geometric dimensioning and tolerancing. some surprises 10 0.2 9.8 10.2
TRANSCRIPT
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GEOMETRIC DIMENSIONING AND
TOLERANCING
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Some surprises
10 0.2
9.8 10.2
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Coordinate Tolerancing System
Shortcomings:
- Square or rectangular zones
- Fixed-size tolerance zones
- Ambiguous instructions for inspection
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Comparison of Tolerance Zone
57 % more clearancein a round zone compared to square zone
0.4 square
15 0.2
10 0.2
0.16 excess
0.4
This hole axis is allowed to be the further thanthis hole
10
0.2
20
0.2
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Geometric Dimensioning and Tolerancing
20
20
4 Holes 5 0.5
O 0.56
10
15
10
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Method of Inspection
This method for part measurement?
SURFACE PLATE
X
This method for part measurement?
SURFACE PLATEX
OR
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Geometric Dimensioning and Tolerancing
• Geometric Dimensioning and Tolerance (GD&T) is an
international language that is used on engineering drawings to
accurately describe a part. It basically consists of well-defined
set of symbols, rules, definitions and conventions.
• GD&T is a precise mathematical language that can be used to
describe the size, form, orientation and location of part features.
• GD&T is also a design philosophy on how to design and
dimension parts.
• It encourages a dimensioning philosophy called “Functional
Dimensioning”, that defines a part based on how it functions in
the final product.
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Comparison between geometric and coordinate tolerancing
Drawing Concept
Coordinate Tolerance Geometric Tolerance
TOLERANCE ZONE SHAPE
CONDITION Square or rectangular zones for
hole locations
CONDITION Can use diameter symbol to
allow round tolerance zone
RESULTS Less tolerance available for hole Higher manufacturing cost
RESULTS 57% more tolerance Lower manufacturing costs
TOLERANCE ZONE FLEXIBILITY
CONDITION Tolerance zone fixed in size
CONDITION Use of MMC modifier allows
tolerance zone to increase under certain conditions
RESULTS Functional parts scrapped Higher operating costs
CONDITIONFunctional parts usedLower operating costs
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Comparison between geometric and coordinate tolerance
Drawing Concept
Coordinate Tolerance Geometric Tolerance
EASE OF INSPECTION
CONDITION Implied datum allows choices
for set up when inspecting the part
CONDITION The datum system
communicates one set up for inspection
RESULTS Multiple inspectors may get
different results Good parts scrapped Bad parts accepted
RESULTS Clear instructions for
inspection Eliminates disputes over part
acceptance
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Tolerance Symbols
Characteristics Symbol TypeFlatness
FormStraightness
Roundness (Circularity)CylindricityLine Profile
ProfileSurface ProfilePerpendicularity
OrientationAngularityParallelism
Circular RunoutRunoutTotal Runout
Position
LocationConcentricitySymmetry
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Tolerance Frame
Tolerance Frame – A boxed expression containing the geometric characteristics symbol, the tolerance shape zone where applicable and tolerance; plus any other datum reference and modifiers for the features or datums:
0.1 0.1 A
Tolerance Symbol
Modifier
Tolerance Zone Shape and value
Primary Datum
Tertiary Datum
Secondary Datum
A B CM0.1
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GD&T Definitions
A Feature – It is a general term applied to physical portion of
a part, such as a surface, hole, or slot. In short a feature is a
part surface
Basic Dimension – It is a theoretical value used to describe
the exact size or location. A tolerance is always required with
a basic dimension to show the permissible variation. A basic
dimension is symbolized by boxing e,g., 10
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GD&T Definitions - Datum
A Datum is a theoretically exact plane, point or axis from which a dimensional measurement is made.
A datum feature is a part feature that contacts a datum
A planar datum is the true geometric counterpart of palanar datum feature
A true geometric counterpart is the theoretical perfect boundary or best fit tangent plane of a specified datum feature
Datum features and surfaces are actual part features and surfaces including all of their feature or surface inaccuracies.
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Datum
Primary datum(Minimum three points of contact)
Tertiary datum(Minimum one points of contact)
Secondary datum(Minimum two points of contact)
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Datums
AA
A
AA
On the outline of the feature or an extension line
On the extension line when datum feature is the axis or median plane
On the axis or median plane when datum feature is the common axis or plane formed by two feature
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Toleranced Feature
Tolerance to line or Surface
Tolerance to axis or median plane
Tolerance to axis or median plane of common features
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Datum Terminology
Actual partA
10.6 – 0.4
Drawing
Simulated datum feature A (Considered as true geometric counterpart)
Gauge element for establishing Datum Axis
Datum feature
Datum feature simulator (gauge element)
Simulated datum axis A (Considered as datum axis A)
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GD&T Definitions – Mating Size
Mating Size:
Mating size for an external feature: The dimension of the smallest perfect
feature which can be circumscribed about the feature so that it just contacts
the surface at the highest points.
Mating size for an internal feature: The dimension of the largest perfect
feature which an be inscribed within the feature so that it just contacts the
surface at the highest points
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GD&T Definitions – MMC and LMC
Maximum Material Condition (MMC) - The state of the considered feature
in which the feature is everywhere at that limit of size where the material of
the feature is at its maximum e.g. minimum hole diameter and maximum
shaft diameter
Least Material Condition (LMC) - The state of the considered feature in
which the feature is everywhere at that limit of size where the material of
the feature is at its minimum e.g. maximum hole diameter and minimum
shaft diameter
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GD&T Definitions - Virtual Condition
Virtual condition (VC) is the limiting boundary of perfect form permitted
by the drawing data for the feature; the condition is generated by the
collective effect of the maximum material size and the geometrical
tolerances. The VC of a feature of size includes effects of the size,
orientation, and location for the feature.
When the maximum material principle is applied, only those geometrical
tolerances followed by the symbol shall be taken into account
when determining the virtual condition
M
Virtual Size is the dimension defining the virtual condition of a feature
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GD&T Definitions – Example
`
Perpendicularity tolerance zone dia. 0.05
Mating size
Virtual size 150.05
Virtual condition
Maximum material condition
Actual local size
0.5 AM
150–0.3
A
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Virtual Condition
0.3 AM
12.6 –0.4
A
12.9 at VC
0.3 Tol at MMC
Datum plane A
12.9 at VC
Datum plane A
0.3 Tol at MMC
Virtual Condition
A
0.3 AM
13.2+0.4
Virtual Condition
VC = MMC -Tol 12.9 = 13.2-0.3
VC = MMC +Tol 12.9 = 12.6+0.3
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Multiple Virtual Condition
20
20B
C
A 0.2 AM B C
0.1 AM
10.2-0.4
10.2-0.4
Size tolerance as per Rule #1
The Dia must pass thru a 10.2 envelope as per Rule #1 & must be > 9.8
10.4
Virtual condition boundary relative to datum A,B,C
0.2 AM B C
10.3
0.1 AM
Virtual condition boundary to datum A
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Rules of GD&T
Rule #1 – Where only a tolerance of size is specified , the limits of size of an individual feature prescribe the extent to which variations in its form - as well as in its size – are allowed.
It is referred to as the “perfect form at MMC” or “envelope rule.” It is a key concept it GD&T. It ensures that features of size will assemble with one another. It is the Taylor Principle.
This means:
1. No element of the actual feature of size shall extend beyond a boundary of perfect form at MMC.
2. The actual measured size at any cross section of the feature shall within the LMC limit for size.
3. This rule does not apply to non-rigid parts or commercial stock, such as bar stock, plates tunings, etc.
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Rules of GD&T
Rule #2 – For all applicable geometric tolerances, Regard Less
of Feature (RFS) applies with respect to the individual
tolerance, datum reference or both, where no modifying symbol
is specified.
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Rule #1 Boundary
10.8-0.610.8 Rule #1 boundary
10.2 LMC partPart Height Amount of Form Error
Allowed
10.8 (MMC) 0
10.7 0.1
10.6 0.2
10.5 0.3
10.4 0.4
10.3 0.5
10.2 (LMC) 0.6
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Go Gauge and No-Go Gauge : Shaft
10.8-0.6
40.8-0.6
10.8
40.8 MIN
Go Gauge Verifies part diameter does not exceed MMC size and Rule #1 boundary
Part must pass thru the gauge
Go Gauge
Part
(Verifies that any two-point check is equal to or greater than LMC)
10.2
No-Go Gauge
No-Go Gauge
Multiple checks are required
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Go Gauge and No-Go Gauge : Hole
Go Gauge Verifies part diameter does not violate MMC size and Rule #1 boundary
30.6 MIN
Part
Go Gauge
9.2
No-Go Gauge Verifies that any two-point check is equal to or less than LMC
Part
No-Go Gauge
9.4The No-Go gauge could be used at both ends of the hole. If a check inside the part is needed , a variable two-point measurement can be made
30.6-0.49.2 + 0.2
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Bonus Tolerance due to MMC
Gauge Datum axis A
12.6 Part
Gauge element for establishing datum axis A
Size of toleranced
part
Bonus tolerance
8.4 (MMC) 1.0
8.5 1.1
8.6 1.2
8.7 1.3
8.8 (LMC) 1.4
8.4 +0.4 1.0 AM 12.6 –0.6
A
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Zero Tolerance at MMC
7.4 +0.4 0 AM
• Zero tolerancing at MMC allows more size tolerances with out changing MMC concept.
• It allows machinist a wide range of tools sizes to choose from.
• Not to be applied to tapped holes.
• Adds weight and not be used where weight at premium.
8.4 +0.4 1.0 AM 12.6 –0.6
A
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Bonus Tolerance at LMC
Toleranced dia AME
Position Tolerance zone dia
24.2 0.2
24.4 0.4
24.6 0.6
24.8 0.8
20.4+0.4
A
0.2 AL 24.8-0.6
Minimum Wall Thickness ?
[(24.2 – 0.2) –20.8]%2 = 1.6
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Datum Shift - Definition
Datum shift is the allowable movement, or looseness, between
the part datum feature and the gauge.
Datum shift may result in additional tolerance for the part
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Datum Shift-Perfect Datum
Gauge Datum axis A
12.6 Part
Gauge element for establishing datum axis A
8.8 –0.4 1.0 AM MA
12.6 –0.6
Actual mating size of datum
feature A
Diametral datum shift
possible
12.6 (MMC) 0.0
12.4 0.2
12.2 0.4
12.0 (LMC) 0.6
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Datum Shift – Additional Tolerances
A
10 – 0.3
0.1 AM M
5– 0.3
Datum Feature Size
Controlled Feature Size
Datum Shift Tolerance
10 5 0 0.1
10 4.9 0 0.2
10 4.8 0 0.3
10 4.7 0 0.4
9.9 4.8 0.1 0.4
9.8 4.8 0.2 0.5
9.7 4.7 0.3 0.7
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Datum Shift With Datum Tolerance
Datum shift = Gauge size – Actual
mating size
Datum axis AGauge
12.8 Part
Simulated datum
8.4 +0.4 1.0 AM M
A
12.6 –0.6 0.2 M
Actual mating size of datum
feature A
Diametral datum shift
possible
12.8 0.0
12.6 (MMC) 0.2
12.4 0.4
12.2 0.6
12.0 (LMC) 0.8
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Straightness Tolerance - Surface
0.1
0.1
0.1 wide tolerance zone for each line element of the surface
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Straightness Tolerance - Axis
Tolerance zone of 0.1mm wide
0.1
0.1
Cylindrical tolerance zone of diameter 0.1mm
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Cylindricity Tolerance
0.5
All element of the surface must lie within two concentric cylinders 0.5mm apart parallel to the axis
0.5
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Tolerance of Position
6.0 +0.4
C
0.2 A B C
16.2
12.2
B
A
16.2
12.2
0.2 tol. zone
Datum plane ADatum plane B
Datum plane C
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Tolerance of Position to Non-parallel Hole
A
14+0.4
6
B 4x30o 4x 6 + 0.2 0.4 A B CM
Hole AME Tol. Dia.
Bonus Tol.
Total Tol. Dia
6.0 0.4 0 0.4
6.1 0.4 0.1 0.5
6.2 0.4 0.2 0.6
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Perpendicularity - definition
Perpendicularity is the condition that results when a surface, axis,
or centerplane is exactly 90 degrees to a datum. A perpendicularity
control is a geometric tolerance that limits the amount a surface,
axis, or centerplane is permitted to vary from being perpendicular
to the datum
The two common tolerance zones for a perpendicularity are:
-Two parallel planes
- A cylinder
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Perpendicularity of Surface
A
22.2
-0.4
24.8 – 0.4B0.2 A B
Datum plane B
Datum plane A
Part contacts datum plane A first and datum plane B second
Tolerance zone two parallel planes 0.2 apart, perpendicular to A
All elements of the part surface must be within the tolerance zone
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Perpendicularity to Axis
Dia Perpendicularity tol
Bonus tol.
Tolerance Zone
50.2 0.05 0.0 0.05
50.1 0.05 0.1 0.15
50.0 0.05 0.2 0.25
50.2 – 0.2
0.2 AM
A
Tol. Zone dia.
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Parallelism of Surface
A
22.2
-0.4
0.1 A
Datum plane A
All elements of the part surface must be within the tolerance zone
Tolerance zone is two parallel planes 0.1 apart & parallel to datum plane A
21.822.8
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Parallelism To A Diameter
10.1
Adjustable to accommodate hole location tolerance
Datum plane A
Gauge for verifying parallelism of hole
22.2
– 0
.4
10.2 + 0.4
0.1 AM
A
Tolerance zone 0.1 dia . cylinder
Axis of diameter must be within tolerance zone
Datum plane A
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Symmetry
A
22.4 – 0.20.6 A
28.4 – 0.4
Datum centreplane A
Median points of toleranced feature lie within the tolerance zone
Tolerance zone – 2 parallel planes 0.6 apart
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Concentricity
A
12.2 –0.2
30.6–0.4
0.3 A
X = Distance from datum axis to part surface
Y = Distance from datum axis to part surface
X – Y = Distance of two point measurement
W = Midpoint = (X+Y)/2
Z = Distance between midpoint and datum axis
Z = X - WEach distance Z must be within the cylindrical tolerance zone
X = 15.4
Y= 15.2
Z
Midpoint 15.3Chuck or collet
Daum axis
Median points of the toleranced dia. must be within the tolerance zone
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Circular Runout
A
12.2 –0.2
30.6–0.4
1 A
Chuck or collet
Daum axis
Part surface
Two co-axial circles originate from the datum axis
Radial distances between circles equal to the runout tolerance value
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Circular Runout to a Surface
A
12.2 –0.20.2 A
Chuck or collet
Datum axis
Rotated 360 degrees. The gauge is moved along consecutive vertical circles
Maximum indicator reading 0.2
Angle of surface not controlled with circular runout
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Total Runout
A
12.2 –0.2
30.6–0.4
1 A
Chuck or collet
Datum axis
Dial indicator reading is the runout tolerance value
Rotated 360 degrees. The gauge is moved along the axisGauge covers a helix of the
surface of the diameter
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Comparison of Concentricity, Runout and Tolerance of Position
CONCEPTGEOMETRIC CONTROL
CONCENTRICITY TOTAL RUNOUT TOP
Tolerance zone Cylinder Two co-axial cylinders
Cylinder
Tolerance zone applies to …
Median points of toleranced diameter
Surface elements of a toleranced diameter
Axis of AME of the tolerances diameter
Relative cost to produce
CC CCC C
Relative cost to inspect
CCC CC C
Part characteristics being controlled
Location and orientation
Location, orientation and form
Location and orientation
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Functional Gauge-Shaft
0.3 AM
12.6 –0.4
A 12.9 at VC
Datum plane A
0.3 Tol at MMC
Virtual Condition
Functional Gauge
12.9
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Functional Gauge-Hole
12.9
Functional Gauge
0.3 AM
13.2+0.4
A
12.9 at VC
0.3 Tol at MMC
Datum plane A
Virtual Condition
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Functional Gauge
A functional gauge verifies functional requirements of part features as defined by the geometric tolerances
A functional gauge does not provide a numerical reading of a part parameter.
When compared to variable gauge, a functional gauge offers several benefits:.
The gauge represents the worst-case mating part.
Part can be verified quickly
A functional gauge is economical to produce
No special skills are required to ‘read’ the gauge or interpret the result
A functional gauge can check several part characteristics simultaneously
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Advantages of Geometric Dimensioning & Tolerance
• Improved communication and clear understanding between the designer, manufacturer and inspector, and vendor
• Ensures uniform drawings and minimises written specifications and instructions. Provides uniform interpretation.
• Eliminates implied datums and dictates the method of gauging rather than relying on an individual’s interpretation.
• Provides a clear understanding of how the part functions.
• Identifies product problems early in the design stage.
• Provides greater tolerances for manufacturing in the design stage, and later in form of “bonus tolerancing”.
• Ensures assembly of components.
• Provides savings in time and money.
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Thank you
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Geometric Dimensioning and Tolerance
20
20
4 Holes 5 0.5
O 0.56
10
15
10
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Geometric Dimensioning and Tolerance
20
20
4 Holes 5 0.5
O 0.56
10
15
10
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GD&T Definitions – Datum (Contd)
Depending upon the type of datum feature, true geometric counterpart may be:
- A tangent plane contacting the high points of a surface
- A maximum material condition boundary
- A least material condition boundary
- A virtual condition boundary
- An actual mating envelope
- A worst-case boundary