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This document and all information herein are confidential, and may not be used, reproduced or distributed without prior authorization of TechnipFMC. Gemini™ Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director Note: Videos replaced with screenshots for pdf version.

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Page 1: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

This document and all information herein are confidential, and may not be used,

reproduced or distributed without prior authorization of TechnipFMC.

Gemini™Transforming Productivity of Subsea Robotics

September 2020

Peter MacInnes, Marketing Director

Note: Videos replaced with screenshots for pdf version.

Page 2: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Schilling Robotics - Solid History of Advancing ROVs

CONFIDENTIAL

RO

V C

ap

ab

ility

2007 2013 2020

Gemini is a fully integrated system based on the world’s most reliable and capable ROVs.

60 Minute

Service

Core

Subsystems

Comprehensive

Fluid Intervention

Gemini:

• 1 Month Dive Durations

• 2 Minute Tool Exchanges

• 5 Minute Task Completion

• 60 Minute Maintenance

Fully integrated ROV,

Manipulators and Tooling

Page 3: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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SITUATIONAL AWARENESS

ATTENTION TO DETAIL

MECHANICAL TOOLS

TROUBLESHOOTING

SPATIAL REASONING

NEGOTIATION SKILLS

ELECTRICAL TOOLS

MOTOR SKILLS

HYDRAULIC KNOWLEDGE

HAND/EYE COORDINATION

LEADERSHIP

CALM UNDER PRESSURE

MENTAL STAMINA

PHYSICAL FITNESS

PROBLEM SOLVING

COMMUNICATION SKILLS

PHYSICAL STAMINA

THOROUGHNESS

VISUAL ACUITY

INGENUITY

DEXTERITY

PHYSICAL STRENGTH

ADAPTABILITY

COOPERATION

TEAM WORK

Why Gemini? ROV Operations Rely on Pilot Skill

Page 4: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Traditional ROV: Non-integrated ROV, Manips, Tools

• Can only be configured with a few tools.

• Launch and recovery wastes several hours.

• Any deviation to dive plan results in

recovery to deck for ROV reconfiguration.

• Tool interface to ROV is low tech, induces

operational risk and fluid leaks.

• Additional fluid intervention for hot stab

interventions requires optional tooling skids

to be fitted, which is inconvenient.

• Successful operations require ROV crews

with many years of practical experience.

Conventional ROVs constrain operational capability, increasing schedule risk and commercial uncertainty

Page 5: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Gemini ROV – Fully Integrated ROV, Manips, Tools

• Can be configured with 30+ tools subsea.

• Only launched and recovered once a month.

• Enables flexible operations planning since all

tools are available during subsea operations.

• Tools are automatically acquired and

powered via a standard interface.

• Additional fluid intervention for hot stab

interventions is fully integrated.

• Successful operations achieved through

automation of complex operator tasks.

Gemini enables consistent task completion in minutes, reducing Rig days per well and increasing commercial savings

Page 6: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

66

Gemini Overview

CONFIDENTIAL

Page 7: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Gemini Key Features

• 250Hp Workclass ROV

• Integrated ROV, Manipulators and Tooling

• Integrated BOP Fluid Intervention System

• Dual Automated Schilling Manipulators

• Manipulator Force Compliance

• Over 30 Tools Available Subsea

• Next Generation Stationkeep Position Control

• 30 Day Dive Duration

• 60 Minute Maintenance Design

CONFIDENTIAL

Page 8: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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C 3-4 Torque Tool

Gemini Tooling

5” Brush Tool

18 ¾” Hub Cleaner

18 ¾” Gasket Tool

5” Gasket Tool

3 Finger Jaws

Mega Jaws

C 1-2 Torque Tool

PH Meter

4 Finger Jaw

Grinder3” Hardline Cutter

1.5” Hardline Cutter

2” Softline Cutter

Dual Port Hot Stab

4.5K Seal Test Stab

15K Seal Test Stab

Suction Stab

Parallel Jaws

Hi-PSI Water Jet

Valve Tool

Page 9: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Onboard Tooling Carousel with Automated Tool Interchange

CONFIDENTIAL

16 Individual Tools Onboard the

ROV with Unified Interface

Rapid Tool Interchange with

Both Manipulators

Page 10: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Tool Hydraulics, Power, Data Fully Integrated in Manipualtors

CONFIDENTIAL

Page 11: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Machine Vision Enables Automated Tooling Intervention

CONFIDENTIAL

Page 12: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Operator Simply Commands Tasks to be Performed

CONFIDENTIAL

Page 13: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Manipulator Force Compliance Prevents Damage

CONFIDENTIAL

Page 14: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Intervention Tasks Completed in Minutes not Hours

CONFIDENTIAL

Page 15: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Gemini API53 Compliance

CONFIDENTIAL

Page 16: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Integrated 100 Gal Reservoirs and API-53 BOP Pumping

CONFIDENTIAL

ISOL-8 Pump

• Integral to ROV (not a skid).

• ROV-integrated pump compliant with API-53

• Proven to shear/seal BOP within 45-seconds.

• Consists of 8 x duplex pump modules.

• Compatible with a wide variety of fluids at high flow rates.

✓ Hydraulic oil

✓ Water-Glycol fluids

✓ Sea water

• Integral to ROV (not a skid).

Page 17: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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BOP Testing with ISOL-8 Pump (Included in Gemini)

CONFIDENTIAL

• Testing performed during 2015 at BOP supplier in Houston.

• Demonstrated ISOL-8 could close, shear and seal a BOP in under

45-seconds, per API-53.

• A Schilling UHD3 ROV system was used to show that the ROV is

capable of providing all power necessary.

• For validation purposes, cuts were made using both the ISOL-8

pump and the facility’s pump and accumulator bank.

• Tests were performed solely using one power source or the other,

never both combined.

• Gemini features the ISOL-8 pump used to perform these tests.

ROV: UHD-III with ISOL-8 pump

BOP Blocks: CVX-W for pipe, casing shears for casings

Fluid: 2% HD-603 MacDermid Erifon Water Glycol

Tubulars: Several sizes & grades of drill string and casing.

Page 18: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Gemini Integrated BOP Control/Monitoring

CONFIDENTIAL

• Section A is the shear contacting the casing.

The pressure builds as it crushes the tubular.

• Point B is the initiation of shear failure.

• Point C is the separation of the casing.

• Point D is the shear approaching the end of

travel (note: small pressure increase as it

engages the locks).

• When the volume delivered reaches the total

volume required (third grid line) there is a rapid

rise to maximum pressure as it hits the hard

stops and seals (D - E).

• Point E indicates the volume delivered holds

steady (no leak in the actuation circuit).

Page 19: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Test Data - Shear/Seal BOP

CONFIDENTIAL

Ram TypePipe

DiameterPump Setting

Volume to Close

- Expected

Shear Pressure -

Actual

Time to

Close (sec)

Volume pumped –

Actual

STD CSR 16” Casing 5,000 psi 35.3 gal 4,609 psi 37.5 38.83

STD CSR 16” Casing 5,000 psi 35.3 gal 4,999 psi 36.5 37.25

STD CSR 14” Casing 5,000 psi 35.3 gal 4,837 psi 36.9 38.04

STD CSR 14” Casing 5,100 psi 35.3 gal 4,840 psi 37.3 38.04

CVX-W 5.875” pipe 5,000 psi 35.3 gal 1,437 psi 35.1 37.5

CVX-W 5.875” pipe 5,000 psi 35.3 gal 1,529 psi 35.1 37.5

CVX-W 10.875” pipe 5,100 psi 35.3 gal 3,867 psi 35.2 37.25

CVX-W7.06/5.5”

VIT pipe5,000 psi 35.3 gal 2,762 psi 35.1 37.25

Page 20: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

2020

Gemini Operations

CONFIDENTIAL

Page 21: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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TechnipFMC ROV Services – Gemini Mobilizations

CONFIDENTIAL

TechnipFMC crews providing Installation Services,

Intervention Services, and ROV Services.Gemini #01 in the Gulf of Mexico Gemini #02 in the Gulf of Mexico

Page 22: Gemini™ Transforming Productivity of Subsea Robotics...Gemini Transforming Productivity of Subsea Robotics September 2020 Peter MacInnes, Marketing Director ... PROBLEM SOLVING COMMUNICATION

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Questions?

CONFIDENTIAL