gea food solutions product and application guide

© G

EA G

roup

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GEA Food Solutions

GEA Food Solutions GmbH

Peter-Müller-Str. 10, 40468 Düsseldorf, GermanyPhone: +49 (0) 211-9136-1552gea.com, [email protected]

GEA Group is a global engineering company with multi-billion euro sales and operations in more than

c ies ded i he c is e he l es ide s i i e e i e d

process technology. GEA Group is listed in the STOXX® Europe 600 Index.

We live our values.

Excellence • Passion • Integrity • Responsibility • GEA-versity

Taking you forward

Product and Application Catalogue

engineering for a better world d S l i s

GEA08133316793_GEA FS_Product Diversification Catalogue_cover.indd 1-3 30-12-13 09:27

Content

WELCOME

LEADING TECHNOLOGY

Preparation

Marination

Processing

Slicing and Loading

Horizontal Packaging

Vertical Packaging

Lollipops

Sugar

COMPLETE LINE SOLUTIONS

TECHNOLOGY CENTERS

GLOBAL SERVICES WITH LOCAL TOUCH

4

6

62

78

80

Imprint

Publisher

d S l i s Peter-Müller-Str. 1040468 DüsseldorfGermanyWebsite: www.gea.com

All rights reserved ©No part of this document may be reproduced

or transmitted in any form or by any means,without prior written permission

d S l i s

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3

“ Food is our common ground, a universal experience”

James Beard (1903 – 1985) the father of American gastronomy andinspiration for creative culinary arts

GEA08133316793_GEA FS_Product Diversification Catalogue_v25.indd 3 30-12-13 11:17

4

Welcome

GEA Food Solutions Product and Application Catalogue

is designed to help you to come up with, develop and

produce appetizing new products as cost-effectively as

possible, and focuses on food as our common ground.

ONE GEA FOOD SOLUTIONS

Being part of the GEA Group, we are an integral part of a truly global technology company,

geared up to deliver complete solutions anywhere in the world.

Complete lines from a single source, individual solutions or a global service can only be

supplied by a highly integrated business partner, who has gained profound experience in

building one of the largest installed bases in the industry. That is exactly what GEA Food

Solutions offers.

We strive to continuously improve our business structure, ensuring that you talk to the right

person at any time, no matter where you are; no matter where we are.


5

Taste, appearance, variety and mouth feel; all vital ingredients for your next

product’s success. Add innovative, economical and appealing packages to sharpen

its competitive edge. And then produce it cost effectively without compromising

d c li e i l e i ili

At GEA Food Solutions, we are committed to helping you achieve these goals

with innovative food processing equipment and solutions. This is our promise. So

whether you need a single machine or packaging material or a complete line, we

are with you all the way.

IT’S YOUR RESULT THAT COUNTS


6

For each step in the food processing chain, we have machines that have changed

the game and are leading in their respective segments. Benefi ting form our long legacy

in the industry, our machines and their technology help build and expand business.

GEA PowerGrind

GEA CutMaster

GEA ColdSteam T

GEA MultiJector

GEA CookStar

Leading Technology

Like no other company, GEA Food Solutions

provides complete solutions across the whole chain

in food processing.


7

This is a selection of some of our machines.

GEA MaxiFormer

GEA GigaSlicer GEA OptiScan

GEA PowerPak

GEA SmartPacker

GEA1013350173 Printing Product and Application Catalogue BW.indd 7 03/01/14 14:23

8

he c i i ech l ic l e e ise eli le e i ee i d e s

e e ie ce lies ehi d e e si e e e i e i e esi ed

e ficie d e le e i l le e i ls e i e

e les i i li i ise ield d ide he es ssi le

results in your production environment.

Preparation

GEA UniMixer

MIXINGANALYZING

GEA PowerGrind GEA MultiTrack GEA CombiGrind


9

GEA CutMaster GEA EcoCut 225

MEAT RECOVERY CUTTING/EMULSIFYING/MIXING CONTINUOUS EMULSIFYING

GEA RecoScreen


10

Preparation

Smoked German sausageSmoked German sausage

Grinding

Ground meat e lls

Chicken nugget Coarse dry sausage

e Processed cheese

Ground meat

Analyzing

Pork cutlet Chicken nuggets

Bologna Salami

e


11

Mixing

Pork cutlet Chicken nuggets

Bologna Salami

e

Mixing/Grinding

e Smoked sausage

S i less e s s s es Minced meat

s s e Ground meat


12

Preparation

Cutting/Emulsifying/Mixing

Bologna Salami Ham sausage Smoked sausages

Paté Loaf Mortadella Wiener sausages

Black pudding Surimi s s es

Coarse paté Italian salami

Pepper salami

Fine paté


13

Emulsifying

Bologna Frankfurter

Lyoner Coarse sausage

Smoked sausage Mortadella

Lyoner Coarse sausage

Meat recovery

Chicken Fish sticks

e lls ish e s


14

Juicy, tasty and easy-to-prepare products – precisely what today’s consumers

demand. With our marinating equipment you can turn an ordinary cut of

e l fish i he sis s cc le e l i i l

dds l e che e c s ls c e es e d c s i h hei

i e s e file

Marination

BRINE PREPARATION INJECTING ZING

GEA ScanBrine GEA TenderCarveGEA MultiJector


15

S

GEA ColdSteam T

PROTEIN ACTIVATION/S

GEA MultiShaker

MASSAGING/TUMBLING

GEA ScanMidi

LINE SOLUTIONS

GEA BeltHopper


16

Marination

Brine/Marinade Preparation Injecting

ll l i e SalmonMarinade Beef pieces

Marinade Whole chicken

c

Chicken wing

Gravy S e i

hic e fi lle

Pork loin

Top side/silver side pork Tuna

hic e fi lleHam pickle


17

Pork ham

Turkey ham

Injecting Tenderizing

Chicken leg

Pork ham

s ee Chicken ham

Chicken drumstick e e s fi lle

si s fi lle hic e e s c

Whole turkey Shrimps

Pork shank ell

Whole duck

Half chicken

Mackerel


18

Marination

Massaging/Tumbling

Chicken leg

Half chicken

Chicken wing

hic e fi lleChicken drumstick

Mackerel

Salmon

Beef c es

Whole chickensi s fi lle c es Pork loin

S e i Pork chop


19

ell

Defrosting

hic e fi lle S e i Chicken wing

Pork middle Whole chicken Shrimps Pork shank

Chicken drumstick e e s fi lle Topside/silverside pork

hic e fi lle

Whole chicken


20

WET COATING MIXING

e e d e d c s ec se e h e cessi e i e h

will preserve their quality, freshness, structure and weight. You can create

all shapes and sizes, coated products for extra appeal and taste, cook, roast,

steam or smoke products to perfection. GEA processing equipment meets all

h ie e i d e i ili e i e e s

Processing

FORMING

GEA MultiFormer GEA MultiDrum GEA OptiCoater GEA TempuMixer


21

FRYING STEAMING/COOKING/ROASTING/SMOKING

GRILLING

GEA EasyFry XL GEA CookStar GEA TwinGrill


22

Processing

Forming

e ed h e S c ed h e Pork cutlet

S i less e s s s es Minced meat nugget Minced meat nugget e lls

Skinless sausages Sc ed ee Corduroy patty Corduroy patty in tray

hic e sh ed fi lleCorduroy patty Chicken on stick Chicken nuggets

Nuggets with cheese d s ic Chicken kiev chic e fi lle s


23

Forming

Boneless drumstick Coated nuggets Whole muscle product ed chic e e

Tempura chicken nuggets Calamari Fish shapes ish fi lle

Fish portion Spinach Vegetarian rice patty Potato dragon

Rösti Cheese crocodilePotato FlinstonesPotato Flinstones


24

Processing

hic e fi lle

(Pre-)dusted

Cutlet

Nuggets

s ic

Chicken wing

omest e ( o r) coated

Chicken popcorn Chicken drumstick

Chicken tender

Chicken chunk

hic e fi lle

hic e i e

Fried shrimps

Seasoning

ell i h d

Shrimps with seasoning

s ic i h se s i

ch i h he s


25

Croquettes

Sch i el i h c se c s

Oriental style schnitzel

Breaded Tempura

Chicken nuggets Calamari

es le e ded sch i el Fish portion Shrimps

llsSchnitzel with rice crisps

Mushroom

Shrimps with Japanese s le c s

Fish portion

llsish e

Chicken nuggetChicken patty with

s ee c e


26

Processing

Frying

Schnitzel German “frikadel” Breakfast sausages Breaded drumstick

ie l s le e ded c le Sch i el i h c es Meat on stick d le

Chicken Kiev Croquettes

e ded fi sh

e lls Breaded chicken nuggets

Breaded shrimps Shrimp with tempurach i del

German “frikadel” Breaded drumstickBreakfast sausages

ie l s le e ded c le

Chicken Kiev e lls Breaded chicken nuggets

Sch i el i h c es

Breakfast sausages

Meat on stick

Breakfast sausages

ie l s le e ded c le d le

e ded fi sh Breaded shrimps Shrimp with tempura


27

Frying

Fish portions Rösti sticks

Vietnamese spring roll dle i

Mushrooms Spring roll

Vegetarian products

Homestyle shrimps

MushroomsFish portions

Vegetarian productsVegetarian rice patty

Homestyle drumstick

Vietnamese spring roll Rice patty / “nasi” e e i ee e i e

Boneless drumstick Homestyle chicken chunk


28

Processing

e fi lled i h e

Pasteurizing Steaming

Cooked ham hic e e s fi lleSausages

Marinated mussels Shrimps

Chicken stripes

Chicken hic e c es

e e les


29

e

Coated chicken nuggets

Chicken nuggets

Cooking Roasting

Pork roll s ee

ed e i h i S e i Whole chicken

YakitoriCutlet Pork loin

i ed chic e fi lle s

BL steak

Chicken wings

Lasagna

Chicken leg hic e fi lle


30

Processing

Smoking

Mackerel Shrimps S e i c e s

Chicken thigh hic e fille Chicken wingChicken leg

hic e fille


31

Grilling

e e Meat on stick hic e fi lle

Sausage Fish portion e Beef

hic e fi lle

ed chic e fi lle

Herring Salmon

Steak

e hic e fi lleMeat on stick

Fish portion e

hic e fi llehic e fi lle

SalmonSalmon


32

Get on the cutting edge of innovative slicing and loading technology for

c h s s e e cheese i h h h i ield d

ed ced i e e s e he c s s i e efi s e si

Slici d di e i e e el ed ee h h ie e d

safety standards, our machine portfolio provides high slicing performance

c i ed i h s l di d ll ic h ds ee d c i

Slicing and Loading

SLICING

GEA OptiScanGEA UniSlicer GEA MegaSlicer GEA DualSlicer GEA GigaSlicer


33

GEA FlexLoader GEA RobotLoader GEA InlineLoaderGEA ShingleLoader


34

Slicing and Loading

Bacon - Ham - Sausage - Meat - Cheese

Shaved salami Folded ham Oval shingled salami Interleaved processed cheeseShaved salami

Shaved cheese Shaved meat

Shi led c

Interleaved cheese

Chunks

Shingled cheese

Round shingled salamiRound shingled salami Stacked cheese


35

Bacon - Ham - Sausage - Meat - Cheese

Paté Stacked salami

Zig-zag stacked salami Stacked ham Stacked cheese Shingled cheese

Overlapped processed cheese Folded mortadella Paté Stacked salamiFolded mortadellaOverlapped processed cheese

Stacked cheeseStacked ham

Folded mortadella

Interleaved processed cheese Interleaved dry cured ham Shingled salami c c


36

d c i s s is d c s dis i i ese i d

ese i eeds i h c c he e ficie c s eed d

eli ili c i e i e e h i cl des he e s

se le s d e ic l c e s s ell s l elle s d i e s

improve attractiveness of your product.


THERMOFORMING

GEA PowerPakXT GEA PowerPakRT


37

TRAYSEALING

GEA PowerPakNT GEA Twinstar


38

Thermoforming

Vacuum Packages

Ham e e s s e Fine salami

Smoked pork sausage

Cooked cheese

Turkey salami Salami

Sausages

e i fi lle i h i de S i i fi sh s ic sFish slices

ish fi lleHalf chicken Turkey sausage hic e e s fi lle

Wiener sausage 2x2

Cheese strings Cheese sticks Military survival kit


39

Contour Cut Reclosable Packages

Turkey sausage slices Leerdammer cheeseSalami Stacked cheese

Poultry sausage Various types of cheesee i fi lle i c e Ham slices

heese l c Fresh salad portion packsFlat loaf Meat salad

Zipper pack e e s

CheeseCream cheese

Poultry sausage

Cake

Turkey

Pizza

Sliced sausage

e e s

Cheese


40

Thermoforming

Modifi ed Atmosphere Packages (MAP)

Pork chops Sliced salami and ham Sliced salami and cheese Sliced ham

Sliced salami Ham sticks Sliced sausage Minced meat

Sliced smoked ham Minced meat Sliced salamiMinced meat

Schinkenwürfel Fillet of ham

Smoked ham

Prepared meat

Sliced ham Minced meat variations Ham MortadellaMortadella

Bacon


41


Sausages Sausages

Salami

“Almkäse”

Sliced salami Smoked ham

Wiener Curry sausage Wiener sausage

Sausage Chicken wings Turkey ham sliced

Hering salad

Turkey ham sliced

Chicken schnitzel Cooked salmon ham sliced Hering salad Sliced fi sh

Turkey ham sliced

Crab sticks Stacked cheese CheeseCheese

Sausages


42

Thermoforming


Cheese Cheese

RollsRolls Pastry

Pita breadRolls

Cheese Parmesan

Flatbread

Cheese slices

CheeseCheese

Sliced mozzarella Cheese Cheese

Chili cheese

Pita breadPita bread

Pappadums Bread Wrap Pita bread


43

Pasta


Marinated drumsticksQuiche LorraineQuiche Lorraine

Pizza slicesPizza slices

Pancakes

Pizza Pizza

Ready meal Ready meal

i d c s

i e d Baguettes Chocolate pastry

Hot dogs

Wrap

i e d Cereals


44

Thermoforming

Skin Packages

Scalded sausage and salamiScalded sausage Sliced salami Fresh meat

Fish s l i sliced Marinated meat Bacon sausage

Cooked sausages S ed fi sh Fresh meat Fresh meat

Skin Packages

Scalded sausage and salami Sliced salami Fresh meatScalded sausage

Marinated meat

Scalded sausage and salami

Bacon sausage

Fresh meat


45

ShrinkPak

Marinated meatBeef joint Roast heese l c s

Salami sausage Cooked ham Roast Whole chicken

Roast meat Sausages Liver sausage

Feta cheese Cheese heese l c s heese l c

heese l c Sausages Smoked sausage Bacon

heese l c s


46

Traysealing

Formed trays

Curry snackS l d l Ready meal Ham paté

Shaved ham Chunky cod ish fi lle Cutlets

Marinated meat Cheese Snacks Sliced raw ham


47

Formed trays

e e les hic e fi lle Cutlets Olives

Filet AmericanFilet American Luxury chocolates Sliced cooked ham

Fresh sausage Corduroy patty esh chic e fi lle s e e i fi lle s


48

e i l c es di e e i e d c s d he e e s s s les

That’s why our Vertical Form-Fill-Seal packaging equipment provides a wide

ie i s ls l e s e ll c s e shi i i i

h h d i e i h s l i s c ll i ds d c s

in a wide range of vertical packaging styles. This guarantees outstanding

d c di e e i i he l es c s e

Vertical packaging

GEA SmartPacker SX GEA SmartPacker CX

VERTICAL PACKAGING


49

GEA SmartPacker TwinTube GEA SmartPacker LowDrop


50

ertica o pack

Pi o Block bottom Quatro seal Doy

ConfectioneryConfectioneryConfectionery

IQF

Salad

Cheese

Protein

IQF

Salad

Cheese

Protein

IQF IQF

Confectionery

Protein

Cheese

Protein

Cheese


51

Zipper Envelope Ultrasone

Confectionery

IQF

Cheese

Protein

Cheese

Protein

Cheese

Confectionery Salad


52

Labelling

Labelled and Printed Packages

Half ring pork sausage Twin package poultry sausage s ic l c

Smoked ham pieces

Skin package with cooked sausage Salami Bavarian veal sausage

Poultry sausage Pistachio mortadello

fi le

Sliced cheese

Smoked ham eel ese l l el

se e s “Feldkieker”

Label on e i e ag

ecl s le l el

ecl s le l el

i l el

d c l el

e e s


53

Printing

Various sliced poultry products e e s

Breakfast sausage Ham slices Soft cheese

hic e e s fi le Sliced smoked ham

Salami

Salami

Pepper pork sausage Breakfast snack sausage Pepper ham

“Feldkieker” Salami Corduroy patty

Smoked sausage


54

e isi e s d s s ch s ll c d d l lli s is e s i h

i s chi e c ed c h e s i h ici e c s e

demands with the tastiest lollipops and matched with the most popular packaging styles

s ch s s d ich ch d is

As a world leader with over 60 year track record GEA Aquarius stands out in innovation,

d ili eli ili i h e celle e ce li e s l i s i he

d es i e s ield de ili e i ili d c s e shi

Lollipops

FORMING COOLING

GEA PopCooler B GEA PopCooler FGEA FlexFormer


55

WRAPPING

GEA BunchWrapper GEA FormWrapper GEA TwistWrapper


56

Lollipops

Forming Cooling

Ball, cylindrical Ball, cylindricalFlat, spherical Flat, spherical

Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical

Ball, cylindrical Flat, spherical ll s he ic l l s he ic l

ll s he ic l


57

Bunchwrap

Wrapping

Bunchwrap

Twistwrap

Twistwrap

Twistwrap

Twistwrap

Sandwichwrap

Sandwichwrap Sachetwrap

Bunchwrap Sandwichwrap

Sandwichwrap

Bunchwrap


58

i h e e s e e ie ce e e ec i ed e he le di s eci lis i

he d ced desi d c i S i l s he s

i d s hich e e ed de he e he s c i

chi es e e ed ld ide d s es l l e h h

i di id l chi es d ll ic l s h e ee i s lled i e h

c ies h i c e d ee e s

Sugar

GEA Sugar cube line

SUGAR CUBING

GEA ElbaDryer GEA ElbaDryer


59

GEA ElbaPacker

PACKAGING

GEA ElbaPacker


60

Forming/Drying

Forming/Drying

Lingot Bulk S li c e Bulk

Bulk Circulair id ec e id ec e

e


61

Packing

Packing

i h i d i h i d


6262

Complete Line Solutions

Beyond our equipment, technologies and ability to engineer preferred solutions for specifi c applications, we offer complete line solutions. We provide customized machines, solutions and services.

Highly reliable machines, working in synergy with each other, deliver outstanding

business results. A common operator interface and integrated line control increase

effi ciency.

Not all machines are the same. Our line proven equipment and specifi c knowledge

of installing complete lines that serve individual application needs best, make us

a perfect partner for success. We can offer the experience of one of the largest

installed bases in the business to fulfi ll and exceed your personal expectations in

food production.

Defrosting

Mixing/Grinding


6363

TRADITIONAL NUGGET LINEForming/Coating Frying

Cooking

Freezing Packaging


6464

Minced Meat Products

PreparationProcessing

Packaging


6565

Burger Products

Preparation Processing Packaging


6666

Fresh Enhanced

Preparation Marination Packaging


6767

Processing Packaging

Fully Cooked Roasted Meat

Marination


6868

Sliced/Diced Products

Preparation MarinationProcessing

Packaging


MarinationPreparation Processing Packaging

Natural Cooked (Roasted) Poultry Products


70

Coated Products



7171


Size-portioned Whole Muscle Products


Sausages

Preparation Slicing Packaging


7373

Slicing Packaging

Sliced products with ri ble output high fl exibility


74

Sliced products with highest fl exibility

Slicing Packaging


7575

Sliced products with highest output

Slicing Packaging


7676

Ready meals

time

Assembly CookingPacking(thermoformer)Chilling

Pasteurisation value

oC

High care zone

time

Assembly CookingPacking(traysealer)


oC

High care zone

Chilling

Assembly CookingPacking(traysealer) Chilling


oC

time

Post Chill Packing

Pre Chill Packing

Post Pack Pasteurisation


7777

Post Chill Packing

Assembly Cooking Chilling Packaging

Pre Chill Packing

Assembly Cooking Packing Chilling

Post Pack Pasteurisation

Assembly Packing Cooking Chilling


78

What our customers say

GEA Food Solutions Technology Centers

We have built the largest, most modern and complete

technology centers in the industry.

“For over twenty years, GEA’s Technology Center has played a role in our decisions

to buy particular machines. Not only did we see the equipment in action, but

GEA’s application specialists also carried out trials with our products. We were

confi dent the solution would meet our expectations.”

“There’s no substitute for hands-on experience. All equipment suppliers make

performance promises, but through the Technology Center GEA Food Solutions

can actually demonstrate our objectives are achievable. So no surprises, delays or

disappointments after delivery.”

“The food industry has a reputation for being conservative with new ideas.

GEA Food Solutions breaks through this by using its Technology Center (or

seminars) to show us that their innovations really do deliver measurable benefi ts

to our processes and profi ts.”


79

COME VISIT US TO EXPLORE NEW POSSIBILITIES

AT OUR TECHNOLOGY CENTERS

Our Technology Centers provide a unique opportunity to explore the possibilities

of our solutions and technologies. Our facilities can be used for testing new

applications, processes and techniques, using our solutions and applying our

knowledge. We closely team up with you in our Technology Centers, fulfi lling our

ambition to turn our relationships into real partnerships. At GEA Food Solutions

we will continue to expand these centers to offer more possibilities to test your

application ideas or recipes before you invest.


80

What our customers say

Global Services with Local Touch

Taking our service to a whole new

customer satisfaction level.

“This company sells more than just machines - they give us solutions!“

“All from one hand – delivery straightforward from one contract partner.

Therefore we have clear responsibilities, effi cient project management, as well as

service from one single source supplier. That enables us to operate extremely fast

and very effective.”

“Maximum product utilization, optimum output, product safety by virtue of the

hygienic machine design, durability, fl exibility and future-proofness – these are

the success factors that GEA Food Solutions offers us with the latest technology.”

“Optimum accessibility and a hygienic design are from my point of view the

key factors behind the high degree of product safety as well as short and thus

economical cleaning times.”


81

WE DO MORE

The GEA network of production sites, sales and service offi ces enables us to

provide global service. At the same time, our global presence allows us to provide

local service.

You always get a voice helping you out. To reduce downtime and to ensure the

highest possible yield, we have made service reliability one of our top priorities.

Our services are supported with the latest remote and online monitoring

technologies, giving you full control over your system performance and enabling

you to anticipate on irregularities or system drop outs at the earliest possible

stage, no matter where you are.


Notes

82


Content

WELCOME

LEADING TECHNOLOGY

Preparation

Marination

Processing

Slicing and Loading


Vertical Packaging

Lollipops

Sugar

COMPLETE LINE SOLUTIONS

TECHNOLOGY CENTERS

GLOBAL SERVICES WITH LOCAL TOUCH

4

6

62

78

80

Imprint

Publisher

d S l i s Peter-Müller-Str. 1040468 DüsseldorfGermanyWebsite: www.gea.com

All rights reserved ©No part of this document may be reproduced

or transmitted in any form or by any means,without prior written permission

d S l i s

8

14

20

32

36

48

54

58


© G

EA G

roup

AG

. All

right

s re

serv

ed. V

ersi

on N

umbe

r: B

00.0

0.03

/ 12

2013

GEA Food Solutions

GEA Food Solutions GmbH

Peter-Müller-Str. 10, 40468 Düsseldorf, GermanyPhone: +49 (0) 211-9136-1552gea.com, [email protected]

GEA Group is a global engineering company with multi-billion euro sales and operations in more than

c ies ded i he c is e he l es ide s i i e e i e d

process technology. GEA Group is listed in the STOXX® Europe 600 Index.

We live our values.

Excellence • Passion • Integrity • Responsibility • GEA-versity

Taking you forward

Product and Application Catalogue

engineering for a better world d S l i s


gea food solutions product and application guide

Technology

complete solutions

individual solutions

complete line solutions

food processing chain

gea group ag

i s petermller

e d process technology

ee e si ee cie ee