor Speed
Number of idler rollers in your conveyor zone
Interlocking method between motor roller and idlers
35 kg
Cardboard
40 m/min
7
Two Groove with standard O-Bands
FIdlers = 7 x 0.85 = 6N~
FLoad = 35 x 9.8 x 0.1 = 34N~
FTotal = 34 + 6 = 40N
To get the in N, we will use a formula that takes idler roller quantity multiplied by a force required per idler constant based
upon the interlocking method
Calculate an Example
For an example, let’s use the following application data:
To select the speed code, we need to first find the speed code whose maximum speed matches closest to our desired speed and then examine its Rated Tangential Force value to see if it meets our requirement:
We need 40 m/min, so from the Performance Data Chart on page 10, a 35 Speed Code has a maximum speed of 48.5 m/min. The Rated Tangential Force for a 35 Speed Code is 49.7N. A 35 Speed Code motor roller should work for this application3.
1O-Bands lose their transmission ability as the quantity increases. You should limit the number of O-Band idlers to 10 or less.2 Various factors including load weight determine whether you need to use a 2-Rib or 3-Rib Micro-V belt. Contact Pulseroller details of your application if you are not sure.3 Factors other than required force and speed can affect the proper speed code selection. Contact Pulseroller with details of your application.
33
Product Information
PDU-90 -Pulse Divert Unit 90 degrees-
Technical DataVoltage
Roller Pitch Options1
Max Load
Belt Speed
Lift-up Stroke
Through-put2
Minimum Dimensions
Maximum Dimensions
Ambient Temperature
Ambient Humidity
DC24V
75 mm and 100 mm
50 kg
60 m/min
15 mm
1500 / h
W360 x L380 (For BF 380 mm)
W960 x L800 (For BF 820 mm)
10~ 90% RH (No condensation)
Assemblies
-10°C ~ 40°C (14 ~ 104°F) (No condensation)
Compatible Control Technologies
SENERGY - AiSENERGY
Compatible Control TechnologiesFeatures -CE compliant, RoHS compliant-Low profile design-Easy installation by mounting directly underneath conveyor frame-Easy maintenance-2 SENERGY rollers for belt drive and lift up & down (No pneumatics) -Customizable (W, L dimensions and number of belt units)-Strong and oversized mechanical design
1 Contact PulseRoller for irregular or non standard roller pitch2 Through-put can vary depending upon product size and control algorithm
Available with SENERGY orSENERGY-Ai motors and controls
Capacity for 2, 3 or 4Transfer Belt Units(4 are shown here)
Fits 100 mm (4") or 75 mm (3") Roller Pitch
34
Dimensions
( Reference drawing for BF 400 mm conveyor)
Top and Bottom Views when Assembled to Conveyor
35
120
5511
6.8
Transfer belt
8135 38Module width: 440
Belt width: 15
105 100 812.5
Belt unit width: 32.133.5100P×3= 30033.5
Modu
le len
gth: 4
6036
388
36
1543
015
2×4- Ø 9
Transfer unit length: 359.4(Upper limit) 36.763.9
Transfer unit length: 359.4(Lower limit)
60.6 40
Motor for Conveyance
Motor for lift up and down ConveyLinx Ai2
strok
e:15
Conv
eyor
trans
fersu
rface
:180
Uppe
r limi
t:19
0
80P×4 320120
Lowe
r limi
t:17
5
Belt cover
Lower limit sensor(NPN)Upper limit sensor(NPN)
PDU-90 -Pulse Divert Unit 90 degrees-
Worksheet
How to Order a PDU-90
1 Irregular Roller Pitches may be accommodated. Contact us for details2 For Senergy-Ai motor rollers, you can specify ConveyLinx-Ai2 or MotionLinx-Ai controllers3 Different mounting hole size and/or locations can be accommodated. Be sure to include the details when you contact us
PDU-90 Units are made to order to fit your specific conveyor dimensions. When you contact Pulseroller for a quote or to place an order we will need to know the following dimensions and information:
Conveyor Dimensions (refer to Drawing on page 35)
(Please give all dimensions in mm) A – Roller Pitch of either 75 mm (3") or 100 mm (4")1
B – Conveyor Between Frame (BF) C – Height of Side Frame D – Width of Bottom Flange of Side Frame E – Top of Side Frame to Top of Roller F – Length of Zone G – Roller Diameter of either 48.6 mm or 50 mm
Other Options: H – Transfer Belt Units – specify whether you want 2, 3, or 4 J – Interlocking – Specify whether your conveyor has Micro-V or Grooves with O-Bands. If using O-Bands, specify the dimension from the end of the roller to the centerline of the first groove and the dimension between groove centerlines. K – Motor/Control – Specify SENERGY (9 Pin JST) or SENERGY-Ai (4 Pin M8)2
Mounting Considerations: Mounting holes on Side Frame Bottom Flanges are assumed to be 9 mm Dia. M3 – Mounting holes are assumed to be centered along the width of the Side Frame Bottom Flanges Mounting holes are assumed to be aligned with the conveyor’s roller centers
Area under PDU-90 has to be free of any conveyor supports or cross-members
36
J
H
K
M
37
Assemblies
PULSE POPUP - 30 °/45 ° diverter
Product InformationFeatures - Choose 30 degree or 45 degree divert- Compact design- Bolt-in installation takes minutes- Fully MDR driven (no pneumatics)- Low maintenance – no lubrication requirements- Effectively create a sortation conveyor
Technical Data Dimensions # of Driving Load Size Min Load Size Max Load Weight Max Sorting Throughput (L x W mm) Wheels (L x W mm) (L x W mm) Max Speed 440 x 388 mm 4
440 x 488 mm 5
440 x 588 mm 6
440 x 688 mm 7
Up to 90 m/minwith a
75 speed code
Up to 2400/hourdepending onproduct size
200 x 200 mm 600 x 450 mm 30 kg
(Reference drawing for BF 440 mm conveyor with 4 driving wheels)
Dimensions
Compatible Control Technologies
SENERGY - AiSENERGY
Compatible Control Technologies
38
133.
766
.7
64.7
Motor for conveyance
Module width:4403835 367
Mod
ule
leng
th:3
88
75 75150108.5 108.5
89.2 89.2
45°
60.8 63.963.9
75P
×2=
150
54.2
54.2
75P
×3=
225
Transfer unit length:380(Lower limit)
Transfer unit length:380(Upper limit)
3.3
3.3
Motor for lift up and down
Low
er li
mit:
200.
4
Con
veyo
r tra
nsfe
rsu
rface
:210
.4
Upp
er li
mit:
215.
4 Lower limit sensor(NPN)
Upper limit sensor(NPN)
17.9 331.2 17.9
1935
019
Mounting hole
4-M8×P1.25
Installation
Part Number Definition
② Divert Angle 30 --- 30°degree
➂ Size
45 --- 45°degree
W36 L40 --- W440mm x L388mm
W36 L60 --- W440mm x L588mm
W36 L50 --- W440mm x L488mm
W36 L70 --- W440mm x L688 mm
④ Number of Transfer Row --- 2 rows 2R
4 3 --- 4 wheels x 3 wheels ⑤ Number of Transfer Wheels
5 4 --- 5 wheels x 4 wheels
6 5 --- 6 wheels x 5 wheels 7 6 --- 7 wheels x 6 wheels
⑥ Divert Direction R --- Right L --- Left
⑦ Motor Type
S ---SENERGY (JST connector) M --- SENERGY-Ai (M8-4pin connector)
⑧ Speed Code 75
⑨ Custom Option
PULSEPOPUP Family
① ② ⑤ ⑥ ⑦ ⑧ ⑨
Divert Angle Speed CodeDivert Direction
Number ofTransfer Wheels
Motor Type
P P U - 4 5 - W 3 6 L 4 0 - 2 R 4 3 R - S 7 5 - □□ ( )③
Size Number ofTransfer Row
④
Custom Option
(For Future Use)
Lift down Lift up
39
Assemblies
PULSE POPUP - 30 °/45 ° diverter
How to Order a PPU Unit
1 Irregular mounting hole pitches and locations may be accommodated. Contact us for details2 For Senergy-Ai motor rollers, you can specify ConveyLinx-Ai2 or MotionLinx-Ai controllers
Even though you specify your part number as described on page 37, each unit is made to order and its mounting is custom made to match your particular conveyor dimensions. When you contact Pulseroller to place an order for the part number you want, we will need to know the following additional information to complete your order:
Conveyor Dimensions (refer to Drawing on page 39)
(Please give all dimensions in mm) A – Conveyor Between Frame (BF) B – Height of conveyor frame C – Width of bottom flange of conveyor frame D - Width of opposite conveyor frame flange (if different from C) E – Distance from top of conveyor frame to top of roller F – Roller Diameter (48.6 mm or 50 mm) G – Roller center pitch H – Distance from centerline of 1st PPU Lifting Unit to centerline of bottom frame flange mounting hole1
J - Distance from centerline of 2st PPU Lifting Unit to centerline of bottom frame flange mounting hole1
K – Distance from edge of bottom flange to centerline of mounting holes1
L - Motor/Control – Specify SENERGY (JST) or SENERGY-Ai (4 Pin M8)2
M - Interlocking – Specify if your conveyor has Micro-V or Grooves with O-Bands
Mounting Considerations: Area under PPU Unit has to be free of any conveyor supports or cross-members
40
41
Controls
Controls Overview
Simple Drive Control
UL Recognized (UL 61800-5-1)
Number of Motor Ports
ECO Mode
●
●
●
●
●
●
-
-
●
●
●
●
●
●
●
●
●
●
●
-
●
●
●
●
●
●
●
●
●
1
●
●
-
●
1
●
-
-
BOOST Mode
BOOST-8 Mode
Speed
Accel / Decel
Standard Dynamic
Servo Lock
Free Spin
Error Output
Reverse Input
Run Input
Analog Input
2 (3 Speeds) 2 (3 Speeds)
32 steps by DIP SW
16 steps by DIP SW
31 steps by DIP SW
16 steps by DIP SW
Motor connection
Conformity
Category Description E-Qube EZ-Qube
Motor profile
ElectricalBraking
Control I/O
Configuration
Running
Over-TempLEDIndicators
Power
Current Limit
Motor Error Status
Overvoltage
Overload
Over Temperature
MotorProtection
42
Category Description ConveyLinx ConveyLinx Ai MotionLinx
Networked Drive Control
Conformity
MotorProfile
Electrical Braking
ControlFunctions
LEDIndicators
Motor Error/Status Detection
Networks
DeviceConnections
Configuration
UL Recognized (UL 61800-5-1)
ETL Listed (UL 61010-1 & 61010-2-201)
Motor Ports
Sensor Inputs
Auxillary Inputs
Auxillary Outputs
ECO Mode
BOOST Mode
BOOST-8 Mode
Speed
Acceleration Rate
Deceleration Rate
Open/Closed Loop Control
Electrical Braking Method
Standard Dynamic
Servo Lock
Free Spin
Zero Pressure Accumulation (ZPA)
ZPA with Merge
PLC Remote I/O
Power
Ethernet
Module & Network Status
Motor Ports Status
Sensor Ports Status
Overvoltage
Overload
Short Circuit
Stalled
At Max Torque
Overheat
Ethernet I/P
Modbus TCP
Profinet I/O
CC-Link IEF Basic (special firmware required)
EtherCAT
-
Optional
2
2
6
2
●
●
ConveyLinx-HTF Only
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
-
●
●
2
2
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
-
EasyRoll Softwareor from Remote PLC
EasyRoll Softwareor from Remote PLC
●
●
2
2
●
●
●
●
●
●
-
-
●
●
●
●
●
●
●
●
●
●
●
●
-
-
-
-
●
2 individually programmableas input or output
2 individually programmableas input or output
EtherCAT Controller
43
Controls
44
Technical DataInput Voltage
Input Power
Rated Motor Output Current
Available Starting Current
18 to 28VDC
NEC Class II Certified
2.5A
Up to 3.0A for 1.5 seconds
-10°C to 40 °C (14°F to 104°F)
10 - 90% RH (No condensation)
-40°C to 85 °C (-40°F to 185°F)
10 - 90% RH (No condensation)
1G or less
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
Features - CE Certified, RoHS Compliant, IP20 Environment- UL recognized (UL 61800-5-1)- Options for PNP or NPN control inputs- Part Number for Senergy-Ai motor technology- DIP Switch Setting for 32 available speeds- DIP Switch Setting for 16 available Accel /Decel rates- 2 Digital Run signals to provide 3 speed options plus Input for Reverse- LED Indicators for Power, Run, Reverse, and Error- PI regulated Speed Control- ECO Performance Mode
Dimensions (mm)
92 100 2.5 4.0 106.5
36
2-φ5
44
2 21
44.
5
DC24V power terminal
JST Motor Roller port
I/O terminal
DIP Switch
E-Qube-Ai
M8-4Pin connector
-S imple Dr ive Control-
45
DIP Switch Setting
Wiring
Speed Setting Via Signal Input
10
+24V0V Error out
Run ARun BReverse
PNP
+24V0V Error out
Run ARun BReverseCommon
NPN
E-QUBE-P
E-QUBE-N
No.
1
2
3
4
5
6
7
8
9
10
32 fixed stages available with DIP switch combinations
ON = CCW, OFF = CW
Description
Speed setting
16 fixed timers (0 ~ 2.5 sec) available with DIP switch combinations
Direction of rotation
Acceleration / Deceleration
timer setting
Function
Run A
Run A + B
Run B
100% of set speed by DIP switch
75% of set speed by DIP switch
50% of set speed by DIP switch
Above setting is for illustrative purpose only
*NPN version is not available with E-Qube-Ai
See Ordering Information Section for part number details
-Performance Dr ive Control-
Features - CE Certified, RoHS Compliant, IP20 Environment- UL recognized (UL 61800-5-1)- Options for PNP or NPN control inputs- Provides ECO and BOOST modes- DIP Switch Setting for 31 available fixed speeds- DIP Switch Setting for 16 available Accel /Decel rates- 0 to 10V Analog Speed Setting Input- 2 Digital Run signals to provide 3 speed options plus Input for Reverse- LED Indicators for Power, Run, Reverse, and Error- PI regulated Speed Control- Dynamic, Free Spin, and Servo Lock braking modes available
42
2xo5
108
116
19
27
1.5
50
Power
Motor
I/O Terminal
Dimensions (mm)
Technical DataInput Voltage
Input Power
Rated Motor Output Current
Available Starting Current
18 to 28VDC
NEC Class II Certified
2.5A (ECO), 3.5A (BOOST)
3.0A (ECO), 5.0A (BOOST)
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
-10°C to 40 °C (14°F to 104°F)
10 - 90% RH (No condensation)
-40°C to 85 °C (-40°F to 185°F)
10 - 90% RH (No condensation)
1G or less
46
Controls
Run A
Run A + B
Run B
100% of set speed by DIP switch
75% of set speed by DIP switch
50% of set speed by DIP switch
1
2
3
4
5
1
2
3
4
SWITCHCONFIG
Function OFF ON
Speed range setting
Direction of Rotation
Open/Close loop
Auto/Manual Error Reset
Motor Setting
6
7
Electrical Brake MethodSetting
Brake method SW 6 SW 10
Free spinDynamic brake
Servo Lock
OFFONOFF
OFFOFFON
Low rangeCCW
Open LoopManual Reset
Eco mode
High RangeCW
Close Loop (PID)Automatic Reset
Boost mode
8 Decel time = Accel Decel time = 2 * AccelDeceleration Time
OFF ON
OFF ON
31 fixed stages available with DIP switch combinations
16 fixed timers (0.05 ~ 2.5 sec) available with DIP switch combinations
SWITCHSPEED
SWITCHACC/DCC
1
2
3
4
Function
Function
Speed setting
Accel / Decel Setting
DIP Switch Setting
PNP
NPN
Wiring DIP SW Setting
Above positions are reference onlyACC/DCCSPEED CONFIG
ON
1 2 3 4 5 6 7 8
43
1
43
21
2
ON
ON
Removable I/OTerminal Block
0-10VSpeedErrorReverseRun ARun BCommon
Speed Setting Via Signal Input
1234567
EZQUBE-N
+24V
0V
1234567
1234567
EZQUBE-P
+24V
0V
See Ordering Information Section for part number details47
-Ethernet Dr ive Control for Senergy-
Controls
48
Features - CE Certified, RoHS Compliant. IP20- Option for ETL Listed (UL 6101-2 & UL 61010-2-201)- Provides control for 1 or 2 ZPA Zones or acts as an 8 In /2 Out Dual Motor control remote I/O unit to a PLC - Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control- Single push-button Auto-Configuration from a single controller to configure up to 221 controllers on a network- 3-Port Ethernet switch with standard RJ-45 ports for easy daisy chaining of network cables from controller to controller- 9 Pin JST style header socket for motor connection- Thermal and overload motor protection plus optional Proportional-Integral regulated motor speed control- 4 RJ-11/12 ports for easy plug and play connections for sensors and interlock signals- 8 Tri-colored context sensitive LED indicators- Simultaneously recognizes Ethernet I/P, Modbus TCP, and Profinet I/O protocols on the same controller- Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll Configuration Software- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)
Technical DataInput Voltage
Input Power
Rated Motor Output Current
Available Starting Current
18 to 28VDC
NEC Class II Certified
2.5A x 2 (ECO), 3.5A x 2 (Boost and Boost-8)
3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8 HTF Only)
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
Standard: 0°C to 40°C (32°F to 104°F)Freezer (HTF Only): -30°C to 40°C (-22°F to 104°F)
10 - 90% RH (Non condensation)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
Dimensions (mm) 8 8
148
10 84
2
66.
4
2.3
8
6.7
9
0.7
29.8 5.1 34.8
25.3
49
24VDC Power Connector
Install Button – Used for Auto-Configuration and Module Replacement Procedures
Motor Left and Motor Right - 9-pin JST style header for MDR connection
Left Sensor Port and Right Sensor Port – RJ-12 style jack for zone photo-sensor connection
Left Control Port and Right Control Port – RJ-12 style ports for discreet hard-wired signal connections for non-networked interface interlocks and zone control
Left Motor & Right Motor Status LED Indicators
Left Sensor & Right Sensor Status LED Indicators
Control Port Left & Control Port Right Status LED Indicators
Module Network and Status LED Indicators
Link Left and Link Right –RJ-45 style Ethernet network communication connection between modules
Left Link & Right Link Status LED Indicators
Hardware Overview
Standard: 0°C to 40°C (32°F to 104°F)Freezer (HTF Only): -30°C to 40°C (-22°F to 104°F)
10 - 90% RH (Non condensation)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
1
2
3
4
5
6
7
8
9
10
11
See Ordering Information Section for part number details
Optional ETL Listed Version Optional ETL Listed Version
Single Pushbutton Network Auto-Configuration Recognizes multiple Ethernet protocols from remote PLC/PCs
Optional High Torque Freezer (HTF) VersionFor either Freezer or Boost-8 applications
Plug and Play Connectivity
RJ-11/12 Receptacle for Sensor
RJ-11/12 Receptacle for Aux I/O
9 Pin JST Style Motor Plug Header
Standard RJ-45 Ethernet Ports
Controls
50
Features - CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- Provides control for 1 or 2 ZPA Zones or acts as a 2 In / 2 programmable I/O with Dual Motor control remote I/O unit to a PLC - Auto detection of PNP or NPN sensors and light/dark operate when configured for ZPA control- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- 4 Pin M8 Style connections for Senergy-Ai motors and standard off the shelf sensors- Thermal and overload motor protection plus Proportional-Integral regulated motor speed control- 6 Tri-colored context sensitive LED indicators- Simultaneously recognizes Ethernet I/P, Modbus TCP, and Profinet I/O protocols on the same controller- Motor speed and ramp parameters and ZPA adjustments accessible with EasyRoll Configuration Software- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)- Sensor Ports can be configured to accept Push-Pull type sensors (PLC I/O Mode only)
Technical DataInput Voltage
Input Power
Rated Motor Output Current
Available Starting Current
18 to 28VDC
NEC Class II Certified
2.5A x 2 (ECO), 3.5A x 2 (Boost and Boost-8)
3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8)
175
206
21
26
56
189
2xφ6
Dimensions (mm)
Applicable EnvironmentAmbient Operating Temperature (Standard)
Ambient Operating Humidity
Ambient Operating Temperature (Freezer)
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
-0 ~ 40°C (32 ~ 104°F)
10 - 90% RH (Non condensation)
-30°C to 40 °C (-22°F to 104°F)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
-Ethernet Dr ive Control for Senergy-Ai Technology-
51
Hardware Overview
LEFT SENERGY-Ai ROLLERINTERFACE CONNECTOR
LEFT MOTOR LED
LEFT ETHERNETINTERFACE CONNECTOR
RIGHT SENERGY-Ai ROLLERINTERFACE CONNECTOR
MODULE STATUS LED
MOTOR POWERGND
POWER SUPPLYCONNECTOR
LOGIC POWERPOWER LED
LEFTSENSOR LED
RIGHTMOTOR LED
RIGHT ETHERNETINTERFACE CONNECTOR
RIGHTSENSOR LED
LEFT PHOTO SENSORINTERFACE CONNECTOR
RIGHT PHOTO SENSORINTERFACE CONNECTOR
See Ordering Information Section for part number details
Sensor Port
Sensor Port Includes Aux I/O Pin that provides EasyRoll selectable input or output functions for ZPA mode. The Aux I/O Pin can also be configured by a remote PLC to be either an input or an output for non-ZPA applications
Includes protective sleeves
and covers for wiring and cabling
to preserve IP54 rating
PC with EasyRoll for Network Auto-Configuration
Recognizes multiple Ethernet protocols from remote PLC/PCs
Controls
52
Features - Provides access to modify all motor performance and operational parameters- Provides ability to modify operational characteristics of the built-in ZPA functionality- Displays motor and operational status and error conditions- Provides Discover utility used to find all Nodes on a network and manually set their I.P. addresses.- Provides Node network connection mapping to logically link two or more separate ConveyLinx networks.- Create Extensions to allow a module to run its motors in tandem with an adjacent module to create a larger logical zone- PLC Mode selection allows a module to suspend its ZPA function and be logically controlled from an external PLC or PC.- Ability to create Back-Up file of all Node and network settings that can be stored on a PC- Provides a Restore function to replace the settings of Nodes and networks from a saved Back-Up file- Provides the ability to Restore from a Backup either by IP Address or by individual Node serial numbers- Provides ability to lock access to Auto-Configuration functionality - Provides Upgrade utility to download controller firmware without modifying Node’s existing settings- Free Download from Pulseroller.com- Windows PC only
Visit Pulseroller.com to download EasyRoll
Subnet entry for access to multiple subnets
Easy Node navigation and Node range selection for which to apply multiple changes at the same time
Change ZPA functionality for upstream and/or downstream zone independently or apply changes to multiple Nodes at the same time
Click to command the zone to accumulate and retain this operation upon power up
Change motor performance settings for the Left and/or Right motors and apply these same settings to multiple Nodes
Temporarily command the Left or Right motor to run for maintenance and diagnostic purposes
Monitor the status of the Left and Right motors and see indication of different types of possible error conditions
Access a detailed diagnostic screen of Node status
EasyRoll Main Screen1
2
3
4
5
6
7
8
-EasyRol l Conf igurat ion Software-
53
There are 9 different Screens that provide access to various parameters that can be modified per Node or across a range of Nodes. Network Services Tab is shown here
Discover all ConveyLinx Nodes across multiple subnets and filter list to view by individual subnet if you wish. You can see I.P. address, Serial Number, and Firmware Version for each Node
Access Ethernet settings for an individual Node and set new values for I.P. Address, subnet mask, gateway, etc.
Create Backup file of all settings and configuration of a Subnet or multiple Subnet. You can also Restore the settings for a single Node, a Subnet, or Multiple Subnets from your Backup file.
Discover ConveyLinx Devices on the Network1
2
3
4
From the Network Services Tab you can generate access a Network Topology View shown here. This view lets you see how all of your subnets are connected to you PC. From here you can perform Auto-Configuration for a subnet as well perform a Module Replacement procedure.
View Network Topology
From the Advanced Dialog there are 9 different Screens that provide access to various parameters that can be modified per Node or across a range of Nodes.
Advanced Dialog allows you access to many parameters to fine tune the operation of the built-in Zero Pressure Accumulation (ZPA) control of a ConveyLinx controller.
This screen shows the access to all Jam detection timers as well as the Look Ahead function and adjustments to behavior of items entering and exiting the ZPA zones
ConveyLinx provides many more functions and is the most advanced motor drive control on the market today. Visit www.pulseroller.com for more details.
Access to ConveyLinx Advanced Features
Controls
54
Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 2 In / 2 programmable I/Out Dual Motor control remote I/O unit for EtherCAT Controller- Auto detection of PNP or NPN sensors- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- 4 Pin M8 Style connections for motors and sensors- Thermal and overload motor protection plus Proportional-Integral regulated motor speed control- 6 Tri-colored context sensitive LED indicators- Module configuration and motor performance parameters accessed via EtherCAT SDOs- I/O and motor data exchange via EtherCAT PDOs- Sensor Ports can be configured to accept Push-Pull type sensors- Works with Senergy-Ai Technology motor rollers and drives
Dimensions (mm)
Technical DataInput Voltage
Input Power
Rated Motor Output Current
Available Starting Current
18 to 28VDC
NEC Class II Certified
2.5A x 2 (ECO), 3.5A x 2 (Boost and Boost-8)
3.0A x 2 (ECO), 5.0A x 2 (Boost), 8.0A x 2 (Boost-8)
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
0°C to 40 °C (32°F to 104°F)
10 - 90% RH (Non condensation)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
-EtherCAT Dr ive Control-
55
Hardware Overview
LEFT SENERGY-Ai ROLLERINTERFACE CONNECTOR
LEFT MOTOR LED
IN ETHERCAT INTERFACE CONNECTOR
RIGHT SENERGY-Ai ROLLERINTERFACE CONNECTOR
ETHERCATRUN LED
MOTOR POWERGND
POWER SUPPLYCONNECTOR
LOGIC POWERPOWER LED
LEFTSENSOR LED
RIGHTMOTOR LED
OUT ETHERCAT INTERFACE CONNECTOR
RIGHTSENSOR LED
LEFT PHOTO SENSORINTERFACE CONNECTOR
RIGHT PHOTO SENSORINTERFACE CONNECTOR
See Ordering Information Section for part number details
Includes protective sleeves
and covers for wiring and cabling
to preserve IP54 rating
Sensor Port
Sensor Port Includes Aux I/O Pin that can be configured by the EtherCAT controller to be either an input or an output. The Sensor Port can also be configured to accept a Push-Pull type sensor
Controls
ConveyLinx-IO
I/O control
Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 4 M8 Ports each with 2 configurable Input or Output points for a total of 8 I/O- 2 M8 Ports utilize male pins and 2 M8 Ports are female receptacles- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- Simultaneously recognizes Ethernet I/P, Modbus TCP, Profinet I/O, and CC-Link IEF Basic protocols on the same controller- 6 Tri-colored context sensitive LED indicators- Any or all of the 4 Ports can be configured to accept Push-Pull type sensors- Auto-Configured with EasyRoll and can share network with any ConveyLinx family module- User programmable functionality available with ConveyLogix Software (see Pulseroller.com for details)
Technical DataInput Voltage
Input Power
Input Current
Output Current
21 to 30VDC
NEC Class II Certified
0.4mA is Maximum OFF current. 1.5mA is Minimum ON current.
Maximum current per Output is 300mA
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
0°C to 40 °C (32°F to 104°F)
10 - 90% RH (Non condensation)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
Dimensions (mm) 175 189 206
26
56
189
21 26
2xφ6
See Ordering Information Section for part number details56
MotionLinx-IO
Features- CE Certified, RoHS Compliant, IP54- ETL Listed (UL 6101-2 & UL 61010-2-201)- UL recognized (UL 61800-5-1)- 4 M8 Ports each with 2 configurable Input or Output points for a total of 8 I/O- 2 M8 Ports utilize male pins and 2 M8 Ports are female receptacles- 3-Port Ethernet switch with standard RJ-45 sockets for easy daisy chaining of network cables from controller to controller- Module configuration parameters accessed via EtherCAT SDOs- I/O exchange with controller via EtherCAT PDOs- 6 Tri-colored context sensitive LED indicators- Any or all of the 4 Ports can be configured to accept Push-Pull type sensors
Technical DataInput Voltage
Input Power
Input Current
Output Current
21 to 30VDC
NEC Class II Certified
0.4mA is Maximum OFF current. 1.5mA is Minimum ON current.
Maximum current per Output is 300mA
Applicable EnvironmentAmbient Operating Temperature
Ambient Operating Humidity
Ambient Storage Temperature
Ambient Storage Humidity
Vibration
0°C to 40 °C (32°F to 104°F)
10 - 90% RH (Non condensation)
-25°C to 70 °C (-13°F to 160°F)
10 - 90% RH (Non condensation)
1G or less
Dimensions (mm) 175 189 206
26
56
189
21 26
2xφ6
See Ordering Information Section for part number details57
PULSEROLLER Accessor ies
16
Accessories
MDR | Power - Pre-assembled units ready for field installation- Uses PULS brand QS/QT/XT Model power supplies- Available in 120V and 480V Input versions- Available in 10A, 20A, and 40A Output versions- Polycarbonate enclosure with convection cooling - Optional Lockable Disconnect Switch- Optional UL Assembly
ConveySense - Sensor & reflector preassembled to mounting brackets- RJ-11 and M8 connectivity options- Diffuse between roller style available- 1M and 2M cable length options available
Motor Extension Cables - Pre-molded for 9-Pin JST Style Connectors- Available in multiple lengths- For use with standard Senergy and legacy Pulseroller- M8 style available for Senergy-Ai motors
Ethernet Patch Cables- Standard CAT-5 with RJ-45 Plugs- Available in multiple lengths- For use with all ConveyLinx Networked modules
58
ConveyLinx SE Module - Breaks out RJ-12 ports to field wireable terminals- Amplifies Control Port Output up to the capacity of the ERSC Port (100 m A)- Accepts external 24V to power the Control Port output (up to 500 mA)- Provides configurable blocking diode jumpers to accommodate PNP/NPN polarity mismatches- Terminals are removable for ease of field wiring
ConveyLinx IOX Module - Convenient M8 Splitter for ConveyLinx M8 Sensor Ports- Provides removable terminal block for field wiring of signals for devices that do not have M8 connectors
Power Wiring Harnesses - Pre-assembled 2 wire 24V power bus with 20A capacity- Designed to fit within the conveyor side frame channel- Mating plugs at each end to connect conveyor sections together- Separate Tap Kits available to connect power bus to ConveyLinx module
The Pulseroller team has access to other accessories and options for conveyor equipment and applications. If you do not see what you are looking for, feel free to contact us with your inquiry.
59
Ordering Information
United States
1310-5000
1310-6000
1321-6000
1321-5000
1510-5000
1510-6000
1597-0000
1597-0001
1397-0000
1397-0001
E-QUBE-N
E-QUBE-P
E-QUBE-Ai-P
E-QUBE-Ai-N
EZ-QUBE-N
EZ-QUBE-P
CON-EZQ-2P
CON-EZQ-7P
CON-EQ-2P
CON-EQ-5P
E-Qube 24V Simple Drive Module, 1 JST Motor Port, NPN Sinking Current I/O, 3 A Rated, Eco Mode Only
E-Qube 24V Simple Drive Module, 1 JST Motor Port, PNP Sourcing Current I/O, 3 A Rated, Eco Mode Only
E-Qube 24V Simple Drive Module, 1 Senergy-Ai M8 Motor Port, PNP Sourcing Current I/O, 3 Rated, Eco Mode Only
E-Qube 24V Simple Drive Module, 1 Senergy-Ai M8 Motor Port, NPN Sinking Current I/O, 3 Rated, Eco Mode Only
EZ-Qube 24V Performance Drive Module, 1 JST Motor Port, NPN Sinking Current I/O, 5 A Rated in Boost Mode
EZ-Qube 24V Performance Drive Module, 1 JST Motor Port, PNP Sourcing Current I/O, 5 A Rated in Boost Mode
Removable Terminal, 2 Pin, Cage Clamp, EZ-Cube Power Connector (8EDGK-3.5-02P-11)
Removable Terminal, 7 Pin, Cage Clamp, EZ-Qube I/O Connector (8EDGK-2.5-07P-11)
Removable Terminal, 2 Pin, Screw Type, E-Qube Power Connector (15EDGK-3.5-02P-14)
Removable Terminal, 5 Pin, Screw Type,E-Qube I/O Connector (15EDGK-3.5-05P-14)
Order TypeOrder Code Description
Simple and Performance Drive Control for Senergy
3010-0000
3010-3000
3110-0000
3110-3000
8087-0007
8087-0017
4281-0000
0999-1002
3097-0000
3097-0001
0500-1013
0500-1014
0500-1015
ConveyLinx
ConveyLinx-HTF
ConveyLinxE
ConveyLinxE-HTF
ConveyLinx-SE
SE-KIT
CNIP-IO
BRKT-UNIV
CON-ERSC-2P
CON-ERSCHTF-2P
IN-STR-RJ12-015
IN-STR-RJ12-100
IN-STR-RJ12-200
ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs
ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs, High Torque Rated up to 8 Amps in Boost-8 Mode, Freezer Rated Components
ConveyLinx, 24V 2 Zone Ethernet Programmable Module, Standard JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201
ConveyLinx, 24V 2 Zone Ethernet Programmable Module, 2 JST Motor Ports, RJ-11/12 Sensor and Control Ports, Auto Sensing PNP/NPN, High Torque Rated up to 8 Amps in Boost-8 Mode, Freezer Rated Components, cETL Listed to UL 61010-1 and UL 61010-2-201
ConveyLinx Breakout Module For RJ12 to Removable Terminal Block Connections, Amplifies Control Port Output signal up to 100mA Max and up to 500 mA with external power, includes input circuit polarity blocking diodes for solid state PNP/NPN output drivers
ConveyLinx-SE Kit, includes ConveyLinx-SE module and 8 inch RJ-12 cable
ConveyNET IP Digital 24V IO Module with RS-485 Port, 8 Input / 6 Output, Dual Ethernet ports, Installs into ConveyLinx Networks
Mounting Bracket, Painted Steel, fits ConveyLinx, ConveyLinx-HTF, and IQ-Zonz Modules
Removable Terminal, 2 Pin, ConveyLinx Power Connector (1827127)
Removable Terminal, 2 Pin, for ConveyLinx-HTF Power Connector (1792757)
Patch Cable, Straight, 6 Cond., RJ-12, 6.0 in.
Patch Cable, Straight, 6 Cond., RJ-12, 1.0 M
Patch Cable, Straight, 6 Cond., RJ-12, 2.0 M
Order TypeOrder Code Description
ConveyLinx Networked Control for Senergy and Legacy Pulserollers
60
Contact: 1-800-764-6356
Support: [email protected]
Sales Orders: [email protected]
General Sales Inquiries: [email protected]
3022-0000
3022-7000
8087-0020
3081-0000
0500-1003
0500-1004
0500-1005
ConveyLinx-Ai2
Conveylinx-Ai2-F
IOX2
ConveyLinx-IO
IN-Y-M8-M8
IN-M8-M8-100
IN-M8-M8-020
ConveyLinx, 24V, 2 Zone Ethernet Programmable Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs
ConveyLinx, 24V, 2 Zone Ethernet Programmable Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs, Freezer Rated
Break Out Module for ConveyLinx Ai2, M8 Sensor Port Connections, Dual M8 and Removable Terminal Block
ConveyLinx, 24V Ethernet Programmable Digital I/O Module, 8 Configurable Inputs/Outputs on 4 M8 Ports, No Motor Ports, Auto Sensing PNP/NPN Inputs
Splitter Cable, M8 Input Splitter, 125VAC/VDC 2A 4WIRE YEL PVC (Turck YP2PSG4M0.3/2PKG4M0.3/0.3S3050)
Extension Cable, M8 Male to Female for ConveyLinx-Ai Family Sensor Ports, 1 M (Banner PKG4M-1-PSG4M)
Extension Cable, M8 Male to Female for ConveyLinx-Ai Family Sensor Ports, 20 cm (Banner PKG4M-0.2PSG4M)
Order TypeOrder Code Description
ConveyLinx Networked Control for Senergy-Ai Technology
4022-0000
4081-0000
MotionLinx-Ai2
MotionLinx-IO
MotionLinx, 24V, EtherCAT Module, 2 Senergy-Ai M8 Motor Ports, 2 M8 Sensor Ports, Auto Sensing PNP/NPN Inputs
ConveyLinx, 24V EtherCAT Digital I/O Module, 8 Configurable Inputs/Outputs on 4 M8 Ports, No Motor Ports, Auto Sensing PNP/NPN Inputs
Order TypeOrder Code Description
MotionLinx EtherCAT
0505-1001
0505-1002
0505-1003
0505-1004
0505-1005
0505-1006
0500-1006
CACRSC-EXT-050
CACRSC-EXT-100
CACRSC-EXT-150
CACRSC-EXT-200
CACRSC-EXT-250
CACRSC-EXT-300
IN-MTR-M8-M8-100
Motor Extension Cable, JST, 0.5 M
Motor Extension Cable, JST, 1.0 M
Motor Extension Cable, JST, 1.5 M
Motor Extension Cable, JST, 2.0 M
Motor Extension Cable, JST, 2.5 M
Motor Extension Cable, JST, 3.0 M
Motor Extension, Senergy-Ai, M8 Male to M8 Female, 1 M (Banner PKG4M-1-PSG4M)
Order TypeOrder Code Description
Motor Extension Cables
61
Ordering Information
16
United States
0200-1004
0200-1005
0200-1006
0200-1007
0200-1008
0200-1009
0200-1010
0200-1014
0200-1015
0200-1016
0200-1017
0200-1018
0200-1020
0200-1021
0200-1022
0200-1023
0200-1024
0200-1025
IN-P-PS-40-480
IN-P-PS-40N-120
IN-P-PS-20-480
IN-P-PS-10-480
IN-P-PS-10-120
IN-P-PS-20-120
IN-P-DIS-PS-40-480
IN-P-DIS-PS-40N-120
IN-P-DIS-PS-10-480
IN-P-DIS-PS-20-480
IN-P-DIS-PS-10-120
IN-P-DIS-PS-20-120
IN-UL-PS-40-480
IN-UL-PS-20-480
IN-UL-PS-20-120
IN-UL-DIS-PS-40-480
IN-UL-DIS-PS-20-480
IN-UL-DIS-PS-20-120
MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, Standard
MDR|Power Assembly, 120VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, Standard
MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 480VAC Input, 10A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 120VAC Input, 10A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, Standard
MDR|Power Assembly, 120VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, Standard
MDR|Power Assembly, 480VAC Input, 10A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 120VAC Input, 10A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, Standard
MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, (2) 20A Protected Circuits, UL Rated Assembly
MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, UL Rated Assembly
MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, No Disconnect Switch, Single Output Circuit, UL Rated Assembly
MDR|Power Assembly, 480VAC Input, 40A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, (2) 20A Protected Circuits, UL Rated Assembly
MDR|Power Assembly, 480VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, UL Rated Assembly
MDR|Power Assembly, 120VAC Input, 20A 24 VDC Output, Polycarbonate Enclosure with Mounting Feet, Lockable Disconnect Switch, Single Output Circuit, UL Rated Assembly
Order TypeOrder Code Description
MDR|Power
62
Contact: 1-800-764-6356
Support: [email protected]
Sales Orders: [email protected]
General Sales Inquiries: [email protected]
16
0300-1000
0300-1002
0300-1003
0300-1004
0300-1005
0300-1006
0300-1007
0300-1008
0500-1001
0500-1002
0999-1001
0999-1003
IN1-PE-KIT-RJ11-1
IN1-PE-KIT-RJ11-2
IN1-PE-RJ11-1
IN1-PE-RJ11-2
IN1-PE-KIT-M8QD-1M
IN1-PE-KIT-M8QD-2M
IN-RT-P2527S14
IN-RT-M8-P1427S41P08
IN-M12-RJ11-EXT-100
IN-M12-RJ11-EXT-200
IN-BEF-WK-WTR
IN-REF-42D
Sensor Kit, QS18AP6LP Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 1 M cable, Sensor and Reflector pre-assembled to Brackets
Sensor Kit, QS18AP6LP Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 2 M cable, Sensor and Reflector pre-assembled to Brackets
Sensor, QS18AP6LP, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 1 M cable
Sensor, QS18AP6LP, Polarized Retroreflective, Light Operate N.O., PNP Output, RJ11 Connector, 2 M cable
Sensor Kit, QS18VA6LP-96379 Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, M8 connector, 1 M cable, Sensor and Reflector pre-assembled to Brackets
Sensor Kit, QS18VA6LP-96379 Sensor, Polarized Retroreflective, Light Operate N.O., PNP Output, M8 connector, 2 M cable, Sensor and Reflector pre-assembled to Brackets
Sensor, Sick P2527S14, Diffuse Under Roller, Adjustable background suppression, 100-900mm range, Dark Operate N.O., PNP Output, RJ-12 Connector, 2 M cable, Bottom Cable Exit
Sensor, Sick P1427S41P08, Diffuse Under Roller, Adjustable background suppression, 100-900mm range, Dark Operate N.O., PNP Output, M8 Connector, 2 M cable, Bottom Cable Exit
Adapter Cable, Standard M12 to RJ11, 1 M (Banner MQDC-403-MOD-6P4C)
Adapter Cable, Standard M12 to RJ11, 2 M (Banner MQDC-403-MOD-6P4C)
Mounting Bracket, Right Angle, for IN-RT-P2527S14 Diffuse Under Roller Sensor
Reflector, Polarized, 42mm Dia., threaded stud, washer and nut (Banner BRT-42D)
Order TypeOrder Code Description
ConveySense
0501-1001
0501-1002
0501-1003
0501-1004
0501-1005
0501-1006
0501-1007
0501-1008
0501-1009
0501-1010
0501-1011
IN-CAT5-1-100601BK
IN-CAT5-2-100601BK
IN-CAT5-3-100603BK
IN-CAT5-5-100604BK
IN-CAT5-7-100605BK
IN-CAT5-10-100606BK
IN-CAT5-15-100607BK
IN-CAT5-20-100616BK
IN-CAT5-25-100608BK
IN-CAT5-35-100609BK
IN-CAT5-50-100609BK
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 1 ft. (PC5S-BK-01)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 2 ft. (PC5S-BK-02)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 3 ft. (PC5S-BK-03)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 5 ft. (PC5S-BK-05)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 7 ft. (PC5S-BK-07)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 10 ft. (PC5S-BK-10)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 15 ft. (PC5S-BK-15)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 20 ft. (PC5S-BK-20)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 25 ft. (PC5S-BK-25)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 35 ft. (PC5S-BK-35)
Ethernet Patch Cable, CAT-5, RJ-45, Black Overmold, 50 ft. (PC5S-BK-50)
Order TypeOrder Code Description
Ethernet Cables
63
0502-1001
0502-1002
0502-1003
0502-1004
0502-1005
0502-1007
0502-1008
0502-1009
0502-1010
0502-1011
0502-1012
0502-1013
0502-1014
PTK-20
PTK-30
PD-050
PD-100
PD-150
PD-200
PD-250
PD-300
PD-350
PD-400
PD-610
PD-650
PD-1000
Power Tap Kit for PD-xxx Power Distribution Harness, 20 cm length
Power Tap Kit for PD-xxx Power Distribution Harness, 30 cm length
Power Distribution Harness, 2 Wire, 12AWG, 20A, 0.5 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 1.0 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 1.5 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 2.0 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 2.5 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 3.0 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 3.5 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 4.0 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 6.0 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 6.5 M
Power Distribution Harness, 2 Wire, 12AWG, 20A, 10.0 M
Order TypeOrder Code Description
Power Wiring Harneses
1010-0000
1010-2000
1010-2050
1110-0000
1110-2000
1110-2050
1097-0012
1097-0011
1097-0010
1098-0000
1099-0000
EZ-24
EZ-24-HTB
EZ-24-HTB-s
EZ-24E
EZ-24E-HTB
EZ-24E-HTB-s
CON-EZ-24-7P
CON-EZ-24-3P
CON-EZ-24-2P
EZ-24-FUSE-5A
EZ-24-FUSE-8A
EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, Motor Rated Up to 5 Amps in Boost Mode, Auto Sensing PNP/NPN Inputs
EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 Amps in Boost-8 Mode, Output for Electro-Mechanical Brake, Auto Sensing PNP/NPN Inputs
EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 A in Boost-8 Mode, Output for Electro-Mechanical Brake, PNP Sourcing Inputs
EZ-24 Simple Drive Module, 1 JST Motor Port, Motor Rated Up to 5 Amps in Boost Mode, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201
EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 Amps in Boost-8 Mode, Output for Electro-Mechanical Brake, Auto Sensing PNP/NPN Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201
EZ-24 Simple Drive Module, 24V, 1 JST Motor Port, High Torque Motor Motor Rated Up to 8 A in Boost-8 Mode, Output for Electro-Mechanical Brake, PNP Sourcing Inputs, cETL Listed to UL 61010-1 and UL 61010-2-201
Removable Terminal, 7 Pin, EZ-24 Family IO Wiring (5EDGK-3.5-07P-14)
Removable Terminal, 3 Pin, EZ-24 Family Sensor Power (15EDGK-3.5-03P-14)
Removable Terminal, 2 Pin, EZ-24 Family Input Power (15EDGK-3.5-02P-14)
Fuse, EZ-24 Family, 5A
Fuse, EZ-24-HTB Family, 8A
Order TypeOrder Code Description
Legacy Drive Control
United States
Ordering Information
64
Contact: 1-800-764-6356
Support: [email protected]
Sales Orders: [email protected]
General Sales Inquiries: [email protected]
65
11.30.2020 | The information contained in this catalog is subject to change without notice.
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