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E-Commerce Packaging and
Shipping Requirements
This document details the packaging requirements vendors are to follow when shipping to the
Kohl’s E-Commerce Fulfillment Centers.
Kohl’s Department Stores 03/15/18 Page 2
Contents
Carton Requirements
Weights/Dimensions .......................................................................................................................................... 3
Strength .............................................................................................................................................................. 4
General Carton Requirements ........................................................................................................................... 5
Item Ticketing
Requirements ...................................................................................................................................................... 6
E-Commerce Ticket Placement ……………………………………………………………………………………………….7
Polybag Requirements .................................................................................................................................................. 8
Packaging Requirements by Category ......................................................................................................................... 9
Set Labeling Guideline ............................................................................................................................................... 10
Hardline Drop Test Requirement .......................................................................................................................... 10-11
Special Packing Guidelines
Hangers Insertion & Packing ..................................................................................................................... 11-12
Shoe Packing .................................................................................................................................................. 13
Protective Packaging Guidelines ............................................................................................................................... 13
Master Packing ...................................................................................................................................................... 14-15
GS1-128 Label Requirements
Definition..………………………………………………………………………………...………………………..….16
Barcode Testing/Quality………………………………………………………………………………………….16-17
Segment Breakdown ...................................................................................................................................... 18
Segment Information ……………………………………………………………..……………………….……..18-20
Label Example ……………………………………………………………………………………………………....21
Label Placement …………………………………………………………………………………………….…..22-25
Carton Labeling …………………………………………………………………………………………………………..…....26
Palletization (Live Unloads or if Pre-Approved)………………………………………………………………………….....27
Gaylord Shipping
Gaylord Dimensions…………………………………………………………………………………………………28
Gaylord Packaging…………………………………………………………………………………………........28-30
Shipping and Receiving Documents
Advanced Shipment Notifications………………………………………………………………………………….31
Vendor System Changes…………………………………………………………………………………………...32
Close Proximity Vendors……………………………………………………………………………………………32
Kohl’s Department Stores 03/15/18 Page 3
Carton Requirements
Weight and Dimensions:
With the exception of single selling units that exceed these measurements, all cartons are
required to be within these parameters:
Carton Weight: Maximum of 50 lbs. (equal to 22.7 kilograms)
Any cartons greater than 50lbs must adhere to the following additional packaging
requirements.
Cartons must have a yellow TEAM LIFT 4” x 6” label
The team lift label should be placed on the four largest sides of the carton
including to the left of the GS1-128 label
Carton Dimensions: Maximum*: 36” Long x 26” Wide x 26” High
92cm Long x 66 cm Wide x 66 cm High
Minimum: 10” Long x 9” Wide x 3” High OR 270” Cube
25 cm Long x 23 cm Wide x 8 cm High
Ship Ready:
Any carton exceeding the maximum carton dimensions or with one selling unit is deemed “Ship
Ready” and must be packaged in a reshippable carton
Reshippable packaging is defined as:
o A sealed carton containing one selling unit
o A UPC Gum label near the GS1-128 label or as part of Zone H in the GS1-128
Label format (See on next page)
o Able to ship via a small parcel carrier without damage to the product
Kohl’s Department Stores 03/15/18 Page 4
GS1-128 Label Format w/ Merchandise UPC in Zone H
Strength Requirements:
Vendors are responsible for utilizing cartons strong enough to withstand the rigors of
transportation and supply chain processing.
Cartons can be stronger than what is required.
It is recommended, but not required, that cartons be labeled with their ECT and/or
Bursting Strength certification.
UPS. (2012). Package with Care A Guide to Packing Your Shipments.[Brochure]. UPS.
Kohl’s Department Stores 03/15/18 Page 5
Furniture Strength Requirements:
Vendors should work with Kohl’s Furniture Product Development team to ensure
packaging meets current E-commerce standards.
General Carton Requirements:
Pack shipments to the same level of detail as the purchase order is written; one SKU per
carton.
Bulk (B) Pack Type:
Pack one UPC/SKU (one style, color, size combination) per carton
Mixed SKU cartons are prohibited on bulk shipments
If Vendors have a packaging alternative to corrugate, contact [email protected]
for approval.
Cartons can be new or repurposed.
Any additional bar codes or print on repurposed cartons must be covered or disabled so they
do not interfere with the scanning of the GS1-128 label or other EFC processing activities.
All cartons must adequately protect product during transit and EFC processing
Seal cartons with reinforced security tape that is moisture and temperature resistant
Do not seal cartons with bands, straps, staples, twine, glue or any closure material other
than tape. However, it is approved to use plastic strapping to seal gaylords and CDUs.
Use the correct size carton for the merchandise; do not over- or under-pack cartons
Cartons must be wide enough to allow items to fit squarely in the carton
If packing small items, consider master packing in order to use larger cartons (Page 13-14)
When applicable, cartons should be marked in BOLD lettering, “Fragile”, “Do Not Freeze”,
“Melt Risk,” etc. (i.e. glassware, cosmetics, candles)
Kohl’s Department Stores 03/15/18 Page 6
Item UPC Ticketing
All items shipped into E-Commerce must be UPC Labeled and are only require to include the
UPC Bar code (Vendors do not need the additional store requirements which include Dept, MC,
SC, Style, Color, Retail, etc.)
E-Commerce Product: Non Apparel
UPC Bar Code (EAN-8, EAN-13 or UPC-12 data structure) required on the product or shipping
carton
Apparel (All)
Minimum requirement is: UPC Gum label on outside center of polybag AND UPC hangtag
attached to the garment.
*NOTE: E-Commerce merchandise that also is sold in Kohl’s stores will be allowed to have the
“Store Ready” hangtag formats and can include retail ticket requirements without penalty (provided
they are accurate).
Recommended label Size:
1.5 “ to 1.75” wide
2 7/8” to 3” high
Gum Label Apparel Hangtag Attached
to garment
Kohl’s Department Stores 03/15/18 Page 7
E-Commerce Ticket Placement
Apparel General Ticket Placement
Use clear plastic attachments for securing ticket 2” for children’s and 3” for adults length
Bottoms: Inject hangtag through the wearer’s left waistband side seam
Tops: Inject hangtag in bottom of wearer’s left sleeve
*Note: If the material will be damaged due to this placement, you may inject in the size of
COP label in the neckline
Dresses/Camis/Bras: Inject or tack hangtag at the base of the wearer’s left strap
Sleepwear: Inject hangtag in bottom of wearer’s left sleeve
Swimwear: Inject hangtag through wearer’s left underarm or left waistband side seam
Home Goods/Hard Lines
If the UPC is integrated into the packaging, no additional pre-ticketing is required
Shoes
UPC Label only required on the right side of shoe box end, below the lid
*See below shoe box label placement diagram
Kohl’s Department Stores 03/15/18 Page 8
General Polybag Requirements
*Any merchandise that is not completely enclosed in packaging must have a
sealed polybag to protect the item
Polybags must include the following:
1. A child safety warning is required on all poly bags 9” x 12” or larger
o Recommended Verbiage:
"Warning: To avoid danger of suffocation, keep this plastic bag away from babies and
children. Do not use this bag in cribs, beds, carriages or playpens. The plastic bag
could block nose and mouth and prevent breathing. This bag is not a toy."
2. Polybags must be sealed. An adhesive or heat sealing are approved.
3. All polybags must be UPC gum labeled, which should be placed on the front, center of the
polybag; see below for example.
Recommended Label Size:
1 1/2” high
1 3/4” wide
Barcode minimum height of ¾” is required
Material:
Clear polyethylene material (PE) with no BHT
Thickness: 0.00075 to .00125 inches or 0.019mm to 0.032mm
Recyclable material
Vendors may use poly bag supplier of their choice
Kohl’s Department Stores 03/15/18 Page 9
*The following chart is to be used only as a guide to determine packaging for various product
categories. We strongly encourage vendors to reach out to [email protected] for any
packaging questions, especially polybags in order to avoid chargebacks.
Kohl’s Department Stores 03/15/18 Page 10
Set Labeling Guideline
When shipping a set of items that sell as a single selling unit, set labeling requirements are as
follows:
Carton Labeling
2” x 4” Set Label indicating SET DO NOT
OPEN
Set UPC on outside of Carton
Any individual UPC codes need to be
covered up/not visible
Bag/Polybag Labeling
Label indicating SET DO NOT OPEN
Set UPC Code on outside of polybag
Any individual UPC codes need to be covered
up/not visible
Hardline Drop Test Requirements
Kohl’s expects vendors of breakable/hardline product to perform drop testing using the following
guideline as a minimum standard. Test results should be kept on file by the vendor and Kohl’s
reserves the right to request the documentation in the event a quality issue is detected.
Selection of shipping cartons for drop test:
Shipping cartons are randomly selected from bulk production for drop test.
Total shipping cartons Shipping cartons for drop test
1 - 7 Not required
8 - 26 1
27 - 63 2
64 - 124 3
125 + 3
SET: DO NOT OPEN
Kohl’s Department Stores 03/15/18 Page 11
For All Hardline Items (except glassware, ceramic ware):
Shipping carton drop height is determined according to shipping carton weight:
Carton weight Drop height
0 < 21 lbs 30" (76 cm)
21 < 41 lbs 24" (60 cm)
41 < 61 lbs 18" (45 cm)
61 < 100 lbs 12" (30 cm)
For Ceramicware:
Carton weight Drop height
- 18" (45 cm)
For glassware:
Carton weight Drop height
- 12" (30 cm)
Evaluation:
Dropped cartons must be opened for inspection, to identify damaged or defective product related
to the drop test.
Defect Classification List are located on www.connection.kohls.com
Private brands > Quality Assurance > Defect Classification Lists
The percentage of defective units cannot exceed 2.5%, based upon Kohl's OQL (outgoing quality
level).
If it does exceed, the drop test failed and must be reviewed & corrected prior to shipping.
Special Apparel Packing Guidelines
Follow the below guidelines when shipping apparel of a fragile nature and/ or apparel that
requires special packing to maintain presentation expectations.
Hanger Insertion
Hangers are only allowed by approval on blazers/sport coats, suit separates, leather and
wool outerwear and special occasion dresses.
Approved hanging items must be individually polybagged. See diagram below.
Only Kohl’s approved paper loops are an acceptable means to bind / secure hangers
together where necessary – some examples of unacceptable means to bind / secure
Kohl’s Department Stores 03/15/18 Page 12
hangers together are rubber bands, tape and plastic twist ties, or any means that ties the
hangers together.
Apply Kohl’s designated program hangers
Hangers may be anchored to the internal sides of the carton when needed to prevent
garments from shifting in transit
Diagram:
Figure 1: Garment Bag for Tops, Coats or Dresses
Hanger Carton Packing:
Lay garments head to toe in the carton, alternating the direction of the garments as
needed
There should be no more than one horizontal fold per garment when packed
Fold as close to the bottom of the garment as possible
Vertical folding is acceptable if necessary to accommodate the garment width
Fold as close to side seams as possible
Do not place garment into the carton in a wrinkled manner, as the wrinkles will become
permanent in transit
Follow Kohl’s carton dimensions guidelines as stated on p. 2 of this section
The carton should be only 1” to 1 ½” wider than the size of the hanger
Hangers must fit squarely in the cartons (not at an angle)
Adjust your carton length and height according to the size of the pack
Kohl’s Department Stores 03/15/18 Page 13
Shoe Packing:
Pack shoes with the UPC label end facing the top of the carton
If packing an empty shoebox to fill space, write “EMPTY” on the shoebox in large print
Apply suppressed retail price tickets to the same end of the shoebox as the preprinted
barcode
Shoe box size is at the vendor discretion and does not need to be approved
Protective Packaging Guidelines
Acceptable:
Bubble wrap
Corrugated cardboard wrap
Cardboard dividers
Dunnage or paper stuffing for books
Plastic strapping on gaylords
Unacceptable:
Pins, plastic clips, or tie backs (unless directed by buyer or product manager)
Tissue (unless directed by buyer or product manager)
Packing peanuts
Shredded paper
Strapping an outer cartons
Kohl’s Department Stores 03/15/18 Page 14
EFC Master Packing Guidelines
Vendors must contact their merchant partners and [email protected] to review
master packing requirements prior to moving to full master packing.
Definition
E-commerce POs that are too small to meet the minimum size and weight carton
requirements may be consolidated into a larger carton at the PO/EFC level
Master Packing may be used in combination with cartons that meet Kohl’s minimum
carton requirements
Carton Marking & Labeling Guidelines
Inner Cartons
Should only contain one SKU and individual selling units should meet polybag and
ticketing requirements
Need to be individually GS1-128 labeled
The SSCC-18 barcode on the GS1-128 label must not be folded around the edges of the
inner pack
Should be the smallest size possible to fit the product
Acceptable packaging material for inner orders:
Polybags and Envelopes are preferred
Poly bags and envelops must be perforated to allow for ease of opening and no
risk of cutting the merchandise inside
Polybags may be zip top, heat sealed or taped
Do NOT use the GS1-128 label to seal the polybag
Corrugate cartons
Master Carton
Must be labeled with a GS1-128 carton label with the phrase “EFC MASTER PACK” in
place of the SSCC-18 barcode. See diagram 1 below.
Carton contents label is not required on the master carton for bulk order consolidation
The carton count on the Bill of Lading should be equal to the total number of master/outer
cartons
“EFC Master Pack” should be indicated on the BOL
The ASN should reflect the “carton” data based on the GS1-128 labels
Kohl’s Department Stores 03/15/18 Page 15
Kohl’s Department Stores 03/15/18 Page 16
GS1-128 Carton Labeling
The following requirements must be followed when preparing shipments to Kohl’s E-Commerce
DC 870, DC 806, DC 816, DC 826, and DC 836.
GS1 US Definition (Formerly the Uniform Code Council)
GS1 is the global standards authority for item (UPC and EAN) and logistical numbering.
In addition to managing the numbering assignments, GS1 provides the retail industry
guidelines for supply chain identification.
Every country has a regional organization and GS1 US is the non-profit organization in
the United States.
Kohl’s requires that all vendors review and follow carton label formats and barcode data
requirements in accordance with the guidelines posted on the GS1 US website (listed
below).
Kohl’s does not receive at Master Carton level or Pallet level. GS1-128 barcode must be
at the individual carton level. Only apply one GS1-128 label per carton. Only one SSCC-
18 barcode is allowed per carton.
For detailed information regarding GS1 identification, please contact use the following
contact: GS1 US Tel: 937-435-3870 Fax: 937-435-7317 www.gs1us.org
GS1-128 Barcode Testing
Bar Code Graphics, Inc. is the Kohl’s barcode testing center for GS1-128 labels
All domestic ship points must be tested for each Kohl’s pack type format, including
vendors already shipping to Kohl’s
Labels for each pack type (Bulk, Prepack, Pack by Store) that the vendor currently ships
to Kohl’s must be tested
New Kohl’s vendors must have GS1-128 labels for each ship point tested and certified
within 90 days of receiving their first Kohl’s PO
Contact Bar Code Graphics, Inc. at [email protected] or (800) 662-0701 for label
testing information
Contact Bar Code Graphics, Inc. at http://kohls.symboltest.com for registering, testing
and certification
Kohl’s Department Stores 03/15/18 Page 17
GS1-128 Barcode Quality
The industry standard for acceptable quality is an ANSI Grade of “C”
ANSI was established in 1990 and is made up of 9 parameters that grade the print quality
of bar codes
Printed bar codes should be verified in order to guarantee scannability
Kohl’s GS1-128 Label Format:
Segment Breakdown
Use a 4” x 6” Standard Size
Zone A
From:
Vendor’s Shipping Address
Zone B
To:
Kohl’s Receiving Location,
Facility Number and Address
Zone C-
Ship to Postal Zip Code
(GS1-128 barcode
Zone D
Carrier Name (if available)
Pro # (if available)
Bill of Lading Number (if
available)
Zone E
Kohl’s PO Number
Style Number – color – size – total units
(if Prepack, total units by size and color)
Zone G
Distribution Center Number
(GS1-128 barcode)
Zone H
list DC number.
Zone I
SSCC-18
(GS1-128 barcode)
Kohl’s Department Stores 03/15/18 Page 18
Segment Information:
ZONE A
Title FROM
Height 1.0 inch [25.4 mm]
Width 1.25 inch [31.75 mm]
Characteristic Mandatory.
Data Content Vendor’s Shipping Address
ZONE B
Title TO
Height 1.0 inch [25.4 mm]
Width 2.75 inch [69.85 mm]
Characteristic Mandatory.
Data Content Kohl’s Receiving Location, Facility Number and Address
ZONE C
Title Ship to Postal Code
Height 1.0 inch [25.4mm]
Width 2.5 inch [63.5mm]
Characteristic Mandatory
Data Content Ship To Postal Code
Bar Code Specs
Bar Code Symbology GS1-128
Application Identifier 420
Bar Code Data 5-Digit Ship to Postal Code
Height 0.5 inch [12.7mm] minimum
X-Dimension 0.010 inch [.254 mm] minimum
Quiet Zone 0.25 inch [6.35 mm]. Each quiet zone preceding and following the bar code
ZONE E
Height 1.5 inch [38.1 mm]
Width 4.0 inch [101.6 mm]
Kohl’s Department Stores 03/15/18 Page 19
Characteristic Mandatory
Data Content
Bulk & Prepack
Kohl’s PO Number
Dept Number
Style Number
Units per color and size
(Vendor may incorporate the “Human Readable” carton content information
to eliminate separate content labels on the cartons.)
Pack by Store
Kohl’s PO Number
Dept Number
Total Units per Carton
ZONE G
Title FOR [mark for number]
Height: 1.0 inch [25.4 mm]
Width 2.5 inch [63.5 mm]
Characteristic Mandatory.
Data Content
The 5-digit final destination number plus a leading zero (to allow use of
GS1-128 Subset C for efficiency). Example: Store Number 00246 would be
encoded as "000246".
Bar Code
Specifications:
Bar Code Symbology GS1-128
Application Identifier 91
Bar Code Data
Bulk & Prepack
5-digit Distribution Center Number with leading padded “0” (6 digits total)
Pack By Store
5-digit Store Number with leading padded “0” (6 digits total)
Height 0.5 inch [12.7 mm] minimum
X-Dimension 0.020 inch [.508 mm] minimum for automated sortation.
Quiet Zone 0.25 inch [6.35 mm] minimum. (Left & Right Quiet Zone)
Kohl’s Department Stores 03/15/18 Page 20
ZONE H
Height 1.0 inch [25.4 mm] minimum.
Width 1.5 inch [38.1 mm]
Characteristic Mandatory.
Data Content
Bulk & Prepack
5-digit Distribution Center Number
Pack By Store
5-digit Store Number
Text Size 26 pt. Bold font or larger
ZONE I
Title SSCC-18
Height 1.5 inch [38.1 mm]
Width 4.0 inch [101.6 mm]
Characteristic Mandatory
Data Content Serial Shipping Container Code. SSCC-18
Bar Code
Specifications:
Bar Code Symbology GS1-128
Application Identifier 00
ZONE I (continued)
Bar Code Data 18-digit SSCC-18 number. A prerequisite for proper carton labeling is that
Vendors must be EDI/ASN active.
Height 1.25 inch [31.75 mm] minimum
X-Dimension 0.020 inch [.508 mm] minimum
Quiet Zone 0.25 inch [6.35 mm] minimum. (Left & Right Quiet Zone)
Bar Code Text The “human readable” SSCC-18 number that is printed above the bar code
must be printed in a bold font, no smaller than 12 pt.
Kohl’s Department Stores 03/15/18 Page 21
Kohl’s GS1-128 Label Example - (Not to scale)
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 22
Carton Stenciling
Kohl’s Department Stores does not require carton stenciling. Carton stenciling is only
required per local regulations and specific country laws.
GS1-128 Label Placement
General Guidelines:
Each carton is required to have one GS1-128 label
Place only one GS1-128 label on a carton
If carton contents and address are included as part of the GS1-128 label in a human
readable format, an additional label for this purpose is not required
GS1-128 Labels must be placed:
On the smallest side
The largest side will be facing down on our conveyors.
In the lower right quadrant
These placement guidelines are required even if the smallest side of the
carton has the box seam as long as the SSCC-18 barcode does not cross the
seam of the box (see examples below).
If there is stenciling on the cartons, leave the lower right hand quadrant of the second
largest side of the carton vacant for the GS1-128 label
GS1-128 Labels must be
Placed in an upright position
Barcode must be read vertically
Do not place sideways or diagonally
The SSCC-18 bar code on the carton label must
be 3.0 inches from either vertical edge of the carton
no less than 1.25 inches up from the bottom horizontal edge
Do not place SSCC-18 bar code over a flap seam or around the corners of a carton
The human readable SSCC number that is printed above the bar code must be printed in a
bold font, no smaller than 12 pt
Do not place tape over any bar code
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 23
For merchandise selling in the same carton as shipping Do not place labels over
product ID Numbers
UPC Bar Codes
retail price
other consumer information on merchandise
Vendors are responsible for GS1-128 labels
being intact upon shipment arrival
in scannable condition upon shipment arrival
Be sure to use the correct combination of paper, ink and adhesive
Cartons containing liquid product:
Cartons containing liquids must be oriented with the container opening(s) facing up to
prevent spilling.
Cartons should also be stenciled with “This side up” and arrows.
GS1-128 label can be placed on any side to maintain proper orientation to prevent
spilling, although the smallest side is preferred
For questions regarding label placement for cartons that do not meet Kohl’s dimension
requirements or for sensitive or fragile product that requires specific carton positioning,
please contact [email protected]
Placement on cartons 7.5 inches in height and above:
Side with largest surface area
(LxWxH)
Side with second
largest surface area
(LxWxH)
Side with
smallest
surface area
(LxWxH)
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 24
Placement on cartons 7.5” or 19cm in height or less:
One GS1-128 label per carton
3 inches from Vertical edge
No less than 1.25 inches from the bottom edge of carton
The SSCC-18 barcode on a carton label must not be
o Folded around the edges or corners of the carton
o wrinkled
o wrapped around the edges or corners of the carton
The part of the label that contains the SSCC-18 bar code must be visible on the smallest side of the carton
as pictured below.
The remainder of the label can be folded to the top of the carton if needed
Placement example when there is enough space to apply the entire label below the seam:
Smallest side
Second largest side
Largest side
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 25
Placement example when there is enough space to apply the label below the seam without having
the SSCC-18 bar code cover the seam:
Smallest side
Smallest side
Smallest side
Second largest side
Second largest side
Second largest side
Largest side
Largest side
Largest side
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 26
Placement example when there is NOT enough space to apply the label below the seam without
having to cover the seam with the SSCC-18 bar code:
Palletization (Live Unloads or if Pre-Approved)
Guidelines:
Live unload shipments must be palletized and less than 10 pallets
Drop shipments must be floor-loaded
Any shipment tendered to a carrier on pallets must be labeled at the carton level and must
also follow the unitization and pallet marking guidelines listed below
Each pallet should contain only one purchase order
If the PO quantity is small, additional POs may be placed on the same pallet
Guidelines for shipping multiple POs on a pallet:
Use a cardboard divider between layers to separate the POs
Note that there are multiple POs on the pallet label
List the PO numbers on the pallet label
Do not stack the combination of pallets and freight higher than the trailer door
Use standard 48” x 40” x 4” pallets, with no loose or broken boards
Pallet Markings
Place a label on all four sides of the pallet on the outside of the shrink wrap
Do not use a GS1-128/SSCC-18 label to label the pallet
In bold legible print, list the following information on the label:
Kohl’s DC number and address
Kohl’s purchase order number(s)
Smallest side
Second largest side
Largest side
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 27
Number of cartons on the pallet per purchase order
Pallet sequence number
Live Unload Shipment Pallet Label
Used to identify multiple PO’s packed to one pallet
DO NOT use a GS1-128/SSCC-18 label at pallet level
Each carton on the pallet must be individually GS1-128 labeled
Pallet Label Sample – Actual Size is 8½“ x 11
Shipping Gaylords
Shipment of Gaylords applies to specific programs as identified by Kohl’s. Notification of gaylord
shipping will come from your contact in the buying office. Permission to ship gaylords MUST be
granted by Kohl’s.
Gaylord Dimensions
Sizes below are approved by Kohl’s; any gaylord dimensions outside of these need
approval from the ECom VS team at [email protected]
o 46.5” Long x 39.5” Wide x 37” High (most common)
o 48.5” Long x 41” Wide x 42.7” High
o 35” Long x 36” Wide x 35” High
Gaylord weight should NOT exceed 650 lbs (295 kg)
Gaylord Packaging
All gaylords must be shipped on a wooden or plastic pallet
o Pallets must be treated per U.S. Custom’s requirements if importing into the U.S.
o Corrugate pallets are not acceptable
Corner posts must be added to increase durability for transporting
Kohl’s EFC # 870 3500 Salzman Rd Middletown, OH
P.O.# 1894227 16 cartons
P.O. # 1894228 24 Cartons
Pallet 1 of 4
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 28
o Height of the corner posts is dependent on the height of gaylord being shipped
o If necessary, to prevent damage to product, corrugate may be used between layers
in the Gaylord
Gaylord must have a lid to protect product
Gaylord should have a GS1-128 label in the upper right hand corner on all 4 sides (One
Gaylord will have 4 identical GS1-128 Labels)
o GS1-128 label format requirements can be found on Page 16 of this document
o Do NOT place GS1-128 label on the lid. Label should be on the actual gaylord wall
as depicted below
o No stenciling is required on gaylords
Once completely enclosed, gaylord must be bound together using plastic strapping material
and edge angles to prevent damage
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 29
Once strapped, gaylord should be sealed with stretch wrap
o Gaylord must be able to withstand all transportation
Gaylords should be stacked in containers or trailers to utilize as much cube as possible
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 30
Shipping and Receiving Documents
Advance Shipment Notifications
Kohl’s operating policy is to pre-receive 100% of all shipments.
The processing of shipment information prior to the physical arrival of goods
improves the flow of product to the selling floors
Our requirements are as follows:
1. All shipments to Kohl’s must have an EDI Advance Shipment Notification (ASN) and GS1-
128/SSCC-18 scannable bar codes on each carton.
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 31
2. Usable* EDI ASN’s must be sent immediately on or before the release of the shipment to the
carrier. ASN’s must be received in Kohl’s System by 6:00AM CST on the day after the
shipment is released to the carrier.
3. All merchandise shipped to Kohl’s under a given Bill of Lading must be combined onto a single
EDI ASN
4. For truckload shipments, EDI ASN’s must have trailer integrity.
Shipments utilizing more than one trailer must have an EDI ASN for each trailer
detailing only the items on that trailer
5. Upon receipt of an ASN, Kohl’s transmits a Functional Acknowledgement (EDI 997).
Receiving an acknowledgement does not necessarily mean the ASN was usable.
Kohl’s will notify the vendor via an email of an EDI ASN rejection.
The vendor will need to correct the ASN.
6. EDI ASN production is determined by our EDI MIO Department.
7. Should EDI ASN’s not be received for a shipment or are deemed unusable, Kohl’s will require
the vendor to prepare and deliver traditional Packing Lists to Kohl’s in an expedited manner.
(Refer to Appendix SR-1)
These Packing Lists will be, at Kohl’s discretion, either faxed or delivered via an
appropriate overnight service to the Central Order Control Office.
If faxing, make note of the separate fax numbers for each distribution center.
Vendor System Changes
Kohl’s requires that when vendors are planning major system upgrades that could impact the
transmitting accuracy of EDI ASN’s, the vendor inform the EDIMIO Department prior to
implementing the changes.
If the changes cause a disruption of the normal EDI ASN service, Kohl’s expects the vendor to
communicate this to the EDIMIO Department Prior to the next EDI ASN transmission and to
convert back to paper packing list requirements until the system issues are resolved.
Please e-mail our EDI Department at [email protected] of the changes and cc:
Close Proximity Vendors
E-commerce Packaging Requirements
Kohl’s Department Stores 05/15/17 Page 32
Vendors within an 8-hour travel zone of a distribution center must send an EDI ASN
transmission immediately on or before the release of the shipment.
If you are not in approved EDI status, follow the Pack Lists guidelines (Appendix SR-1)
The shipment pre-receive data must arrive before the shipment.