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1 Global Iron and Steel Sustainable Technology Roadmap Brazilian Steel Conference Guilherme Abreu São Paulo August 22, 2018

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Page 1: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

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Global Iron and Steel Sustainable Technology Roadmap Brazilian Steel Conference

Guilherme Abreu São Paulo

August 22, 2018

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Brazilian Steel Industry

Page 3: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Brazilian Steel Industry Profile*

3

Steel companies: 29 sites (15 integrated and 14 mini-mills), administrated by 10 groups

Installed capacity: 50,4 Mt/year crude steel

Crude steel current production: 34,4 Mt (9th largest steel producer worldwide)

Revenues: R$ 82 billion

Payed taxes: R$ 14 billion

Employees: 103.150

GDP participation: 4,0%**

Investments from 2008 up to 2017: US$ 25,8 billion

* Aço Brasil Associated Companies ** Including directs and indirect effects also income effects

Page 4: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Aço Brasil Associated Companies Sites

4

Page 5: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

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Brazilian Steel Production and Market

Page 6: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Automotive; 19,6%

Capital Assets; 21,4%

Civil Construction; 38,1%

Household Appliances; 7,3%

Packagings; 3,7% Low Size Pipes; 4,6%

Others Sectors; 5,3%

6

Brazilian Steel Current Situation

Source: Aço Brasil

Steel Apparent Consumption Sectoral Distribution

Page 7: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

In Mt

South & Central

America

NAFTA

Europe

CISChina

Asia

(excl. China)2

28

92 280

Capacity: 2.268 MtConsumption*: 1.723 Mt

85

52

7

*Equivalent crude steel consumptionSource: OCDE / World Steel Association (April/18), IABr elaboration.

6

Oceania +

MENA

World Current Excess Capacity: 545 Mt

Page 8: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

World Current Steel Demand

Source: WorldSteel

1.587

1.617

1.628

2.4

1.9

0.7

0

0.5

1

1.5

2

2.5

3

1.56

1.57

1.58

1.59

1.6

1.61

1.62

1.63

1.64

2017 2018 (estimated) 2019 (estimated)

% G

row

th

Cru

de

Stee

l Bill

ion

to

n

Production Growth

Page 9: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

9Source: Industry, External Trades and Services Ministry / Aço Brasil

Brazilian Steel Current Situation

Data 201717/16

(%)

Jan-Jun 18/17(%)2017 2018

Production (Kt)

Crude Steel 34.350 9,8 16.711 17.192 2,9

Internal Sales (Kt) 16.893 2,2 8.038 8.830 9,9

Exports

Semi Finished 9.758 15,5 4.787 4.434 -7,4

Rolled Steel 5.593 12,2 2.513 2.447 -2,6

Total(Kt) 15.351 14,3 7.300 6.881 -5,7

(KUS$) 8.046 43,8 3.699 4.291 16,0

Imports

Total(Kt) 2.329 23,9 1.215 1.264 4,0

(KUS$) 2.232 32,6 1.078 1.339 24,2

Apparent Consumption (Kt) 19.169 5,2 9.201 10.060 9,3

Page 10: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Sustainability Report

11ª edition highlights

Page 11: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

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Timeline

Since 2002 Aço Brasil has been publishing the Sustainability Report of the sectoremphasizing the main achievements conquered so far.

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Page 13: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Energy Efficiency

Page 14: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

36.5%

12.3%5.5%

1.5%0.7%

12.6%

8.0%

17.5%5.4% Petroleum and oil

productsNatural gas

Coal and coke

Uranium

Others non renewables

Brazilian Energy Grid – 2016

14Source: National Energy Balance, 2017.

Fossil: 55%Nuclear: 1,5%Hydro: 12,6%Renewable: 30,9%

Total Renewable43,5%

Page 15: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Renewable Energy Participation on the Grid

15Source: National Energy Balance, 2017.

13.50%

41.30%

43.50%

86.50%

58.70%

56.50%

World

Brazil (2015)

Brazil (2016)

Renewables Non renewables

Page 16: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Steel Industry Energy Grid - 2016

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73%15%

7% 5%

Coal / Coke Petroleum by-products Charcoal Electric Energy

• Despite having a relative sufficient electric grid based on hydro, Brazilian Steel sector is most dependenton coal as the main energy source, due to the majority of integrated route participation.

• High levels of electric energy cogeneration based on process gases reuses.

• Charcoal produced from renewable forests for pig iron and steel production as an outstandingcharacteristics from Brazil.

• ISO 50001 certification as a reference on efficiency in energy. 02 associated companies already certifiedand others searching for.

Page 17: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Brazilian Electric Energy Grid - 2016

17

68.1%8.2%

5.4%

9.1%3.7%

2.6%2.9%

Hydraulic

Biomass

Wind energy

Solar

Natural gas

Oil products

Nuclear

Coal and derivatives

Page 18: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Steel Industry Electric Energy Grid - 2017

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Self Generation

57%

External Supply

43%

Electric Energy Sources

In 2017, 57% of electric energyconsumption were supplied through selfgeneration (49% thermo and 8% hydro).

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Fuel oil substitution for natural gas, a cleaner resource, made possible the dust and SO2 emissions reductions.

Natural Resources and Energy

Consumption Optimization

0

50000

100000

150000

200000

250000

2010 2011 2012 2013 2014 2015 2016 2017

Fuel Oil Consumption (ton)

Reduction of 96% !!

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Process gases produced on Coke, Blast Furnace andSteel Making Plants are recovered, treated and reusedas fuels as a substitution of petroleum by-products,and as a consequence supplying 40% of total energydemand required by integrated steel sites.

Shredder use for scarp processing leads to 7% reductionon EAF plants electric energy consumption.

Charcoal fines, formerly considered as “residues”, can beinjected through tuyeres at blast furnaces, substituting part ofPCI coal consumption with similar energy efficiency.

Natural Resources and Energy

Consumption Optimization in Steel Industry

Page 21: Global Iron and Steel Sustainable Technology Roadmap ... · Steel Industry Energy Grid - 2016 16 73% 15% 7% 5% Coal / Coke Petroleum by-products Charcoal Electric Energy • Despite

Certificação ISO 50.001

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• Sistema de Gestão de Energia;

• Reconhecido internacionalmente;

• 2 Empresas Certificadas *

* Empresas associadas ao Instituto Aço Brasil

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Thank you!