generation volume 3 074-121 v2 · condensate system part of a generating unit’s steam/water...
TRANSCRIPT
![Page 1: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/1.jpg)
Electricity Supply Industry Generation Training Package
UTP98 V2.00
Volume 3
Units NEG074 - NEG121
![Page 2: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/2.jpg)
Generation Industry Training Package
2 ©Australian National Training Authority UTP98 to be reviewed by 31/5/2002
© Australian National Training Authority (ANTA), 2001 Level 11, AMP Place 10 Eagle Street BRISBANE QLD 4000 Phone: (07) 3246 2300 Fax: (07) 3246 2490 All rights reserved. This work has been produced initially with the assistance of funding provided by the Commonwealth Government through ANTA. This work is copyright, but permission is given to trainers and teachers to make copies by photocopying or other duplicating processes for use within their own training organisation or in a workplace where the training is being conducted. This permission does not extend to the making of copies for use outside the immediate training environment for which they are made, nor the making of copies for hire or resale to third parties. For permission outside of these guidelines, apply in writing to Australian National Training Authority. The views expressed in this version of the work do not necessarily represent the views of ANTA. Australian National Training Authority does not give warranty nor accept any liability in relation to the content of this work. This version prepared by: Australian Training Products Ltd Level 25 / 150 Lonsdale St, Melbourne , 3000 PO Box 12211 A’Beckett St Post Office Melbourne, Victoria 8006, Australia Telephone +61 3 9655 0600 Facsimile +61 3 9639 4684 E-mail: [email protected] First Published October, 1998
STOCKCODE: 9840003S
ISBN: 0 642 79688 2 (set)
Generation Training Package-UTP98: V2.00 (Volume 1 of 2 Volume set)
Printed for Australian Training Products Ltd by Mercury Printeam, Melbourne, Australia
AESharenet: P Version 1.00 November, 2001
![Page 3: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/3.jpg)
Generation Industry Training Package
©Australian National Training Authority 3 UTP98:V2.00 to be reviewed by 31/5/2002
TABLE OF CONTENTS Glossary..................................................................................................................................... 7 UTP NEG074 A ....................................................................................................................... 20 Install and Maintain Industrial Pressure Vessels..................................................................... 20
Range Statement ................................................................................................................. 22 Evidence Guide.................................................................................................................... 23
UTP NEG075 A ....................................................................................................................... 25 Install and Maintain Turbine (Steam, Gas).............................................................................. 25
Range Statement ................................................................................................................. 28 Evidence Guide.................................................................................................................... 28
UTP NEG076 A ....................................................................................................................... 30 Install and Maintain Internal Combustion Engines .................................................................. 30
Range Statement ................................................................................................................. 32 Evidence Guide.................................................................................................................... 33
UTP NEG077 A ....................................................................................................................... 35 Install and Maintain Hydro Turbines........................................................................................ 35
Range Statement ................................................................................................................. 37 Evidence Guide.................................................................................................................... 38
UTP NEG079 A ....................................................................................................................... 40 Conduct Minor/Basic Mechanical Maintenance ...................................................................... 40
Range Statement ................................................................................................................. 41 Evidence Guide.................................................................................................................... 42
UTP NEG080 A ....................................................................................................................... 44 Perform Basic Machining Operations...................................................................................... 44
Range Statement ................................................................................................................. 46 Evidence Guide.................................................................................................................... 46
UTP NEG081 A ....................................................................................................................... 48 Perform Advanced Machining Operations............................................................................... 48
Range Statement ................................................................................................................. 49 Evidence Guide.................................................................................................................... 50
UTP NEG082 A ....................................................................................................................... 51 Diagnose and Repair Faults In Mechanical Equipment .......................................................... 51
Range Statement ................................................................................................................. 54 Evidence Guide.................................................................................................................... 55
UTP NEG083 A ....................................................................................................................... 56 Conduct Generator Mechanical Maintenance ......................................................................... 56
Range Statement ................................................................................................................. 58 Evidence Guide.................................................................................................................... 59
UTP NEG084 A ....................................................................................................................... 61 Maintain and Test Fixed Fire Protection Systems................................................................... 61
Range Statement ................................................................................................................. 63 Evidence Guide.................................................................................................................... 63
UTP NEG085 A ....................................................................................................................... 65 Inspect and Repair/Replace Faults in Mechanical Equipment/Components .......................... 65
Range Statement ................................................................................................................. 67 Evidence Guide.................................................................................................................... 68
UTP NEG089 A ....................................................................................................................... 69 Conduct Welding Inspection/Supervision................................................................................ 69
Range Statement ................................................................................................................. 71 Evidence Guide.................................................................................................................... 72
UTP NEG090 A ....................................................................................................................... 73 Weld Using Manual Metal Arc Welding Process (MMAW)...................................................... 73
Range Statement ................................................................................................................. 75 Evidence Guide.................................................................................................................... 75
UTP NEG091 A ....................................................................................................................... 77 Weld Using Gas Metal Arc Welding Process (GMAW) ........................................................... 77
Range Statement ................................................................................................................. 79 Evidence Guide.................................................................................................................... 79
UTP NEG092 A ....................................................................................................................... 81
![Page 4: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/4.jpg)
Generation Industry Training Package
4 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Weld Using Gas Tungsten Arc Welding Process (GTAW) ...................................................... 81 Range Statement ................................................................................................................. 83 Evidence Guide .................................................................................................................... 83
UTP NEG093 A........................................................................................................................ 85 Weld Using Oxyacetylene Welding Process (OAW) ............................................................... 85
Range Statement ................................................................................................................. 87 Evidence Guide .................................................................................................................... 87
UTP NEG094 A........................................................................................................................ 89 Weld Using Submerged Arc Welding Process (SAW)............................................................. 89
Range Statement ................................................................................................................. 91 Evidence Guide .................................................................................................................... 91
UTP NEG095 A........................................................................................................................ 93 Perform Advanced Welding Using Manual Metal Arc Welding Process (MMAW) .................. 93
Range Statement ................................................................................................................. 95 Evidence Guide .................................................................................................................... 95
UTP NEG096 A........................................................................................................................ 97 Perform Advanced Welding Using Gas Metal Arc Welding (GMAW)...................................... 97
Range Statement ................................................................................................................. 99 Evidence Guide .................................................................................................................... 99
UTP NEG097 A...................................................................................................................... 101 Perform Advanced Welding Using Gas Tungsten Arc Welding (GTAW) .............................. 101
Range Statement ............................................................................................................... 103 Evidence Guide .................................................................................................................. 103
UTP NEG098 A...................................................................................................................... 105 Perform Advanced Welding Using Oxyacetylene Welding Process (OAW).......................... 105
Range Statement ............................................................................................................... 107 Evidence Guide .................................................................................................................. 107
UTP NEG099 A...................................................................................................................... 109 Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 1/1E (Low Carbon Steel Sheet and Plate) ........................................................................................................... 109
Range Statement ............................................................................................................... 111 Evidence Guide .................................................................................................................. 111
UTP NEG100 A...................................................................................................................... 113 Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 2 (Low Carbon Steel Pipe) ............................................................................................................................. 113
Range Statement ............................................................................................................... 115 Evidence Guide .................................................................................................................. 115
UTP NEG101 A...................................................................................................................... 117 Perform Manual Metal Arc Welding to Weld to AS1796 Certificate 3/3E (Alloy Steel Plate) 117
Range Statement ............................................................................................................... 119 Evidence Guide .................................................................................................................. 119
UTP NEG102 A...................................................................................................................... 121 Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 4 (Alloy Steel Pipe)....................................................................................................................................... 121
Range Statement ............................................................................................................... 123 Evidence Guide .................................................................................................................. 123
UTP NEG103 A...................................................................................................................... 125 Perform Gas Tungsten Arc Welding and Manual Metal Arc Welding Processes to Weld to AS1796 Certificate 5 (Alloy Steel Pipe) ................................................................................. 125
Range Statement ............................................................................................................... 127 Evidence Guide .................................................................................................................. 128
UTP NEG104 A...................................................................................................................... 129 Perform Oxyacetylene Welding Process (Fuel Gas) to AS1796 Certificate 6/6E ................. 129
Range Statement ............................................................................................................... 131 Evidence Guide .................................................................................................................. 131
UTP NEG105 A...................................................................................................................... 133 Perform Gas Tungsten Arc Welding to Weld to AS1796 Certificate 7 (Pipe)........................ 133
Range Statement ............................................................................................................... 135 Evidence Guide .................................................................................................................. 135
UTP NEG106 A...................................................................................................................... 137
![Page 5: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/5.jpg)
Generation Industry Training Package
©Australian National Training Authority 5 UTP98: V2.00 to be reviewed by 31/5/2002
Perform Gas Metal Arc Welding to Weld to AS1796 Certificate 8/8E (Plate and Pipe) ........ 137 Range Statement ............................................................................................................... 139 Evidence Guide.................................................................................................................. 139
UTP NEG107 A ..................................................................................................................... 141 Perform Submerged Arc Welding to Weld to AS1796 Certificate 9 ...................................... 141
Range Statement ............................................................................................................... 143 Evidence Guide.................................................................................................................. 143
UTP NEG108 A ..................................................................................................................... 145 Perform Sheet Metal Work .................................................................................................... 145
Range Statement ............................................................................................................... 147 Evidence Guide.................................................................................................................. 148
UTP NEG109 A ..................................................................................................................... 150 Fabricate Metal Structures and Components........................................................................ 150
Range Statement ............................................................................................................... 152 Evidence Guide.................................................................................................................. 152
UTP NEG110 A ..................................................................................................................... 154 Repair/Replace/Modify Metal Structures and Components .................................................. 154
Range Statement ............................................................................................................... 156 Evidence Guide.................................................................................................................. 156
UTP NEG111 A ..................................................................................................................... 158 Perform Routine Oxyacetylene (Fuel Gas) Welding (OAW) ................................................. 158
Range Statement ............................................................................................................... 160 Evidence Guide.................................................................................................................. 160
UTP NEG112 A ..................................................................................................................... 162 Perform Routine Manual Arc Welding ................................................................................... 162
Range Statement ............................................................................................................... 164 Evidence Guide.................................................................................................................. 164
UTP NEG113 A ..................................................................................................................... 166 Perform Manual Heating, Thermal Cutting and Gouging ...................................................... 166
Range Statement ............................................................................................................... 167 Evidence Guide.................................................................................................................. 168
UTP NEG114 A ..................................................................................................................... 169 Perform Tool Store Duties ..................................................................................................... 169
Range Statement ............................................................................................................... 170 Evidence Guide.................................................................................................................. 170
UTP NEG115 A ..................................................................................................................... 172 Install Electrical Equipment ................................................................................................... 172
Range Statement ............................................................................................................... 174 Evidence Guide.................................................................................................................. 174
UTP NEG116 A ..................................................................................................................... 176 Install Electrical Wiring Systems............................................................................................ 176
Range Statement ............................................................................................................... 178 Evidence Guide.................................................................................................................. 179
UTP NEG117 A ..................................................................................................................... 180 Install Complex Electrical Equipment .................................................................................... 180
Range Statement ............................................................................................................... 182 Evidence Guide.................................................................................................................. 182
UTP NEG118 A ..................................................................................................................... 184 Install Electronic Electrical Equipment................................................................................... 184
Range Statement ............................................................................................................... 186 Evidence Guide.................................................................................................................. 186
UTP NEG119 A ..................................................................................................................... 188 Maintain Electrical Equipment ............................................................................................... 188
Range Statement ............................................................................................................... 190 Evidence Guide.................................................................................................................. 191
UTP NEG120 A ..................................................................................................................... 192 Maintain Complex Electrical Equipment................................................................................ 192
Range Statement ............................................................................................................... 194 Evidence Guide.................................................................................................................. 195
UTP NEG121 A ..................................................................................................................... 196
![Page 6: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/6.jpg)
Generation Industry Training Package
6 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Maintain Electronic Electrical Equipment............................................................................... 196 Range Statement ............................................................................................................... 198 Evidence Guide .................................................................................................................. 198
![Page 7: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/7.jpg)
Generation Industry Training Package
©Australian National Training Authority 7 UTP98: V2.00 to be reviewed by 31/5/2002
Glossary Advanced
High degree of knowledge and skill as would be demonstrated by an ‘expert’ operative (highly developed analytical, conceptual and problem solving skills).
Alkalinity Reduction
Process of controlling pH of cooling system waters to offset increasing alkalinity due to carbon dioxide loss. Required to maintain optimum pH for effective chlorination and plant protection. Usually done by sulphuric acid injection.
Analysis
Resolution of data into understandable information and its subsequent rational interpretation.
Apparatus
Equipment used in the Power Generation processes.
Ash
Residue of combustion and, in particular, the bottom ash of pulverised fuel combustion.
Assemble
Refers to: the selection, visual inspection, placement and securing of components to form an item of plant, equipment or a structure
Assessment
Refers to: diagnosis of performance, classification of eligibility, award of credentials, assurance of progress of learning.
Auxiliary Steam System
Steam used to assist the generation process, i.e. air extraction, gland sealing etc.
Basic
Fundamental and simplest application.
Batching (Chemicals)
Mixing required quantities of chemicals predominantly for water treatment.
Boiler
Vessel for producing steam under pressure (generic).
Plant used in power production is of large voluminous construction that produce large volumes of high pressure steam required for the thermal power generation process. These boilers contain several stages of superheating and may also contain reheating elements.
![Page 8: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/8.jpg)
Generation Industry Training Package
8 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Brine Concentrator
Plant for concentrating salts in discharged cooling waters, purifying the majority of water for re-use.
Bulk
Large quantity.
Chemicals
Chemicals used in the power generation processes.
Clean
Make site, buildings, plant and equipment safe, tidy and clear of obstructions (including dirt and grime).
Codes of Practice
Refers to: those relevant standards required within Australia.
Commissioning
Activities carried out to make plant ready for normal operation.
Communications
Conveying information by an approved medium.
Competency
The ability to exercise knowledge and skill in the process of carrying out required tasks/duties.
Component
Any self-contained part, combination of parts, subassemblies of units, which perform a distinctive function necessary to the operation of a system.
Compressed
Reduced in volume.
Condensate System
Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the boiler feed pump suction including pumps, low pressure feed water heaters, air ejectors, water treatment plants, de-aerators etc.
Condenser
Chamber beneath a turbine’s low pressure cylinder(s) in which steam is condensed to water.
Condensing
Make denser or more compact. Main application in the generation industry is the condensing of steam to water.
Condition Changing
Voltage control. Apparatus may include tap changers, reactors and synchronous condensers.
![Page 9: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/9.jpg)
Generation Industry Training Package
©Australian National Training Authority 9 UTP98: V2.00 to be reviewed by 31/5/2002
Condition Monitoring
Process of measuring key performance characteristics of an item of equipment on a continuous or regular basis, usually for the purpose of optimising maintenance requirements.
Conduct
1. Manner of doing business or work.
2. Transmission of heat or power.
Contaminated
Polluted. Degradation from a pure or desired state.
Cooling Systems
Various methods of controlling temperature rise in plant by the transfer of heat to a cooling medium during the power generation process.
Coordinate
Cause to function and/or link together in a proper order.
Crisis
Time of danger, acute risk to system or plant, possibility of imminent failure or collapse.
Critical
1. An incident that involves risk and suspense that may require a decisive and crucial response.
2. Sequence of stages determining minimum time needed for an operation (critical path).
Decommission
Remove from service permanently or for a long period of time.
Defect
Any confirmed abnormal condition of an item whether or not this could eventually result in a failure.
Desired
Want earnestly, bordering on required or necessary. The preferred option.
Diagnose and Repair
Refers to corrective maintenance which is the recognition, location and rectification of faults.
Direct (work)
Set direction/requirements and instruct or allocate staff to achieve the required outputs.
Distribution System
Integrated electricity supply system.
![Page 10: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/10.jpg)
Generation Industry Training Package
10 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Dogging
Attachment of, and the direction of, the lifting of materials in conjunction with a manned crane or hoist.
Drawings
Refers to: block, wiring, PID, schematic, layout drawings and site plans.
Draft System
Plant used to supply adequate air for combustion. Plant may include: fans, air heaters dampers etc.
Dust
Main application: fly ash that is collected in either electrostatic precipitators or fabric filters.
Efficiency
Maximising plant performance by operating to designed parameters.
Electronic Equipment
Refers to: equipment where the majority of its components are electronic.
Emergency Response
Responding to a sudden state of danger or a condition needing immediate treatment.
Enterprise
Refers to electricity generators and their procedures and standards which can refer to isolation/permit procedures, station/depot instructions, work orders and agreed quality assurance requirements.
Environment
The area surrounding the work site which can be directly or indirectly affected by occurrences at the work site. It includes the atmosphere, soils, drains, underground water tables and the ecosystem. Protection of the environment would require the proper disposal of waste materials, restriction of burning off, the correct handling of toxic substances, the containment of CFCs and the like.
The protection of the environment would also include the minimisation of those factors that contribute, directly or indirectly, to the production of greenhouse gases.
These contributing factors might include the minimisation of construction waste materials, the correct use of enterprise vehicles and machinery, the re-use or recycling of trade materials where possible and the overall reduction of energy usage through general awareness and the use of appropriate technologies.
Environmental Control
Protection of the surrounding environment. See also environment
Erect
Refers to: the actions of preparing foundations, the erection and stabilisation of structures and the placement of electrical equipment.
![Page 11: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/11.jpg)
Generation Industry Training Package
©Australian National Training Authority 11 UTP98: V2.00 to be reviewed by 31/5/2002
Explosive Power Tool
Ram set gun or similar tools.
External
Areas external to the power generation site.
Fabricate
To take raw stock and make detailed parts by a variety of methods, such as cutting, bending, attaching, etc. It may be applied to metal and composite structures, electrical parts, etc.
Facilitating
Promote or help forward.
Feedwater
High pressure and high temperature treated water supplied to a boiler.
Feedwater System
Part of a generating unit’s steam/water cycle, in particular the high pressure water system from the feed pump suction to the boiler including pumps, economiser high pressure feed water heaters, feedwater regulating valves etc.
Field (operations)
External to the main centre of operation.
Fork Lift
Vehicle with fork in front for lifting and moving materials.
Fuel
Used for combustion and may include coal, gas, oil, refuse etc.
Generation
Production of electricity.
Hardware
Refers to: material or non-moving parts of systems including such items as insulators. “Hardware” does not include electrical apparatus.
High Voltage
Equal to, or greater than, 1000 volts AC or 1500 volts DC.
HV
High Voltage.
HV Apparatus
Equipment used for transportation and control of electricity.
Implement
Put into effect.
![Page 12: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/12.jpg)
Generation Industry Training Package
12 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Inspect
To examine or check a system, assembly, component or part by visual or physical means for the purpose of identifying defects or limits.
Inspection
Examine closely.
Install
Refers to: the fitting and positioning of new plant, equipment and/or systems, and the replacement of plant, equipment and/or systems following overhaul or maintenance.
Intermediate
Skills and knowledge greater than a basic level but with room for further development available (experienced but not yet expert).
Internal
Areas internal to the power generation site.
Internal Combustion Duel Fuel Reciprocating Engine
Engine having two fuel sources (normally diesel fuel and gas).
Internal Combustion Single Fuel Reciprocating Engine
Engine having one fuel source.
Isolated Power Systems
Power systems not connected to a power grid, ie Alice Springs.
Key Role
Essential or of vital importance.
Lay
Refers to: the placement in position of underground cables in preparation for jointing and terminating.
Liaise
Communicate and cooperate with an outside organisation, section or person.
Lifting and Load Shifting Equipment (1)
Cranes and hoists that do not require a licence to operate.
Lifting and Load Shifting Equipment (2)
Cranes and hoists that do require a licence to operate.
Local
Controlling equipment from controls located adjacent to an item of plant.
Locomotive
A diesel or steam engine providing the motive power to haul load-carrying wagons.
![Page 13: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/13.jpg)
Generation Industry Training Package
©Australian National Training Authority 13 UTP98: V2.00 to be reviewed by 31/5/2002
Low Voltage
Not exceeding 1000 volts AC or 1500 volts DC.
Lubrication
Minimisation of friction by the application of specified oils or greases.
LV
Low Voltage.
Maintain
Refers to: preventative maintenance and the replacement of damaged or faulty components found during preventative maintenance.
Make and Spread (stockpile)
The formation of, and the management of, a stockpile (usually coal).
Manage (plant operations)
Planning, preparing, organisation and actual operation of major plant startups or shutdowns plus the in service control of normal and abnormal plant operating conditions.
Manoeuvering
Planned and controlled movements towards a defined objective.
Material
Matter used in the power production processes including raw, processed, building plant or offices materials.
Maximum
Highest allowable limit.
Minimum
Lowest allowable limit.
Modify
Refers to: alterations, additions, adjustments or re-adjustments to existing equipment
Monitor
Maintain regular surveillance (see also ‘condition monitoring’).
Network
Chain of interconnected electrical conductors, integrated electricity grid system.
Non-Routine
Outside normal daily operations or practices.
Occupational Health and Safety Standards
Refers to: those which are relevant within Australia.
![Page 14: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/14.jpg)
Generation Industry Training Package
14 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Operate
Bring about a controlled change in plant output.
Operational
Be able to operate or function.
Operator (power generation)
Personnel employed to operate, monitor and control power generation plant.
Organise
Give orderly structure to, make arrangements for or initiate (undertaking).
Others Involved In Or Affected By The Work
Refers to: supervisor, foreperson, other tradespersons, operations personnel and other workers.
Outage
Period of non-operation.
Perform
Carry into effect, execute (operation).
Performance Testing
Check of plant output under test conditions.
Permit to Work
Written approval to work (in safety and in a clearly defined area).
Plan
Formulated or organised methods by which actions are to be done in order to achieve a defined objective or outcome.
Plant
1. Apparatus associated with power production.
2. Mobile plant i.e. implements and vehicles.
Power
Electrical energy.
Process
Controlled course of actions to achieve a required output/outcome.
Production
Produce (electrical energy) in large quantities.
Promote
Help forward, encourage.
Protection Devices/Schemes
Devices, or a number of devices working together, to protect plant and equipment from damage during fault conditions or out of limits operations.
![Page 15: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/15.jpg)
Generation Industry Training Package
©Australian National Training Authority 15 UTP98: V2.00 to be reviewed by 31/5/2002
Plug-In Printed Circuit Boards
Refers to: the placement of individual plug-in printed circuit boards, regardless of whether the connections are plugs or soldered, which do not require any additional setting up/tuning.
Quality
Maintaining a high degree of excellence (meeting requirements/standards).
Receive
Accept delivery of (coal).
Reclaim
Recover (coal) from stockpile.
Record
Piece of recorded information, account or fact preserved in a permanent document or electronically.
Rectification
1. Converting AC to DC .
2. Process of repairing faults or failures of equipment or systems.
Regulatory Authority
Refers to: any organisation or department which has a responsibility for establishing and monitoring adherence to procedures, specifications or standards within the Generation sector.
Reliability
May be relied upon (to continue producing). Measure of the probability of failure.
Relocating
Move to a new position.
Request/Work Orders
Refers to: work generated by schedules, instructions, handover details from previous shift, inspection test plant, defect cards, danger tags.
![Page 16: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/16.jpg)
Generation Industry Training Package
16 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Requirements
That to which equipment and procedures and their outcomes must conform and includes statutory obligations and regulations and Standards called-up by legislation or regulations. Requirements may include:
• codes of practice
• job specifications
• Standards called-up in specifications
• procedures and work instructions
• quality assurance systems
• manufacturers’ specifications
• design specifications
• customer/client requirements and specifications
• specified underpinning knowledge (specified in units’ Evidence Guides)
• National and State guidelines, policies and imperatives relating to the environment.
Reverse Osmosis
Process of removing chemicals from (usually) water by forcing it through a semi permeable membrane using high pressure.
Rigging
Set up slings etc. to ensure a controlled lift of materials by hoists and/or cranes.
Ringmain
Distribution systems for either water, steam or power supplies in the form of a continuous ring.
Risk
Exposure to danger, hazards, losses etc.
SCADA Control
System Control And Data Acquisition system. Screen based remote monitoring and control of a process/acquisition system.
Scaffold
Temporary elevated platform to assist or enable access for inspection or maintenance requirements.
Schedule
Planned output (generation).
Service
Refers to: procedural maintenance which would, in general, be of a routine nature.
![Page 17: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/17.jpg)
Generation Industry Training Package
©Australian National Training Authority 17 UTP98: V2.00 to be reviewed by 31/5/2002
Set-up
Refers to: specifications set by manufacturers’, client/user requirements.
Shift (material)
Change or move from one place to another.
Shunting
1. Procedure for warming de-aerator.
2. Divert (train) onto a side track to clear the line.
Site
Location of power generation plant.
Stakeholders
Those who have an influence on activities (power generation).
Standard
1. Degree of excellence required for a particular purpose.
2. Required quality of work.
Statutory requirements
Refers to: those standards required by the relevant regulatory or licensing authority eg. Worksafe Australia, SAA Wiring rules.
Steam/Water Cycle
Major or main cycle of steam and water through a boiler and/or steam turbine. Includes valves piping, heat exchangers, superheat and reheat elements, boiler drum(s) etc.
Stockpile
Accumulated stock of raw materials (mainly coal).
Strategies
Plans formed to achieve specific outcomes.
String
Refers to: the placement of aerial conductors/cables in position, including tensioning.
Structure
Refers to: a pole or tower with associated hardware which supports electrical apparatus.
Switchboard
A combination of cubicles or switches located together that enable the connection or disconnection of electrical circuits.
Switchgear
Apparatus designed to make or break electrical connections.
![Page 18: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/18.jpg)
Generation Industry Training Package
18 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Systems
Systems in the generation industry means the interaction between a number of elements requiring consideration of the total effect of the parts, rather than a concentration on any single part, and in respect of which actions and responses that are needed, may require analytical skills and techniques.
Tasks
Single items of work.
Team
People working together in a cooperative/collaborative manner.
Technical Inspection
Examine closely, utilising specific criteria relevant to the apparatus concerned.
Test
Refers to: testing and/or functioning (operating) an assembly, component or part to make sure that it agrees with the applicable specifications. In this definition testing provides a way in which adjustment and/or troubleshooting/diagnosis can occur.
Test and Commission
Refers to: the checking of individual equipment/components for correct operation and the placement into service of the equipment or system.
Test (operational)
Operate under a strictly controlled manner to check/determine the condition of an item of plant. This may include a complete system, a complete item of plant (i.e. boiler fan) or an individual component.
Tippling
Discharging of coal (or other material) from a railway wagon.
Tools
Refers to general hand tools, portable electric tools and specialist tools.
Transfer (material)
Move or relocate.
Transformers
Apparatus for reducing or increasing voltage in an AC system.
Transport Plant and Equipment
Moving mobile plant and associated equipment.
Tune
Refers to: correcting or altering a system, circuit, components or indicators to provide a specified outcome or condition.
![Page 19: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/19.jpg)
Generation Industry Training Package
©Australian National Training Authority 19 UTP98: V2.00 to be reviewed by 31/5/2002
Turbine
Wheel or rotor driven by the impact or reaction of steam or water (generic). Main plant item in thermal or hydro power production consisting of a number of stages. May include a number of turbines connected in tandem.
Undertake
Be committed to perform, or take responsibility for, work, testing etc.
Waste
Substances of no further use in the power production process, i.e. ash.
Water Quality Control System
System(s) utilised to continually monitor and adjust the quality of water used in the power generation process.
Water Treatment
The treatment processes used to condition raw water to make it suitable for use in the power generation processes.
Wind Generator
Device to convert air currents into electrical energy.
Work Completion Details
Refers to: time sheets, job cards, plans and records.
![Page 20: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/20.jpg)
Generation Industry Training Package
20 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG074 A Install and Maintain Industrial Pressure Vessels
Descriptor: This unit refers to the boiler pressure parts, pressure vessels and associated components
Elements Performance criteria 074.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
074.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
074.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
074.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
074.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
074.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
074.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
074.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
074.1 Plan and prepare for the work
074.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 21: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/21.jpg)
Generation Industry Training Package
©Australian National Training Authority 21 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 074.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of on-the-job training
074.2.1 Equipment isolation and depressurisation is confirmed visually and manually, as required in accordance with the work plan
074.2.2 Pressure vessels are disconnected in accordance with the work plan
074.2.3 Pressure vessel associated equipment is removed in a manner which will assist in replacement in accordance with the work plan
074.2 Remove associated equipment to facilitate maintenance
074.2.4 Pressure vessel is inspected for abnormalities in accordance with the work plan
074.3.1 Hazardous material is identified and arrangements made for clearance from work site in accordance with statutory requirements
074.3.2 Internal and external components are systematically dismantled, marked and recorded in accordance with work plan
074.3.3 Components are refurbished, catalogued and stored for re-assembly in accordance with work plan and manufacturer’s specifications
074.3.4 Gasket and seal requirements are assessed, manufactured or obtained in accordance with the work plan and manufacturer’s specifications
074.3.5 Vessel mountings are maintained as required in accordance with the work plan and manufacturer’s specifications
074.3 Dismantle and maintain pressure vessel
074.3.6 Internal piping or tubing is tested and expanded, or replaced as required in accordance with the work plan and manufacturer’s specifications
074.4 Re-assemble pressure vessel
074.4.1 Internal/external components are systematically reassembled in accordance with the work plan and manufacturer’s specifications
![Page 22: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/22.jpg)
Generation Industry Training Package
22 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 074.4.2 Associated equipment is aligned and
replaced in accordance with the work plan
074.4.3 Fastenings are torqued in accordance with specifications and the work plan
074.4.4 Vessel is pressure tested, monitored and adjusted if required in accordance with the work plan and site/statutory requirements
074.5.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
074.5.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
074.5.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
074.5 Complete the work
074.5.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 18.6a of the National Metal and Engineering Competency Standards
Pressure vessels may include air/steam receivers, boilers, HP and LP heaters, condensers, ash transport vessels, heat exchangers and tanks
Associated equipment may include valves, inspection plates, drains, cladding/insulation and pipe work
Details of maintenance may be clarified by diagnosis and work place inspection
Maintenance may include repair, inspection, modification, overhaul, lubrication, servicing, diagnosing and test running
Potential hazards may include materials within pressure vessels
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
![Page 23: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/23.jpg)
Generation Industry Training Package
©Australian National Training Authority 23 UTP98: V2.00 to be reviewed by 31/5/2002
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Removal techniques
Maintenance techniques and procedures
Installation techniques and procedures
Completion of work procedures
Testing procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Properties of solids, liquids and gases under pressure; Hand and portable power tools; Gaskets and seals; Relevant materials and components; Diagnostic and testing techniques; Non-destructive testing; Pressure system characteristics; Rigging and lifting; Specialised tools; Torquing techniques; Hazardous materials; Data recording; Levelling and aligning principles; Valves and pressure system components; Plant and systems; Engineering concepts; Technical drawings and data; Isolation procedures; Communication principles
![Page 24: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/24.jpg)
Generation Industry Training Package
24 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
The ability to:
Apply occupational health and safety standards; Manufacture and install gaskets/seals; Apply diagnostic and testing techniques; Work with hazardous substances; Work safely on pressurised systems; Apply levelling and aligning principles; Identify and apply correct torquing techniques; Work on valves and mountings; Identify/repair/install pressure system components; Use hand and portable power tools; Select and use specialised tools and jigs; Use and sketch technical drawings and data; Dismantle and reassemble components; Apply non-destructive testing techniques; Apply data analysis techniques; Communicate effectively.
![Page 25: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/25.jpg)
Generation Industry Training Package
©Australian National Training Authority 25 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG075 A Install and Maintain Turbine (Steam, Gas)
Descriptor: This unit refers to the repair and overhaul of HP, LP, SFPT, cylinders and rotors on gas and steam units
Elements Performance criteria 075.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
075.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturer’s specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
075.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
075.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
075.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
075.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
075.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
075.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
075.1 Plan and prepare for the work
075.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 26: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/26.jpg)
Generation Industry Training Package
26 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 075.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of on-the-job training
075.2.1 Required isolations are confirmed where appropriate in accordance with enterprise/site procedures
075.2.2 Turbine is disassembled in accordance with manufacturer’s specifications and work requirements
075.2.3 Turbine components are removed in appropriate priority in accordance with manufacturer’s specification and work requirements
075.2.4 Disassembly is carried out in a manner that will facilitate assembly in accordance with the work plan
075.2.5 Components are measured and clearances taken to determine conformity to manufacturer’s limits, and to ensure assembly is in accordance with manufacturer’s specifications
075.2 Disassemble turbine
075.2.6 Measurements and clearances are recorded in accordance with manufacturer’s specifications and work requirements
075.3.1 Components are cleaned and inspected in accordance with the work plan
075.3.2 Faults are identified and recorded in accordance with the work plan
075.3.3 New components are inspected for compliance to manufacturer’s specifications and work requirements
075.3 Inspect turbine components
075.3.4 Components are prepared for assembly in accordance with the work plan
075.4.1 Repairs are carried out in accordance with the work plan
075.4 Repair turbine /components
075.4.2 Repairs are tested and results analysed to ensure conformance to specifications and in accordance with the work plan
![Page 27: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/27.jpg)
Generation Industry Training Package
©Australian National Training Authority 27 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 075.4.3 Data from testing is recorded in accordance
with the work plan and enterprise/site procedures
075.5.1 Site is prepared for re-assembly of turbine in accordance with the work plan and site procedures
075.5.2 Components are refitted in accordance with the work plan and manufacturers specifications
075.5.3 Turbine is assembled in accordance with the work plan and manufacturer’s specifications
075.5 Reassemble turbine
075.5.4 Turbine is test run and operating characteristics are monitored to ensure compliance with manufacturer’s specifications and enterprise requirements
075.6.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
075.6.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
075.6.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
075.6 Complete the work
075.6.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 28: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/28.jpg)
Generation Industry Training Package
28 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 18.27a, 18.5a and 18.6a of the National Metal and Engineering Competency Standards
Turbines may be steam, industrial gas turbine or air derivative turbine
Assembly may entail complex/advanced levelling and aligning procedures
Components may include white metal bearings, tilting pad bearings, lubrication system components, governor system components, cooling systems components, transmissions and couplings
Test equipment may include optical fibre scope, gas analysers, pressure recorders and vibration monitors
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Disassembly techniques
Inspection and fault diagnosis techniques and procedures
Repair and maintenance techniques and procedures
Re-assembly techniques
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
![Page 29: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/29.jpg)
Generation Industry Training Package
©Australian National Training Authority 29 UTP98: V2.00 to be reviewed by 31/5/2002
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Related plant and equipment; Hand and portable power tools; Precision measuring equipment; Rigging and lifting equipment; Specialised tools and jigs; Advanced levelling and aligning techniques; Technical drawings and data; Diagnostic and testing techniques; Gaskets and seals; Bearings (white metal and pad tilting); Reaction blading principles; Thermal and differential expansion principles; Quality assurance/quality control; Transmissions; Couplings; Hazardous materials; Optical fibre scope equipment; Non-destructive testing; Fundamental principles of electrical generation; Valves; Fluid power systems; Pipe work; Torquing techniques; Data recording techniques; Isolation procedures; Greases and oils; Communication principles
The ability to:
Apply occupational health and safety standards; Use hand and portable power tools; Use precise measuring equipment; Use rigging and lifting equipment; Use specialised tools and jigs; Apply advanced balancing, levelling and aligning techniques; Use and sketch drawings and data; Diagnose and test; Manufacture gaskets and seals; Inspect, scrape and blue-check bearings; Identify hazardous materials; Identify components; Recognise worn, damaged or faulty components; Sequentially assemble and disassemble; Work to fine tolerances; Apply fluid power control principles; Apply non-destructive testing; Use optical fibre scope; Apply torquing techniques; Apply maintenance techniques; Communicate effectively.
![Page 30: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/30.jpg)
Generation Industry Training Package
30 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG076 A Install and Maintain Internal Combustion Engines
Descriptor: This unit refers to the maintenance and major overhauls of fixed or pad mounted internal combustion engines
Elements Performance criteria 076.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
076.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
076.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
076.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
076.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
076.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
076.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
076.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
076.1 Plan and prepare for the work
076.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 31: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/31.jpg)
Generation Industry Training Package
©Australian National Training Authority 31 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 076.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of on-the-job training
076.2.1 Engine is run and components are assessed visually and/or aurally to determine condition of engine under load in accordance with the work plan
076.2 Assess engine condition
076.2.2 Engine condition is tested whilst under load using appropriate test equipment and procedures according to manufacturer’s specifications and the work plan
076.3.1 Required isolations are confirmed where appropriate in accordance with enterprise/site procedures
076.3.2 Auxiliary systems are removed, marked and labelled to facilitate replacement in accordance with the work plan
076.3 Remove auxiliary systems
076.3.3 Load device is uncoupled and removed in accordance with the work plan
076.4.1 Engine is systematically dismantled and component parts are clearly marked for identification in accordance with the work plan
076.4.2 Engine components are examined and dimensional inspection is performed to determine conformance to manufacturer’s specifications
076.4.3 Faulty components are replaced in accordance with manufacturer’s specifications
076.4 Overhaul/maintain engine
076.4.4 Engine components are reassembled and necessary adjustments made in accordance with manufacturer’s specifications and enterprise requirements
076.5.1 Load device is coupled in accordance with manufacturer’s specifications and enterprise requirements
076.5 Replace auxiliary systems
076.5.2 Auxiliary equipment is maintained as required in accordance with manufacturer’s specifications and the work plan
![Page 32: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/32.jpg)
Generation Industry Training Package
32 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 076.5.3 Auxiliary equipment is aligned and installed
in accordance with manufacturer’s specifications and the work plan
076.5.4 Engine is started and function tested in accordance with manufacturer’s specifications and enterprise requirements
076.5.5 Engine operating characteristics are monitored, recorded and adjustments made as required to obtain optimum performance in accordance with manufacturer’s specifications and enterprise requirements
076.5.6 Where appropriate auxiliary equipment and/or components are overhauled in accordance with manufacturer’s specifications and enterprise requirements
076.6.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
076.6.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
076.6.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
076.6
Complete the work
076.6.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 18.24a, 18.25a, 18.26a, 18.28a, 18.29a, 18.32a, 18.33a and 18.34a of the National Metal and Engineering Competency Standards
Internal combustion engines may refer to medium speed diesels, high speed diesels, petrol engines, gas engines or dual fuel (gas/diesel) powered engines
Engine auxiliary systems may include cooling systems, lubrication systems, fuel systems and induction and exhaust systems
Engine components may include bearings (shell and white metal) pistons, cylinders, valves, cams, lifters, springs, timing gear, crankshaft, pumps, gaskets and seals, coolers, filters and governors
![Page 33: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/33.jpg)
Generation Industry Training Package
©Australian National Training Authority 33 UTP98: V2.00 to be reviewed by 31/5/2002
Measuring equipment may include micrometers, verniers (internal/external) dial indicators, bore gauges, depth and height gauges and optical fibre scope
Test equipment may include pressure and vacuum gauges, gas analysers, timing light, injector tester and dyno test equipment
Running checks may include cylinder peak pressure, exhaust gas temperature, lube oil flow checks and fuel injection timing
Maintenance may include repair, inspection, modification, overhaul, lubrication, servicing, diagnosing and test running
Re-assembly techniques may include crankshaft deflections, advanced levelling and alignment
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other appropriate processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Performance assessment techniques
Removal techniques and procedures
Overhaul and maintenance techniques and procedures
Replacement techniques and procedures
Diagnostic and testing techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
![Page 34: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/34.jpg)
Generation Industry Training Package
34 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant plant and equipment; Hand and portable power tools; Precision measuring equipment; Rigging and lifting; Specialised tools and jigs; Levelling and aligning; Technical drawing and data; Data recording techniques; Diagnostic and testing techniques; Gaskets and seals; Bearings (radial and thrust); Diesel fuel injection systems; Quality assurance/quality control; Governor systems; Hazardous materials; Optical fibre scope equipment; Non-destructive testing; Couplings; Valves; Fluid power systems; Pipe work; Spare parts; Torquing techniques; Pumps (gear and centrifugal); Speed control mechanisms; Balancing and vibration analysis; Maintenance procedures; Dismantling and reassembling techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Select resources; Inspect and identify correct materials, tools and components; Apply dismantling techniques to work requirements; Apply re-assembly techniques to work requirements; Apply repair techniques; Apply maintenance techniques; Observe isolation procedures; Use hand and portable power tools; Use precise measuring equipment; Use rigging and lifting equipment; Use specialised tools and jigs; Level and align; Use drawings and data; Diagnose and test; Manufacture gaskets and seals; Inspect, scrape and blue-check bearings; Identify hazardous materials; Use optical fibre scope; Apply torquing techniques; Apply data recording techniques; Communicate effectively.
![Page 35: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/35.jpg)
Generation Industry Training Package
©Australian National Training Authority 35 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG077 A Install and Maintain Hydro Turbines
Descriptor: This unit refers to the inspection, repair and overhaul of hydro turbines
Elements Performance criteria 077.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
077.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
077.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
077.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
077.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
077.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
077.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
077.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
077.1
Plan and prepare for the work
077.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 36: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/36.jpg)
Generation Industry Training Package
36 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 077.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
077.2.1 Required isolations are confirmed where appropriate in accordance with enterprise/site procedures
077.2.2 Turbine is disassembled in accordance with manufacturer’s specifications and work requirements
077.2.3 Turbine components are removed in appropriate priority in accordance with manufacturer’s specifications and work requirements
077.2.4 Disassembly is carried out in a manner that will facilitate assembly in accordance with the work plan
077.2.5 Components are measured and clearances taken to determine conformity to manufacturer’s limits, and to ensure assembly is in accordance with manufacturer’s specifications
077.2 Disassemble turbine
077.2.6 Measurements and clearances are recorded in accordance with manufacturer’s specifications and work requirements
077.3.1 Components are cleaned and inspected in accordance with the work plan
077.3.2 Faults are identified and recorded in accordance with the work plan
077.3.3 New components are inspected for compliance to manufacturer’s specifications and work requirements
077.3
Inspect turbine components
077.3.4 Components are prepared for assembly in accordance with the work plan
077.4.1 Repairs are carried out in accordance with the work plan.
077.4
Repair turbine/ components
077.4.2 Repairs are tested and results analysed to ensure conformance to specifications and in accordance with the work plan.
![Page 37: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/37.jpg)
Generation Industry Training Package
©Australian National Training Authority 37 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 077.4.3 Data from testing is recorded in accordance
with the work plan and enterprise/site procedures
077.5.1 Site is prepared for re-assembly of turbine in accordance with the work plan and site procedures.
077.5.2 Components are refitted in accordance with the work plan and manufacturer’s specifications.
077.5.3 Turbine is assembled in accordance with the work plan and manufacturer’s specifications.
077.5
Re-assemble turbine
077.5.4 Turbine is test run and operating characteristics are monitored to ensure compliance with manufacturer’s specifications and enterprise requirements
077.6.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
077.6.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
077.6.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
077.6
Complete the work
077.6.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 18.6a of the National Metal and Engineering Competency Standards
Hydro turbine types may include Pelton wheel, Francis and Kaplin
Work site may be affected by nearby plant or processes, e.g. water, noise, oil, confined space and ambient temperatures
Assembly may entail basic and complex/advanced levelling and aligning procedures
Components may include white metal bearings, tilting pad bearings, lubrication system components, governor system components, transmissions and couplings
![Page 38: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/38.jpg)
Generation Industry Training Package
38 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Test equipment may include optical fibre scope, pressure recorders and vibration monitors
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Isolations can refer to electrical/mechanical or other associated process
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Performance assessment techniques
Removal techniques and procedures
Overhaul and maintenance techniques and procedures
Replacement techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Related plant and equipment; Hand and portable power tools; Precision measuring equipment; Specialised tools and jigs; Levelling and aligning techniques; Technical drawings and data; Diagnostic and testing techniques; Protective coatings; Gaskets and seals; Bearings (white metal and pad tilting); Quality assurance / quality control; Transmissions/couplings; Hazardous materials; Optical fibre scope equipment; Non-destructive testing; Fundamental principles of electrical generation; Valves; Fluid power systems; Pipe work; Torquing techniques; Data recording techniques; Isolation procedures; Rigging equipment and techniques; Communication principles
![Page 39: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/39.jpg)
Generation Industry Training Package
©Australian National Training Authority 39 UTP98: V2.00 to be reviewed by 31/5/2002
The ability to:
Apply occupational health and safety standards; Use hand and portable power tools; Use precision measuring equipment; Use rigging and lifting equipment; Use specialised tools and jigs; Apply levelling and aligning techniques; Use drawings and data; Diagnose and test; Manufacture gaskets and seals; Inspect, scrape and blue-check bearings; Identify hazardous materials; Identify components; Recognise worn, damaged or faulty components; Apply fluid power control principles; Apply non-destructive testing; Use optical fibre scope; Apply torquing techniques; Apply maintenance techniques; Communicate effectively.
![Page 40: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/40.jpg)
Generation Industry Training Package
40 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG079 A Conduct Minor/Basic Mechanical Maintenance
Descriptor: This unit refers to the range of minor/basic maintenance functions associated with, but not limited to, mechanical equipment
Elements Performance criteria 079.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
079.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
079.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
079.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
079.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
079.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
079.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
079.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
079.1
Plan and prepare for the work
079.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 41: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/41.jpg)
Generation Industry Training Package
©Australian National Training Authority 41 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 079.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
079.2.1 Required isolations are confirmed where appropriate in accordance with enterprise requirements
079.2.2 Minor maintenance is conducted in accordance with the work plan and site requirements
079.2.3 Minor adjustments are undertaken in accordance with prescribed procedures and schedules and site requirements
079.2 Conduct minor maintenance
079.2.4 Faults are reported to the relevant parties in accordance with site/enterprise procedures
079.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
079.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
079.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
079.3
Complete the work
079.3.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 7.1a of the National Metal and Engineering Industry Competency Standards
Minor maintenance may include lubrication, visual inspection, gland nipping, draining of water taps, filter cleaning and changing, charging bowl and ball mills, exchange of conveyor rollers, removing/replacing access covers, replacing shear pins, applying plastic metals, degreasing, preparing surfaces, limited mechanical assembly and minor fabrication tasks e.g. brackets, gaskets
![Page 42: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/42.jpg)
Generation Industry Training Package
42 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Inspections should be planned with the appropriate parties to determine access, conditions and work requirements
Materials may refer to lubricants, cleaning agents and emery paper
Equipment may include pumps, fans, compressors, blowers, transmissions, AC/DC rotating electrical plant, pipe work, heat exchangers, tanks, dampers, mills, feeders, crushers, conveyors and air slides
Tools may include drills, angel grinders, buffers, sanders, grease guns, benders, guillotines, pressers, scrapers and hand tools
Appropriate parties may refer to supervisor, tradesperson or operations personnel
Work completion details and plans may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Maintenance techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant enterprise procedures and standards; Equipment and material required to perform the work; Isolation procedures; General layout of plant/work site and operation of its equipment; Relevant minor maintenance lubrication and replacement techniques; Hand and portable power tools; Lifting techniques; Surface preparation techniques; Communication principles
![Page 43: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/43.jpg)
Generation Industry Training Package
©Australian National Training Authority 43 UTP98: V2.00 to be reviewed by 31/5/2002
The ability to:
Apply occupational health and safety standards; Carry out work in a logical and safe manner; Apply maintenance procedures; Identify and select materials for the job; Carry out work completion details; Use hand and portable power tools; Clean and lubricate plant and equipment; Perform basic drilling; Prepare surfaces for finishing; Apply plastic metals; Store and maintain tools and equipment; Communicate effectively.
![Page 44: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/44.jpg)
Generation Industry Training Package
44 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG080 A Perform Basic Machining Operations
Descriptor: This unit refers to the basic machining operations that would not require the use of precision measuring instruments, or scaling from drawings and prints
Elements Performance criteria 080.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
080.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
080.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
080.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
080.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
080.1.6 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
080.1.7 Work area is prepared in accordance with work requirements and site procedures
080.1
Plan and prepare for the work
080.1.8 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
![Page 45: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/45.jpg)
Generation Industry Training Package
©Australian National Training Authority 45 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 080.2
Conduct machining operations
080.2.1 Measuring equipment is selected and obtained in accordance with work requirements
080.2.2 Tooling equipment is selected, obtained and/or sharpened in accordance with work requirements
080.2.3 Work piece is set up using appropriate techniques in accordance with work requirements
080.2.4 Feeds and speeds are selected in accordance with manufacturer’s specifications and work requirements
080.2.5 Cutting lubricants are identified in accordance with material/manufacturer’s specifications and work requirements
080.2.6 Machine is operated in accordance with manufacturer’s specifications and work requirements
080.2.7 Work piece is inspected to ensure compliance with relevant specifications and work requirements
080.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
080.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
080.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
080.3
Complete the work
080.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 46: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/46.jpg)
Generation Industry Training Package
46 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 7.5a of the National Metal and Engineering Competency Standards
Machine types may include centre lathes, turret lathes, CNC lathes (excluding programming), milling machines, shapers, slotters, grinders, drills, bench grinders and power saws
Accessories may include 3 and 4 jaw chucks, face plates, centres and magnetic plate
Equipment may include drill chucks, die and tap head, drills, reamers, taps and dies, tip tools and tool bits
Measuring equipment may include tape measure, rule and go/no-go gauges
Materials may include ferrous and non-ferrous metals and plastics
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Conducting basic machining operations
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
![Page 47: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/47.jpg)
Generation Industry Training Package
©Australian National Training Authority 47 UTP98: V2.00 to be reviewed by 31/5/2002
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Basic measuring equipment; Relevant machine accessories; Machine cutting tools; Materials; Hand and portable power tools; Machining techniques; Cutting compounds; Lifting techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Use hand and portable power tools; Use machines and their accessories; Select appropriate materials; Use correct lifting techniques; Use basic measuring equipment; Set work piece in machine; Select appropriate cutting compounds; Communicate effectively.
![Page 48: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/48.jpg)
Generation Industry Training Package
48 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG081 A Perform Advanced Machining Operations
Descriptor: This unit refers to the advanced machining operations that may require complex calculations, a high level of precision or quality and using a full range of materials including non-standard metals and alloys. it would also be expected that the full range of machine accessories could be employed
Elements Performance criteria 081.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
081.1.2 occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
081.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
081.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
081.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
081.1.6 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
081.1.7 Work area is prepared in accordance with work requirements and site procedures
081.1
Plan and prepare for the work
081.1.8 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
![Page 49: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/49.jpg)
Generation Industry Training Package
©Australian National Training Authority 49 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 081.2
Complete the work
081.2.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
081.2.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
081.2.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
081.2.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 7.5a, 7.6a, 7.7a, 7.8a, 7.10a, 7.12a, 7.13a, 12.3a and 18.3a of the National Metal and Engineering Competency Standards
Machine types may include lathes (centre, turret, CNC), milling machines, grinders (surface, centreless), boring machines, shapers, slotters and drills
Accessories may include chucks (3 and 4 jaw, magnetic), face plates, taper turning, dividing head, rotary table, angle heads and travelling steadies
Work may include, but is not limited to, single and multi-start threads, eccentrics turned, copy and taper turning, counter balanced work on face plates, rack and gear cutting, helical milling, jig grinding and thread and gauge grinding and basic CNC programming
Measuring equipment may include micrometers, height gauges, sine bars, dial gauges, limit gauges and feeler gauges. Measuring devices may be both analogue and digital
Measurements may be both metric and imperial
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
![Page 50: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/50.jpg)
Generation Industry Training Package
50 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Advanced machining, grinding, milling, lathing and boring techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety; Precision measuring devices; Relevant machine accessories; Machine cutting, milling and grinding tools; Materials technology; Hand and portable power tools; Cutting and grinding compounds; Advanced machining, milling and grinding techniques and settings; Plans and drawings; Mathematical formulae; Engineering concepts; Lifting techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Identify appropriate materials; Use plans and drawings; Follow job specifications; Apply advanced machining, milling, lathing and grinding techniques and settings; Use and/or set advanced machining equipment; Select and use accessories; Select cutting tools and/or compounds; Use hand and portable power tools; Use lifting techniques; Use and sketch drawings and data; Use precision measuring equipment; Communicate effectively; Apply data analysis techniques and tools.
![Page 51: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/51.jpg)
Generation Industry Training Package
©Australian National Training Authority 51 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG082 A Diagnose and Repair Faults In Mechanical Equipment
Descriptor: This unit refers to the diagnosing and repairing of faults in a range of mechanical equipment and may entail the work to be carried out whilst machinery/plant is on line
Elements Performance criteria 082.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
082.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
082.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
082.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
082.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
082.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
082.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
082.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
082.1
Plan and prepare for the work
082.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 52: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/52.jpg)
Generation Industry Training Package
52 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 082.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
082.2.1 Normal performance and function of the equipment is ascertained by consulting appropriate reference sources in accordance with the work plan
082.2.2 Fault indicators and appropriate technical information/diagnostic techniques are used to verify reported symptoms/faults in accordance with the work plan
082.2 Verify the fault
082.2.3 Symptoms are reproduced and monitored if possible, whilst due regard for personnel safety and plant security is observed in accordance with the work plan
082.3.1 Required isolations are confirmed where appropriate in accordance with site requirements
082.3.2 Fault finding is carried out in conjunction with others involved in, or affected by, the work in accordance with enterprise/job requirements
082.3.3 Equipment components, pipe work, fittings and support fixings are inspected for obvious faults in accordance with the work plan
082.3.4 All appropriate fault finding/diagnostic techniques are identified, selected and used to determine the fault in accordance with the work plan
082.3
Find the fault
082.3.5 Test and measurement instruments are used in accordance with manufacturer’s instructions and job requirements
![Page 53: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/53.jpg)
Generation Industry Training Package
©Australian National Training Authority 53 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 082.4
Determine cause of fault
082.4.1 All appropriate personnel are consulted in order to obtain as many details relating to the faulty equipment as possible in accordance with the work plan
082.4.2 Appropriate use is made of any information from fault indicators and maintenance records in accordance with the work plan
082.4.3 Valid conclusions about the nature and cause of the fault are reached from analysis of available evidence in accordance with the work plan
082.5.1 Required isolations are confirmed where appropriate in accordance with site requirements
082.5.2 Appropriate repair procedures are undertaken in conjunction with others involved in, or affected by, the work in accordance with the work plan
082.5.3 Faulty, worn, damaged or unsecured components are replaced, repaired or secured in accordance with the work plan
082.5.4 Parts and components are selected and replaced as required in accordance with appropriate specifications and the work plan
082.5.5 All faults are repaired or rectified in accordance with the work plan
082.5
Repair or rectify the fault
082.5.6 Final job inspection is performed and permits are relinquished as required in accordance with the work plan
![Page 54: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/54.jpg)
Generation Industry Training Package
54 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 082.6.1 Work is completed and appropriate
personnel notified in accordance with site/enterprise requirements
082.6.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
082.6.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
082.6
Complete the work
082.6.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 18.4a of the National Metal and Engineering Competency Standards
Inspection on running plant should be planned with appropriate parties to determine access and conditions
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, noise, gas, dust and oil
Test and measurement instruments may refer to temperature and pressure indicators/recorders, vibration monitors or flow indicators
Fault indicators may refer to indication lamps, LED’s, alarms and flag relays
Work completion details may include plant and maintenance records, job cards, check sheets and on-device labelling updates
Mechanical equipment may be that normally associated with, but not exclusive to, power generation
![Page 55: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/55.jpg)
Generation Industry Training Package
©Australian National Training Authority 55 UTP98: V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Verification techniques
Diagnostic and fault finding techniques and procedures
Repairing techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Equipment and material required to perform the work; Layout of plant and operation of its equipment; Performance and function of the equipment; Fault finding and diagnostic techniques; Repair techniques; Relevant plans, drawings and texts; Communication principles
The ability to:
Apply occupational health and safety standards; Observe relevant statutory requirements and codes of practice; Identify equipment and material required to perform the work; Locate and interpret plans, drawings and texts; Carry out work in a logical manner; Use tools and relevant equipment; Use test and measurement instruments; Verify and identify faults; Apply fault finding and diagnostic techniques; Determine cause of faults; Repair faults; Communicate effectively.
![Page 56: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/56.jpg)
Generation Industry Training Package
56 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG083 A Conduct Generator Mechanical Maintenance
Descriptor: This unit refers to the maintenance of an electrical generating unit
Elements Performance criteria 083.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
083.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
083.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
083.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
083.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
083.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
083.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
083.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
083.1
Plan and prepare for the work
083.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 57: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/57.jpg)
Generation Industry Training Package
©Australian National Training Authority 57 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 083.1.10 Where appropriate the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
083.2.1 Required notations are confirmed where appropriate in accordance with site requirements
083.2.2 Associated equipment is disconnected in accordance with the work plan
083.2.3 Associated equipment is removed in a manner that will assist in replacement in accordance with the work plan
083.2
Remove associated equipment
083.2.4 Associated equipment is inspected for abnormalities in accordance with the work plan
083.3.1 Maintenance is performed in accordance with manufacturer’s specifications and the work plan
083.3.2 Generator is dismantled, clearly marked for identification and relevant data/sketches noted/drawn in accordance with the work plan
083.3.3 Components are correlated in preparation for re-assembly in accordance with manufacturer’s drawings/manuals
083.3.4 New components are inspected to ensure compliance with manufacturer’s specifications
083.3.5 Dimensional inspection is performed on generator and components to ensure compliance with manufacturer’s specifications.
083.3.6 Components are reassembled for any testing required in accordance with manufacturer’s specifications and the work plan
083.3
Perform generator maintenance
083.3.7 Components are levelled, aligned and coupled in accordance with manufacturer’s specifications and the work plan
![Page 58: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/58.jpg)
Generation Industry Training Package
58 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 083.4
Replace generator associated equipment
083.4.1 Associated equipment is replaced and connected in accordance with the work plan
083.4.2 Generator is rotated and checks carried out to ensure operating conditions are in accordance with manufacturer’s specifications
083.4.3 Out of specification modifications/alterations are approved by appropriate authority and recorded and documented in accordance with site/enterprise requirements
083.4.4 Final job inspection is completed and any permits relinquished in accordance with the work plan
083.5.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
083.5.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
083.5.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
083.5
Complete the work
083.5.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 18.6a of the national metal and engineering competency standard
Details of maintenance may be clarified by diagnosis and/or workplace inspection
Maintenance may include refurbishment/replacement of bearings (plain, white meal, anti-friction), seals (hydrogen, labyrinth), complex seals, couplings, coolers, pipe work, barring gear, inspection, lubrication and test running
Generator maintenance may require the removal of the rotor and subsequent replacement would involve complex levelling and alignment techniques
![Page 59: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/59.jpg)
Generation Industry Training Package
©Australian National Training Authority 59 UTP98: V2.00 to be reviewed by 31/5/2002
Precision measuring equipment may include inside/outside micrometers and verniers, dial gauges, depth gauges, slip gauges and feeler gauges
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates.
Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Performance assessment techniques
Removal techniques and procedures
Overhaul and maintenance techniques and procedures
Replacement techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Related plant and equipment; Operating principles of an electrical generator; Hand and portable power tools; Precision measuring equipment; Rigging and lifting equipment; Specialised tools and jigs; Advanced balancing, levelling and aligning techniques; Technical drawings and data; Diagnostic and testing techniques; Gaskets and seals, including complex seals; Bearings (white metal and pad tilting); Transmissions/couplings; Hazardous materials; Optical fibre scope equipment; Valves; Fluid power systems; Pipe work; Torquing techniques; Isolation procedures; Communication principles
![Page 60: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/60.jpg)
Generation Industry Training Package
60 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
The ability to:
Apply occupational health and safety standards; Use hand and portable power tools; Use precise measuring equipment; Use rigging and lifting equipment; Use specialised tools and jigs; Apply advanced balancing, levelling and aligning techniques; Use drawings and data; Diagnose and test; Manufacture and install gaskets and seals, including complex seals; Inspect, scrape and blue-check bearings; Identify hazardous materials; Identify components; Recognise worn, damaged or faulty components; Sequentially assemble and disassemble; Work to fine tolerances; Apply fluid power control principles; Use optical fibre scope; Apply torquing techniques; Apply maintenance techniques; Apply data analysis techniques and tools; Communicate effectively.
![Page 61: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/61.jpg)
Generation Industry Training Package
©Australian National Training Authority 61 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG084 A Maintain and Test Fixed Fire Protection Systems
Descriptor: This unit refers to the maintenance, fault finding and in-service testing of fixed fire protection systems
Elements Performance criteria 084.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
084.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
084.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
084.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
084.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
084.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
084.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
084.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
084.1
Plan and prepare for the work
084.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 62: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/62.jpg)
Generation Industry Training Package
62 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 084.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
084.2.1 Dismantling of necessary equipment is done in a manner that will facilitate reassembly in accordance with the work plan
084.2.2 Faulty components are repaired/overhauled in accordance with the work plan and the system requirements
084.2.3 Replacement items are inspected to confirm compliance with the system specifications
084.2.4 Modifications/alterations are undertaken in accordance with the system requirements and the work plan
084.2 Maintain fixed fire protection systems
084.2.5 Maintenance is performed in accordance with the work plan and system requirements
084.3.1 In-service testing is carried out in accordance with the system requirements
084.3.2 In-service testing is carried out in accordance with relevant statutory requirements
084.3
Conduct in service testing
084.3.3 Abnormalities, faults and deviations from system specifications are logged and reported to appropriate personnel in accordance with statutory requirements and the work plan
![Page 63: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/63.jpg)
Generation Industry Training Package
©Australian National Training Authority 63 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 084.4.1 Work is completed and appropriate
personnel notified in accordance with site/enterprise requirements
084.4.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
084.4.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
084.4
Complete the work
084.4.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: N/A
Details of maintenance may be diagnosis and in-service testing.
Maintenance may include repair, inspection, modification, overhaul, lubrication, servicing and test running.
Work completion details and plans may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Removal techniques
Maintenance techniques and procedures
Installation techniques and procedures
Completion of work procedures
In-service test procedures
![Page 64: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/64.jpg)
Generation Industry Training Package
64 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Measuring equipment; Quality assurance/quality control; Technical drawings and data; Data recording techniques; Hand and portable power tools; Diagnostic and testing techniques; Plant and systems; Communication principles
The ability to:
Apply occupational health and safety standards; Identify and use measuring equipment; Use hand and portable power tools; Use technical drawings and data; Apply diagnostic and testing techniques; Dismantle and reassemble components; Communicate effectively.
![Page 65: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/65.jpg)
Generation Industry Training Package
©Australian National Training Authority 65 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG085 A Inspect and Repair/Replace Faults in Mechanical Equipment/Components
Descriptor: This unit refers to the inspection and repairing of faults in a range of mechanical equipment/components which may require fabrication work to be carried out
Elements Performance criteria 085.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
085.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
085.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
085.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
085.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
085.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
085.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
085.1
Plan and prepare for the work
085.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 66: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/66.jpg)
Generation Industry Training Package
66 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 085.1.9 Work area is prepared in accordance with
work requirements and site procedures
085.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
085.2.1 Equipment/components are dismantled and marked in a manner that will facilitate reassembly
085.2.2 Equipment/components are dismantled where required using appropriate engineering principles
085.2.3 Damaged or faulty equipment/components are assessed against operational and/or manufacturer’s specifications
085.2 Inspect and dismantle equipment /components
085.2.4 Faulty equipment/components identified for repair, replacement or manufacture
085.3.1 Methods of repair are determined in accordance with appropriate engineering procedures
085.3.2 Repairs are completed in accordance with appropriate engineering procedures
085.3
Repair/replace faulty equipment/ components
085.3.3 Replacement parts are selected, assessed against specifications, and fitted using appropriate engineering procedures
085.4.1 Parts/components specifications are determined using appropriate engineering methods
085.4.2 Appropriate materials are selected in accordance with the work requirements
085.4.3 Parts/components are manufactured/ fabricated using appropriate engineering methods
085.4
Manufacture parts or components
085.4.4 Completed work is inspected to ensure compliance with the work requirements and specifications
![Page 67: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/67.jpg)
Generation Industry Training Package
©Australian National Training Authority 67 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 085.5 Reassemble
equipment/ components
085.5.1 Equipment/components are reassembled in accordance with the work plan
085.5.2 Final assembly is inspected to ensure compliance with operational and/or manufacturer’s specifications
085.6.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
085.6.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
085.6.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
085.6
Complete the work
085.6.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 18.6a of the National Metal and Engineering Competency Standards
Inspection on running plant should be planned with appropriate parties to determine access and conditions Work site environment may be affected by nearby plant or processes, eg. chemical, heat, noise, gas, dust and oil Work completion details may include plant and maintenance records, job cards, check sheets and on-device labelling updates Mechanical equipment may be that normally associated with, but not exclusive to, power generation
![Page 68: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/68.jpg)
Generation Industry Training Package
68 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Inspection procedures
Dismantling and reassembly techniques and procedures
Repairing techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Equipment and material required to perform the work; Layout of plant and operation of its equipment; Performance and function of the equipment; Repair techniques; Relevant plans, drawings and texts; Communication principles
The ability to:
Apply occupational health and safety standards; Observe relevant statutory requirements and codes of practice; Identify equipment and material required to perform the work; Locate and interpret plans, drawings and texts; Carry out work in a logical manner; Use tools and relevant equipment; Identify faults; Repair faults; Communicate effectively.
![Page 69: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/69.jpg)
Generation Industry Training Package
©Australian National Training Authority 69 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG089 A Conduct Welding Inspection/Supervision
Descriptor: This unit relates to those competencies required to satisfy the code requirements relating to welding and supervision procedures including Australian and/or international standards codes of practice enterprise procedures and manufacturers specifications
Elements Performance criteria 089.1.1 Occupational health and safety standards,
statutory requirements, relevant Australian standards, codes of practice, environmental requirements and enterprise procedures are identified, applied and monitored throughout the procedures
089.1.2 Work requirements are identified and clarified/confirmed with appropriate parties
089.1.3 All inspections are planned in conjunction with others involved in, or affected by the work in accordance with the job requirements
089.1.4 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
089.1.5 Responsibilities and duties in regard to the work are identified
089.1.6 Materials and consumables composition are confirmed in accordance with requirements
089.1.7 The traceability of materials and consumables is ensured and movements of materials documented.
089.1.8 All aspects of the work are identified and relevant Australian or International Standards are applied
089.1
Plan and prepare for welding inspections and supervision
089.1.9 The sequence of work is planned in accordance with requirements
![Page 70: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/70.jpg)
Generation Industry Training Package
70 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 089.1.10 Materials and processes are analysed for
their suitability and factors affecting weld ability are identified
089.1.11 The work is costed and estimated in accordance with requirements
089.2.1 Welding procedures are established and validated
089.2.2 The characteristics and application of welding, cutting and gouging processes are determined
089.2.3 Welders are trained and qualified in the required procedures
089.2.4 Deviations from procedures are identified and appropriate actions are taken according to requirements
089.2.5 The progress of the welding is monitored to confirm it meets industry and enterprise procedures
089.2.6 Test results are analysed, documented and verified in accordance with the prescribed procedures
089.2
Perform welding supervision
089.2.7 Required action following results of test welds and analysis of previous test procedures is identified and reported
089.3.1 Monitor QA procedures are being followed in accordance with work requirements
089.3.2 Testing requirements are identified and implemented to meet the required standard
089.3.3 Calibration of test equipment is verified in accordance with work requirements
089.3.4 Deviations from work requirements are investigated and reported in accordance with requirements
089.3.5 Testing, inspection and verification data is viewed and interpreted
089.3
Perform welding inspections
089.3.6 Final inspection(s) against specifications are performed in accordance with prescribed procedures
![Page 71: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/71.jpg)
Generation Industry Training Package
©Australian National Training Authority 71 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 089.4.1 Discontinuities in inspection and test data
are identified in accordance with job requirements and specification
089.4
Co-ordinate, repair and modify welding work
089.4.2 Repairs and/or modifications are co-
ordinated in accordance with requirements
089.4.3 Requirements for personnel and equipment to conduct the work are identified to meet the required standard
089.4.4 Retesting of repairs and/or modifications are confirmed and carried out in accordance with prescribed procedures and standards
089.4.5 Required reports and documentary evidence are formulated in accordance with procedures or work standards
089.5.1 Test results are documented and stored in accordance with prescribed procedures
089.5.2 Recommendations for procedural changes are documented in accordance with prescribed procedures
089.5
Complete the work
089.5.3 Plant/equipment availability is authorised in accordance with prescribed procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competency incorporates units 5.24b and 5.25b of the National Metal and Engineering Competency Standards
Test procedures may include dye penetrant, magnetic particle, thickness testing, radiographic, ultrasonic and pressure tests Welding inspection/supervision procedures may include Australian and/or International standards, codes of practice, enterprise procedures and manufacturer’s specifications Determine consumables which may include gases, welding rods, fluxes and tips Determine use of processes and materials as defined by Standards
![Page 72: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/72.jpg)
Generation Industry Training Package
72 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning for inspection and testing
Inspection and testing procedures
Establishing and validating procedures
Relevant standards and procedures
Perform welding supervision
Perform welding inspection
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Welding science and parameters; Relevant standards of weld; Inspection techniques and procedures; Metallurgy; Welding hardware; Welding practice; Mechanical properties of welded joints; Heat treatment procedures; Welding consumables and materials; Fabrication techniques; Engineering techniques; Characteristics of welding, cutting and gouging; Support systems (pipe work and duct work); Structural steel work and tanks; Pressure retaining equipment and pipe work; Non-destructive testing methods
The ability to:
Apply occupational health and safety standards; Observe relevant statutory requirements and codes of practice; Recognise welding faults; Use drawings and plans; Use relevant standards and codes of practice; Apply inspection techniques, procedures and processes; Inspect welding and materials; Communicate effectively; Identify welding consumables; Apply welding, cutting and gouging; Apply supervision/inspection techniques and practices; Produce formal reports of a technical nature; Co-ordinate staff; Oversee and/or conduct non-destructive testing processes.
![Page 73: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/73.jpg)
Generation Industry Training Package
©Australian National Training Authority 73 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG090 A Weld Using Manual Metal Arc Welding Process (MMAW)
Descriptor: This unit refers to the competence to perform general purpose manual metal arc welding to AS1554.GP
Elements Performance criteria 090.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
090.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
090.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
090.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
090.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
090.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
090.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
090.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
090.1
Plan and prepare for the work
090.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 74: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/74.jpg)
Generation Industry Training Package
74 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 090.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
090.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications.
090.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
090.2.3 Test runs are undertaken in accordance with the work plan and job requirements
090.2.4 Materials are welded using MMAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent in accordance with the work plan and specifications
090.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
090.2 Weld materials
090.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
090.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
090.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
090.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
090.3
Complete the work
090.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 75: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/75.jpg)
Generation Industry Training Package
©Australian National Training Authority 75 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.15a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile ie. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 76: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/76.jpg)
Generation Industry Training Package
76 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 77: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/77.jpg)
Generation Industry Training Package
©Australian National Training Authority 77 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG091 A Weld Using Gas Metal Arc Welding Process (GMAW)
Descriptor: This unit refers to the competence to perform general purpose gas metal arc welding to AS1554.GP.
Elements Performance criteria 091.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
091.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
091.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
091.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
091.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
091.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
091.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
091.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
091.1
Plan and prepare for the work
091.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 78: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/78.jpg)
Generation Industry Training Package
78 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 091.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
091.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
091.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
091.2.3 Test runs are undertaken in accordance with the work plan and job requirements
091.2.4 Materials are welded using GMAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
091.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
091.2 Weld materials
091.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
091.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
091.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
091.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
091.3
Complete the work
091.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 79: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/79.jpg)
Generation Industry Training Package
©Australian National Training Authority 79 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.17a of the National Metal and Engineering Competency Standards
Welding equipment may include MIG welder, leads, argo shield, welding wire and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e.. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 80: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/80.jpg)
Generation Industry Training Package
80 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 81: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/81.jpg)
Generation Industry Training Package
©Australian National Training Authority 81 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG092 A Weld Using Gas Tungsten Arc Welding Process (GTAW)
Descriptor: This unit refers to the competence to perform general purpose gas tungsten arc welding to AS1554 GP
Elements Performance criteria 092.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
092.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
092.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
092.1.4 Relevant plans, drawings and text are selected and interpreted in accordance with the work plan
092.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
092.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
092.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
092.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
092.1
Plan and prepare for the work
092.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 82: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/82.jpg)
Generation Industry Training Package
82 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 092.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
092.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
092.2.2 Distortion prevention measures are identified and applied in accordance with job requirements.
092.2.3 Test runs are undertaken in accordance with the work plan and job requirements.
092.2.4 Materials are welded using GTAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
092.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
092.2 Weld materials
092.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
092.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
092.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
092.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
092.3
Complete the work
092.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 83: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/83.jpg)
Generation Industry Training Package
©Australian National Training Authority 83 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.19a of the National Metal and Engineering Competency Standards
Welding equipment may include TIG welder, leads, argon, tungsten tips and filler rods
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush and angle grinder
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
![Page 84: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/84.jpg)
Generation Industry Training Package
84 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GTAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 85: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/85.jpg)
Generation Industry Training Package
©Australian National Training Authority 85 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG093 A Weld Using Oxyacetylene Welding Process (OAW)
Descriptor: This unit refers to the competence to perform oxyacetylene (fuel gas) welding to as1554.g.p.
Elements Performance criteria 093.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
093.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
093.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
093.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
093.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
093.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
093.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
093.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
093.1
Plan and prepare for the work
093.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 86: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/86.jpg)
Generation Industry Training Package
86 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 093.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
093.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
093.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
093.2.3 Test runs are undertaken in accordance with the work plan and job requirements
093.2.4 Materials are welded using OAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
093.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
093.2 Weld materials
093.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
093.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
093.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
093.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
093.3
Complete the work
093.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 87: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/87.jpg)
Generation Industry Training Package
©Australian National Training Authority 87 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.21a of the National Metal and Engineering Competency Standards
Welding equipment may include oxyacetylene plant, hand pieces, hoses, filler rods, gauges, fluxes and tips
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush, oxyacetylene bottle spanner and angle grinder
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to replacing/repairing of damaged hoses and cleaning/replacing tips
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 88: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/88.jpg)
Generation Industry Training Package
88 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; OAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 89: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/89.jpg)
Generation Industry Training Package
©Australian National Training Authority 89 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG094 A Weld Using Submerged Arc Welding Process (SAW)
Descriptor: This unit refers to the competence to perform submerged arc welding to AS1554.GP.
Elements Performance criteria 094.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
094.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
094.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
094.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
094.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
094.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
094.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
094.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
094.1
Plan and prepare for the work
094.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 90: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/90.jpg)
Generation Industry Training Package
90 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 094.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
094.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications.
094.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
094.2.3 Test runs are undertaken in accordance with the work plan and job requirements
094.2.4 Materials are welded using SAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
094.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
094.2 Weld materials
094.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
094.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
094.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
094.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
094.3
Complete the work
094.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 91: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/91.jpg)
Generation Industry Training Package
©Australian National Training Authority 91 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.23a of the National Metal and Engineering Competency Standards
Welding equipment may include submerged arc welder, earth piece, wire and flux
Materials may include mild steel, stainless steel, high and low carbon steels, high and low alloy steel in the appropriate profiles, ie. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush, oxyacetylene bottle spanner and angle grinder
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to replacing broken parts, replacing tips, cleaning shrouds and flux channels, tips and nozzles
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
![Page 92: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/92.jpg)
Generation Industry Training Package
92 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian Standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; SAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 93: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/93.jpg)
Generation Industry Training Package
©Australian National Training Authority 93 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG095 A Perform Advanced Welding Using Manual Metal Arc Welding Process (MMAW)
Descriptor: This unit refers to the competence to perform special purpose manual metal arc welding to AS1554 SP.
Elements Performance criteria 095.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
095.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
095.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
095.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
095.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
095.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
095.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
095.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
095.1
Plan and prepare for the work
095.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 94: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/94.jpg)
Generation Industry Training Package
94 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 095.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
095.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
095.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
095.2.3 Test runs are undertaken in accordance with the work plan and job requirements
095.2.4 Materials are welded using SAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
095.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
095.2 Weld material
095.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
095.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
095.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
095.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
095.3
Complete the work
095.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 95: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/95.jpg)
Generation Industry Training Package
©Australian National Training Authority 95 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.16a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Non destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 96: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/96.jpg)
Generation Industry Training Package
96 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 97: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/97.jpg)
Generation Industry Training Package
©Australian National Training Authority 97 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG096 A Perform Advanced Welding Using Gas Metal Arc Welding (GMAW)
Descriptor: This unit refers to the competence to perform special purpose gas metal arc welding to as1544.s.p.
Elements Performance criteria 096.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
096.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
096.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
096.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
096.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
096.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
096.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
096.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
096.1
Plan and prepare for the work
096.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 98: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/98.jpg)
Generation Industry Training Package
98 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 096.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
096.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
096.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
096.2.3 Test runs are undertaken in accordance with the work plan and job requirements
096.2.4 Materials are welded using GMAW process to Australian Standards No. 1554 General Purpose Quality, or equivalent, in accordance with the work plan and specifications
096.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
096.2 Weld materials
096.2.6 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
096.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
096.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
096.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
096.3
Complete the work
096.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 99: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/99.jpg)
Generation Industry Training Package
©Australian National Training Authority 99 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.18a of the National Metal and Engineering Competency Standards
Welding equipment may include MIG welder, leads, argo shield, welding wire and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e.. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 100: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/100.jpg)
Generation Industry Training Package
100 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 101: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/101.jpg)
Generation Industry Training Package
©Australian National Training Authority 101 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG097 A Perform Advanced Welding Using Gas Tungsten Arc Welding (GTAW)
Descriptor: This unit refers to the competence to perform special purpose gas tungsten arc welding to AS1554.SP.
Elements Performance criteria 097.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
097.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
097.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
097.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
097.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
097.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
097.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
097.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
097.1
Plan and prepare for the work
097.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 102: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/102.jpg)
Generation Industry Training Package
102 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 097.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
097.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
097.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
097.2.3 Test runs are undertaken in accordance with the work plan and job requirements
097.2.4 Materials are welded using GTAW process to Australian Standards No. 1554 Special Purpose Quality, or equivalent, in accordance with the work plan and specifications
097.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
097.2 Weld materials
097.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
097.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
097.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
097.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
097.3
Complete the work
097.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 103: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/103.jpg)
Generation Industry Training Package
©Australian National Training Authority 103 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.20a of the National Metal and Engineering Competency Standards
Welding equipment may include TIG welder, leads, argon, tungsten tips and filler rods
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush and angle grinder
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
![Page 104: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/104.jpg)
Generation Industry Training Package
104 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GTAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 105: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/105.jpg)
Generation Industry Training Package
©Australian National Training Authority 105 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG098 A Perform Advanced Welding Using Oxyacetylene Welding Process (OAW)
Descriptor: This unit refers to the competence to perform special purpose oxyacetylene welding to AS1554.SP.
Elements Performance criteria 098.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
098.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
098.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
098.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
098.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
098.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
098.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
098.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
098.1
Plan and prepare for the work
098.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 106: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/106.jpg)
Generation Industry Training Package
106 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 098.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
098.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
098.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
098.2.3 Test runs are undertaken in accordance with the work plan and job requirements
098.2.4 Materials are welded using SAW process to Australian Standards No. 1554 Special Purpose Quality, or equivalent, in accordance with the work plan and specifications
098.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
098.2 Weld materials
098.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
098.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
098.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
098.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
098.3
Complete the work
098.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 107: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/107.jpg)
Generation Industry Training Package
©Australian National Training Authority 107 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.22a of the National Metal and Engineering Competency Standards
Welding equipment may include oxyacetylene plant, hand pieces, hoses, filler rods, gauges, fluxes and tips
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush, oxyacetylene bottle spanner and angle grinder
Non-destructive testing may include visual inspection, dye check, magnetic particle, ultra sound and pressure tests
Maintenance may refer to replacing/repairing of damaged hoses and cleaning/replacing tips
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 108: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/108.jpg)
Generation Industry Training Package
108 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; OAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 109: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/109.jpg)
Generation Industry Training Package
©Australian National Training Authority 109 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG099 A Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 1/1E (Low Carbon Steel Sheet and Plate)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 1/1E (low carbon steel sheet and plate) using manual metal arc welding process
Elements Performance criteria 099.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
099.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
099.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
099.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
099.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
099.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
099.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work.
099.1
Plan and prepare for the work
099.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 110: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/110.jpg)
Generation Industry Training Package
110 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 099.1.9 Work area is prepared in accordance with
work requirements and site procedures
099.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
099.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
099.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
099.2.3 Test runs are undertaken in accordance with the work plan and job requirements
099.2.4 Materials are welded using MMAW process to Australian Standards No. 1796 Certificate 1/1E Quality, or equivalent, in accordance with the work plan and specifications
099.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
099.2 Weld materials
099.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
099.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
099.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
099.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
099.3
Complete the work
099.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 111: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/111.jpg)
Generation Industry Training Package
©Australian National Training Authority 111 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.27a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 112: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/112.jpg)
Generation Industry Training Package
112 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 113: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/113.jpg)
Generation Industry Training Package
©Australian National Training Authority 113 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG100 A Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 2 (Low Carbon Steel Pipe)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 2 (lcs pipe) using manual metal arc welding process
Elements Performance criteria 100.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
100.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
100.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
100.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
100.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
100.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
100.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
100.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
100.1
Plan and prepare for the work
100.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 114: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/114.jpg)
Generation Industry Training Package
114 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 100.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
100.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
100.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
100.2.3 Test runs are undertaken in accordance with the work plan and job requirements
100.2.4 Materials are welded using MMAW process to Australian Standards No. 1796 Certificate 2 (LCS pipe) in accordance with the work plan and specifications
100.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
100.2 Weld materials
100.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
100.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
100.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
100.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
100.3
Complete the work
100.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 115: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/115.jpg)
Generation Industry Training Package
©Australian National Training Authority 115 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.28a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Visual inspection may include dye check, magnetic particle and pressure tests
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 116: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/116.jpg)
Generation Industry Training Package
116 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 117: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/117.jpg)
Generation Industry Training Package
©Australian National Training Authority 117 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG101 A Perform Manual Metal Arc Welding to Weld to AS1796 Certificate 3/3E (Alloy Steel Plate)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 3/3E (alloy steel plate) using manual metal arc welding process
Elements Performance criteria 101.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
101.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
101.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
101.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
101.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
101.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
101.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
101.1
Plan and prepare for the work
101.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 118: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/118.jpg)
Generation Industry Training Package
118 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 101.1.9 Work area is prepared in accordance with
work requirements and site procedures
101.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
101.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
101.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
101.2.3 Test runs are undertaken in accordance with the work plan and job requirements
101.2.4 Materials are welded using MMAW process to Australian Standards No. 1796 Certificate 3/3E in accordance with the work plan and specifications
101.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
101.2 Weld materials
101.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
101.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
101.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
101.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
101.3
Complete the work
101.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 119: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/119.jpg)
Generation Industry Training Package
©Australian National Training Authority 119 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.29a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 120: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/120.jpg)
Generation Industry Training Package
120 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 121: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/121.jpg)
Generation Industry Training Package
©Australian National Training Authority 121 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG102 A Perform Manual Metal Arc Welding Process to Weld to AS1796 Certificate 4 (Alloy Steel Pipe)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 4 (alloy steel pipe) using manual metal arc welding process
Elements Performance criteria 102.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
102.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
102.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
102.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
102.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
102.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
102.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
102.1
Plan and prepare for the work
102.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 122: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/122.jpg)
Generation Industry Training Package
122 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 102.1.9 Work area is prepared in accordance with
work requirements and site procedures
102.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
102.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
102.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
102.2.3 Test runs are undertaken in accordance with the work plan and job requirements
102.2.4 Materials are welded using MMAW process to Australian Standards No. 1796 Certificate 4 in accordance with the work plan and specifications
102.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
102.2 Weld materials
102.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
102.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
102.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
102.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
102.3
Complete the work
102.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 123: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/123.jpg)
Generation Industry Training Package
©Australian National Training Authority 123 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.30a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 124: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/124.jpg)
Generation Industry Training Package
124 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 125: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/125.jpg)
Generation Industry Training Package
©Australian National Training Authority 125 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG103 A Perform Gas Tungsten Arc Welding and Manual Metal Arc Welding Processes to Weld to AS1796 Certificate 5 (Alloy Steel Pipe)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 5 (alloy steel pipe) using gas tungsten arc welding and manual metal arc welding processes
Elements Performance criteria 103.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
103.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
103.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
103.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
103.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
103.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
103.1
Plan and prepare for the work
103.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
![Page 126: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/126.jpg)
Generation Industry Training Package
126 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 103.1.8 Potential hazards are identified and
prevention and/or control measures are selected in accordance with the work plan and site procedures
103.1.9 Work area is prepared in accordance with work requirements and site procedures
103.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
103.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
103.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
103.2.3 Test runs are undertaken in accordance with the work plan and job requirements
103.2.4 Materials are welded using GTAW and MMAW processes to Australian Standards No. 1796 Certificate 5 in accordance with the work plan and specifications
103.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
103.2 Weld materials
103.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
103.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
103.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
103.3
Complete the work
103.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
![Page 127: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/127.jpg)
Generation Industry Training Package
©Australian National Training Authority 127 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 103.3.4 Work completion details are finalised in
accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.32a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, stainless steel, cast iron, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, pressure test and ultra sound
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
![Page 128: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/128.jpg)
Generation Industry Training Package
128 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; MMAW and GTAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 129: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/129.jpg)
Generation Industry Training Package
©Australian National Training Authority 129 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG104 A Perform Oxyacetylene Welding Process (Fuel Gas) to AS1796 Certificate 6/6E
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 6/6E using oxyacetylene (fuel gas) welding process
Elements Performance criteria 104.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
104.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
104.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
104.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
104.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
104.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
104.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
104.1
Plan and prepare for the work
104.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 130: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/130.jpg)
Generation Industry Training Package
130 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 104.1.9 Work area is prepared in accordance
with work requirements and site procedures
104.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
104.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
104.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
104.2.3 Test runs are undertaken in accordance with the work plan and job requirements
104.2.4 Materials are welded using OAW process to Australian Standards No. 1796 Certificate 6/6E in accordance with the work plan and specifications
104.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
104.2 Weld materials
104.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
104.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
104.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
104.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
104.3
Complete the work
104.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 131: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/131.jpg)
Generation Industry Training Package
©Australian National Training Authority 131 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.34a of the National Metal and Engineering Competency Standards
Welding equipment may include oxyacetylene plant, hand pieces, hoses, filler rods, gauges, fluxes and tips
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush, oxyacetylene bottle spanner and angle grinder
Non-destructive testing may include visual inspection, dye check, magnetic particle, ultra sound and pressure test
Maintenance may refer to replacing/repairing of damaged hoses and cleaning/replacing tips
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 132: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/132.jpg)
Generation Industry Training Package
132 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; Oxyacetylene welding consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 133: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/133.jpg)
Generation Industry Training Package
©Australian National Training Authority 133 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG105 A Perform Gas Tungsten Arc Welding to Weld to AS1796 Certificate 7 (Pipe)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 7 (pipe) using gas tungsten arc welding process
Elements Performance criteria 105.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
105.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
105.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
105.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
105.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
105.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
105.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
105.1
Plan and prepare for the work
105.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 134: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/134.jpg)
Generation Industry Training Package
134 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 105.1.9 Work area is prepared in accordance with
work requirements and site procedures
105.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
105.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
105.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
105.2.3 Test runs are undertaken in accordance with the work plan and job requirements
105.2.4 Materials are welded using GTAW process to Australian Standards No. 1796 Certificate 7 in accordance with the work plan and specifications
105.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
105.2 Weld materials
105.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
105.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
105.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
105.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
105.3
Complete the work
105.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 135: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/135.jpg)
Generation Industry Training Package
©Australian National Training Authority 135 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.33a of the National Metal and Engineering Competency Standards
Welding equipment may include TIG welder, leads, argon, tungsten tips and filler rods
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush and angle grinder
Non-destructive testing may include visual inspection, dye check, magnetic particle, ultra sound and pressure test
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
![Page 136: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/136.jpg)
Generation Industry Training Package
136 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GTAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 137: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/137.jpg)
Generation Industry Training Package
©Australian National Training Authority 137 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG106 A Perform Gas Metal Arc Welding to Weld to AS1796 Certificate 8/8E (Plate and Pipe)
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 8/8e (plate and pipe) using gas metal arc welding process
Elements Performance criteria 106.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
106.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
106.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
106.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
106.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
106.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
106.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
106.1
Plan and prepare for the work
106.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 138: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/138.jpg)
Generation Industry Training Package
138 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 106.1.9 Work area is prepared in accordance with
work requirements and site procedures
106.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
106.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
106.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
106.2.3 Test runs are undertaken in accordance with the work plan and job requirements
106.2.4 Materials are welded using GMAW process to Australian Standards No. 1796 Certificate 8/8E in accordance with the work plan and specifications
106.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
106.2 Weld materials
106.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
106.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
106.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
106.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
106.3
Complete the work
106.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 139: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/139.jpg)
Generation Industry Training Package
©Australian National Training Authority 139 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.31a of the National Metal and Engineering Competency Standards
Welding equipment may include MIG welder, leads, argo shield, welding wire and welding shield
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may chipping hammer, wire brush, angle grinder, scraper and needle gun
Visual inspection may include dye check, magnetic particle and pressure tests
Non-destructive testing may include visual inspection, dye check, magnetic particle, ultra sound and pressure test
Maintenance may refer to replacing tips and gas nozzles and cleaning tips, nozzles and welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 140: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/140.jpg)
Generation Industry Training Package
140 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; GMAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 141: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/141.jpg)
Generation Industry Training Package
©Australian National Training Authority 141 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG107 A Perform Submerged Arc Welding to Weld to AS1796 Certificate 9
Descriptor: This unit refers to the competence to weld to AS1796 Certificate 9 using submerged arc welding process
Elements Performance criteria 107.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
107.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
107.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
107.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
107.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
107.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
107.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
107.1
Plan and prepare for the work
107.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 142: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/142.jpg)
Generation Industry Training Package
142 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 107.1.9 Work area is prepared in accordance with
work requirements and site procedures
107.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
107.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
107.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
107.2.3 Test runs are undertaken in accordance with the work plan and job requirements
107.2.4 Materials are welded using SAW process to Australian Standards No. 1796 Certificate 9 in accordance with the work plan and specifications
107.2.5 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
107.2 Weld materials
107.2.6 Weld specifications are confirmed by non-destructive testing and inspection and defects identified and repaired using appropriate techniques and in accordance with the work plan
107.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
107.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
107.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
107.3
Complete the work
107.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 143: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/143.jpg)
Generation Industry Training Package
©Australian National Training Authority 143 UTP98: V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
tream:
Field:
Equivalencies: This unit of competence incorporates units 5.26a and 5.35a of the National Metal and Engineering Competency Standards
Welding equipment may include submerged arc welder, earth piece, wire and flux
Materials may include mild steel, stainless steel, aluminium, high and low carbon steels, high and low alloy steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include wire brush, oxyacetylene bottle spanner and angle grinder
Non-destructive testing may include visual inspection, dye check, magnetic particle and pressure tests
Maintenance may refer to replacing broken parts, replacing tips and cleaning shrouds, flux channels, tips and nozzles
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 144: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/144.jpg)
Generation Industry Training Package
144 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Basic metallurgy; Hand and portable power tools; Welding and heating techniques; SAW consumables; Weld and material preparation techniques; Distortion control techniques; Welding jigs; Weld testing techniques; Fabrication and assembly techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Maintain welding and heating equipment; Use hand and portable power tools; Use and update drawings, manuals and plans; Select materials; Apply relevant standards; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Utilise jigs and templates; Communicate effectively.
![Page 145: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/145.jpg)
Generation Industry Training Package
©Australian National Training Authority 145 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG108 A Perform Sheet Metal Work
Descriptor: This unit refers to the marking out and development, fabrication and installation of sheet metal work
Elements Performance criteria 108.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
108.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
108.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
108.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
108.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
108.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
108.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
108.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
108.1
Plan and prepare for the work
108.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 146: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/146.jpg)
Generation Industry Training Package
146 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 108.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
108.2.1 Appropriate development method and material is chosen and applied in accordance with the work plan
108.2.2 Datum points are established to ensure efficient use of materials in accordance with the work plan
108.2.3 Marking out/development is performed within established tolerances and in accordance with the work plan
108.2 Mark out and develop sheet metal work
108.2.4 Marking out and development is checked to ensure compliance with specifications and the work plan
108.3.1 Sheet metal work is fabricated in accordance with the work plan and specifications
108.3.2 Materials and templates, where appropriate, are cut and formed using appropriate machinery or tools in accordance with the work plan
108.3.3 Machinery and tools are used in accordance with manufacturer’s specification and the work plan
108.3
Fabricate sheet metal work
108.3.4 Fabricated work is checked to ensure compliance with specifications and the work plan
108.4.1 Required isolations are confirmed where appropriate in accordance with work requirements
108.4.2 Installation of sheet metal work is performed in accordance with the work plan
108.4.3 Repairs/modifications are carried out where necessary in accordance with the work plan
108.4
Install sheet metal work
108.4.4 Machinery and tools are used in accordance with manufacturer’s specifications and the work plan
![Page 147: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/147.jpg)
Generation Industry Training Package
©Australian National Training Authority 147 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 108.4.5 Installed work is checked to ensure
compliance with specifications and the work plan
108.5.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
108.5.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
108.5.3 Plant, tools, equipment and materials are maintained and stored in accordance with site/enterprise procedures
108.5
Complete the work
108.5.4 Work completion and documentation details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.10a, 5.37a and 18.6a of the National Metal and Engineering Competency Standards
Insulation material may include asbestos, calcium silicate, rockwool, insulfrax and fibre glass
Sheet metal work may include, to a range of up to 3mm, fabrication of cladding, protective covers, cabinets, boxes and ducting,
Developments may include hoppers, chutes, conical and spherical shapes and spirals
Fabrication methods may include cutting, bending, rolling, beading, soldering and welding
Control measures for insulation materials may be disposable overalls, dust mask, eye protection, gloves and, if required, the engagement of specialised asbestos removal/handling resources
Sheet metal material may include mild steel, galvanised steel, stainless steel, aluminium and brass
![Page 148: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/148.jpg)
Generation Industry Training Package
148 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Layout, marking off/out and developing techniques and procedures
Fabrication techniques
Installation techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety; Hazardous materials and their handling; Marking off/out and development methods; Hand and portable power tools; Basic metallurgy; Sheet metal working machinery; Fabrication techniques; Soldering and welding; Geometric concepts; Engineering principles; Cutting and routine welding techniques; Installation techniques; Technical drawings/manuals; Environmental requirements; Materials and their profiles; Communication principles
![Page 149: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/149.jpg)
Generation Industry Training Package
©Australian National Training Authority 149 UTP98: V2.00 to be reviewed by 31/5/2002
The ability to:
Apply occupational health and safety standards; Apply hazardous materials handling procedures; Mark out/off and develop; Apply measurements; Apply basic engineering design concepts; Use hand and portable power tools; Select and use appropriate machinery; Apply fabrication development and techniques and procedures; Apply installation techniques and procedures; Use and update technical drawings and records; Apply environmental procedures; Select materials; Use specialist tools; Apply data analysis techniques and tools; Modify/repair sheet metal work; Communicate effectively.
![Page 150: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/150.jpg)
Generation Industry Training Package
150 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG109 A Fabricate Metal Structures and Components
Descriptor: This unit refers to the fabrication of metal structures and components required to facilitate the installation, modification and maintenance of equipment associated with the generation sector
Elements Performance criteria 109.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
109.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
109.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
109.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
109.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
109.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
109.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
109.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
109.1
Plan and prepare for the work
109.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 151: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/151.jpg)
Generation Industry Training Package
©Australian National Training Authority 151 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 109.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
109.2.1 Materials are prepared prior to fabrication in accordance with job plan or enterprise requirements
109.2.2 Jigs or templates are manufactured as required in accordance with the job plan
109.2.3 Materials are marked out/off and dimensions checked in accordance with the job plan and enterprise standards
109.2.4 Materials are cut and formed using appropriate machinery and tools in accordance with the job plan
109.2.5 Tools and equipment are operated during fabrication tasks in accordance with manufacturer’s specifications and enterprise standards
109.2.6 Structures and components are assembled using appropriate methods in accordance with the job plan and specifications
109.2.7 Distortion is prevented or controlled applying appropriate techniques in accordance with job requirements
109.2
Fabricate structures and components
109.2.8 Final job inspection is performed and permits are relinquished as required in accordance with the work plan
109.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
109.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
109.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
109.3
Complete the work
109.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 152: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/152.jpg)
Generation Industry Training Package
152 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.10a, 5.11a, 5.5a, 5.7a and 9.11a of the National Metal and Engineering Competency Standards
Resources may include personnel, lifting equipment, transport and consumables Plant and equipment may include rollers, press, metal punch, cropper, guillotine, measuring and hand tools; forming and shaping equipment, welding equipment, cutting equipment, hydraulic equipment and lifting equipment Materials may include mild steel, stainless steel, brass, aluminium, high carbon steel, copper, cast iron, high and low alloy steel, tungsten carbide, white metal and stellite Forming may include bending, pressing, rolling. flaring of boiler tubes, heat treatment, forging, dogging, wedging, cutting and grinding Assembly method may include riveting, bolting, tack welding, clamping, soldering, brazing and lock joints Distortion control/prevention techniques may include bracing, heat treatment and pre-setting Fabrication may include sheet and plate, structural and pipe Maintenance may include servicing and minor mechanical maintenance Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates. Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water and chemical Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures Preparation and planning of work Lay out, marking off/out and developing techniques and procedures Geometric development principles and techniques Fabrication and assembly of metal structures and components Heating, thermal cutting, gouging, shaping and welding techniques Relevant standards and procedures Completion of work procedures
![Page 153: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/153.jpg)
Generation Industry Training Package
©Australian National Training Authority 153 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Basic metallurgy; Hand and portable power tools; Welding, heating and cutting techniques; Mechanical cutting techniques; Paints, sealants and glues; Sheet metal work; Distortion control techniques; Jigs and templates; Levelling and aligning techniques; Workshop plant and equipment; Assembly techniques; Fabrication techniques and principles; Geometric development techniques; Materials/sections; Forming and shaping techniques and principles; Heating, cutting and welding equipment; Mathematical techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Observe relevant statutory requirements and codes of practice; Use welding, cutting and heating equipment; Use workshop plant and equipment; Apply geometric development concepts; Apply basic engineering concepts; Apply basic engineering design concepts; Perform precision measurements; Use hand and portable power tools; Use, update and where appropriate sketch drawings; Fabricate, assemble and install structures and components; Select materials and resources; Use and apply standards; Apply distortion control techniques; Apply job inspection techniques; Make jigs and templates; Apply levelling and aligning techniques; Apply metal forming techniques; Communicate effectively ; Apply data analysis techniques and tools.
![Page 154: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/154.jpg)
Generation Industry Training Package
154 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG110 A Repair/Replace/Modify Metal Structures and Components
Descriptor: This unit refers the repair, replacement and/or modification of metal structures and components used in the generation sector
Elements Performance criteria 110.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
110.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
110.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
110.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
110.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
110.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
110.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
110.1
Plan and prepare for the work
110.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 155: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/155.jpg)
Generation Industry Training Package
©Australian National Training Authority 155 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 110.1.9 Work area is prepared in accordance with
work requirements and site procedures
110.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
110.2.1 Materials are prepared in accordance with job plan or enterprise requirements
110.2.2 Jigs or templates are manufactured as required in accordance with the job plan
110.2.3 Materials are marked out/off and dimensions checked in accordance with the job plan and enterprise standards
110.2.4 Materials are cut and formed using appropriate machinery and tools in accordance with the job plan
110.2.5 Tools and equipment are operated during fabrication tasks in accordance with manufacturer’s specifications and enterprise standards
110.2.6 Structures and components are repaired, replaced or maintained using appropriate methods in accordance with the job plan and specifications
110.2.7 Distortion is prevented or controlled applying appropriate techniques in accordance with job requirements
110.2 Repair, replace or modify structures and components
110.2.8 Final job inspection is performed and permits are relinquished as required in accordance with the work plan
110.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
110.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
110.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
110.3
Complete the work
110.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 156: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/156.jpg)
Generation Industry Training Package
156 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Fabrication
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.36a, 5.37a, 5.5a, 5.7a and 9.11a of the National Metal and Engineering Industry Competency Standards
Resources may include personnel, lifting equipment, transport and consumables Plant and equipment may include rollers, press, metal punch, cropper, guillotine, measuring and hand tools, forming and shaping equipment, welding equipment, cutting equipment, hydraulic equipment and lifting equipment Materials may include mild steel, stainless steel, brass, aluminium, high carbon steel, copper, cast iron, high and low alloy steel, tungsten carbide, white metal and stellite Forming may include bending, pressing, rolling. flaring of boiler tubes, heat treatment, forging, dogging, wedging, cutting and grinding Assembly method may include riveting, bolting, tack welding, clamping, soldering, brazing and lock joints Distortion control/prevention techniques may include bracing, heat treatment and pre-setting Fabrication may include sheet and plate, structural and pipe Maintenance may include servicing and minor mechanical maintenance Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates. Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water, chemical Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures Preparation and planning of work Lay out, marking off/out and developing techniques and procedures Fabrication techniques Thermal cutting, gouging and shaping techniques Mechanical cutting techniques Relevant standards and procedures Completion of work procedures
![Page 157: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/157.jpg)
Generation Industry Training Package
©Australian National Training Authority 157 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Basic metallurgy; Hand and portable power tools; Welding, heating and cutting techniques; Mechanical cutting techniques; Paints, sealants and glues; Sheet metal work; Distortion control techniques; Jigs and templates; Workshop plant and equipment; Assembly techniques; Fabrication techniques and principles; Geometric development techniques; Materials/sections; Forming and shaping techniques and principles; Heating, cutting and welding equipment; Mathematical techniques; Communication principles
The ability to:
Apply occupational health and safety standards; Observe relevant statutory requirements and codes of practice; Use welding, cutting and heating equipment; Use of mechanical cutting equipment; Apply geometric development concepts; Apply basic engineering concepts; Perform precision measurements; Use workshop plant and equipment; Use hand and portable power tools; Use, update and where appropriate sketch drawings; Repair, replace and modify metal structures and components; Select materials and resources; Use and apply standards; Apply distortion control techniques; Apply job inspection techniques; Make jigs and templates; Apply metal forming techniques; Communicate effectively ; Apply data analysis techniques and tools.
![Page 158: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/158.jpg)
Generation Industry Training Package
158 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG111 A Perform Routine Oxyacetylene (Fuel Gas) Welding (OAW)
Descriptor: This unit is intended to apply in a maintenance environment where welding is not required to meet Australian Standard 1554 general purpose or equivalent codes and/or licensing requirements
Elements Performance criteria 111.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
111.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
111.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
111.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
111.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
111.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
111.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
111.1
Plan and prepare for the work
111.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
![Page 159: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/159.jpg)
Generation Industry Training Package
©Australian National Training Authority 159 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 111.1.9 Work area is prepared in accordance with
work requirements and site procedures
111.1.10 Where appropriate, the teams and individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
111.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
111.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
111.2.3 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
111.2 Weld materials
111.2.4 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
111.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
111.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
111.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
111.3
Complete the work
111.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 160: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/160.jpg)
Generation Industry Training Package
160 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.4a of the National Metal and Engineering Competency Standards
Welding equipment may include oxyacetylene plant, hand pieces, hoses, filler rods, gauges, fluxes and tips
Materials may include mild steel, low carbon steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-heating, tacking, bolting and clamping
Appropriate tools may include wire brush, angle grinder and oxyacetylene bottle spanner
Maintenance may refer to replacing/repairing of damaged hoses and cleaning/replacing tips
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Welding application, techniques and procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
![Page 161: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/161.jpg)
Generation Industry Training Package
©Australian National Training Authority 161 UTP98: V2.00 to be reviewed by 31/5/2002
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Hand and portable power tools; Welding and heating techniques; OAW consumables; Weld and material preparation techniques; Distortion control techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles ; Engineering concepts and principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding, cutting and heating equipment; Undertake routine oxyacetylene welding, cutting and heating; Maintain welding and heating equipment; Use hand and portable power tools; Use sketch and update drawings, manuals and plans; Select materials; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Communicate effectively.
![Page 162: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/162.jpg)
Generation Industry Training Package
162 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG112 A Perform Routine Manual Arc Welding
Descriptor: This unit is intended to apply in a maintenance environment where welding is not required to meet Australian Standard 1554 general purpose or equivalent codes and/or licensing requirements
Elements Performance criteria 112.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
112.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
112.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
112.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
112.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
112.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirement
112.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
112.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
112.1
Plan and prepare for the work
112.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 163: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/163.jpg)
Generation Industry Training Package
©Australian National Training Authority 163 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 112.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
112.2.1 Materials for welding are prepared and aligned in accordance with the work plan and specifications
112.2.2 Distortion prevention measures are identified and applied in accordance with job requirements
112.2.3 Welds are cleaned using appropriate tools and techniques in accordance with the work plan
112.2 Weld materials
112.2.4 Welds are inspected visually and defects identified and repaired using appropriate techniques and in accordance with the work plan
112.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
112.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
112.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
112.3
Complete the work
112.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 164: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/164.jpg)
Generation Industry Training Package
164 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates unit 5.12a of the National Metal and Engineering Competency Standards
Welding equipment may include arc welder, leads, electrodes and welding shield
Materials may include mild steel, low carbon steels in the appropriate profile, i.e. angle, plate, pipe and channel
Distortion prevention measures may include bracing, pre-setting, tacking, bolting and clamping
Appropriate tools may include chipping hammer, wire brush, angle grinder, scraper and needle gun
Non-destructive testing may include visual inspection, dye check and magnetic particle and pressure tests
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates and reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, e.g. chemical, heat, dust, noise, gas and oil
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Arc welding application, techniques and procedures
Relevant standards and procedures
Completion of work procedures
![Page 165: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/165.jpg)
Generation Industry Training Package
©Australian National Training Authority 165 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Hand and portable power tools; Welding and heating techniques; MMAW consumables; Weld and material preparation techniques; Distortion control techniques; Hazardous fumes and gases; Materials and their various profiles; Welding and heating equipment and its basic maintenance; Welding symbols; Communication principles ; Engineering concepts and principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use welding equipment; Undertake routine Arc Welding; Maintain welding and heating equipment; Use hand and portable power tools; Use sketch and update drawings, manuals and plans; Select materials; Control distortion; Inspect and identify defects in welds; Inspect and finalise job; Communicate effectively.
![Page 166: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/166.jpg)
Generation Industry Training Package
166 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG113 A Perform Manual Heating, Thermal Cutting and Gouging
Descriptor: This unit is intended to apply in a maintenance environment and would be used to facilitate a wide range of maintenance activities.
Elements Performance criteria 113.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection.
113.1.2 Occupational Health and Safety standards, statutory requirements, relevant Australian Standards, Codes of Practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure.
113.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications.
113.1.4 Relevant plans, drawings and text are selected and interpreted in accordance with the work plan.
113.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications.
113.1.6 Work is planned in detail including sequencing, prioritising and considerations made where appropriate for the maintenance of plant security and capacity in accordance with system/site requirements.
113.1.7 Coordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work.
113.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures.
113.1
Plan and prepare for the work
113.1.9 Work area is prepared in accordance with work requirements and site procedures.
![Page 167: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/167.jpg)
Generation Industry Training Package
©Australian National Training Authority 167 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 113.1.10 Where appropriate the teams and
individuals roles and responsibilities within the team are identified, and where required, assist in the provision of the on-the-job training
113.2 Operate heating and/or thermal cutting and gouging equipment
113.2.1 Equipment startup procedures are followed in accordance with manufacturer’s specifications and job requirements.
113.2.2 Materials are heated, cut or gouged to work requirements with due regard to appropriate cutting allowances.
113.2.3 Defects to either materials or equipment are identified and corrective action taken in accordance with operating instructions or work requirements.
113.3 Complete the Work
113.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements.
113.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures.
113.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures.
113.3.4 Work completion details are finalised in accordance with site/enterprise procedures.
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 5.7a of the National Metal And Engineering competency standards
Heating, cutting or gouging equipment may include, oxy acetylene, plasma, carbon arc, thermal lance.
Materials may include, ferrous, non ferrous and non metallic of various thicknesses and types.
Methods may include, manual or automatic methods for cutting and heating, and may include hand held or self propelled straight line cutters. Heating methods may be by oxy-acetylene, oxy fuel gas, oxy-hydrogen etc.
![Page 168: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/168.jpg)
Generation Industry Training Package
168 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Maintenance may refer to repairing damaged leads, hand and earth pieces; cleaning and checks on portable welders
Work completion details may include plant and maintenance records, job cards, check sheets, on device labelling updates, reporting and/or documenting equipment defects
Work site environment may be affected by nearby plant or processes, eg chemical, heat, dust, noise, gas and oil
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Heating, cutting and gouging procedures
Relevant standards and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions.
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work.
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant Australian standards; Hand and portable power tools; Heating, cutting and gouging techniques; Distortion control techniques; Hazardous fumes and gases; Materials and their various profiles; Heating, cutting and gouging equipment and its basic maintenance; Communication principles; Engineering concepts and principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use heating, cutting and gouging equipment; Maintain heating, cutting and gouging equipment; Use hand and portable power tools; Use sketch and update drawings, manuals and plans; Select materials; Control distortion; Inspect and finalise job; Communicate effectively.
![Page 169: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/169.jpg)
Generation Industry Training Package
©Australian National Training Authority 169 UTP98: V2.00 to be reviewed by 31/5/2002
UTP NEG114 A Perform Tool Store Duties
Descriptor: This unit is intended to cover the management and storage of tools and consumable items used in a workshop or similar environment associated with the generation sector.
Elements Performance criteria 114.1 Plan and prepare for
the work 114.1.1 Tooling requirements are identified from
documentation and clarified/confirmed with trade and/or other appropriate parties.
114.1.2 Occupational Health and Safety standards, statutory requirements, relevant Australian Standards, Codes of Practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedures.
114.1.3 Audit of tools and equipment is conducted and recorded to identify type, quantity and location in accordance with site/enterprise requirements.
114.1.4
Appropriate tooling is identified from supplier catalogues and manuals and requirements are ordered in accordance with site/enterprise procedures.
114.2 Issue and maintain tools and associated equipment
114.2.1 Tooling orders received are checked for compliance and stored in accordance with site/enterprise procedures.
114.2.2 Tools and associated equipment issued in accordance with site/enterprise procedures.
114.2.3 Tools and associated equipment are inspected to ensure safe operation, defects noted and repairs instigated in accordance with site/enterprise procedures.
114.2.4 Tools and associated equipment are maintained in accordance with site/enterprise requirements.
114.2.5 Stock levels are maintained and replacement parts/items are ordered in accordance with site/enterprise requirements
![Page 170: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/170.jpg)
Generation Industry Training Package
170 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 114.3 Complete the Work 114.3.1 Logbooks are kept in accordance with
site/enterprise requirements.
114.3.2 Toolstore area is cleared of waste, and secured in accordance with site/enterprise procedures.
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence incorporates units 11.19a of the National Metal And Engineering competency standards
Tools and associated equipment may include: hand tools, portable electric tools and their attachments, cutting tips for lathes, mills and other metal removal machines, grinding wheels, special steel, etc.
Tooling may be permanent of disposable.
Logbooks may include those which are used for: issue and receival of goods, recording, stock levels, and for recording inspection, maintenance and disposal of defective tools and their equipment.
Maintenance may include: cleaning, greasing, cutter changing, de-burring etc.
Worksite environment may be affected by nearby plant or processes, eg heat, dust, noise.
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Preparation and planning of work
Issuing and maintaining tools and associated equipment.
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions.
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work.
Interdependent assessment of unit Nil
![Page 171: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/171.jpg)
Generation Industry Training Package
©Australian National Training Authority 171 UTP98: V2.00 to be reviewed by 31/5/2002
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Site/enterprise ordering procedures; Site/enterprise documentation procedures; Workshop tool storage requirements; Tool maintenance requirements; Tool attachments and accessories; Communication principles
The ability to:
Apply Occupational health and safety standards; Apply ordering procedures; Maintain logbooks and records; Apply tool maintenance procedures; Issue tools and associated equipment
![Page 172: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/172.jpg)
Generation Industry Training Package
172 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG115 A Install Electrical Equipment
Descriptor: This unit refers to the installation of electrical equipment including, but not limited to, rotating and static machines, appliances, luminaries and associated control equipment, but excludes H.V. equipment
Elements Performance criteria 115.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
115.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
115.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
115.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
115.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
115.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
115.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
115.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
115.1
Plan and prepare for the work
115.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 173: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/173.jpg)
Generation Industry Training Package
©Australian National Training Authority 173 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 115.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
115.2.1 Required isolations are confirmed where appropriate in accordance with site requirements.
115.2.2 Equipment is assembled, positioned and secured in accordance with appropriate plans, drawings and texts
115.2.3 Equipment is installed in conjunction with others involved in, or affected by, the work in accordance with the work plan
115.2.4 Cables, wires and busbars are identified and appropriately labelled/colour coded in accordance with the work plan
115.2.5 Cables, wires and busbars are secured, glanded and terminated to appropriate specifications in accordance with the work plan
115.2 Install the equipment
115.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
115.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
115.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
115.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
115.3
Complete the work
115.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 174: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/174.jpg)
Generation Industry Training Package
174 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 5.1 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may include AC motors, alternators, DC motors, generators, pumps, electro/mechanical motor starters, low voltage transformers/switchgear and associated control panels, motor operated valves, hoists and cranes, arc welders, resistive heaters, hot water units, exhaust fans, luminaries, batteries, metal detectors, general low voltage lighting, power circuits, control/indication and alarm circuits, electrical tools/appliances, workshop machinery and compressors
Materials may include masonry anchors, bolts, nuts, washers, screws, rivets, saddles, clips, brackets, solvents, adhesives, insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oils, greases, sealants, lugs, connectors, terminal blocks, cable markers and identification labels
Components may include fuses/circuit breakers, earth leakage breakers, timers, contactors, contacts, coils, relays, resistors, ballasts, capacitors, solenoids, overloads, switches, plugs, busbar, cable, fans, thermostats, elements, seals, motor bearings and brushgear
Test and measurement instruments may include tong testers, insulation resistance/continuity tester and multimeters
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates.
Work site environment may be affected by nearby plant or process, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
![Page 175: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/175.jpg)
Generation Industry Training Package
©Australian National Training Authority 175 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; General layout of plant/work site and operation of its equipment; Installation requirements of the equipment; Electrical equipment; Regulatory aspects; Electrical fundamentals; Levelling and aligning procedures; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use and update plans, drawings and texts; Level and align; Use tools and relevant equipment; Use test and measurement instruments; Use correct termination procedures; Use correct installation procedures for the equipment; Identify and select materials for the job; Apply regulatory procedures; Communicate effectively; Apply data analysis techniques and tools.
![Page 176: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/176.jpg)
Generation Industry Training Package
176 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG116 A Install Electrical Wiring Systems
Descriptor: This unit refers to the installation of electrical wiring systems including, but not limited to, general low voltage lighting, power circuits, control/indication and alarm circuits
Elements Performance criteria 116.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
116.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
116.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
116.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
116.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
116.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
116.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
116.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
116.1
Plan and prepare for the work
116.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 177: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/177.jpg)
Generation Industry Training Package
©Australian National Training Authority 177 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 116.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
116.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
116.2.2 Wiring enclosures/support systems are assembled/positioned and secured in accordance with appropriate plans, drawings and text
116.2.3 Wiring enclosures/support systems are installed in conjunction with others involved in or affected by the work in accordance with the work plan
116.2 Install the wiring enclosure/support systems
116.2.4 Wiring enclosures/support systems are inspected to ensure freedom from defects and damage in accordance with the work plan
116.3.1 Required isolations are confirmed where appropriate in accordance with site requirements
116.3.2 Wiring is positioned, secured and labelled for identification in accordance with appropriate plans, drawings and texts
116.3.3 Wiring is installed in conjunction with others involved in, or affected by, the work in accordance with the work plan
116.3.4 Wiring is inspected to ensure freedom from defects, damage and undue stress in accordance with the work plan
116.3
Install the wiring
116.3.5 Final job inspection is completed and permits relinquished in accordance with the work plan
116.4.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
116.4
Complete the work
116.4.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
![Page 178: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/178.jpg)
Generation Industry Training Package
178 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 116.4.3 Plant, tools and equipment are maintained
and stored in accordance with site/enterprise procedures
116.4.4 Work completion details are finalised in accordance with site/enterprise procedures
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 5.3 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Wiring may refer to busway, single/multi-core copper, aluminium thermoplastic or elastomer sheathed, flat or circular cables, flexible cords, steel wire armoured, MIMS, data/communications cable and their associated cable glands and plugs
Wiring enclosures/support systems may refer to conduit such as rigid/flexible steel. light/heavy duty PVC, flexible PVC and their associated fittings; duct or trunk such as concrete, metal, PVC and their associated fittings; cable tray/rack such as standard/heavy duty galvanised steel ladder, perforated cable tray and their associated fittings
Materials may refer to masonry anchors, bolts, nuts, washers, screws, rivets, saddles, clips, brackets, solvents, adhesives, insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, greases, sealants, lugs, connectors, terminal blocks, cable markers and identification labels
Test and measurement instruments can refer to insulation resistance/continuity tester and multimeters
Work completion details may include, plant and maintenance records, job cards, check sheets and on device labelling updates.
Work site environment may be affected by nearby plant or process, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
![Page 179: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/179.jpg)
Generation Industry Training Package
©Australian National Training Authority 179 UTP98: V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; Layout of plant/work site and operation of equipment; Installation requirements of the equipment; Electrical equipment; Electrical fundamentals; Levelling and aligning procedures; Test and measurement instruments; Electrical installation practice; Engineering and workshop practice; Communication principles; Circuit plan appreciation
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use and update plans, drawings and texts; Level and align; Use tools and relevant equipment; Use test and measurement instruments; Use correct termination procedures; Use correct installation procedures for the equipment; Identify and select materials for the job; Apply regulatory procedures; Communicate effectively; Apply data analysis techniques and tools; Inspect wiring systems; Select and install wiring systems.
![Page 180: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/180.jpg)
Generation Industry Training Package
180 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG117 A Install Complex Electrical Equipment
Descriptor: This unit refers to the installation of complex/H.V electrical equipment
Elements Performance criteria 117.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
117.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
117.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
117.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
117.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
117.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
117.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
117.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
117.1
Plan and prepare for the work
117.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 181: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/181.jpg)
Generation Industry Training Package
©Australian National Training Authority 181 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 117.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
117.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
117.2.2 Equipment is assembled, positioned and secured in accordance with appropriate plans, drawings and texts
117.2.3 Equipment is installed in conjunction with others involved in, or affected by, the work in accordance with the work plan
117.2.4 Cables, wires and busbars are identified and appropriately labelled/colour coded in accordance with the work plan
117.2.5 Cables, wires and busbars are secured, glanded and terminated to appropriate specifications in accordance with the work plan
117.2 Install the equipment
117.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
117.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
117.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
117.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
117.3
Complete the work
117.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 182: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/182.jpg)
Generation Industry Training Package
182 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 7.1 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may include HV transformers, tap changers, switchgear and associated control panels, alarms, alternators, igniters, flame scanners, unit control panels, mimic panels, conveyors, alternator cooling systems, automatic voltage regulators, sootblowers, vibratory feeders, battery chargers, precipitators and overhead cranes
Materials may include masonry anchors, bolts, nuts, washers, screws, rivets, saddles, clips, brackets, solvents, adhesives, insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oil, greases, sealants, lugs, connectors, terminal blocks, cable markers, identification labels, transformer oil, jointing compound, cable compounds and phase markers
Components may include fuses/circuit breakers, timers, contactors, contacts, coils, relays, solenoids, overloads, switches, plugs, busbar, cable, fans, thermostats, elements, seals and motor bearings and brush gear
Test and measurement instruments may include insulation resistance/continuity testers, multimeters, dew-point testers, dynamometers, 5KV meggers, hi-pot pressure tester, vacuum equipment and gassing equipment
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates
Work site environment may be affected by nearby plant or process, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
![Page 183: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/183.jpg)
Generation Industry Training Package
©Australian National Training Authority 183 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; General layout of plant/work site and operation of its equipment; Installation requirements of the equipment; Electrical equipment; Regulatory aspects; Electrical fundamentals; Levelling and aligning procedures; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use and update plans, drawings and texts; Level and align; Use tools and relevant equipment; Use test and measurement instruments; Use correct termination procedures; Use correct installation procedures for the equipment; Identify and select materials for the job; Apply regulatory procedures; Communicate effectively; Apply data analysis techniques and tools.
![Page 184: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/184.jpg)
Generation Industry Training Package
184 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG118 A Install Electronic Electrical Equipment
Descriptor: This unit refers to the installation of electronic electrical equipment containing solid state components, complex control panels and complex control equipment
Elements Performance criteria 118.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
118.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
118.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
118.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
118.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
118.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
118.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
118.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
118.1
Plan and prepare for the work
118.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 185: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/185.jpg)
Generation Industry Training Package
©Australian National Training Authority 185 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 118.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
118.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
118.2.2 Equipment is assembled, positioned and secured in accordance with appropriate plans, drawings and texts
118.2.3 Equipment is installed in conjunction with others involved in, or affected by, the work in accordance with the work plan
118.2.4 Cables, wires and busbars are identified and appropriately labelled/colour coded in accordance with the work plan
118.2.5 Cables, wires and busbars are secured, glanded and terminated to appropriate specifications in accordance with the work plan
118.2 Install the equipment
118.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
118.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
118.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
118.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
118.3
Complete the work
118.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 186: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/186.jpg)
Generation Industry Training Package
186 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 7.1 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may refer to PLC’s, I/O modules, VDU’s, soft start motor starters, alarms, stabilised power supply units and uninterrupted power supply units
Materials may refer to insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oil, greases, sealants, lugs, connectors, terminal blocks, cable markers and identification labels
Components may include fuses/circuit breakers, timers, contactors, contacts, coils, relays, resistors, inductors, capacitors, bridge rectifiers, diodes, heat sinks, solenoids, overloads, plug in printed circuit boards, switches, plugs, cable and thermistors
Test and measurement instruments may refer to insulation resistance/continuity tester and multimeters
Work completion details may include, plant and maintenance records, job cards, check sheets and on device labelling updates
Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
![Page 187: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/187.jpg)
Generation Industry Training Package
©Australian National Training Authority 187 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; General layout of plant/work site and operation of its equipment; Installation requirements of the equipment; Electrical equipment; Regulatory aspects; Electrical fundamentals; Levelling and aligning procedures; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and electronic workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Apply relevant Australian standards; Use and update plans, drawings and texts; Level and align; Use tools and relevant equipment; Use test and measurement instruments; Use correct termination procedures; Use correct installation procedures for the equipment; Identify and select materials for the job; Apply regulatory procedures; Communicate effectively; Apply data analysis techniques and tools; Apply engineering and electronic workshop practices
![Page 188: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/188.jpg)
Generation Industry Training Package
188 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG119 A Maintain Electrical Equipment
Descriptor: This unit refers to the maintenance of electrical equipment including, but not limited to, rotating and static machines, appliances, luminaries and associated control equipment, but excludes H.V. equipment
Elements Performance criteria 119.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
119.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
119.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
119.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
119.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
119.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
119.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
119.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
119.1
Plan and prepare for the work
119.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 189: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/189.jpg)
Generation Industry Training Package
©Australian National Training Authority 189 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 119.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
119.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
119.2.2 Equipment is maintained using appropriate plans, drawings and texts in accordance with the work plan
119.2.3 Equipment is maintained in conjunction with others involved in, or affected by, the work in accordance with the work plan
119.2.4 Reset and/or adjustments required are carried out to ensure equipment operates within requirements in accordance with the work plan
119.2.5 Maintenance and resets/adjustments are carried out, mindful of effects on, or unnecessary loss of, other equipment
119.2 Carry out maintenance
119.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
119.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
119.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
119.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
119.3
Complete the work
119.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 190: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/190.jpg)
Generation Industry Training Package
190 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 5.7 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may include AC motors, alternators, DC motors, generators, pumps, electro/mechanical motor starters, low voltage transformers/switchgear and associated control panels, motor operated valves, hoists and cranes, arc welders, resistive heaters, hot water units, exhaust fans, luminaries, batteries, metal detectors, general low voltage lighting, power circuits, control/indication and alarm circuits, electrical tools/appliances, workshop machinery and compressors
Materials may include masonry anchors, bolts, nuts, washers, screws, rivets, saddles, clips, brackets, solvents, adhesives, insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oils, greases, sealants, lugs, connectors, terminal blocks, cable markers and identification labels
Components may include fuses/circuit breakers, earth leakage breakers, timers, contactors, contacts, coils, relays, resistors, ballasts, capacitors, solenoids, overloads, switches, plugs, busbar, cable, fans, thermostats, elements, seals, motor bearings and brushgear
Test and measurement instruments may include tong testers, insulation resistance/continuity tester, multimeters, ductor tester, overload injection tester and growlers
Work may be performed with equipment on line
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates.
Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
![Page 191: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/191.jpg)
Generation Industry Training Package
©Australian National Training Authority 191 UTP98: V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; Layout of plant/work site and operation of its equipment; Maintenance techniques for the equipment; Electrical equipment; Regulatory requirements; Electrical principles; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use plant, drawings and text; Use tools and equipment; Use test and measurement instruments; Use maintenance procedures; Identify and select materials; Apply regulatory procedures; Carry out work completion details; Apply electrical principles; Communicate effectively; Apply data analysis techniques and tools.
![Page 192: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/192.jpg)
Generation Industry Training Package
192 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG120 A Maintain Complex Electrical Equipment
Descriptor: This unit refers to the maintenance of complex and H.V. electrical equipment
Elements Performance criteria 120.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
120.1.2 Occupational health and safety standards, statutory requirements, relevant Australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
120.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
120.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
120.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specification
120.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
120.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
120.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
120.1
Plan and prepare for the work
120.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 193: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/193.jpg)
Generation Industry Training Package
©Australian National Training Authority 193 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 120.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
120.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
120.2.2 Equipment is maintained using appropriate plans, drawings and texts in accordance with the work plan
120.2.3 Equipment is maintained in conjunction with others involved in, or affected by, the work in accordance with the work plan
120.2.4 Resets and/or adjustments required are carried out to ensure equipment operates within requirements in accordance with the work plan
120.2.5 Maintenance and resets/adjustments are carried out, mindful of effects on, or unnecessary loss of, other equipment
120.2 Carry out maintenance
120.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
120.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
120.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
120.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
120.3
Complete the work
120.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 194: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/194.jpg)
Generation Industry Training Package
194 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 7.3 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may include HV transformers, tap changers, switchgear and associated control panels, alarms, alternators, igniters, flame scanners, unit control panels, mimic panels, conveyors, alternator cooling systems, automatic voltage regulators, sootblowers, vibratory feeders, battery chargers, precipitators and overhead cranes
Materials may include masonry anchors, bolts, nuts, washers, screws, rivets, saddles, clips, brackets, solvents, adhesives, insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oil, greases, sealants, lugs, connectors, terminal blocks, cable markers, identification labels, transformer oil, jointing compound, cable compounds and phase markers
Components may include fuses/circuit breakers, timers, contactors, contacts, coils, relays, solenoids, overloads, switches, plugs, busbar, cable, fans, thermostats, elements, seals and motor bearings and brush gear
Test and measurement instruments may include multimeters, tong testers, insulation resistance/continuity tester, ductor tester, growlers, overload injection tester, liquid leak tester, pressure gauges, vacuum gauges, dew point test equipment, insulating oil tester and specialist test equipment
Maintenance may include sampling, testing, treating and disposal of insulation mediums
Work may be performed with equipment on line
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates
Work site environment may be affected by nearby plant or process, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
![Page 195: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/195.jpg)
Generation Industry Training Package
©Australian National Training Authority 195 UTP98: V2.00 to be reviewed by 31/5/2002
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; Layout of plant/work site and operation of its equipment; Maintenance techniques for the equipment; Complex electrical equipment; Regulatory requirements; Electrical principles; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and electronic workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use plans, drawings and texts; Use tools and equipment; Use test and measurement instruments; Use maintenance procedures; Identify and select materials; Apply regulatory procedures; Carry out work completion details; Apply electrical principles; Communicate effectively; Apply data analysis techniques and tools; Apply engineering and electronic workshop practices
![Page 196: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/196.jpg)
Generation Industry Training Package
196 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
UTP NEG121 A Maintain Electronic Electrical Equipment
Descriptor: This unit refers to the maintenance of electronic electrical equipment containing solid state components, complex control panels and complex control equipment
Elements Performance criteria 121.1.1 Work requirements are identified from
request/work orders or equivalent and clarified/confirmed with appropriate parties or by site inspection
121.1.2 Occupational health and safety standards, statutory requirements, relevant australian standards, codes of practice, manufacturers’ specifications, environmental requirements and enterprise procedures are identified, applied and monitored throughout the work procedure
121.1.3 Resources required to satisfy the work plan are identified, obtained and inspected for compliance with the job specifications
121.1.4 Relevant plans, drawings and texts are selected and interpreted in accordance with the work plan
121.1.5 Correct size, type and quantity of materials/components are determined, obtained and inspected for compliance with the job specifications
121.1.6 Work is planned in detail including sequencing and prioritising and considerations made, where appropriate, for the maintenance of plant security and capacity in accordance with system/site requirements
121.1.7 Co-ordination requirements, including requests for isolations where appropriate, are resolved with others involved, affected or required by the work
121.1.8 Potential hazards are identified and prevention and/or control measures are selected in accordance with the work plan and site procedures
121.1
Plan and prepare for the work
121.1.9 Work area is prepared in accordance with work requirements and site procedures
![Page 197: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/197.jpg)
Generation Industry Training Package
©Australian National Training Authority 197 UTP98: V2.00 to be reviewed by 31/5/2002
Elements Performance criteria 121.1.10 Where appropriate, the teams and
individuals roles and responsibilities within the team are identified and, where required, assist in the provision of the on-the-job training
121.2.1 Required isolations are confirmed where appropriate in accordance with site requirements
121.2.2 Equipment is maintained using appropriate plans, drawings and texts in accordance with the work plan
121.2.3 Equipment is maintained in conjunction with others involved in, or affected by, the work in accordance with the work plan
121.2.4 Resets and/or adjustments required are carried out to ensure equipment operates within requirements in accordance with the work plan
121.2.5 Maintenance and resets/adjustments are carried out, mindful of effects on, or unnecessary loss of, other equipment
121.2 Carry out maintenance
121.2.6 Final job inspection is carried out and permits relinquished in accordance with the work plan
121.3.1 Work is completed and appropriate personnel notified in accordance with site/enterprise requirements
121.3.2 Work area is cleared of waste, cleaned, restored and secured in accordance with site/enterprise procedures
121.3.3 Plant, tools and equipment are maintained and stored in accordance with site/enterprise procedures
121.3
Complete the work
121.3.4 Work completion details are finalised in accordance with site/enterprise procedures
![Page 198: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/198.jpg)
Generation Industry Training Package
198 ©Australian National Training Authority UTP98:V2.00 to be reviewed by 31/5/2002
Range Statement Production Plant
Maintenance
Stream:
Field:
Equivalencies: This unit of competence is based on unit 8.2 of the Electrical Contractors Industry Association Competency Standards (electrical stream)
Inspection should be planned with the appropriate parties to determine access, conditions and work requirements
Equipment may refer to PLC’s, I/O modules, VDU’s, soft start motor starters, alarms, stabilised power supply units and uninterrupted power supply units
Materials may refer to insulation tapes, heat shrink, sleeving, spiral binding, cable ties, solder, lubricants, oil, greases, sealants, lugs, connectors, terminal blocks, cable markers and identification labels
Components may include fuses/circuit breakers, timers, contactors, contacts, coils, relays, resistors, inductors, capacitors, bridge rectifiers, diodes, heat sinks, solenoids, overloads, plug in printed circuit boards, switches, plugs, cable and thermistors
Test and measurement instruments may include multimeters, tong testers, insulation resistance/continuity tester, ductor tester, overload injection tester, growlers, cathode ray oscilloscope, variac, hand held programmer and frequency generator
Work may be performed with equipment on line
Work completion details may include plant and maintenance records, job cards, check sheets and on device labelling updates.
Work site environment may be affected by nearby plant or processes, e.g. heat, noise, dust, oil, water and chemical
Isolations can refer to electrical/mechanical or other associated processes
Evidence Guide Critical aspects of evidence The knowledge and application of relevant sections of: Occupational, health and safety legislation; Statutory legislation; Enterprise/site safety procedures; Enterprise/site emergency procedures
Attainment of electrical licence, deeming competency associated with electrical work
Preparation and planning of work
Installation techniques and procedures
Completion of work procedures
![Page 199: Generation Volume 3 074-121 v2 · Condensate System Part of a generating unit’s steam/water cycle, in particular the low pressure water system from the condenser hot well to the](https://reader033.vdocuments.site/reader033/viewer/2022041910/5e66d5c0357e821d1b72dc6b/html5/thumbnails/199.jpg)
Generation Industry Training Package
©Australian National Training Authority 199 UTP98: V2.00 to be reviewed by 31/5/2002
Context of assessment Competency Standards should be assessed in the workplace or simulated workplace and under the normal range of workplace conditions
Assessment of this unit will be supported with documentary evidence, by means of endorsement stating type and application of work
Interdependent assessment of unit Nil
Knowledge and Skills A knowledge of:
Occupational health and safety standards; Relevant statutory requirements and codes of practice; Relevant Australian standards; Equipment and material required to perform the work; Isolation procedures; Layout of plant/work site and operation of its equipment; Maintenance techniques for the equipment; Electronic electrical equipment; Regulatory requirements; Electrical principles; Test and measurement instruments; Electrical installation practice; Circuit plan appreciation; Engineering and electronic workshop practice; Communication principles
The ability to:
Apply occupational health and safety standards; Follow relevant statutory regulations and codes of practice; Apply relevant Australian standards; Use plans, drawings and texts; Use tools and equipment; Use test and measurement instruments; Use maintenance procedures; Identify and select materials; Apply regulatory procedures; Carry out work completion details; Apply electrical principles Communicate effectively; Apply data analysis techniques and tools; Apply engineering and electronic workshop practices