glass level gauges 2015 rev 0

GLASS LEVEL GAUGES

GLASS LEVEL GAUGES

Every application where this a requirement for a liquid level to be observed (Direct Reading) or monitiored.

GLASS LEVEL GAUGES

The first great step into business was at the world exhibition 1901 in Paris

Glass level gauges were invented and patented in 1888 by Richard Klinger, the founder of the Group of independent KLINGER companies.

GLASS LEVEL GAUGES

MAIN ADVANTAGES

1. Direct view of the fluid level

2. Suitable for Steam applications

3. No electronic signal - no electronic fault.

4. Economical solution to verify the fluid level

5. Easy Maintenance

6. Long service life

GLASS LEVEL GAUGES

1- LEVEL GAUGE BODYWith Glass (Reflex or Transparent)

2- VALVES OR COCKS To isolate the Level Gauge bodyfrom the Vessel

3- ACCESSORIESIlluminators No frostMica

HeatingEtc

Main Components.

3

2

1

GLASS LEVEL GAUGES

REFLEX(Process &

Steam)

TRANSPARENT(Process & Steam)

BICOLOUR(Steam)

Different Refractive indices of Liquids and Gases (steam)Glass size: I – IXand multiple

Direct vision through the two glasses (can be used with illuminator)Glass size: I – IXand multiple

Different colours between Water (Green) and Steam (Red).Back illumination needed.Glass size: I and multiple

GLASS LEVEL GAUGES

PROCESS APPLICATION

REFLEX: - WATER, CLEAN LIQUID AND COLOURED FLUID

TRANSPARENT: - VISCOUS, DIRTY AND UNCOLOURED (CLEAR) FLUID, - INTERFACE APPLICATIONS - AGGRESSIVE FLUID S(GLASS PROTECTION REQUIRED)

REFLEX UP TO 32 bar

STEAM APPLICATION

TRANSPARENT UP TO 120 bar

BICOLOUR UP TO 225 bar

GLASS LEVEL GAUGES

25 400 R 25 DG Offset RAV PN 25 / ANSI 150



250 400 R 250 Offset RAV PN 250 / ANSI 1500

63 400 UOR Large Chamber DG Offset RAV PN 63 / ANSI 400

400 120 A 400 PN 400 / ANSI 2500

16 185 R-D (glass) PN 16

50 400 T 50 DG Offset RAV PN 50 / ANSI 300



160 400 T 160–XS DG Offset RAV PN 160 / ANSI 900

250 400 T 250 Offset RAV PN 250 / ANSI 1500

63 400 UOT Large Chamber DG Offset RAV PN 63 / ANSI 400

PROCESS APPLICATIONS FOR GLASS LEVEL GAUGES

Klinger Level Gauge

RATING / Max PressureKlinger Gauge Valve ModelLevel Gauge Type

Max Working

Pressure (Bar)

Max Working

Temperature (C°)

Klinger Level Gauge

Model

REFLEX

TRANSPARENT

D

DVK2.IT

Product Range – PROCESS applications.

GLASS LEVEL GAUGES

32 239 K

20 215 R 2522 219 R 10032 239 R 16010 185 R-D (glass)15 202 T 5030 235 T 10040 252 T 160 D40 252 T 160–XS D60 270 T 160–XS85 298 T 85 DA DVK2.IT Offset RAV 95785 298 TA 120120 323 TA 120225 KTA - 225180 356 KTA75 291 KT – 75 DVK2 25 225 KT - 25 D

DVK2

DD

DADA

BICOLOURDVK2

DADA

TRANSPARENT

STEAM APPLICATIONS FOR GLASS LEVEL GAUGES

Klinger Level Gauge

ModelKlinger Gauge Valve Model

DDD

D

DADVK2.IT

DA

REFLEX

Level Gauge Type

Max Working

Pressure (Bar)

SATURATED STEAM

Max Working

Temperature (C°)

D

Product Range – STEAM applications.

GLASS LEVEL GAUGESMATERIALS:

FS/H Carbon Steel- ASTM A105N as standard - LF2 available for low temperature service at - 46°C

M/H Wetted Parts Stainless Steel Other Materials in Carbon Steel

- AISI 316L and ASTM A105N as standard

Alloy and Other Materials available on Request.

M Stainless Steel - AISI 316L as standard

GLASS LEVEL GAUGESMATERIALS:

GASKET in contact with media- Klinger REINFORCED GRAPHITE type PSM (Single tang insert in

316) or for high pressure “PDM” (Double tang inserts in 316) - PTFE and other on request.

ORIGINAL KLINGER GAUGE GLASSES - “Extra-hard” borosilicate glass, according to

DIN 7081

VALVE AND COCKS- FS/H , M/H, M and other on request.

GLASS LEVEL GAUGES

Level Gauge Model Sealing Gasket Cushion Joint Bolt Torque

Reflex

K Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 NmR 25 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 30 NmR 100 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 NmR 160 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 NmR 250 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 NmUOR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 40 NmUSR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 NmUWR Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm

Transparent

T 50 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 NmT 100 Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 NmT 160 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 75 NmT 250 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 120 NmST 21 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 NmST 40 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 NmST 50 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 65 NmT 85 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 120 Nm

TA 120 300 NmUOT Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 40 NmUST Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 60 NmUWT Klinger Graphite Laminate - PSM 1.5mm Klingersil C-4430 1.5mm 65 Nm

Bi-colour

KT-25 Klinger Graphite Laminate - PDM 1.5mm Klingersil C-4430 1.5mm 70 NmKT-75 Klinger Graphite Laminate - PDM 1.5mm Klinger Graphite Laminate - PSM 1.0mm 80 Nm

KTA 180 150 NmKTA 225 180 Nm

Klinger Level Gauge Standard Designs - Gaskets and Bolt Torque

TA28 SET Graphite

TA28 SET Graphite TA28 SET Graphite

GLASS LEVEL GAUGES

NEW PRODUCT

Solar Panel Illuminator

Electric cables are not necessary

Solar panel illuminators can be customized in accordance with the customers power requirement voltage, battery, etc.

Remote Installation

GLASS LEVEL GAUGESNEW PRODUCT

Klinger Glass level gauges are now available with Guided Wave Radar.Combine the conventional glass local visual indication with the remote 4-20 mA guided wave radar indication, in one unit only.

In the glass level gauge there is a guide rod that transmits microwave from the top of the measuring chamber. As the pulses come in contact with the media,they are reflected back along the guide probe and are detected at the electronics in the head-shell and the time elapsed is evaluated to determine the liquid level.

MW-T and MW-R models have been developed, designed and tested at Klinger Italy Srl and they are suitable for offshore, chemical, petrochemical, power generation and pharmaceutical industries applications, even for vapour and foam medias.

MW-T (Transparent Large Chamber gauge)MW-R (Reflex Large Chamber gauge)

GLASS LEVEL GAUGES

REFLEX LEVEL GAUGES

GLASS LEVEL GAUGESREFLEX MODELS:

- K PN40/ 32 Bar- R25 PN25

- R100 PN100 (ANSI 600)

- R160 PN160 (ANSI 900)- R250 PN250

- A400 PN 400

- UOR PN64 (Large Chamber)

- USR PN100 (Weld-On)

- UWR PN100 (Weld-On)

A400UOR

USR

UWRR250R160

R100R25K

GLASS LEVEL GAUGES

Reflex Gauges are suitable for STEAM and PROCESS applications

Steam applications:

Up to maximum 32 bar - 239°C

Process applications: PN400/ANSI 2500

T 400°C

Material FS/H – M/H – M – Other on requestStandard Sizes from I to 7 x IX

Suitable for shut-off Fittings:- D Cock and RAV 957 on Steam- DG Cock and RAV 946/947 and RAV 956/957 on Process- DVK-2 Valves for High Pressure on Process

GLASS LEVEL GAUGES

Also availableUWR-A PN50BODY 70x30 mmGLASS “A”

Reflex Gauge –Type UWR / USR for PROCESS application

Direct welding to the Vessel Radius back to be definedProcess: PN100/ANSI 600 T400°C

Material FS/H – M/H – M – Other on requestStandard Sizes from I to IX(Available with multiple sections too)

GLASS LEVEL GAUGES

Large Chamber Internal Size: 40 mm

Reflex Gauge – Type UOR for PROCESS application

Process: PN63/ANSI 400 T 400°C

Material FS/H – M/H - M

Standard Sizes from II to 6 x IX

Suitable for shut-off Fittings:- DG Cock on Process- RAV 956/957 on Process- RAV 946/947 on Process

GLASS LEVEL GAUGES

High Pressure

Reflex Gauge – Type A400 for PROCESS application

Process: PN400/ANSI 2500 T 120°C

Material FS/H – M/H


Suitable for shut-off Fittings:- DVK-2 Valves

GLASS LEVEL GAUGES

TRANSPARENT LEVEL GAUGES

GLASS LEVEL GAUGES

- TA 120 Steam 120 Bar

TRANSPARENT MODELS:- T50 PN50

- T100 PN100

- T160 PN160

- T250 PN250

- UWT PN100 (Weld-On)- UST PN100 (Weld-On)

- T 160 - XS Steam 60 Bar

- T 85 Steam 85 Bar

- UOT PN100 (Large Chamber)

T100

T85

UOT

TA120 R-D

- R-D PN16 Glass tube Steam 16 Bar

T160 -XS

T50

UWT UST

T250T160

GLASS LEVEL GAUGES

Transparent Gauges for PROCESS and STEAM applications

Steam applications:

Up to maximum 120 bar - 323°C

Process applications: PN250/ANSI 1500 - T 400°C

Material FS/H – M/H – M – Other on request

Standard Sizes from I to 7 x IX

Suitable for shut-off Fittings:- D, DA Cock and RAV 957 on Steam- DG Cock and RAV 946/947 and RAV 956/957 on Process- DVK-2 Valves for High Pressure on Process

Mica or Kel-F shields for glass protection

GLASS LEVEL GAUGES

Also availableUWT-A PN50BODY 70x30 mmGLASS “A”

Transparent Gauge – Type UWT /UST for PROCESS application

Direct welding to the vessel Radius back to be definedProcess: PN100/ANSI 600 T 400°CMaterial FS/H – M/H – M – Other on requestStandard Sizes from I to IX(Available with multiple sections too)Mica or Kel-F shields for glass protection

GLASS LEVEL GAUGES

Transparent Gauge Type UOT for PROCESS application

Large Chamber Internal Size: 40 mmProcess: PN63/ANSI 400T 400°C

Material FS/H – M/H - M


Suitable for shut-off Fittings:- DG Cock on Process- RAV 956/957 on Process- RAV 946/947 on Process

Mica or Kel-F shields for glass protection

GLASS LEVEL GAUGES

TRANSPARENT LEVEL GAUGES FOR STEAM APPLICATIONS

GLASS LEVEL GAUGES

- TA 120 Steam 120 Bar

TRANSPARENT MODELS: STEAM APPLICATIONS ONLY- T 160 - XS Steam 60 Bar

- T 85 Steam 85 Bar

T85

TA120

T160 -XS

GLASS LEVEL GAUGES

Steam: 60 Bar / T 270°C

Medium Pressure

Material FS/HMica shields

Standard Sizes from I to 7 x IX

Suitable for shut-off Fittings:- D Cock up to 40 Bar- DA Cock up to 60 Bar- RAV 957

Back Illuminator on request

Transparent Gauge – Type T160-XS for STEAM application

GLASS LEVEL GAUGES

Transparent Gauge – Type T85 for STEAM application

Steam: PN160/ 85 Bar T 298°C

High Pressure

Material FS/HMica shields


Suitable for shut-off Fittings:- DA Cock- DVK-2

GLASS LEVEL GAUGES

Transparent Gauge – Type TA120 for STEAM application

High Pressure

Steam: PN250/ 120 Bar T 323°CMaterial FS/HMica shields

Standard Sizes from III to IX

Suitable for shut-off Fittings:- DVK-2

GLASS LEVEL GAUGES

BICOLOUR LEVEL GAUGES

GLASS LEVEL GAUGES

New Bicolour Model KTA-225 completes the range of the Bicolour

Models

A COMPLETE FAMILY Designed in Klinger

KTA-225 up to 225 bar Steam

KTA up to 180 bar Steam

KT-75 up to 75 bar Steam

KT-25 up to 25 bar Steam

GLASS LEVEL GAUGES

Transparent Bicolour Level Gauges

High Pressure SteamUp to 225 Bar

Material Carbon Steel (FS/H)Mica shields

Single Sizes I ( VIS = 93 mm)Multiple Sections availableSuitable for shut-off Fittings:- For KTA & KTA 225:

DVK-2- For KT 75: DVK-2 or DA- For KT 25: DA or D

Back illuminator

GLASS LEVEL GAUGES

STEAM

PROCESS

DG RAV 946/947 RAV 956/957

D DA RAV 957DVK-2

GLASS LEVEL GAUGESGauge Cock D

Steam Application PN 64 / ANSI 400

Gauge connection:End-tubes 16 mmROTATABLE

Graphite Sealing with Klinger soft packing Sleeve.Vessel Connection Flanged or NPT

GLASS LEVEL GAUGESGauge Cock DG

Process Application PN 160 / ANSI 900

Graphite Sealing with Klinger soft packing Sleeve.

Gauge connection 1/2” NPT (3/4” Option)

NOT ROTATABLE

Vessel Connection Flanged or NPT

GLASS LEVEL GAUGESGauge Cock DA


Graphite Sealing with Klinger soft packing Sleeve.Vessel Connection Flanged or NPT

Gauge connection 5/8” MALE (Left thread)ROTATABLE

For high pressure steam service suitable for T85.

GLASS LEVEL GAUGES

RAV 946 / 947 Inside Screw

OFF-SET - Metal Seated Valve - Safety Ball- Vessel Connection Flanged or NPT- Gauge Connection 1/2” NPT (3/4” Option)

Gauge Valve RAV


GLASS LEVEL GAUGES

RAV 956 / 957 Outside Screw

OFF-SET - Metal Seated Valve - Safety Ball- Vessel Connection Flanged or NPT- Gauge Connection 1/2” NPT (3/4” Option)

Gauge Valve RAV


GLASS LEVEL GAUGES

RAV 947 / 957 Final Digit 7 Union Nipple to Gauge(ROTATABLE)

RAV 946

RAV 956 & 946 Final Digit 6 Plain Nipple to Gauge (NOT ROTATABLE)

RAV 956

RAV 947

RAV 957

GLASS LEVEL GAUGESDVK2

Steam Application PN 320 / 225 Bar

Metal Seated Valve

Vessel Connection Flanged Special execution

For high pressure steam service suitable for Bicolour KTA, KTA 225 and Transparent T 85 and TA 120

Flanged connection to Gauge Always with the connecting piece

GLASS LEVEL GAUGES

DVK2.IT

Gauge connection 5/8” MALE with oval flanges


For high pressure steam service.

GLASS LEVEL GAUGESAB 12 – 18 (L) COCKS

Drain & Vent Valves Connections:1/2” - AB12As option 3/4” - AB18

Tail pipe for code “L”

Soft Sealed Cock- Klinger Packing Sleeve in Graphite

(PTFE Option)- PN 160 / ANSI 900- Material FS/H – M/H

GLASS LEVEL GAUGESSTANDARD ILLUMINATOR

LEDIlluminator also

available

- Ingress Protection: IP65- Electrical Construction /group:

EEx d IIC- Temperature Class: T5 = 60W on request T6 = 15W (Low Cons.)- Standard Input: 220 - 240V

(Max 380V) 50/60 Hz- Illuminator: Model EVA 50- Electrical connection: 3/4”

NPT/F on request M20x1,5 or 1/2”

CERTIFICATE: INERIS ATEX 0068X

GLASS LEVEL GAUGES

STANDARD PAINTING

SPEC. Nr. 006

SUITABLE FOR TROPICALIZATION

PAINTING SPECIFICATION

No. 006 Rev. 0

CYCLE

SUITABLE FOR TROPICALIZATION

1) Sand blasting finishing acc.to SA 2 ½ 2) One coat application: “Nitro catalized Enamel”: 20 μm 3) Drying at room temperature 4) Final coat application: “Nitro catalized Enamel”: 20 μm 5) Drying at room temperature

Final Colour: Grey

Minimum total thickness: 40 μm

OTHER AVAILABLE PAINTING CYCLES:

- EPOXY 90 micron

- Others on Customer request

GLASS LEVEL GAUGESSPECIAL GAUGES

• BY PASS (UNINTERRUPTED

VIS.)



VIS.)

• SIDE-SIDE



VIS.)

• SIDE-SIDE

• TEE, THREADED AND

WELDED



VIS.)

• SIDE-SIDE


WELDED

• TEE, COMPLETELY BW (SHELL)



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING

• EXTERNAL PIPE HEATING



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING


• LOOP DESIGN



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING


• LOOP DESIGN

• NO FROST BLOCK



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING


• LOOP DESIGN

• NO FROST BLOCK

• GRADUATED SCALE



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING


• LOOP DESIGN

• NO FROST BLOCK

• GRADUATED SCALE

• SPECIAL VALVE CONNECTIONS



VIS.)

• SIDE-SIDE


WELDED


• OVERLAPPING


• LOOP DESIGN

• NO FROST BLOCK

• GRADUATED SCALE

• SPECIAL VALVE CONNECTIONS

• FLANGED VENT AND DRAIN

GLASS LEVEL GAUGES

THANK YOU FOR YOUR ATTENTION.

THE END

glass level gauges 2015 rev 0

Engineering

glass level gauges materials

fluid level

rd glass pn

paris glass level gauges

glass reflex

offset rav pn

liquid level

level gauge body